EL DABAA NUCLEAR POWER PLANT PROJECT (NPP)

Revision Date: 01 Jun 2022

RISK ASSESSMENT

Task Description: Task Location: Required Mandatory & Additional PPE’s:

Construction Site Helmet Welding Mask Respirator Coverall
RA #:
LIFTING AND RIGGING Laydown Area Ear Plug Face Shield/Hood Gloves Shirt

OPERATION Offices Area Safety Glasses Gas Mask Full Body Harness Pants/Boots
Welding Glasses Dust Mask Lifelines Reflective Vest

Initial Remaining Risk

Risk
ITEM JOB STEPS POTENTIAL HAZARD (s) EXPOSED HARM MITIGATION CONTROL Leve
S P RR Level S P RR l
 Lack of communication.
 Failure to effectively
1. Only the designated banksman shall be providing signals to the
communicate with the operator Property Damage
1 Communication 3 3 9 M crane operator. 1 2 2 L
of the crane. and Personnel Injury
2. Appropriate communication shall be used.
 Uncontrolled or unplanned
movement of the load.
1. Load mats shall be placed tracks of crawler cranes where it is
considered necessary by the lifting study.
 Ground Subsidence Personnel (Injury, 2. Outrigger pads shall be always used under the outriggers of
2 Outrigger set up  Dropped objects. Fatality), Property 4 3 12 H the mobile cranes. 1 2 2 L
 Crane unstable. Damage 3. Any areas where the soil compaction is unknown shall be
suitably compacted.
4. Outrigger shall be fully extended as per load chart.
 Unknown or incorrectly 1. Provide the known weight of the load, radius the crane is to
calculated weight, of the load, work at the available head room under the boom.
or the SWL of the lifting gear, 2. Where an unknown but calculated weight is to be lifted the
incorrect crane radius, or the crane radius shall be manually checked by the Supervisor
Personnel (Injury
Lifting and available head room on the and crane operator and a trial lift shall be undertaken to
3 and Fatality), 4 3 12 H 1 2 2 L
rigging boom. confirm the weight of the load by using the crane load
Property Damage
 Failure of lifting slings and gear indicator.
or failure of the lifting device. 3. Lifting gears shall be inspected and color coded before use.
 Collapse of load and 4. Crane and lifting equipment shall be certified, inspected and
equipment color coded.
1. Ensure the center of gravity in known from the vendors /
 Load center of gravity supplier’s drawing where possible and the lift is engineered to
unknown, misinterpreted, take this into consideration. When the lift is first undertaken
Lifting and misinformed or miscalculated / Personnel Injury and proceed with caution making a trial lift (lift no more than 1 meter-
4 3 3 9 M 1 2 2 L
rigging Load swings or shifts property Damage off the ground) before raising the load to other any height to
unexpectedly striking plant, ensure its stability. If the load proves to be unstable after the trial
equipment of personnel. lift shall be replaced on the ground and the lifting gear
reconfigured and the lift study reassessed.
Lifting Gears  Lifting gear and or accessories Personnel Injury and 3 3 9 M 1. All lifting gear and attachments shall be inspected and correctly 1 2 2 L
attachments (packing etc.) not attached Property Damage color coded.
correctly. 2. When the weight has been taken by the crane prior to the load
5
 Lifting gear is in poor or being lifted from the ground the lifting equipment and
unserviceable condition. attachments shall be rechecked.
 Failure of the lifting gear. 3. Any gear that has shifted or attachments become unstable or
 Falling Objects. loose the load shall be lowered and the proper adjustments
made to the gear and attachments.
 EL DABAA NUCLEAR POWER PLANT PROJECT (NPP)
Revision Date: 01 Jun 2022
RISK ASSESSMENT

Task Description: Task Location: Required Mandatory & Additional PPE’s:

Construction Site Helmet Welding Mask Respirator Coverall
RA #:
LIFTING AND RIGGING Laydown Area Ear Plug Face Shield/Hood Gloves Shirt

OPERATION Offices Area Safety Glasses Gas Mask Full Body Harness Pants/Boots
Welding Glasses Dust Mask Lifelines Reflective Vest

4. Damaged lifting gears shall be removed.

5. Lifting area shall be barricaded and involved persons only to be
in-place of lifting activity.
6. No one is allowed to be underneath of the load.
1. If it rains or speed of wind is more than 32 km\hr. the work
Weather Personnel Injury and shall be stopped and necessary precautions shall be taken,
6  Adverse Weather Conditions 2 3 6 M 1 2 2 L
condition Property Damage such as lowering the load back to the ground or securing the
load where practical to prevent the load from swinging.
 Load swings uncontrollably
1. All loads lifted that are controllable with a single tag line shall
 Damage to plant and
have that tag line attached.
Tag line equipment in or near the radius
Personnel Injury and 2. Any other loads such as long heavy or awkward shall have a
7 installation on of the load. 3 3 9 M 1 2 2 L
Property Damage minimum of two tag lines attached.
the load  Damage to the crane boom by 3. Personnel controlling the tag lines shall not be allowed to
the load striking the boom or pass under any part of the suspended load.
risk of striking personnel
1. All equipment and hand tool shall be in good condition and
checked prior to use.
 Damaged hand tool
Using of Hand Personnel Injury and 2. While personnel are working in elevated areas securing the
8  Dropped objects. 2 3 6 M 1 2 2 L
tool Property damage load the area below shall be barricaded.
 Injury from usage of hand tools 3. All tools used in the fixing of the lift shall be secured by a tool
lanyard.
1. 100% tied-off policy shall be implemented.
Personnel Injury and
Working at 2. Workers shall be trained in the risks and mitigation measures
9  Falling from heights Fatality and Property 4 3 12 H 1 2 2 L
Height associated with working at height and the use of fall arrest
Damage
equipment.
1. When necessary, the lift plan shall be referred too, to foresee
 Lack of access / egress route
the probability of any hazards within the lifting area.
in an emergency
2. Personnel shall at no time be allowed to walk under any
 Encountering plant and
Personnel Injury and suspended load.
10 Access & Egress equipment or lifting over 3 3 9 M 1 2 2 L
Property Damage 3. Unauthorized personnel shall be restricted from entering the
people.
lifting area by barricading the lifting area.
 Congested areas 4. Emergency access/egress route shall be identified and
communicated to personnel
11 Training and  Unauthorized people in lifting Personnel (Injury 4 3 12 H 1. Appropriate training shall be conducted prior to begin the 1 2 2 L
Coordination area and Fatality), activity.
and Authorized  Possibility Of Material / Property damage 2. Working area shall be barricaded off.
Person entry Equipment Damage 3. Unauthorized persons shall be kept away from the area.
 Uncontrolled operation of 4. Permission shall be required prior to anyone unassociated
equipment and movement of with the lifting activity to enter the area.
load 5. Permission to enter the area shall only be given by the lifting
supervisor and to personnel who have an absolute necessity
to enter the area.
 EL DABAA NUCLEAR POWER PLANT PROJECT (NPP)
Revision Date: 01 Jun 2022
RISK ASSESSMENT

Task Description: Task Location: Required Mandatory & Additional PPE’s:

Construction Site Helmet Welding Mask Respirator Coverall
RA #:
LIFTING AND RIGGING Laydown Area Ear Plug Face Shield/Hood Gloves Shirt

OPERATION Offices Area Safety Glasses Gas Mask Full Body Harness Pants/Boots
Welding Glasses Dust Mask Lifelines Reflective Vest

6. Trained and experienced personnel only shall attend the lifting

operation.
7. Sufficient supervision shall be provided.
8. Personnel shall be instructed as to their duties and be
informed about the operation in a pre-lifting tool-box meeting.
9. Realistic time frame to perform job.
1. Ensure ground is stable and properly
compacted as needed.
2. Do not position the equipment close to the
trench/ excavation
3. Out rigger must have an outrigger pad of
adequate size and thickness
4. Do not override any inbuilt safety devices or take short cut
during the lifting operations.
5. Ensure that both the cranes SWL at the specified boom
length, working radius and boom angle (as specified in the
lifting plan)
Lifting and Property Damage, 6. Conduct a dedicated tool box talk with the crane operators
 Poor positioning of crane
12 Rigging by personnel (injury 4 4 16 H and rigging supervisor about how to carry out the tandem 1 2 2 L
during lifting operation
Tandem Lifting and Fatality) lifting in a safe manner and both the cranes should be in
synchronized operation by getting the signal from the rigging
supervisor / senior rigger only.
7. Rigging supervisor to ensure that both the cranes are
positioned as mentioned in the lifting plan and a trial operation
carried out without load to ensure that the swing radius and
boom length are sufficient to carry out the lifting activity
without any hindrance by the nearby structures / facilities.
8. Ensure a full function test of all power, transmission, control,
and safety systems to be carried out prior to the
commencement of the lift, by competent personnel.

 Poor Lighting. 1. Day shift work permit shall be extended for Night work.
Lifting, Loading
 Lack of clear Glass. Property Damage, 2. Adequate lighting should be provided on site.
13 and offloading at 3 3 9 M 1 2 2 L
 Poor Visibility. personnel injury 3. All the workers shall be worn reflective vest.
Night
 Fatigue 4. Proper PPE shall be worn, especially clear Goggles.

Toolbox talk will be conducted related to above hazards that can arise from the works in addition to general hazards related to nature of construction work.
Conclusion/Recommendations:
 EL DABAA NUCLEAR POWER PLANT PROJECT (NPP)
Revision Date: 01 Jun 2022
RISK ASSESSMENT

Task Description: Task Location: Required Mandatory & Additional PPE’s:

Construction Site Helmet Welding Mask Respirator Coverall
RA #:
LIFTING AND RIGGING Laydown Area Ear Plug Face Shield/Hood Gloves Shirt

OPERATION Offices Area Safety Glasses Gas Mask Full Body Harness Pants/Boots
Welding Glasses Dust Mask Lifelines Reflective Vest

ASSESSED BY: REVIEWED BY: APPROVED BY:

PROBABILITY / LIKELIHOOD
SEVERITY / CONSIQUENCE (1) Unlikely (2) Rare (3) Possible (4) Likely (5) Very Likely
(1) Minor 1 2 3 4 5
(2) Medium 2 4 6 8 10
(3) Serious 3 6 9 12 15
(4) Major 4 8 12 16 20
(5) Catastrophic 5 10 15 20 25
Risk Level Thresholds
Risk is considered broadly acceptable. No further risk reduction is required. Risk is managed as part of the ESH general project procedures and periodically confirmed that the risk continues to remain low.
1-4 = Low Risk:
Further risk reduction is at management discretion.
Risk is acceptable if reasonable safeguards and controls are in place to reduce the hazard to ALARP. Responsibility is to be assigned for proactive management with active monitoring defined as part of the
5-9 = Medium Risk:
ESH general project procedures.
Intolerable risk that must be eliminated or reduced by controls to ALARP immediately. Where the risk remains at this level following the identification of all practical controls a formal plan is to be developed
10-25 = High Risk:
that assigns responsibility for the implementation of controls and a means of proactive monitoring.
LEVEL LIKLIHOOD CLASSIFICATIONS
Unlikely Consequence unheard of:/not known to have occurred; very unlikely to occur under normal conditions.
Rare Consequence know to have occurred in construction industry; unlikely to occur in normal conditions.
Possible Consequence has occurred within the company; may occur under normal operating conditions.
Likely Consequence occur several times per year within the company; very likely to occur at sometime under normal operating conditions.
Very likely Consequence occurs several times per year at similar projects/locations; can be reasonably expected to occur under normal operating conditions.
CONSIQUENCE CLASSIFICATION
SEVERITY LEVEL SAFETY AND HEALTH ENVIRONEMENT REPUTATION PORPERTY FINANCIAL
Company/client/ local community concern, Minor loss
Minor First aid or minor injury/illness no medical treatment Insignificant impact, fully contained on site
no media attention ($10 K)
Medical treatment/restricted workday case, temporary Negligible short-term impact confined on site. No Community concern with local media Medium loss
Medium
health effect. regulatory exceedance attention ($10<$100K)
Lost time injury/illness or moderate (<30% of body) Moderate to significant impact confined on site, State or provincial concern with regional Serious loss
Serious
permanent disability to one or more people regulatory exceedance or any off-site impact media/community attention ($100<$1M)
Single fatality or severe (>30% of body) permanent Serious impact on or off site or potential Major loss
Major National media/community attention
disability to one or more people enforcement action ($1M<$10M)
Multiple fatalities or permanent disability/ significant Profoundly serious impact, long term liability, or Catastrophic loss
Catastrophic International media attention
irreversible health impact of 3 or more people irreversible damage, enforcement action. (>$10M)