TASK RISK ASSESSMENT

Cairo Expansion Project, Kraft Heinz

TASK TITLE: Ventilation ducts relocation & modifying Date: 05-10-2022

Activity: Cladding Activity
Location: 6 October Factory, Kraft Heinz Expansion Project
Description: Isolation & Cladding activities of tetrapak ventilation duct
RISK
EVALUATION RESIDUAL

ALARP
HAZARD ACTION TO BE TAKEN
S/No.

Y/N
HAZARD (Refer to CONTROLS RISK
EFFECT Evaluation form)
S P R DESCRIBE ACTION MANPOWER S P R
SPA: Lifting &
1. Ensure the workers involved in the Rigging
1. Personal 1. Skilled workforce
lifting activity are trained, qualified, Supervisor,
Unskilled Workers injury, F 6 8 deployed. F 3 5 Yes
1. experienced and competent to carry out Safety
2.Fatal
the work safely. Watchman

1. Position of the crane will be controlled

Place Crane on leveled & by supervisor.
Personnel Certified
compacted ground with 2. Follow controls for exclusion zone as
injury. / Riggers.
Improper Crane fully extended out riggers marked on lifting plan.
2. damage to F 6 8 Competent F 3 5 Y
setup on wooden sleepers. 3.Inspect/ checklist the equipment
other tank Rigging & Lifting
(crane/ gears) before the lift, Tool box to
Supervisor.
share movement arrangement with crane
driver/ operator/lookout/ supervisor
1. Area to be cordoned off with full time
Unnecessary Safety
1.Area cordon off supervision.
3. movement of Personal Injury G 6 7 Supervisor, G 2 3 Yes
2.No parallel activities 2. Stop other activities in that working
personnel Banks man
area.
1. Proper railing system should be
erected to prevent the falling of
personnel.
1.Personal 1. Guard railing
2.. All the workforce required to use Supervisor,
Falling from height injury 2. Use of Harness belt
4. mandatory PPE’s including additional Safety
hazard 2.Fatality due E 7 9 3. Standard scaffolding E 2 4 Yes
PPE’s Such as safety harness belt with Watchman
to head injury
dual lanyard and shock absorber.
3. Don’t climb on scaffolding without
Green Tag.
5. Falling object 1. Personal 1. PPE’s 1. All the workforce required to use Rigging Yes
hazards injury F 7 9 2. Proper storage of mandatory PPE’s Supervisor, F 2 4
2. Asset loss tools 2. Barricade the area where erection of Safety
3. Proper material scaffolding is in progress Watchman
handling 3. Restrict the unauthorized entry
 4. Nut & Bolts should bring up/down with
4. Install toe Boards sack and rope
5. Don’t drop or throw loose materials.
1. Man riding basket should be 3rd party
certified [including MPI and Load test].
2. Lifting gears should be 3rd party
1.3rd party certified certified [Shackle, Slings, Web Belt]
equipments 3. Two workers will be in basket with Rigging
2.Safety harness safety harness belt having dual lanyard Supervisor,
Falling from man
6. Fatality E 7 10 Barrier closeable. and shock absorber. Crane E 3 6 Yes
riding basket
3. Tag line attached 4.Ensure use of tag line with man riding Operator,
4.Acceptable speed basket Safety Watch
5.Physical fit 5. Speed of crane should be at acceptable
range while lowering and hoisting.
6. Deploy worker who should not have
height phobia.
,
1. Simultaneous activities are strictly not Supervisor,
Recordable 1.No parallel activity
7. SIMPOS G 8 9 allowed while working at height. Safety Watch G 4 5 Yes
Injury, 2.Access control
2. Access control to be implemented
1. HSE supervisor will ensure wind speed
limit before starting lifting operation if
wind speed exceeds from 15 knots TRA
Rigging Sup,
Weather 1. Observe plant wind should be revised.
Personal Injury (SPA)
8. conditions/ High F 5 7 speed limit before any 2. Wind speed Reading should be from F 3 5 Yes
Property loss Crane Opt, HSE
wind lifting operations. radio room or look out for wind sock. 3.
Sup
Wind sock generally gets horizontal if
wind speeds are equal to or above 15
knots.
GENERAL COMMENTS: Abbreviations
1. TBT will be conducted prior to job start. SPA: Single Person Accountable
2. Unauthorized entry of the person not allowed in work premises. ATB: Anti-Block
3. PPE’s should be use SWL: Safe Working Load
4. Stand by vehicle must be present at the site in case of emergency. SIMOPS: Simultaneous Operation
Signature RISK ASSISMENT APPROVAL
NAME OF TEAM MEMBERS I’m satisfied that the safeguard put in place will reduce the level of Risk to an acceptable level
Amjad Iqbal (Construction Manager) and the Task/Action is permitted to proceed.
Farhat Ali (HITRA Team Leader) Reviewed by: ____________

Date: ________________________ Time: ____________________

Authorizing
S = Severity; P = Probability, R = Risk
Signatory: _______________ DATE: ________________