LSM HY Piping Progress Report (Homework)

LSM Project Pre-commissioning Schedule
Project Light Section Mill (LSM)

Date 25th May 2021
Project Manager Jayant Singh
No Activities Start Finish

June July Aug Sep Oct
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3
A FURNACE
Finished
Mechanical Installation
Piping - Hydraulic
- Installation Finished
- Piping flushing - using GRP flushing unit 30-Jun-21
- System flushing/plishing - using one HPU Pump 21-Jul-21 15-Aug-21
15-Jul-21
Electrical & Automation
15-Jul-21 15-Aug-21
I/O Check Start
15-Aug-21
Cold Test
B MILL STAND
On-going
Aligment check ( Mill Area) 15-Jun-21 30-Jun-21

Grouting 1-Jul-21 30-Jul-21
Curing 15-Jul-21 15-Aug-21
Ready to rotate 15-Aug-21
Piping - Hydraulic
- Installation 30-Jul-21
- Piping flushing - using GRP flushing unit 30-Jul-21 10-Sep-21
- System flushing/polishing - using one HPU pump 10-Sep-21 10-Oct-21
Piping - Oil lubrication

- Installation 7/15/2021
- Piping flushing - using GRP flushing unit 7/15/2021 15-Aug-21
30-Aug-21
15-Jul-21 30-Aug-21
I/O Check Start
10-Oct-21
Cold Test
C COOLING BED
On-going
- Hydraulic piping Installation 30-Jun-21

- Piping flushing - using GRP flushing unit 30-Jun-21 15-Jul-21
- System flushing/polishing - using one HPU pump 15-Jul-21 30-Jul-21
15-Aug-21
15-Jul-21 15-Aug-21
I/O Check Start
15-Aug-21
Cold Test
On-going
D FINISHING AREA
- Hydraulic piping Installation 30-Aug-21

- Piping flushing - using GRP flushing unit 30-Aug-21 15-Sep-21

- Piping flushing - using GRP flushing unit 30-Jul-21 15-Aug-21
30-Oct-21
ssioning Schedule
Oct Nov Dec

4 1 2 3 4 1 2 3 4
LSM Project Pre-commissioning Schedule
Project Light Section Mill (LSM)
Date 25th May 2021
Project Manager Jayant Singh
No Activities Start Finish

June July Aug Sep Oct
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3
A FURNACE
Finished
Piping - Hydraulic
- Installation Finished
- Piping flushing - using GRP flushing unit Finished
- System flushing/plishing - using one HPU Pump Finished
15-Jul-21
15-Jul-21 15-Aug-21
I/O Check Start
15-Aug-21
Cold Test
B MILL STAND
On-going
Aligment check ( Mill Area) 15-Jun-21 30-Jun-21

Grouting 1-Jul-21 30-Jul-21
Curing 15-Jul-21 15-Aug-21
Ready to rotate 15-Aug-21
Piping - Hydraulic
- Installation On-going
- Piping flushing - using GRP flushing unit 30-Jul-21 On-going

- Installation 7/15/2021
- Piping flushing - using GRP flushing unit 7/15/2021 On-going
30-Aug-21
15-Jul-21 30-Aug-21
I/O Check Start
10-Oct-21
Cold Test
C COOLING BED
On-going
- Hydraulic piping Installation 30-Jun-21

- Piping flushing - using GRP flushing unit 30-Jun-21 15-Jul-21
- System flushing/polishing - using one HPU pump 15-Jul-21 30-Jul-21
15-Aug-21
15-Jul-21 15-Aug-21
I/O Check Start
15-Aug-21
Cold Test
On-going
D FINISHING AREA
- Hydraulic piping Installation 30-Aug-21

- Piping flushing - using GRP flushing unit 30-Aug-21 15-Sep-21

- Piping flushing - using GRP flushing unit 30-Jul-21 15-Aug-21
30-Oct-21
ssioning Schedule
Oct Nov Dec

4 1 2 3 4 1 2 3 4
LINE LIST FOR H
LOCATION
TYPE OF
LINE NUMBER
LINE
FROM TO
HY1-0001-88.9X11-250B 2611.N107 HY1-0002-60.3X8-250B P

2611.N107 HY1-0003-88.9X11-250B P
HY1-0002-60.3X8-250B HY1-0001-88.9X11-250B 2611.N117 P
HY1-0003-88.9X11-250B HY1-0001-88.9X11-250B HY1-0004-88.9X11-250B P
HY1-0006-88.9X11-250B P
HY1-0004-88.9X11-250B HY1-0003-88.9X11-250B HY1-0014-25X3-250B P
HY1-0013-20X2.5-250B P
HY1-0005-88.9X11-250B P
HY1-0005-88.9X11-250B HY1-0004-88.9X11-250B HY1-0012-30X4-250B P
HY1-0004-88.9X11-250B HY1-0011-88.9X11-250B P
HY1-0006-88.9X11-250B HY1-0003-88.9X11-250B HY1-0007-60.3X8-250B P
HY1-0015-60.3X8-250B P
HY1-0007-60.3X8-250B HY1-0006-88.9X11-250B HY1-0016-38X5-250B P
HY1-0006-88.9X11-250B HY1-0018-20X2.5-250B P
HY1-0006-88.9X11-250B HY1-0019-25X3-250B P
HY1-0006-88.9X11-250B HY1-0008-48.3X6.3-250B P
HY1=0008-48.3X6.3-250B HY1-0007-60.3X8-250B HY1-0009-48.3X6.3-250B P
HY1=0009-48.3X6.3-250B HY1-0008-48.3X6.3-250B HY1-0020-30X4-250B P
HY1-0022-48.3X6.3-250B P
HY1-0011-88.9X11-250B HY1-0005-88.9X11-250B 2611.N108 P
HY1-0012-30X4-250B HY1-0005-88.9X11-250B 2611.N109 P
HY1-0013-20X2.5-250B HY1-0004-88.9X11-250B 2611.N110 P
HY1-0014-25X3-250B HY1-0004-88.9X11-250B 2611.N111 P
HY1-0015-60.3X8-250B HY1-0006-88.9X11-250B 2611.N112 P
HY1-0016-38X5-250B HY1-0007-60.3X8-250B 2611.N118 P
HY1-0017-38X5-250B 2611.N118 2611.N113 P
HY1-0018-20X2.5-250B HY1-0007-60.3X8-250B 2611.N110 (2) P
HY1-0019-25X3-250B HY1-0007-60.3X8-250B 2611.N111 (2) P
HY1-0020-30X4-250B HY1-0009-48.3X6.3-250B 2611.N118 (2) P
HY1-0021-30X4-250B 2611.N118 (2) 2611.N114 P
HY1-0022-48.3X6.3-250B HY1-0009-48.3X6.3-250B 2611.N116 P
HY1-0031-114.3X14.2-250B 2611.N108 101.003.02 A1
HY1-0032-88.9X11-250B 2611.N108 101.003.02 B1
HY1-0033-16X2-250B 2611.N109 2611.0090 & 2485.0014 C1
HY1-0034-16X2-250B 2611.N109 2611.0090 & 2485.0014 C2
HY1-0035-16X2-250B 2611.N109 2611.0090 & 2485.0014 C3
HY1-0036-16X2-250B 2611.N109 2611.0090 & 2485.0014 C4
HY1-0037-16X2-250B 2611.N109 2611.0090 & 2485.0014 B1
HY1-0038-20X2.5-250B 2611.N109 2611.0090 & 2485.0014 A2
HY1-0039-20X2.5-250B 2611.N109 2611.0090 & 2485.0014 B2
HY1-0040-20X2.5-250B 2611.N109 2611.0090 & 2485.0014 A3
HY1-0041-20X2.5-250B 2611.N109 2611.0090 & 2485.0014 B3
HY1-0042-20X2.5-250B 2611.N109 2611.0090 & 2485.0014 A4
HY1-0043-20X2.5-250B 2611.N109 2611.0090 & 2485.0014 B4
HY1-0044-20X2.5-250B 2611.N109 2611.0090 & 2485.0014 A5
HY1-0045-20X2.5-250B 2611.N109 2611.0090 & 2485.0014 B5
LINE LIST FOR HYDRAULIC PIPELINE FURNACE AREA
WELDING EXAMINATION OPERATING CONDITION LEAK TEST
WORKING PRESSURE
VISUAL TEST RESULT TEMP(°C) DATE
(BAR)
Furnace Area
LEAK TEST
PRESSURE RESULT
DURATION
GIVEN 1.3 X
(HOUR)
WP (BAR) Central Hydraulic Unit
Billets Charging Grid
Weighing Sys+Kick Off
Charging Door
Discharging Door
Kick In
Kick Off
Furnace Lifting
Furnace Translation
Furnace Translation
Collecting Pocket for

Rejected billets
Rejected billets-Devider
Stand
Rejected billets
Insulated
RollerTable+Pinch Roll
Accumulators Stand
2611.N001 Installation
Assy dwg. Job No. Valve Stand Start Date Finish Date Assign to
N107
√ √ CSP Team
101,003,002 N108 √ √ CSP Team

26110090+2485.0014 N109 √ √ CSP Team
2611.UO34/926.01 N110 (1) √ √ CSP Team
2611.UO34/926.01 N110 (2) √ √ CSP Team
24,850,110 N111 (1) √ √ CSP Team
24,850,110 N111 (2) √ √ CSP Team
2611.UO32/926.01 N112 √ √ CSP Team
2611.UO33/926.01 N113 √ √ CSP Team
N118 √ √ CSP Team
N114
103.001.02 √ √ CSP Team
N115
√ √ CSP Team
N118
√ √ CSP Team
N116
2611.0083 + 71.143.02 √ √ CSP Team
N117 √ √ CSP Team
tion Welding Flushing 1st Stage
Target Target
Start Date Finish Date Assign to Start Date Finish Date Assign to
Completion Completion
√ √ CSP Team √ √ CSP Team


1st Stage Flushing Final Stage
Target Target
Start DateFinish DateAssign to Completi
Completion
on
CSP & LSM Team
CSP & LSM Team

CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team
CSP & LSM Team

CSP & LSM Team
LINE LIST FOR HYDRAULIC PIPELINE MILL AREA
LOCATION Total WELDING EXAMINATION OPERATING CONDITION LEAK TEST

TOTAL LENGTH Numbers of Numbers of Numbers of Numbers
LINE NUMBER TYPE OF LINE P&ID NUMBER (MTR) Tee Bends Flanges Of Joint to RESULT
WORKING PRESSURE PRESSURE DURATION
FROM TO be weld VISUAL TEST TEMP(°C) DATE GIVEN 1.3 X
(BAR) WP (BAR) (HOUR)
2611.N002 2611.N120 HY2--0002-30X4-160B 1 0 150 195
2611.N002 2611.N120 HY2--0003-88.9X8-160B 1 0 150 195

HY2--0001-88.9X8-160B P 12
2611.N002 2611.N120 HY2--0023-16X2-160B 1 0 150 195
2611.N002 2611.N120 HY2--0024-88.9X8-160B 1 0 150 195
HY2--0002-30X4-160B P 2611.N002 HY2--0001-88.9X8-160B 2611.N135 0 1 1 3 150 195
P 2611.N002 HY2--0001-88.9X8-160B HY2--0004-88.9X8-160B 1 150 195
P 2611.N002 HY2--0001-88.9X8-160B HY2--0006-88.9X8-160B 1 150 195

HY2--0003-88.9X8-160B 12
P 2611.N002 HY2--0001-88.9X8-160B HY2--0014-25X3-160B 1 150 195
P-IN 2611.N002 HY2--0001-88.9X8-160B 2611.N136(1)-FL3''CETOP 250 1 150 195
HY2--0004-88.9X8-160B P-OUT 2611.N002 HY2--0003-88.9X8-160B 2611.N136 (3) 0 1 3 150 195
2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0020-60.3X5.6-160B 1 150 195
2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0021-60.3X5.6-160B 1 150 195

HY2--0005-88.9X8-160B P-OUT 10
2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0022-60.3X5.6-160B 1 150 195
2611.N002 2611.N136(2)-FL3''CETOP 250 End - Blind Flange 1 150 195
HY2--0006-88.9X8-160B P-IN 2611.N002 HY2--0003-88.9X8-160B 2611.N136(2) 0 1 1 3 150 195
2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0015-60.3X5.6-160B 1 150 195
2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0016-48.3X4.5-160B 1 150 195
2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0017-60.3X5.6-160B 1 150 195

HY2--0007-88.9X8-160B P-OUT 16
2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0018-30X4-160B 1 150 195
2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0019-16X2-160B 1 150 195
2611.N002 2611.N136(2)-FL3''CETOP 250 End - Blind Flange 0 1 150 195
2611.N002 2611.N136(1) HY2--0013-25X3-160B 1 150 195
2611.N002 2611.N136(1) HY2--0012-60.3X5.6-160B 1 150 195
2611.N002 2611.N136(1) HY2--0011-48.3X4.5-160B 1 150 195

HY2--0008-88.9X8-160B P-OUT 16
2611.N002 2611.N136(1) HY2--0010-60.3X5.6-160B 1 150 195
2611.N002 2611.N136(1) HY2--0009-48.3X4.5-160B 1 150 195
2611.N002 2611.N136(1) End - Blind Flange 0 0 1 150 195
HY2--0009-48.3X4.5-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N121 0 1 1 3 150 195
HY2--0010-60.3X5.6-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N122 (1) 0 1 1 3 150 195
HY2--0011-48.3X4.5-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N129 0 1 1 3 150 195
HY2--0012-60.3X5.6-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N122 (2) 0 1 1 3 150 195
HY2--0013-25X3-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N126 0 1 1 3 150 195
HY2--0014-25X3-160B P 2611.N002 HY2--0003-88.9X8-160B 2611.N132 0 1 1 3 150 195
HY2--0015-60.3X5.6-160B P 2611.N002 HY2--0007-88.9X8-160B 2611.N123 0 1 1 3 150 195
HY2--0016-48.3X4.5-160B P 2611.N002 HY2--0007-88.9X8-160B 2611.N130 0 1 1 3 150 195
HY2--0017-60.3X5.6-160B P 2611.N002 HY2--0007-88.9X8-160B 2611.N124 (1) 0 1 1 3 150 195
HY2--0018-30X4-160B P 2611.N002 HY2--0007-88.9X8-160B 2611.N125 0 1 1 3 150 195
HY2--0019-16X2-160B P 2611.N002 HY2--0007-88.9X8-160B 2611.N127 0 1 1 3 150 195
HY2--0020-60.3X5.6-160B P 2611.N002 HY2--0005-88.9X8-160B 2611.N124 (2) 0 1 1 3 150 195
HY2--0021-60.3X5.6-160B P 2611.N002 HY2--0005-88.9X8-160B 2611.N131 0 1 1 3 150 195
HY2--0022-60.3X5.6-160B P 2611.N002 HY2--0005-88.9X8-160B 2611.N128 0 1 1 3 150 195
HY2--0023-16X2-160B P 2611.N002 HY2--0003-88.9X8-160B 2611.N133 0 1 1 3 150 195
HY2--0024-88.9X8-160B P-IN 2611.N002 HY2--0001-88.9X8-160B 2611.N136(4) 0 1 1 3 150 195
2611.N002 2611.N136(4) HY2-0026-38X5-160B 1 0 0 150 195
2611.N002 2611.N136(4) HY2-0027-38X5-160B 1 0 0 150 195
2611.N002 2611.N136(4) HY2-0028-38X5-160B 1 0 0 150 195

HY2--0025-88.9X8-160B P-OUT 16
2611.N002 2611.N136(4) HY2-0029-38X5-160B 1 0 0 150 195
2611.N002 2611.N136(4) HY2-0030-38X5-160B 1 0 0 150 195
2611.N002 2611.N136(4) End - Blind Flange 0 1 150 195

Robot Roll Shop Area 2611.N004
Assy dwg. Job No. Valve Stand

Central Hydraulic Unit 2611.N119
Robot Stands-HL900-28 30.178.14 2611.N138
Robot Stands-HL850-33 30.156.09 2611.N137
Robot Roll Jacket Change RDM 53.030.10 2611.N139
Installation Welding
Target
Completion
√ √ CSP Team-Marta √ √ WOS Team
ing Flushing 1st Stage
Target Target
Start Date Finish Date Assign to
√ √ CSP&LSM Team Rusta&Mujiya
Cooling Bed Area 2611.N004
Assy dwg. Job No. Valve Stand
Central Hydraulic Unit 2611.N140
Accumulators Stand (1) 2611.N135
Accumulators Stand (2) 2611.N146

Sliders n.1 26,110,032 2611.N141
Sliders n.2 26,110,032 2611.N142
Transfer Trolley 26,110,043 2611.N143
Roll RDM 26,110,372 2611.N144
RDM 700 26,110,372 2611.N145
Installation Welding
Target
Completion
ing Flushing
Target Target
Start Date Finish Date Assign to
LINE LIST FOR HYDRAULIC FINISH BAR AREA
LOCATION WELDING EXAMINATION OPERATING CONDITION LEAK TEST

LINE NUMBER TYPE OF RESULT
LINE PRESSURE
P&ID NUMBER FROM TO VISUAL TEST WORKING PRESSURE TEMP(°C) DATE GIVEN 1.3 X DURATION
(BAR) WP (BAR) (HOUR)
2611.N005 2611.N148 HY5-0002-60.3X5.6-160B PA
2611.N005 2611.N148 HY5-0005-60.3X5.6-160B PA

HY5-0001-114.3X10-160B
2611.N005 2611.N148 HY5-0006-88.9X11-160B PA
2611.N005 2611.N148 HY5-0031-48.3X4.5-160B PA
HY5-0002-60.3X5.6-160B 2611.N005 HY5-0001-114.3X10-160B 2611.N135 PA
2611.N005 HY5-0001-114.3X10-160B HY5-0025-48.3X4.5-160B PA
HY5-0005-60.3X5.6-160B 2611.N005 HY5-0001-114.3X10-160B HY5-0024-48.3X4.5-160B PA
2611.N005 HY5-0001-114.3X10-160B HY5-0023-48.3X4.5-160B PA
2611.N005 HY5-0001-114.3X10-160B HY5-0035-30X4-160B PA
2611.N005 HY5-0001-114.3X10-160B HY5-0036-30X4-160B PA
2611.N005 HY5-0001-114.3X10-160B HY5-0039-30X4-160B PA

HY5-0006-88.9X11-160B
2611.N005 HY5-0001-114.3X10-160B HY5-0040-30X4-160B PA
2611.N005 HY5-0001-114.3X10-160B HY5-0007-48.3X4.5-160B PA
2611.N005 HY5-0001-114.3X10-160B HY5-0008-48.3X4.5-160B PA
2611.N005 HY5-0006-88.9X11-160B HY5-0041-20X2.5-160B PA
HY5-0007-48.3X4.5-160B 2611.N005 HY5-0006-88.9X11-160B HY5-0044-30X4-160B PA
2611.N005 HY5-0006-88.9X11-160B 2611.N159 (1) PA
2611.N005 HY5-0006-88.9X11-160B HY5-0046-20X2.5-160B PA
HY5-0008-48.3X4.5-160B 2611.N005 HY5-0006-88.9X11-160B HY5-0049-30X4-160B PA
2611.N005 HY5-0006-88.9X11-160B 2611.N159 (2) PA
HY5-0023-48.3X4.5-160B 2611.N005 HY5-0005-60.3X5.6-160B 2611.152 (1) PA
HY5-0024-48.3X4.5-160B 2611.N005 HY5-0005-60.3X5.6-160B 2611.152 (2) PA
HY5-0025-48.3X4.5-160B 2611.N005 HY5-0005-60.3X5.6-160B 2611.151 PA
HY5-0031-48.3X4.5-160B 2611.N005 HY5-0001-114.3X10-160B 2611.149 PA
HY5-0035-30X4-160B 2611.N005 HY5-0006-88.9X11-160B 2611.153 (1) PA
HY5-0036-30X4-160B 2611.N005 HY5-0006-88.9X11-160B 2611.154 (1) PA
HY5-0039-30X4-160B 2611.N005 HY5-0006-88.9X11-160B 2611.153 (2) PA
HY5-0040-30X4-160B 2611.N005 HY5-0006-88.9X11-160B 2611.154 (2) PA
HY5-0041-20X2.5-160B 2611.N005 HY5-0007-48.3X4.5-160B 2611.N155,N156, N157 (1) PA
HY5-0044-30X4-160B 2611.N005 HY5-0007-48.3X4.5-160B 2611.N158 PA
HY5-0046-20X2.5-160B 2611.N005 HY5-0008-48.3X4.5-160B 2611.N155,N156, N15 (2) PA
HY5-0049-30X4-160B 2611.N005 HY5-0008-48.3X4.5-160B 2611.N160 PA
HY5-0011-88.9X8-160B 2611.N005 2611.N148 HY5-0012-60.3X5.6-160B PB
2611.N005 HY5-0011-88.9X8-160B HY5-0030-60.3X5.6-160B PB
2611.N005 HY5-0011-88.9X8-160B HY5-0029-60.3X5.6-160B PB

HY5-0012-60.3X5.6-160B
2611.N005 HY5-0011-88.9X8-160B HY5-0028-60.3X5.6-160B PB
2611.N005 HY5-0011-88.9X8-160B 2611.N150 (1) PB
HY5-0028-60.3X5.6-160B 2611.N005 HY5-0012-60.3X5.6-160B 2611.N46 PB
HY5-0029-60.3X5.6-160B 2611.N005 HY5-0012-60.3X5.6-160B 2611.N46 PB
HY5-0030-60.3X5.6-160B 2611.N005 HY5-0012-60.3X5.6-160B 2611.N150(2) PB
HY5-0151-168.3X4.5-16B 2611.N005 HY5-0152-30X4-16B 2611.N148 T
2611.N005
Unit/Group Level/Responsibility Status Task Descrip
1 Marta Leader On Duty 1
2 Wagino Member On Duty 2
Group 1
3 Supri Member On Duty 3
4 Member On Duty 4
1 Iwan Leader On Duty 1
2 Subur Member On Duty 2
Group 2 3 Widodo Welder SMAW On Duty 3
4 Member On Duty 4
5
1 Murgandi Leader On Duty 1
2 Member On Duty 2
3 Member On Duty 3
Group 3 4
5
6
1 Jaja Leader On Duty 1

2 Uca Member On Duty 2
3 Member On Duty 3
Group 4 4
5
6
7
1 Suprianto Leader On Duty 1
2 Member On Duty 2
Group 5
3 Member On Duty 3
4 Member On Duty 4
1 Rusta Leader On Duty 1
2 Endang Member On Duty 2
3 Sutris Member On Duty 3
4 Mujiya Leader (Second Shift) On Duty 4
5 Supriono Member (Second Shift) On Duty 5
6
7
8
9
10
11
12
Group 6
13
14
15
16
17
18
19
20
21
22
23
24
1 Muktas Leader hydraulic technician On Duty 1
Group 7
2 Tohirin Member hydraulic technician On Duty 2
1 Mardimin Welder TIG On Duty 1
2 Muhaimin Welder TIG On Duty 2
3 Suparyo Welder SMAW On Duty 3
4 Gunarto Welder SMAW On Duty 4
5
6
7
Group 8 8
9
10
11
12
13
14
15
1 Jumat Welder TIG On Duty 1
2 Suhata Welder TIG On Duty 2
3 Reza Welder TIG On Duty 3
4 Sunardi Welder SMAW On Duty 4
Group 9
5
6
7
8
1 Kosasih Leader On Duty 1
Group 10 2 Sugeng Member On Duty 2
3 Member On Duty
TOTAL 35 Person
Task Descripton Area Reference
Installation hydraulic pipeline for Quick Change Device 1-6
MILL
Installation hydraulic pipeline for clamps stand #2
Installation hydraulic pipeline HPU Final Flushing
Installation hydraulic pipeline for stand #3
Installation hydraulic pipeline for stand #5 MILL
Installation hydraulic pipeline for Pinch Roll
Installation hydraulic pipeline for stand #15 MILL
Installation hydraulic pipeline for vertical looper #1

Installation hydraulic pipeline for vertical looper #1 MILL
Installation hydraulic pipeline for Rotation Chute Shear #1
MILL
Flushing hydraulic pipeline for Robot
Flushing hydraulic pipeline for Roll Jacket Change
Flushing hydraulic pipeline for Roll stand tilting device
Flushing hydraulic pipeline for stand #1
Flushing hydraulic pipeline for A & B line stand #9
MILL
Flushing hydraulic pipeline for vertical looper #1
Flushinghydraulic pipeline for A & B line stand #13
Flushing oil lubrication pipeline mill stand
Final Flushing hydraulic pipeline for Furnace FURNACE
Fabrication making header for oil lubrication mill MILL
Welding hydraulic pipeline for P & T
Welding hydraulic pipeline for A & B valve stand N.134 Sect.1-5
Welding hydraulic pipeline for A & B line stand #8
Welding hydraulic pipeline for vertical looper #1
MILL & CHAIN
Welding hydraulic pipeline for A & B line stand #11 TRANSFER
Welding hydraulic pipeline for A & B line stand #4 MILL
Repair welding hydraulic pipeline for Kick In FURNACE
Installation Natural Gas pipeline for flushing
Installation Nitrogen pipeline for flushing FURNACE
Periode 6- Periode 15-22
14 July July 2021
2021
66%
0% 50%
100%
0%
0% 100%
80% 100%
0% 100%
80% 80%
0%
0%
0%
0% 75%
100%
0%
0%
100%
100%
100%
100%
100%
100%
0% 100%
75%
75%
75%
5% 50%
100%
100%
100%
100%
90% 100%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
5%
50%
75% 85%
0% 5%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
100%
95% 100%
5% 50%
0% 50%
0% 50%
0% 50%
0% 50%
100%
50% 65%
50% 65%
SI.No Designation Valve Stand Number Remark
1 Central Hydraulic Unit HY-1 N107

2 Billets Charging Grid N108
3 Weighing Sys+Kick Off N109
4 Charging Door N110 (1)
5 Discharging Door N110 (2)
6 Kick In N111 (1)
7 Kick Off N111 (2)
8 Furnace Lifting N112 proportional valve
9 Furnace Translation N113 proportional valve
10 Collecting Pocket for Rejected billets N114
Collecting Pocket for Rejected billets-Devider N115
11 Stand
12 Collecting Pocket for Rejected billets N118
13 Insulated RollerTable+Pinch Roll N116
14 Accumulators Stand N117
1 Central Hydraulic Unit HY-2 2611.N120 Pressure line

2 Accumulator Stand 2611.N135 Pressure line
3 Safety Block 2611.N136 (1)
7 Stand 1H (HL850-32) 2611.N121
8 Stand 2V 2611.N121 proportional valve
9 Stand 3H 2611.N122 (1)
10 Stand 4H/V 2611.N122 (1) proportional valve
11 Stand 5H 2611.N122 (2)
12 Stand 6H/V 2611.N122 (2) proportional valve
13 Stand 7H/U (HL710-28) 2611.N123
14 Stand 8H/U 2611.N123
15 Stand 9 H/V-U 2611.N124 (1) proportional valve
16 Vertical Looper & Channel Translation #1 2611.N124 (1)
17 Stand 10H/U 2611.N124 (1)
19 Stand 11H/U 2611.N125
20 Stand 12H/V-U 2611.N124 (2) proportional valve
22 Stand 13H-U 2611.N124 (2)
24 Stand 14H/V-U 2611.N128 proportional valve
25 Vertical Looper & Channel Translation #5 2611.N128
26 Stand 15H/U 2611.N128
27 Car Changing/Change Carpet 1-6 2611.N129 proportional valve
30 Stands Tilting Device 2611.N132
31 Crop Collecting Chute CV#1+Pinch Roll 2611.N126
32 Crop Collecting Chute CV#2 2611.N127
33 Pin Lock Rotation Shear Rotation Bucket #1
34 Pin Lock Rotation Shear Rotation Bucket #2
35 Crop Collecting Chute CV#3 2611.N133
36 Chain Transfer Sect.1 2611.N134 (1) proportional valve
1 Central Hydraulic Unit HY-3 2611.N119

2 Robot Stands-HL900-28 2611.N138
4 Robot Roll Jacket Change RDM 2611.N139

2 Accumulators Stand (1) 2611.N135
4 Sliders n.1 2611.N141 proportional valve
5 Sliders n.2 2611.N142 proportional valve
6 Transfer Trolley 2611.N143 proportional valve
7 Roll RDM 2611.N144
8 RDM 700 Introducing 2611.N145 proportional valve

4 FERMI Stop 2611.N149
5 Saw n.1 Area 2611.N150 (1) proportional valve
6 Saw n.2 Area 2611.N150 (2) proportional valve
7 Short Bar Pokets 2611.N151
8 Entry/Exit chain transfer sect.2 2611.N152 (1)
10 Stacker A, Transfer trolley Sect.1& Liftable RT 2611.N153(A)
11 Stacker A, Transfer trolley Sect.2 2611.N154(A)
12 Tying A 2611.N156 (A)
13 Bundle Compactor B 2611.N158 (A) proportional valve
14 Stacker B, Transfer trolley Sect.1& Liftable RT 2611.N153(B)
15 Stacker B, Transfer trolley Sect.2 2611.N154(B)
16 Tying B 2611.N156 (B)
17 Bundle Compactor B 2611.N158 (B) proportional valve
NAS Value NAS Value
July 2022 Aug 2022
2
2
10
10
11 8
9
7
8
8
8
7
10
8
6
5
6
Mill Stand Area: 2611.N002
Valve Stand
Number
SI.NO PIPELINE Polishing
1 Central Hydraulic Unit 2611.N120 Pending
2 Accumulator Stand 2611.N135 Pending
3 Safety Block 2611.N136 (1) Pending
7 Stand 1H (HL850-32) 2611.N121 Pending
8 Stand 2V 2611.N121 Pending
9 Stand 3H 2611.N122 (1) Pending
10 Stand 4H/V 2611.N122 (1) Pending
11 Stand 5H 2611.N122 (2) Pending
12 Stand 6H/V 2611.N122 (2) Pending
13 Stand 7H/U (HL710-28) 2611.N123 Pending
14 Stand 8H/U 2611.N123 Pending
15 Stand 9 H/V-U 2611.N124 (1) Pending
16 Vertical Looper & Channel Translation #1 2611.N124 (1) Pending
17 Stand 10H/U 2611.N124 (1) Pending
20 Stand 12H/V-U 2611.N124 (2) Pending
22 Stand 13H-U 2611.N124 (2) Pending
24 Stand 14H/V-U 2611.N128 Pending
25 Vertical Looper & Channel Translation #5 2611.N128 Pending
27 Car Changing/Change Carpet 1-6 2611.N129 Pending

30 Stands Tilting Device 2611.N132 50%
31 Crop Collecting Chute CV#1+Pinch Roll 2611.N126 Pending
32 Crop Collecting Chute CV#2 2611.N127 Pending
33 Pin Lock Rotation Shear Rotation Bucket #1 Pending
34 Pin Lock Rotation Shear Rotation Bucket #2 Pending
35 Crop Collecting Chute CV#3 2611.N133 Pending
36 Chain Transfer Sect.1 2611.N134 (1) Pending
40
11
6
12
11
28%
40
0
0
0
0%
JOB STATUS UP TO 27/08/2021
Installation Welding Flushing

Done Done Pending
Done Done Pending
Done Done Pending
Done Done Pending
Done Done Pending
Done Done Pending
Done Done Done
Done Done Done
Done Done In Progress (Rusta)
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
Done 50% Pending
In Progress
Done Pending
(Mardimin)
In Progress
Done Pending
(Mardimin)
75% Pending Pending
Done Pending Pending
Done 50% Pending
50% Pending Pending
In Progress (Supri) Pending Pending
50% Pending Pending
Done Pending
Done Done Pending
Done Done Pending
Done Done Pending
Done Done Pending
Total Job for Installation 40 Total Job for Welding

Installation Job Complete 36 Welding Job Complete
Installation Job In progress 1 Welding Job In progress
Installation Job Pending 50% 2 Welding Job Pending 0%
Installation Job Pending 75% 1 Welding Job Pending 50%
Installation Complete percentages 90% Welding Complete percentages
Total Job for Flushing 40 Total Job for Polishing

Flushing Job Complete Polishing Job Complete
Flushing Job In progress Polishing Job In progress
Flushing Job Pending Polishing Job Pending
Flushing Job Pending 50%
Flushing Complete percentages Polishing Complete percentages
Polishing Installation
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending pending 75%

Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
Pending In Progress (Supri)
Pending pending 50%
Pending Done
Pending Done
Pending Done
Pending Done
Pending Done
40 Total Job for Installation

Installation Job Complete
Installation Job In progress
Installation Job Pending 50%
Installation Job Pending 75%
Installation Complete percentages
40 Total Job for Flushing

Flushing Job Complete
Flushing Job In progress
Flushing Job Pending
Flushing Job Pending 50%
Flushing Complete percentages
Welding Flushing
Done Pending
Done Pending
Done Pending
Done Pending
Done Pending
Done Pending
Done Done
Done Done
Done Done
Done In Progress (Rusta)
Done Pending
In Progress (Muhaimin) Pending
50% Pending
50% Pending
50% Pending
50% Pending
50% Pending
50% Pending
50% Pending
50% Pending
50% Pending
50% Pending
50% Pending
In Progress (Mardimin) Pending
Done Pending
Done Pending
Pending Pending
In Progress (Suhata) Pending
In Progress (Jumat) Pending
50% Pending
Pending Pending
Pending Pending
Pending Pending
Pending Pending
Pending Pending
Done Pending
Done Pending
Done Pending
Done Pending
Done Pending
40 Total Job for Welding

37 Welding Job Complete
1 Welding Job In progress
1 Welding Job Pending 0%
1 Welding Job Pending 50%
93% Welding Complete percentages
40 Total Job for Polishing

3 Polishing Job Complete
1 Polishing Job In progress
36 Polishing Job Pending
0
8% Polishing Complete percentages
Polishing
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
40
18
4
6
12
45%
40
0
0
0
0%
Days Tanggal No General Job (logs) Man Power
1 Gases Piping Installation Job Marta+ 3 Person

2 Hydraulic Piping Installation Job Iwan+ 3 Person
3 Gases Piping Installation Job Jaja + 2 Person
4 Hydraulic Piping Installation Job Murgandi+2 Person
5 Gases Piping Installation Job Chosasi+ 2 Person
107 01/09/2021 6 TIG Welding Hydraulic pipe Job Mardimin+2 Person
7 TIG Welding Hydraulic pipe Job Muhaimin+2 Person
8 TIG Welding Hydraulic pipe Job Jumat+ 2 Person
9 Flushing Pipe for Lubrication Oil Rusta+ 2 Person
10 Polishing hydraulic pipe Muktas+ 2 Person
11 Hydraulic Piping Installation Job Supri+3 Person
109 03/09/2021 6 TIG Welding Hydraulic pipe Job Muhaimin+2 Person
7 TIG Welding Hydraulic pipe Job Mardimin+2 Person
11 Flushing Preparation Job Supri+3 Person
1 Hydraulic Piping Installation Job Marta+ 3 Person
2 Flushing Preparation Job Iwan+ 3 Person
115 09/09/2021

10 Polishing hydraulic system Muktas+ 4 Person
2 Flushing Preparation Job Iwan+ 3 Person
10 Polishing hydraulic system Muktas+ 4 Person
Keterangan Remark
Continue Instalasi hook's up for instrument NG,CA,N2 furnace

Continue Rebuild flusing unit skid #1 - 1000 lpm
Continue
Continue Waste gas
Continue for HY-2 N128
Continue for HY-2 N122 (2)
Begin Hot Oil flushing header return line 10" pipe LO-1 Mill
Continue Re-new oil for HY-1 System - Furnace
Continue Pin Lock Rotation Shear Rotation Bucket #1
Continue
Continue Waste gas
Finishing Pin Lock Rotation Shear Rotation Bucket #1
Continue
Continue Waste gas
Begin Pin Lock Rotation Shear Rotation Bucket #2
Continue
Continue Waste gas
Continue looping 2611.N129,N130,N131
Continue
Continue Waste gas
Continue
Continue Waste gas
Continue
Continue Waste gas
Finishing for HY-2 N131
Begin for 2611.N129
Continue
Continue Waste gas
Begin for HY-2 N130
Begin Pickling outlet Stand 6 LO-1 Mill
Continue HY-1 System - Furnace
Finishing looping 2611.N129,N130,N131
Continue for 2611.N129
Continue
Continue Waste gas
Continue Pickling outlet Stand 6 LO-1 Mill
Continue HY-1 System - Furnace
Begin looping 2611.N136
Robot Roll Shop Area: 2611.N003
Valve Stand Number
SI.No Pipeline
1 Central Hydraulic Unit 2611.N119
4 Robot Roll Jacket Change RDM 2611.N139
Total Job for Installation 4

Installation Job Complete 4
Installation Job In progress 0
Installation Job Pending 0
Installation Complete percentages 100%
Total Job for Flushing 4

Flushing Job Complete 4
Flushing Job In progress 0
Flushing Job Pending 36
Flushing Complete percentages 100%
JOB STATUS
Assy dwg. Job No.
Done Done Done
30.178.14 Done Done Done
Total Job for Welding 4

Welding Job Complete 4
Welding Job In progress 0
Welding Job Pending 0
Welding Complete percentages 100%
Total Job for Polishing 4

Polishing Complete percentages 100%
Polishing
Done
Done
Done
Done
Cooling Bed Area: 2611.N004
Valve Stand Number
SI.No Pipeline
4 Sliders n.1 2611.N141
5 Sliders n.2 2611.N142
6 Transfer Trolley 2611.N143
7 Roll RDM 2611.N144
8 RDM 700 2611.N145

Installation Complete percentages 75%

JOB STATUS
Assy dwg. Job No.
Done Done Pending
Done Done Pending
Done Done Pending
26,110,032 Pending Pending Pending
26,110,032 Pending Pending Pending
26,110,043 Done Done Pending


Polishing Job Complete 0
Polishing Job In progress 0
Polishing Job Pending 8
Polishing
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Pending
Finishing Bar Area: 2611.N005
Valve Stand Number
SI.No Pipeline
4 FERMI Stop 2611.N149
5 Saw n.1 Area 2611.N150 (1)
6 Saw n.2 Area 2611.N150 (2)
7 Short Bar Pokets 2611.N151

Installation Complete percentages %

Assy dwg. Job No.
Installation Welding Flushing Polishing
In Progress
Pending Pending
(Pemborong)
Pending Pending
Pending Pending
2611.0249+2611.0264 Pending Pending
14617522+14672732 Pending Pending
14617522+14672732 Pending Pending
26,110,213 Pending Pending


Polishing Job Complete 0
Polishing Job In progress 0
Polishing Job Pending 9
Date AREA
HYDRAULIC PIPING JOB FURNACE MILL & CHAIN TRANSFER
Installation Complete percentages 100% 86%
13/08/2021 Welding Complete percentages 100% 26%
Flushing Complete percentages 100% 5%
Polishing Complete percentages 42% 0%
HYDRAULIC PIPING JOB FURNACE MILL & CHAIN TRANSFER
Installation Complete percentages 100% 86%
20/08/2021 Welding Complete percentages 100% 26%
Flushing Complete percentages 100% 5%
Polishing Complete percentages 42% 0%
AREA
ROBOT ROLL SHOP COOLING BED FINISH BAR
100% 100% 0%
100% 75% 0%
100% 0% 0%
100% 0% 0%
ROBOT ROLL SHOP COOLING BED FINISH BAR
100% 100% 0%
100% 75% 0%
100% 0% 0%
100% 0% 0%
SI.NO HY-1 FURNACE POLISHING ACTIVITY DATE
START UP DATE HPU 13/7/2021

CHECK ALL CONNECTION 13/7/2021
14/7/2021
VALVE STAND N110 (1)
15/7/2021
16/7/2021
17/7/2021
DELAY WAITING WELDING REPAIR 19/7/2021
20/7/2021
21/7/2021
22/7/2021
23/7/2021
CHECK FILTER 23/7/2021
24/7/2021
26/7/2021
27/7/2021
28/7/2021
VALVE STAND N116
29/7/2021
30/7/2021
31/7/2021
VALVE STAND N115
02/08/2021
DELAY WAITING FLUSHING PLATE 03/08/2021
06/08/2021
07/08/2021
VALVE STAND N113 08/08/2021
09/08/2021
10/08/2021
CHECK FILTER 16/08/2021
18/08/2021
20/08/2021
21/08/2021
23/08/2021
POLISHING COMPLETED
SI.NO LO-1 MILL ITEM FLUSHING ACTIVITY DATE
HEADER RETURN LINE 10'' PICKLING 18/8/2021

PASSIVATING 18/8/2021
DRYING 18/8/2021
OIL FLUSHING 18/8/2021
HEADER PRESSURE LINE 4'' PICKLING 19/8/2021
DRYING 19/8/2021
LINE STAND 1 PICKLING 20/8/2021
DRYING 20/8/2021
DRYING 21/8/2021
DRYING 22/8/2021
DRYING 24/8/2021
DRYING 25/8/2021
DRYING 26/8/2021
COMPLETED DATE 26/8/2021
POLISHING COMPLETED
Mill Stand Area: 2611.N002
Valve Stand Number DATE START FLUSHING
SI.NO PIPELINE
1 Central Hydraulic Unit 2611.N120 22/8/2021
2 Accumulator Stand 2611.N135 22/8/2021
3 Safety Block 2611.N136 (1) 22/8/2021
4 Safety Block 2611.N136 (2) 22/8/2021
5 Safety Block 2611.N136 (3) 22/8/2021
6 Safety Block 2611.N136 (4) 22/8/2021
7 Stand 1H (HL850-32) 2611.N121 Done
8 Stand 2V 2611.N121 Done
9 Stand 3H 2611.N122 (1) 20/8/2021
10 Stand 4H/V 2611.N122 (1) 23/8/2021
11 Stand 5H 2611.N122 (2) 25/8/2021
12 Stand 6H/V 2611.N122 (2) 27/8/2021
13 Stand 7H/U (HL710-28) 2611.N123 30/8/2021
14 Stand 8H/U 2611.N123 02/09/2021
15 Stand 9 H/V-U 2611.N124 (1) 04/09/2021
16 Vertical Looper & Channel Translation #1 2611.N124 (1) 06/09/2021
17 Stand 10H/U 2611.N124 (1) 08/09/2021
19 Stand 11H/U 2611.N125 13/09/2021
20 Stand 12H/V-U 2611.N124 (2) 14/09/2021
22 Stand 13H-U 2611.N124 (2) 20/09/2021
24 Stand 14H/V-U 2611.N128 24/09/2021
25 Vertical Looper & Channel Translation #5 2611.N128 27/09/2021
26 Stand 15H/U 2611.N128 29/09/2021
27 Car Changing/Change Carpet 1-6 2611.N129 01/10/2021
30 Stands Tilting Device 2611.N132 07/10/2021
31 Crop Collecting Chute CV1+Pinch Roll 2611.N126 09/10/2021
32 Crop Collecting Chute CV2 2611.N127 11/10/2021
33 Pin Lock Rotation Shear Rotation Bucket #1 13/10/2021
34 Pin Lock Rotation Shear Rotation Bucket #2 15/10/2021
35 Chain Transfer Sect.1 2611.N134 (1) 18/10/2021
VALVE STAND NO. VALVES QTY INSTALLED
N121 (STAND 1&2) SIZE 6 3
SIZE 10 4
SIZE 16 1
SIZE 25 PROPORTIONAL 1
SIZE 10 5
SIZE 16 1
SIZE 10 5
SIZE 16 1
SIZE 10 6
N124 (STAND 9&10) SIZE 6 10
V.LOOPER, CHANNEL #1 SIZE 10 7
N125 (STAND 11) SIZE 6 3
SIZE 10 3
N126 (CROP COLLECTING CHUTE #1 SIZE 6 1
PINCH ROLL ENTRY CV#1) SIZE 10 1
N127 (CROP COLLECTING CHUTE #1) SIZE 6 1
N124 (STAND 12&13) SIZE 6 10
SIZE 25 1
N128 (STAND 14&15) SIZE 6 9
SIZE 25 1
N129 (CHANGE CARPET 1-6) SIZE 6 7
SIZE 16 12
SIZE 16 5
SIZE 16 4
N133 (CROP COLLECTING CHUTE #3) SIZE 6 2
CHANNEL ENTRY CV#3
N134 (CHAIN TRANSFER SEC.1-5) SIZE 16 PROPORTIONAL 5
N136 (SAFETY VALVE) SIZE 10 4
SIZE 63 4
MONTH AGUSTUS SEPTEMBER
WEEK I II III IV I II
HYDRAULC MILL
INSTALLATION / SET UP
WELDING
FLUSHING
POLISHING
LUBRICATION MILL
INSTALLATION / SET UP
WELDING
FLUSHING
POLISHING
SEPTEMBER OKTOBER NOVEMBER
III IV I II III IV I II III IV
Date to do list Contact Person
18/08/2021
Filter element 5 micron to be order for return line all HPU Nanda
Two unit HPU and all valves ex.BP4 to be shifted to LSM Asna
MOTOR DATA PUMPS DATA
Functional Location QTY INSTALLE

P (kW) A(amp) RPM Vg (CC/Rev)
1 Billets Charging Grid (N108)

2 Billet Weighing Sys (N109)
3 Kick Off (N109)
4 Charging Door (N110)
5 Discharging Door (N110)
6 Kick In furnace (N111) 75 Kw 1500 5 140
7 Kick Off furnace (N111)
8 Furnace Lifting (N112)
9 Furnace Translation (N113)
10 Insulated RollerTable (N116)
11 Pinch Roll Entry Stand 1H (N116)
12 Roll Adjustment Device
PUMPS DATA VALVES DATA
QTY
Q (L/mn) Max.Press Max.RPM
Installed Type Size
1 4WRKE35W61000L-3X/6EG24K31/F1D3M 35
1 4WE10J5X/EG24N9K4/M 10
4 4WREE6W1-32-2X/G24K31/F1V 6
1 5-4WE10J3X/CG24N9K4/C 10
1 5-4WE10J3X/CG24N9K4/C 10
1 4WE10J5X/EG24N9K4/M 10
1 4WE10J5X/EG24N9K4/M 10
1 4WRKE25W6-350L-3X/6EG24K31/F1D3M 25
1 4WRKE10W6-100L-3X/6EG24K31/F1D3M 10
1 5-4WE10J3X/CG24N9K4/C 10
1 4WEH16E7X/6EG24N9ESK4 16
PIPELINE DATA
Piston Side Rod Side

QTY
Flow (L/min) Bore (mm)
Forward Backward Forward Backward Installed
Size (mm) Size (mm)
(L/min) (L/min) (L/min) (L/min)
1000 114.3 639 1140 88.9 537 301 2 220
16 3 3 3 3 4 50
20 23 23 20 12 12 4 80
17 17 35 35 1 63
17 17 35 35 1 63
30 52 52 16 9 9 4 50
30 52 52 16 9 9 4 50
350 60.3 308 308 60.3 181 181 1 280
100 48.3 130 130 48.3 81 81 1 180
25 36 36 25 24 24 3 63
48.3 184 184 48.3 126 126 2 125
CYLINDER DATA
Piston side Rod side

Rod (mm) Stroke (mm)
A (cm²) V (dm³) Q (L/min) v (mm/s) t (sec) P(bar) A (cm²) V (dm³) Q (L/min)
160 2500 380.13 95.03 159.67 70 160 179.07 44.77 134.3

36 100 19.63 0.2 2.95 25 4 120 9.46 0.09 1.42
56 500 50.27 2.51 22.62 75 120 25.64 1.28 11.54
45 750 31.17 2.34 35.07 188 4 50 15.27 1.15 17.18
45 750 31.17 2.34 35.07 188 4 50 15.27 1.15 17.18
28 430 19.63 0.84 12.66 108 4 50 13.48 0.58 8.69
28 430 19.63 0.84 12.66 108 4 50 13.48 0.58 8.69
180 1000 615.79 61.58 307.88 83 135 361.28 36.13 180.64
110 340 254.47 8.65 129.78 85 95 159.44 5.42 81.31
36 380 31.17 1.18 11.85 63 6 80 20.99 0.8 7.98
70 335 122.72 4.11 92.04 125 2.7 100 84.23 2.82 63.18
Rod side
v (mm/s) t (sec) P(bar)
125 40
25 4 40
75 60
188 4 125
188 4 125
108 4 100
108 4 100
83 60
85 95
63 6 40
125 2.7 20-100
Sep-21 Oct-21
AREA
I II III IV I II III IV
A. HYDRAULIC FURNACE
*Reassemble valves (Waiting SMS Hyd Spv)
*Filling oil (Waiting SMS Hyd Spv)
B. GREASE FURNACE
*Installation 90%
*Welding 50%
*Flushing 0%
*Filling grease 0%
C. HYDRAULIC MILL & CHAIN TRANSFER

*Installation 90%
*Welding 50%
*Flushing 10%
*Polishing 0%
*Reassemble valves (Waiting SMS Hyd Spv) 0%
*Filling oil (Waiting SMS Hyd Spv) 0%
D. LUBRICATION OIL MILL

*Installation 90%
*Welding 90%
*Flushing 5%
*Filling oil (Waiting SMS Hyd Spv) 0%
E. GREASE MILL
*Installation 0%
*Welding 0%
*Flushing 0%
*Filling grease 0%
F. HYDRAULIC COOLING BED

*Installation 90%
*Welding 90%
*Flushing 0%
*Polishing 0%
G. GREASE COOLING BED

*Installation
*Welding
*Flushing 0%
*Filling grease 0%
H. HYDRAULIC FINISH BAR

*Installation
*Welding
*Flushing 0%
*Polishing 0%
I. GREASE FINISH BAR

*Installation
*Welding
*Flushing 0%
*Filling grease 0%
Nov-21 Dec-21
I II III IV I II III IV
length (mm)
roughing mill 15800
shear #1 7800
intermediate mill 20000
shear #2 8000
finish mill 15000
cross from HPU mill to cooling bed 11660
cross from cooling bed to chain transfer 7000
total length 85260
GRP FLUSHING EQUIPMENT LIST
WORKING TANK FILTRATION
NUMBER PUMP TYPE MOTOR SPECIFICATION FLOW CAPACITY HEAD FILTER UNIT MEDIUM REMARK
PRESSURE CAPACITY CAPACITY
GEAR PUMP ZPG-9-LO-G2-SPP ;MAKE:SIGMA PUMPY
H3 180L-8 B3-11KW 730 RPM 4 X @550 LPM = POSITIVE TEF 952.10VG ELEMENT-Nr.: 300300
1 6 bar 2500 L 2113 GPM OIL
25.1/14.5A MAKE:OTG TOTAL 2200 LPM DISPLACEMENT MAKE:INTERNORMEN
VANE PUMP MODEL NO: 45V60A 86A 20 28 MAKE

VICKERS 2 X @227 LPM = POSITIVE
2 37KW Max. 2500 PSI 2X @1000 L 1.0120 PWR3-A00-0-V OIL
454 LPM DISPLACEMENT
FIX DISPLACEMENT PUMP MODEL NO:PGZ5-

10/140RA07VE4 MAKE:REXROTH 3 X @197 LPM = POSITIVE
3 6.3KW;1440RPM MAKE: SIEMENS 15 bar 1000 L OIL
TOTAL 591 LPM DISPLACEMENT
AXIAL PISTON PUMP VARIABLE DISPLACEMENT MODEL

NO: A4VSO 250 DR MAKE:REXROTH MODEL NO: RF ON D N 10 D 1.1/-L24
2 X@357 LPM = POSITIVE
4 Max. 350 bar 2600 L (307585) FACTORY NO:F1709112 OIL
TOTAL 714 LPM DISPLACEMENT
VOL:6.8 L; MAX PRESSURE 2.5MPA
CENTRIFUGAL PUMP MODEL NO; 65X50 FSHA MAKE: H3180L-8 133- 11KW ; 730
EBARA RPM ;25.1/14.5A 3 X@ 500 LPM =
5 40 MTR 3 X@1000 L CLEAN WATER
TOTAL 1500 LPM
CHEMICAL PUMP MODEL NO: KJ-5052 SERIAL NO:APP- 2 X@ 600 LPM =

6 HAEVF; 3.7KW; 2890 RPM 26 MTR 2 X@500 L HCL
1186-022 TOTAL 1200 LPM

LSM HY Piping Progress Report (Homework)

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LSM HY Piping Progress Report (Homework)

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LSM Project Pre-commissioning Schedule

Project Light Section Mill (LSM)

No Activities Start Finish

Aligment check ( Mill Area) 15-Jun-21 30-Jun-21

Piping - Oil lubrication

- Hydraulic piping Installation 30-Jun-21

- Hydraulic piping Installation 30-Aug-21

Piping - Oil lubrication

Oct Nov Dec

No Activities Start Finish

Aligment check ( Mill Area) 15-Jun-21 30-Jun-21

Piping - Oil lubrication

- Hydraulic piping Installation 30-Jun-21

- Hydraulic piping Installation 30-Aug-21

Piping - Oil lubrication

Oct Nov Dec

HY1-0001-88.9X11-250B 2611.N107 HY1-0002-60.3X8-250B P

HY1-0007-60.3X8-250B HY1-0006-88.9X11-250B HY1-0016-38X5-250B P

WELDING EXAMINATION OPERATING CONDITION LEAK TEST

Collecting Pocket for

101,003,002 N108 √ √ CSP Team

√ √ CSP Team √ √ CSP Team

√ √ CSP Team √ √ CSP Team

√ √ CSP Team √ √ CSP Team

√ √ CSP Team √ √ CSP Team

√ √ CSP Team √ √ CSP Team

√ √ CSP Team √ √ CSP Team

CSP & LSM Team

CSP & LSM Team

CSP & LSM Team

CSP & LSM Team

CSP & LSM Team

CSP & LSM Team

LOCATION Total WELDING EXAMINATION OPERATING CONDITION LEAK TEST

2611.N002 2611.N120 HY2--0002-30X4-160B 1 0 150 195

2611.N002 2611.N120 HY2--0003-88.9X8-160B 1 0 150 195

2611.N002 2611.N120 HY2--0024-88.9X8-160B 1 0 150 195

HY2--0002-30X4-160B P 2611.N002 HY2--0001-88.9X8-160B 2611.N135 0 1 1 3 150 195

P 2611.N002 HY2--0001-88.9X8-160B HY2--0004-88.9X8-160B 1 150 195

P 2611.N002 HY2--0001-88.9X8-160B HY2--0006-88.9X8-160B 1 150 195

P-IN 2611.N002 HY2--0001-88.9X8-160B 2611.N136(1)-FL3''CETOP 250 1 150 195

HY2--0004-88.9X8-160B P-OUT 2611.N002 HY2--0003-88.9X8-160B 2611.N136 (3) 0 1 3 150 195

2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0020-60.3X5.6-160B 1 150 195

2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0021-60.3X5.6-160B 1 150 195

2611.N002 2611.N136(2)-FL3''CETOP 250 End - Blind Flange 1 150 195

HY2--0006-88.9X8-160B P-IN 2611.N002 HY2--0003-88.9X8-160B 2611.N136(2) 0 1 1 3 150 195

2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0015-60.3X5.6-160B 1 150 195

2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0016-48.3X4.5-160B 1 150 195

2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0017-60.3X5.6-160B 1 150 195

2611.N002 2611.N136(2)-FL3''CETOP 250 HY2--0019-16X2-160B 1 150 195

2611.N002 2611.N136(2)-FL3''CETOP 250 End - Blind Flange 0 1 150 195

2611.N002 2611.N136(1) HY2--0013-25X3-160B 1 150 195

2611.N002 2611.N136(1) HY2--0012-60.3X5.6-160B 1 150 195

2611.N002 2611.N136(1) HY2--0011-48.3X4.5-160B 1 150 195

2611.N002 2611.N136(1) HY2--0009-48.3X4.5-160B 1 150 195

2611.N002 2611.N136(1) End - Blind Flange 0 0 1 150 195

HY2--0009-48.3X4.5-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N121 0 1 1 3 150 195

HY2--0010-60.3X5.6-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N122 (1) 0 1 1 3 150 195

HY2--0011-48.3X4.5-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N129 0 1 1 3 150 195

HY2--0012-60.3X5.6-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N122 (2) 0 1 1 3 150 195

HY2--0013-25X3-160B P 2611.N002 HY2--0008-88.9X8-160B 2611.N126 0 1 1 3 150 195

HY2--0014-25X3-160B P 2611.N002 HY2--0003-88.9X8-160B 2611.N132 0 1 1 3 150 195

HY2--0015-60.3X5.6-160B P 2611.N002 HY2--0007-88.9X8-160B 2611.N123 0 1 1 3 150 195

HY2--0016-48.3X4.5-160B P 2611.N002 HY2--0007-88.9X8-160B 2611.N130 0 1 1 3 150 195