Work Method Statement for Painting Existing

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Method Statement Title:

Work Method Statement for Painting Existing Trusses

Reviewed by Kinetics Approved by

KSM Project
Submitted by Manager
Contractor Project Engineer Construction
QA/QC EHS
Manager

Signature
:

Name:

Date:

Time:

Table of Content

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Work Method Statement for Painting Existing
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Section Description

1.0 Introduction

2.0 Resources

2.1 Material

2.2 Machinery & Equipment

2.3 Manpower Involved/Plan

2.4 Contractor Involved

2.5 Qualification

3.0 Primary Requirement

3.1 Coordination Requirement

3.2 Others Operation Requirement

3.3 Receiving

3.4 Handling

3.5 Storage

4.0 Work Activity Methodology/ Arrangement

4.1 Site Preparation

4.2 Mobilization & Installation

5.0 Inspection, Testing, and Commissioning Proposal

6.0 List of Attachment / Appendices / References / Drawing

7.0 Hirarc Assessment

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1.0 Introduction
This document shall address the typical works for cleaning and grinding works. The existing wall at
the said area are required to be cleaned and grinded for receiving the skim coat finishing.

1.1 The construction standard above is shown as following: -

IMCS Specification: -

IMCS SECTION DESCRIPTION

Section 09_91_13_00 (09915) Painting- Building

2.0 Resources

2.1 Materials

All materials used on site must be approved type and they are as follows: -

No Type / Brand Name Description of Materials

1 Nippon Paint Primer Coat/ 4.0 MDFT/ 101.6
Nippon 8048 zinc phosphate primer QD micron
x 1 coat primer

Color: Pearl Grey

2 Nippon Micaceous Iron Oxide MIO x 2 Finish Coat/ 2.0-5.0 MDFTPC
finishing coat /152.4 micron

Color: Silver Matt finish

2.2 Machinery and Equipment

No Type / Model Quantity

1 Rubber tray Various
2 Brush Various
4 Roller Brush Various
5 Plastic Sheet Various
6 Roller Bin Various
7 Roller Pole Various
8 Scraper Various
9 Sand Paper Various
10 Scissor Lift 2 Nos
11 Exhaust Fan 2 Nos

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12 DFT Gauge 1 Nos

13 Wet Film Thickness Gauge 1 Nos

2.3 Manpower Involved / Plan

Designation / Name (Kinetics) Key Person Quantity

Manager: / 1
Engineer: / 1
Supervisor: / 1
EHS: / 1
QA/QC: / 1

Designation / Name (DPV) Key Person Quantity

Manager: / 1
Engineer: / 1
Supervisor: / 1
EHS: / 1
QA/QC / 1
QA/QC: / 1

2.4 Contractor Involved

Company Type / Model Quantity

Painting 4

2.5 Qualification

- Original Equipment Manufacturer (OEM) Approval installer & accordance to IMCS

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3.0 Primary Requirement

3.1 Coordination Requirement

Identification of existing services and structure around the working area.

3.2 Other Operation Requirement

- Work access to the construction area need to confirmed and approved by Kinetics.

- Location for storage and the type of material to store must be approved by Kinetics.

3.3 Receiving
- Upon arrival of the material, the consignment shall be verified by the supervisor to match
the packing list and inspected by Kinetics QAQC & Client.

- All material received at site shall be visually inspected for any damages in order to avoid of
work.

- Deliver each container with labeling intact which identifies manufacturer, type of paint,
brand name, brand code, coverage, surface preparation, drying time, cleanup, color
designation, and instructions for mixing and reducing.

3.4 Handling
- Proper methods & equipment, i.e., trolley or pallet jack to be used for transferring of the
materials or tools.

- Supervisor shall monitor the work and ensure the work is complied with all safety
requirement.

3.5 Storage
- Proper barricade & barrier ownership tag to be used for materials storage.

- Proper containment tray to be used for materials storage.

- Store paint materials at minimum ambient temperature of 50 degrees F and a maximum of

90 degrees F, in well ventilated area, unless required otherwise by manufacturer’s
specifications.

- Provide storage facilities outside of buildings being constructed. Limit quantities in

buildings to daily use.

- Take precautionary measures to prevent fire hazards and spontaneous combustion.

- Daily housekeeping shall be carried out to ensure the cleanness of the area.

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4.0 Work Activity Methodology / Arrangement

4.1 Site Preparation

- Planning the best route for the access to get in and out

- Investigate & coordinate of existing buildings, structure, M&E which may affected the
progress of the works.

- Identify the storage location for materials, tool and equipment.

- The working areas must be barricade using barricade cone and safety tape to avoid people
to enter the working areas.

4.2 Mobilization & Installation

No Activity Sequence
1 a) To inform related Project Manager, System Owner and KINETICS EHS management
before start work for the day.

b) To obtain the entire relevant valid EHS document, SIPP and PTP before start work.

c) To assign all the workers, stuff to attend safety induction before start work.

d) Get the valid permit for the workers and machinery to enter the site.

2 a) Inform the Project Manager or person in charge before start work

b) Detail of the activity to be performed shall be informed/briefed and explained before

starting work

c) Precautions must be taken before and during activity in accordance to DOSH standard
and Intel Safety standard.

d) During the progress of activity, the work shall be under the continuous supervision of an
experienced foreman.

e) Provide safeguards, including related signages, barricades, temporary fences, warning

lights and other similar items that are required for protection of all personnel during all
activity involved.

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3 Mobilization of tools and workers

a) To inform related Project Manager, System Owner and EHS Management before start
work for the day.

b) Obtained the entire relevant valid EHS document before start work.

c) All Vehicles to comply the wheel stopper when loading material.

d) Shall be use manpower to mobilize the materials into the work location and storage
area.

f) Get advised from KINETICS project management team for the location for material
storage.

g) Shall be used forklift to mobilize the materials into the work area if necessary.

h) Pallet Jack shall be used during work where necessary for mobilize the material to work
location needed.

4 To brief the workers on the job sequence and streamline their job for hazard avoidance
prior work starts.

5 Hard barricade all working area by using tubular scaffolding.

6 To prepare the power supply to the working area by using extension wire for temporary
lighting at night.

7 Sequence of Paint

a) Clean to substrate loose, abraded, or damaged coatings by hand or power tool.

b) Apply one spot coat of the specified primer to bare areas overlapping the prepared
existing coating.

c)Apply one full coat of the specified primer or finish coat(s) overall.

d)Surface to be painted must be cleaned thoroughly and dry, it must be free from dirt,
grease and other foreign matters. Dry brushing/cleaning by using brush/fabric/cloth to wipe
and remove the dust/dirt will be sufficient.

e) Working platform to reach the height level of wall by using scissor lift

f) Barricade the perimeter of working area.

g) (IMCS 09915 division 9, Paint System P-38) for Fast Dry Alkyd Top Coat: metal and

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steel

Painting Work Sequence

a) Primer coat application

1) Nippon 8048 zinc phosphate primer QD. Primer Coat/ 4.0 MDFT/ 101.6 micron.

b) Intermediate and Top Coat Application

1) Allow minimum 16 hour for curing before apply finish coat.

2) Total 2 layers of finish coat shall be at least 152.4 micron. Shall carry out
inspection together with Kinetics QAQC for the primer coat thickness test.

3) Each coat shall be checked for correct average DFT by the QC prior to
application of subsequent coat.

4) Surfaces shall not be re coated until the preceding coat has properly dried or
cured. The surface may be considered ready for re-coating when the next coat
can be applied without the development of paint film irregularities such as lifting
or loss of adhesion of the undercoat. However, the minimum or maximum drying
or curing time specified by the paint manufacturer shall be the acceptable.

5) Re-coat period paint shall not be force dried so as to cause checking, wrinkling,
blistering, pores formation or any condition detrimental to its appearance. Newly
painted surface shall be protected to the fullest extent feasible from rain
condensation, contamination snow and freezing until the coating has dried.

6) Invite Kinetics and Intel/ Rep for Mockup inspection. Proceed the rest truss
painting work upon approved.

8 Brush Application
Brush application may be used under the following circumstance:
a. When spraying for any reasons cannot properly coat areas.
b. For the application of self-etching primers
c. For "touch-up" or repair to localized damaged paint areas or areas of
incorrectly applied paint.
d. For application of initial stripe coat of paint to corners, edges, crevices,
holes, welds or other irregular surfaces.

 Paint brushes used shall be of a style and quality that will permit proper and
appropriate application of paint. Good quality hog bristle is preferred and nylon or
other synthetic bristle types are prohibited. Round or oval brushes are considered
most suitable for rivets, bolts, irregular surfaces etc. Wide flat brushes are suitable
for large flat areas but not to exceed width of 120mm. Brushes shall be kept in

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good condition at all times and discarded if damaged or excessively worn.

Roller Application:
 Roller application shall be discouraged and shall be subject to the specific approval
of customer. If allowed, it will only be used on relatively large surface areas provide
the first primer coat of paint is applied by brush and its use in accordance to Paint
Manufacturer instructions. Rollers shall be manufactured from good quality.

9 COVID 19 Safety Measures to be follow strictly throughout the setup.

10  Housekeeping at end of each working day is a must for any scaffolding job.
Scaffolders on the site must ensure that:
 All equipment has been cleaned and stored correctly away from access areas
 Never leave equipment in walkways or doors
 All fire exits and emergency access points are kept clear at all times and is never
blocked by equipment or rubbish
 Report any hazards you might find to a supervisor promptly
 Dispose of rubbish quickly and safely
 The gear is consolidated and is all out of harm’s way when handing over scaffold
 Before leaving the site each day, make sure that clean-up has been finalized and
no hazards are visible.

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Inspection And Testing

 Individual coat and completed coating shall be visually inspected for appearance. Coating shall be
smooth and free from run, cracking, blistering, pinholes, crater and sagging.

 During coating, the wet firm thickness shall be spot-checked. Specified total minimum DFT shall be
spot-checked by thickness gauge. Dry film thickness shall also be measured on individual coats.
WFT and DFT measurements shall comply with ASTM D 4414 and SSPC-PA2 respectively.

Coating shall be removed and repainted if the specification reveals the following:

a. coating not adhering to surface to which it is applied

b. Surface has not been properly blasted and /or clean.

c. Loose or scaling paints remains.

d. foreign matter (contamination) embedded into coated surface.

e. Freshly coating surface is wet from rain, high humidity or low dew points.

f. Previously applied coating has not cured.

g. For other reason that will impair the coating performance.

5.0 Inspection, Testing and Commissioning Proposal

Inspection and test plan (ITP) shall include at the following stage.

a) Receiving of materials/ machinery

b) In-process inspection during installation
c) Final stage before handover
d) Mock-up inspection
e) Pre-Post inspection

ITP shall also address the “Hold Point”, where approval on the work activity is required.
Refer to Attachment 1: Inspection and Test Plan (DPV/ITP/DPPB/WP11d/CSA/002)

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6.0 List of Attachments / Appendices / References/ Drawing

Attachment layout of the location of trusses re-painting.

6.1 List of &Catalogue

(Refer to KSM13108-DPV-WP11d-SUB-0010_R1)
 Steel Trusses Paint (Nippon 8048 zinc phosphate primer QD
 Nippon Micaceous Iron Oxide MIO

6.2 List of Drawing

6.2.1. Figure show the Trusses Painting construction area.

Document Reference No.

IFC Drawing
ITP
WMS

Rev. 5 Rev. date: 20210810