Stefano Cervidi - ABB S.p.A. PPHV Santiago de Chile – J.T.

ABB Chile 14-15 de Abril 2015

PASS - Plug and Switch System

Subestaciones con tecnologìa hibrida
PASS
ABB in Lodi - History
Long heritage based on innovation

1926 – Established
Oil insulated Current Transformers for more than 50 years.

1981 – SF6 Stand-alone Current Transformers

2005 – New Focus Factory for High Voltage Power Products

Worldwide success

GIS Technology - 1974

Pioneering Spirit – late 1990’s

Inventors the Hybrid Switchgear
© ABB Group
Month DD, Year | Slide 2
Factory Background
Introduction
Focus Factory for ABB

Factory Portfolio:

SF6 Instrument Transformers

COMPASS - Hybrid Modules

PASS – Hybrid Modules

MFM – Customer Tailored Solutions

PASS HYBRID

© ABB Group
Month DD, Year | Slide 3
Agenda

Schedule
What is PASS
PASS benefits
Success Stories and references

© ABB Group
May 14, 2015 | Slide 4
PASS – The ABB Hybrid Module
Overall Description
GIS
high

Functional integration Circuit Breaker

Hybrid Modules Current Transformer
Voltage Transformer
Circuit Breaker
Disconnector
Current Transformer
Earthing Switch
Voltage Transformer
Busbar / Busducts
Disconnector
Earthing Switch
medium

DTB
Circuit Breaker
LTB Current Transformer
Circuit Breaker
low

Encapsulation

© ABB Group no partial full

May 14, 2015 | Slide 5
PASS – The ABB Hybrid Module
Portfolio

PASS M00 PASS M0 PASS M0S NEW PASS M0 H

Up to 100 kV Up to 170 kV 252 and 420 kV Up to 170 kV

50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz
2000 / 3150 A 3150 A Up to 5000 A 2000 / 3150 A
31,5 / 40 kA 40 / 50 / 63 kA 50/ 63 kA 31,5 / 40 kA

© ABB Group
May 14, 2015 | Slide 6
PASS – Plug And Switch System
Components
1
2
1
3
2
4
3
6 1. Stud for HV connection
8 2. Bushing
3. Current transformer
4. SF6 Voltage transformer
7 5
inductive type
5. DS/ES Operating drive
mechanism
6. Circuit breaker
9 7. Combined
Disconnector/Earthing switch
8. BLK – Spring-type circuit
breaker operating mechanism
9. Local control cubicle
© ABB Group
May 14, 2015 | Slide 7
PASS – Plug And Switch System
Circuit breaker

Self-blast or Auto-puffer™
Arc-assisted pressure
generation leads to less need
of interrupting energy

Smaller operating
mechanism
Lower stresses on
mechanical components

© ABB Group
May 14, 2015 | Slide 8
PASS – Plug And Switch System
BLK spring drive

BLK spring drive

Simple optimized spring drive
designs, based on years of
experience: first delivery
1990.

Extremely reliable
Low power consumption
Precise and stable
operating times

© ABB Group
May 14, 2015 | Slide 9
PASS – Plug And Switch System
Motor Drive

PASS M0 can be equipped as

request with the innovative Motor
Drive.

A motor drive is a digitally controlled

motor that directly moves the circuit-
breaker contacts. ABB has
developed a servomotor system with
digital control, able to directly drive
the circuit breaker contacts in a
highly accurate and reliable way.
The motor drive is type tested in
accordance with IEC and ANSI
Standards.

Each motor drive is pre-tested

and shipped to the installation site
in the form of a few pre-
assembled units.

© ABB Group
Month DD, Year | Slide 10
PASS – Plug And Switch System
Combined disconnector and earthing switch

Integrated DS\ES

The mechanism has a minimal

number of mechanical
components, it is reliable and
maintenance-free.

The position of the combined

disconnector/earthing switch is
clearly shown by an indicator
mechanically coupled to the
shaft. Moreover, visual
confirmation can be obtained by
means of an inspection window
in the enclosure. The
disconnector/earthing switch can
also be operated manually by
means of a crank.

© ABB Group
May 14, 2015 | Slide 11
PASS – Plug And Switch System
Portholes for safe earthing

© ABB Group
May 14, 2015 | Slide 12
PASS – Plug And Switch System
DS\ES drive indicator for safety

Common operating mechanism for combined DS/ES with red/green

flags on the drive.

© ABB Group
May 14, 2015 | Slide 13
PASS – Plug And Switch System
Gas density control

Density monitor
Since the dielectrical strenght of
the switchgear and the breaking
capacity of the SF6 circuit-
breaker depend on the density
of the SF6 gas, a gas density
relay is installed to control gas
density and detect leakage.

© ABB Group
May 14, 2015 | Slide 14
PASS – Plug And Switch System
Current Transformers

Cast-resin insulated ring

type
Several cores can be installed, to
suit the end customers’
specifications. The transformer is
generally fitted to the front
bushing, but can also be installed
on the rear one or on both to
comply with specific requirements.

© ABB Group
May 14, 2015 | Slide 15
PASS – Plug And Switch System
Voltage Transformers and Surge Arresters

SF6 Insulated Voltage

transformers
PASS can be equipped as
request with conventional GIS
inductive voltage transformers.
Similarly to Current
Transformers, several
combinations of windings for
protection and measurements
with different loads are available.

© ABB Group
May 14, 2015 | Slide 16
PASS – Plug And Switch System
Bushings

Explosion proof
Maximum safety of personnel and
Glass fiber reinforced equipment
epoxy resin tube Non-brittle
Reduced handling damage risk
Low weight
Easier handling and reduced
Silicone rubber sheds foundation loads

Maintenance free
No cleaning in polluted
environments

Outstanding seismic
performance
Aluminum end fitting For best safety and reliability

© ABB Group
May 14, 2015 | Slide 17
Agenda

Schedule
What is PASS
PASS benefits
Success Stories and references

© ABB Group
May 14, 2015 | Slide 18
Why Innovative Switchgear
Advantages

Philosophy PASS Main Features:

pre-fabricated
pre-tested
transportable
Each PASS module is
no HV-test on site
equivalent to a complete
switchgear bay
High customizability yet
short delivery time, due to
the modular design
Fast erection and
commissioning, due to fully-
assembled modules
delivered from factory.
Lower life cycle cost
compared to traditional
technologies
© ABB Group
May 14, 2015 | Slide 19
Why Innovative Switchgear
Flexibility

Single bus bar

Double bus bar

© ABB Group
May 14, 2015 | Slide 20
Why Innovative Switchgear
Flexibility

2 PASS DCB are equivalent to 4

Double circuit breaker
complete switchgear bays

© ABB Group
May 14, 2015 | Slide 21
Why Innovative Switchgear
Flexibility

Cable terminal In-out SS

© ABB Group
May 14, 2015 | Slide 22
145 kV H5 Substation Layout
Top View comparison

PASS solution: 18,5 m x 25, 5m AIS solution: 35,1 m x 38,8 m

© ABB Group
May 14, 2015 | Slide 23
145 kV H5 Substation Layout
3d Comparison
AIS

PASS M0

© ABB Group
May 14, 2015 | Slide 24
145 kV H5 Substation Layout
Chart and benefits

Space Comparison

PASS

AIS

0 500 1000 1500

• Save in Land Acquisition thanks to reduced number of

components
• Save time for burocracy related to Land Acquisition
• Reduces Civil Works for founding and basements
• Faster Erection & Commissioning

© ABB Group
May 14, 2015 | Slide 25
245 kV H3 Substation Layout
Top View comparison

PASS solution: 25 m x 28 m AIS solution: 63,7 m x 74,5 m

© ABB Group
May 14, 2015 | Slide 26
245 kV H3 Substation Layout
Chart and benefits

Space Comparison

PASS

AIS

0 1000 2000 3000 4000 5000

• Save in Land Acquisition thanks to reduced number of

components
• Save time for burocracy related to Land Acquisition
• Reduces Civil Works for founding and basements
• Faster Erection & Commissioning

© ABB Group
May 14, 2015 | Slide 27
Innovation with PASS
PASS M0H module – Multifunctional Module

Pre-fabricated PASS M0H, H4-type

Pretested

Transportable

No high voltage
test on site

Advantages:

• Civil works reduced to the minimum

• Transportation fully assembled
• Electromechanical installation activities limited to the HV and LV
connection and SF6 filling only
• Minimized site testing
• Reduced risks related to installation activities

© ABB Group
May 14, 2015 | Slide 28
Innovation with PASS
PASS M0H module – Multifunctional Module

Pre-fabricated

Pretested

Transportable

No high voltage
test on site

© ABB Group
May 14, 2015 | Slide 29
Why Innovative Switchgear
Space Saving

H4 145 kV Footprint comparison in

square meters
800
21x33 sqm
700
600
500
21x18,5 sqm
400
21x13,5 sqm
300
200
15x5 sqm
100
0
AIS PASS SBB PASS DCB PASS M0 H

© ABB Group
May 14, 2015 | Slide 30
Why Innovative Switchgear
Easy transportability

PASS M00 and M0 in a container

© ABB Group
Month DD, Year | Slide 31
Why Innovative Switchgear
Easy transportability

Transport
configuration

Service
configuration

© ABB Group
Month DD, Year | Slide 32
Why Innovative Switchgear
Erection & Commissioning

Service position

Total: 16 hours Unloading & Rotation of

unpacking poles

Erection on
support
structure

Transport
module

© ABB Group
May 14, 2015 | Slide 33
Why Innovative Switchgear
Economical comparison

20% saving compared to AIS

© ABB Group
May 14, 2015 | Slide 34
Agenda

Schedule
What is PASS
PASS benefits
Success Stories and references

© ABB Group
May 14, 2015 | Slide 35
 Success Story
PASS M0 145 kV – Retrofitting Tauron Welnowiec PL

Pre-fabricated Customer need

Pretested
Old substation that needs to
Transportable
be retrofitted
No high voltage
test on site
ABB response
Substation H4 on the roof of
the building made with 2
PASS M0 DCB, minimising
switchyard space.
Customer benefit
Significant cost, time and risk
reduction in Substation
extension.

© ABB Group
June 22, 2012 | Slide 36
 Success Story
PASS M0 145 kV Saudi Aramco - Shaybah e Abquaiq SA

Pre-fabricated
Customer need
Pre-tested
Trasportable
Refurbishment of two old AIS S/S minimizing the
No HV test on site
outage and installation time
Utilize pre-existing bus bar system and AIS
equipments (PT, SA)

ABB response
ABB supplied 10 completed HV bays optimizing
the PASS for harsh environmental condition
(Desert storm, +52 °C, Extreme solar radiation)

Customer benefits
Costs and time saving during erection and
commissioning
Reduced outage time during S/S revamping

© ABB Group
May 14, 2015 | Slide 37
 Success Story
PASS M0S 245 kV - Tenaris Co-generation plant IT

Pre-fabricated Customer need

Pretested
Sub-station solution with
Transportable
limited space availability at a
No high voltage
test on site hazardous material deposit
ABB response
Outdoor substation made
with PASS M0S DCB in a
small area between two
trafos
Customer benefit
Space and environmental
saving using a different area
far from deposit

© ABB Group
June 22, 2012 | Slide 38
 Success Story
PASS M00 DCB 72,5 kV – Qatar Steel via Air Liquide FR
Customer need
Pre-fabricated
Double-breaker connection to
Pretested
two new PTR to supply two new
Transportable
steel mills. Limited space
No high voltage availability inside the plant in a
test on site
desert and marine environment.

ABB response
Containerized solution made
with PASS M00 DCB with bay
P&C system integrated.

Customer benefit
Compact and higly reliable
substation with a 2-day
energization time.
Environmentally protected from
corrosive salinity and
sandstorms.
© ABB Group
June 22, 2012 | Slide 39
 Success Story
PASS M00H 72,5 kV – Russein Axpo Hydro PP - CH

Pre-fabricated Customer need

Pretested
Complete refurbishment of a 70-
Transportable year old AIS substation at 1000m
No high voltage asl. Not enough space available
test on site for AIS or conventional hybrid.
Energization to be done before
onset of the winter weather.
ABB response
4-bay prefabricated substation
completely transportable
(8500x2800x3100mm)
Customer benefit
Fast energization due to a 36-
hours time erection and
commissioning. Minimum civil
works on site. See Video

© ABB Group
June 22, 2012 | Slide 40
 Success Story
PASS M0S 420kV - Con Edison East 13th St. NYC – USA

Customer need:
In Lower Manhattan, close to the Financial
District, Con Edison was looking to increase
flexibility and reliability after the substation
was damaged by “superstorm” Sandy in
2012.

ABB response:
5 PASS M0S 420kV designed for special
platform application 9m above the ground,
providing line and transformer protection.
E 13th St
Customer Benefit:
Increased flexibility and reliability from a
compact outdoor solution without any HV
equipment relocation minimizing cost, time
and risk.
Wall St. IEC 61850 9-2 LE P&C system integrated
inside the Local Control Cubicle of PASS

© ABB Group
May 14, 2015 | Slide 41
PASS – Plug And Switch System
Reference list in Chile – 72,5 to 245kV (Apr- 2015)

© ABB Group
May 14, 2015 | Slide 42
PASS Hybrid
Reference

*
• SBB = 1 bay equivalent
• DBB = 1,5 bay equivalent More than 6500 modules installed at February 2015
• DCB = 2 bays equivalent More than 8500 equivalent bays*

© ABB Group
Month DD, Year | Slide 43
Conclusion
Why Innovative Switchgear

Philosophy
pre-fabricated Question time
pre-tested
transportable
no HV-test on site

© ABB Group
Month DD, Year | Slide 44