Professional Documents
Culture Documents
ELECTRICAL DIAGRAMS
ADDITIONAL INFORMATION:
POWER SUPPLY:
- TOUCH PANEL IN FRONT OF CRANE OPERATOR
Power Supply: 400V-50HZ - EWON REMOTE CONNECTION
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
CHARACTERISTICS:
Command: CABIN + RADIO COMMAND
Cabinet: E-ROOM
WIRING IN ENCLOSURE:
PARALLEL CONNECTION BEFORE MAIN SWITCH ORANGE
NOTE: REGULATION PROTECTIONS ENGINE ACCORDING TO IN MOTOR REVISION REFERENCE DATE DONE
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 1 CONTINUES: 2 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON COVER OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
MOTORS BRAKES
* MOVEMENTS CRANE COMMAND
CONTROLLER
KW R.P.M. IN(A) BRAND SPEED (mpm) SYSTEM BRAND
2 LIFTING 110 1487 194 ABB 0..16 ELECTRO-HYDRAULIC SIBRE DRIVER (TEE ATV71)
4 LONG TRAVEL 2x37 985 2x69,8 ABB 0..80 ELECTRO-HYDRAULIC SIBRE DRIVER (TEE ATV71)
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2 CONTINUES: 3 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON GENERAL INFORMATION OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
Page/column DESCRIPTION DATE
1 COVER 09/11/2016
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 3 CONTINUES: 3.a REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON INDICE DE PAGINAS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
Page/column DESCRIPTION DATE
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 3.a CONTINUES: 3.b REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON INDICE DE PAGINAS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
Page/column DESCRIPTION DATE
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 3.b CONTINUES: 3.c REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON INDICE DE PAGINAS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
Page/column DESCRIPTION DATE
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 3.c CONTINUES: 3.d REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON INDICE DE PAGINAS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
TABLE OF CONTENTS
Page/column DESCRIPTION DATE
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 3.d CONTINUES: 50 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON INDICE DE PAGINAS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
LIFTING LONG TRAVEL CROSS TRAVEL-GRAB RADIO RECEIVER PLC CABINET AIR CONDITIONING
50M1
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
117U10
119U11
117U1
117U3
117U4
117U5
117U6
117U7
117U8
117U9
118U1
103Q1 103Q2 104Q1 104Q2 104Q3
11 12 13 A9F79606 A9F79616 A9F79606 A9F79606 A9F79606
10 16 17 18
14 15
500Q1
GV2ME08
70
500Q2
GV2L22
71
600Q1
LV430630
72
*
PARRILLA SUBIDA CABLES
100Q1
LV432893
5
400Q4
LV431631
66
200Q2
LV432693
59
500A1
ATV71HU75N4
3 600A1
ATS22C14Q
114Q10
114Q11
114Q1
114U1
114Q2
114Q3
114Q4
114Q5
114Q6
114Q7
114Q8
114Q9
4
500L1
INDVW3A4506
80
MAGNET CABINET
102KA1
112KA1
112KA5
113KA1
113KA3
113KA5
127KA1
127KA2
127KA3
127KA4
400A1
202KA1
202KA2
202KA3
202KA4
202KA5
202KA6
206KA1
208KA1
208KA2
402KA1
402KA2
402KA3
402KA4
402KA5
402KA6
402KA7
407KA1
ATV71HD75N4
2
*
109Q7 114Q1 114Q2 114Q3 114Q4 114Q5 114Q6 114Q7 114Q8 114Q9 114Q10 114Q11
A9F74103 A9F75204 A9F79610 A9F73102 A9F73102 A9F73102 A9F73102 A9F73102 A9F73102 A9F73102 A9F73102 A9F73102
1660 mm
28 29 30 31 32 33 34 35 36 37 38 39
200Q1 206KM1
GV2ME05 LC1D09F7
60 400Q1 400Q2 400Q3 73 205F1 404F1
GV2ME08 GV2ME05 GV2ME05 LT3SA00MW LT3SA00MW
112KM1 67 68 69 LT3-SA00MW LT3-SA00MW
LC1F400 78 79
6 505KM1
LC1D09F7
75
500F1 500F2
LRD12 LRD12
76 77
FOLDING TABLE
200A1
ATV71HC13N4
1
502KA1
502KA2
502KA3
502KA4
502KA5
502KA6
506KA1
506KA2
601KA1
601KA2
601KA3
601KA4
601KA5
601KA6
605KA1
605KA2
701KA1
701KA2
701KA3
701KA4
701KA5
701KA6
110KA2 110KA3 110KA4 110KA5 111KA1 111KA2 111KA3
CAD32F7 CAD32F7 CAD32F7 CAD32F7 CAD32F7 CAD32F7 CAD32F7
41 42 43 44 45 46 47
1200 mm
405KM1
201Q1 201Q2 201Q3 201Q4 202Q1 LC1D09F7
GV2ME10 GV2ME07 GV2ME07 GV2ME07 A9F74602 74
61 62 63 64 65
* * *
400 mm
200L1
IND0,04MH314A
9
101T1
TR5001
7
109T1
TR1503
8
5600 mm m
m
0
1000 mm 40
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 50 CONTINUES: 100 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON FRONT PLATE OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400V-50HZ
L1
WARNING LABEL IN MAIN SWITCHGEAR:
L2 RED BACKGROUND AND WHITE LETTERS
* PE
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
3(2(1X120mm²))+
1x120mm² PE
ORANGE CABLE
4mm²
R3 / 101.1
S3 / 101.1 AUXILIARY SERVICES
3(2(1X120mm²))+
1x120mm² PE
35mm²
R2 / 700.0
1 3 5 1 S2 / 700.0 MAGNET
100Q1 T2 / 700.0
630A 4
112.2
6mm²
R2 / 102.0 COMMAND
S2 / 102.0
T2 / 102.0 GENERAL CABINET'S AND COMMAND CABIN'S FAN
185mm²
50mm²
R1 / 600.0
S1 / 600.0
1 3 5 T1 / 600.0 GRAB
112KM1
112.4 2 4 6
400A 4mm²
R1 / 500.1
S1 / 500.1 CROSS TRAVEL
T1 / 500.1
70mm²
R1 / 400.2
S1 / 400.2 LONG TRAVEL
T1 / 400.2
120mm²
R1 / 200.0
S1 / 200.0 LIFTING
T1 / 200.0
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 100 CONTINUES: 101 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON POWER SUPPLY OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400V-50HZ 220V-50HZ.
100.6 / R3 L / 103.0
100.6 / S3 N / 103.0
4mm²
1 3 5
101Q1
13-18A
..A 4mm²
I> I> I>
2 4 6
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
1 3 5
101Q4
4mm² 9-14A
..A
I> I> I>
2 4 6
0V 400V
101T1
5000VA
0V 230V
4mm²
PE
4mm²
PE
N 1
101Q2
25A N 2
N 1
101Q3
25A-30MA
I Δ
101REFR1
N 2
L1 L2 PE
4mm²
CABIN AIR CONDITIONING
4000W
220V-50HZ.
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 101 CONTINUES: 102 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON AUXILIARY SERVICES TRANSFORMER OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
2 2 3
24VDC
P1 / 103.5
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
u v w u v w u v w u v w u v w u v w u v w
12x2,5mm²
12x2,5mm²
114.1 / M M / 112.0
4x4mm²
X1.1 101 102 103
102REFR2
R S T PE 39 40 41 42 45 46 19 20 21 16 17 18 22 23 24 25 26 27 30 31 32 33 34 35 36 37 38
500
11 12 102.3
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 102 CONTINUES: 103 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON AUXILIARY SERVICES OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
220V-50HZ. 220V-50HZ.
101.8 / L L / 104.1
101.8 / N N / 104.1
N 1 N 1
103Q1 103Q2
24VDC
6A N 2 102.4 / P1 P1 / 109.4 16A N 2
1-3
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
2,5mm²
103S3 1
* 2 4 103S5
2
X1.2 211 212
2,5mm²
X1.2 204 206
X1.4 405
X1.4 406
X21.2 201 204 X21.2 202 205 X21.2 203 206
X1.4 407
X1.2 208
117U3 PE PE
1
904.1
1 1 1 1
E0.2
I_PUERTAS 103H5
103H1 103H2 103H3 103H4 CABINET'S DOORS OPEN
23W
23W 23W 23W 23W 2
0V PE 220V 0V PE 220V
2 2 2 2
103XU1 103XU2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 103 CONTINUES: 104 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON AUXILIARY SERVICES OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
220V-50HZ. 220V-50HZ.
103.8 / L L / 107.0
103.8 / N N / 107.0
N 1 N 1 N 1
104Q1 104Q2 104Q3
6A N 2 6A N 2 6A N 2
2,5mm²
ACCESS IN END-CARRIAGE
ACCESS
2 4 2 4 X1.2 241 242
X1.2 222
X10.2 205 206
X1.2 226 227 228 X1.2 238 239 240 X10.2 207 208
2x23W LED FLUORESCENTS FOR SUPPLY OPPOSITE SIDE ILLUMINATION 1 IN PLATFORM AND 1 IN CABIN STAIRS TROLLEY LIGHT 1X23W
2x23W LED FLUORESCENTS FOR SUPPLY SIDE ACCESS ILLUMINATION
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 104 CONTINUES: 107 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON AUXILIARY SERVICES OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
220V-50HZ. 220V-50HZ.
104.8 / L L / 108.2
104.8 / N N / 108.2
N 1 N 1 N 1
107Q1 107Q3 107Q4
16A N 2 4A N 2 4A N 2
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
2,5mm²
61 71 53 83
112KM1 112KM1
112.4 62 72 112.4 54 84
PE PE PE
200M1
200.3 1HE1 1HE2
120W x1
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 107 CONTINUES: 108 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON AUXILIARY SERVICES OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
220V-50HZ.
107.8 / L
107.8 / N
2,5mm²
N 1
108Q1
6A N 2
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
13 43 13 43
113KA2 113KA4
113.3 14 44 113.5 14 44
x1
108H1 108H2
x2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 108 CONTINUES: 109 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON AUXILIARY SERVICES OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400V-50HZ
102.2 / R2
102.2 / S2
102.2 / T2
4mm²
24VDC
103.5 / P1 P1 / 110.0
1 3 5
109Q1
6-10A
..A
I> I> I>
2 4 6
109RST1
21
2,5mm² L1
PHASE SEQUENCE
L2 RELAY 24
L3
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
0V 400V
109T1
1500VA 5
0V 115V
117U3
904.1
PE E0.3
I_RST
PHASE SEQUENCE RELAY
N 1
109Q2
16A N 2
110V-50HZ
1 11 1 11 1 11 1 11
109Q4 109Q5 109Q6 109Q7
3A 2 14 3A 2 14 3A 2 14 3A 2 14
200.8
400.8
500.8
601.2
1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm² 1,5mm²
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 109 CONTINUES: 110 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON COMMAND CIRCUIT TRASFORMER OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ 110V-50HZ
109.3 / 1 1 / 111.0
X1.3 303 X1.3 304 X1.3 305 X1.3 306 X1.3 307
1 / 111.7
13 13 13 13 X21.3 301
110S1 110S2 110S3 110S4
14 14 14 14
13
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
X21.3 303
X1.3 314
6 7 8 9 12
A1 44 A1 44 A1 44 A1 44 A1 44
110KA1 110KA2 110KA3 110KA4 110KA5
A2 43 A2 43 A2 43 A2 43 A2 43
24VDC
109.5 / P1 P1 / 111.0
109.2 / 0 0 / 111.0
FEEDER END CARRIAGE FEEDER END CARRIAGE FEEDER OPPOSITE END CARRIAGE FEEDER OPPOSITE END CARRIAGE DESK CONTROL
CABIN SIDE OPPOSITE CABIN SIDE CABIN SIDE OPPOSITE CABIN SIDE EMERGENCY STOP
EMERGENCY STOP EMERGENCY STOP EMERGENCY STOP EMERGENCY STOP
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 110 CONTINUES: 111 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (EMERGENCY STOPS) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ 110V-50HZ
110.9 / 1 1 / 112.0
110V-50HZ
53 110.8 / 1
113KA6
113.7 54 X10.3 301 302 X21.3 302
1 1 3 3
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
C 32 C 2
GND STOP
RADIO STOP LIFTING SAFETY L.SWITCH LIFTING COUNTERWEIGHT L.S.
IR_PARO IE_SEG IE_CONTRAPESO
E1.1 E1.2 E1.3
904.1 904.1 904.1
117U3 117U3 117U3
13 14 15
44
113KA6
113.7 43
A1 44 A1 44 A1 44 A1
111KA1 111KA2 111KA3 111KA4
A2 43 A2 43 A2 43 A2
24VDC
110.9 / P1 P1 / 112.0
110.9 / 0 0 / 112.0
RADIO MAIN LIFTINING LIFTING WORK SELECTION
STOP SAFETY COUNTERWEIGHT L.S. FROM DESK CONTROL
L.SWITCH RELAY
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 111 CONTINUES: 112 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ 110V-50HZ
111.9 / 1 1 / 113.1
1
100Q1
GENERAL ON
100.1 4
Q_CG
A0.1
905.1
13 21
117U9
111KA4
111.8 14 22
3 PUPITRE
21 13
111KA1
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
111.2 22 14 13 43
RADIO 112KA4 112KA4
SPARE
112.7 14 112.7 44
Q_RESERVA1
11
A0.2
110RST1 905.1
117U9
13 3
110KA1 112S1 LABEL: 'TEST
/ START' 4
110.1 14 4
14
13
A1 11 110KA2
112KA1 110.3 14 13 23
A2 14 112KA3 112KA3
MAIN CONTACTOR TEST MODE
13 112.3 14 112.3 24
I_CG I_ENSAYO
110KA3 E1.4 E1.5
13 110.4 14
904.1 904.1
111KA2 117U3 117U3
111.4 14 13
110KA4 16 17
110.6 14
13
111KA3 13
111.6 14 110KA5
110.7 14
A1 A1 54 A1 22 A1
112KA3 112KM1 112KA4 112KA5
A2 400A A2 53 A2 21 1P A2
24VDC 24VDC
111.9 / P1 P1 / 113.1
102.3 / M M / 113.1
111.9 / 0 0 / 113.1
GENERAL GENERAL CONTACTOR 0FF: TEST
(AUXILIARY) ON: START
1 2 100.1
11 14 112.2 13 14 112.4 3 4 100.2 13 14 112.4
23 24 112.5 5 6 100.2 22 21 112.7
53 54 107.7 43 44 112.5
54 53 112.6
61 62 107.5
71 72 107.5
83 84 107.8
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 112 CONTINUES: 113 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTIBUTION (GENERAL CONTACTOR) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ 110V-50HZ
112.9 / 1 1 / 201.6
24VDC 24VDC
112.9 / P1 P1 / 114.2
5 6 7
A1 11 A1 11 A1 11
113KA1 113KA3 113KA5
1P A2 14 1P A2 14 1P A2 14
A1 A1 A1
113KA2 113KA4 113KA6
A2 A2 A2
112.9 / M M / 117.0
112.9 / 0 0 / 114.2
HORN ROTATING LIGHT RADIO CONTROL
03 04 503.5
11 14 113.3 13 14 108.4 11 14 113.5 13 14 108.5 11 14 113.7 13 14 204.5
43 44 108.4 43 44 108.5 21 22 204.5
31 32 403.5
44 43 111.1
53 54 111.2
61 62 503.5
83 84 403.5
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 113 CONTINUES: 114 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON GENERAL (SIGNALLING CIRCUIT) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ
109.4 / 10
113.8 / 0 0 / 201.6
114U1
24VDC-10A POWER
1 3
SUPPLIER
114Q1
4A 2 4
L1
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
PE
M L+
PE
PE
N 1
114Q2
10A N 2
1 11 1 11 1 11 1 11 1 11 1 1 11 1 11 1 11
X1.4 408 409 410 114Q3 114Q4 114Q5 114Q6 114Q7 114Q8 114Q9 114Q10 114Q11
2A 2 14 2A 2 14 2A 2 14 2A 2 14 2A 2 14 2A 2 2A 2 14 2A 2 14 2A 2 14
B B B B B B B B B
115.3
115.4
200.8
400.8
500.8
700.8
115.5
115.6
X21.4 401
X1.4 411 X1.4 412
X21.4 402
X21.4 403 X21.4 405
121.2 / M
102.2 / M
117.0 / P0
120.2 / P00
121.2 / P00
200.7 / P2
400.7 / P4
500.7 / P5
601.0 / P6
700.7 / P7
125.5 / P9
802.0 / P10
126.0 / P10
113.8 / P1 P1 / 115.2
PLC CABIN ELEMENTS MAIN LIFTING LONG TRAVEL CROSS TRAVEL GRAB MAGNET RADIO DESK CONTROL
POWER SUPPLY POWER DISTRIBUTION
SUPPLY
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 114 CONTINUES: 115 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON GENERAL (24VDC DISTRIBUTION) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24VDC 24VDC
114.3 / P1 P1 / 125.0
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
11 11 11 11
114Q3 114Q4 114Q10 114Q11
114.2 14 114.3 14 114.8 14 114.9 14
18 19 2 3
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 115 CONTINUES: 117 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON GENERAL (24VDC DISTRIBUTION) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
16 DI 16 DI 16 DI 16 DI 16 DI
CPU 315-2 PN/DP 16 DO 16 DO 16 DO
DP.: 2
SM321 SM321 SM321 SM321 SM321 SM322 SM322 SM322
IP.: 192.168.1.10
MASK: 255.255.255.0
PUERTA DE ENLACE: 192.168.1.100
EB0 EB2 EB4 EB6 EB8 AB0 AB2 AB4
MPI/DP
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
PE
24VDC
114.1 / P0 P0 / 118.3
113.8 / M M / 118.3
117U2
1
CABLE 1m
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 117 CONTINUES: 118 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (PLC) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
118U1
CABLE 1m
* 117.3 / ETH1 1
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
CABLE 1m
2 ETH2 / 119.4 TO 3G ETHERNET MODEM
118U2
CABLE 3m
3
118U3
CABLE 3m
4
118U4 118U5
24VDC
L M PE IE FC IE FC
OUTLET RJ45 OUTLET RJ45
1 1
PE
24VDC
117.9 / P0 P0 / 119.3
117.9 / M M / 119.3
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 118 CONTINUES: 119 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (SWITCH ETHERNET) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
119U11
EWON
IP.: 192.168.1.100
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
MPI/DP
PN
24VDC
L M PE
PE
24VDC
118.4 / P0
118.4 / M M / 120.4
119U12
1
CABLE 1m
SWITCH 118.7 / ETH2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 119 CONTINUES: 120 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (MODEM 3G INTERNET) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
120U1
9´ TOUCH PANEL
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
IP: 192.168.1.11
MASK: 255.255.255.0
GATEWAY: 192.168.1.100
24VDC
L M PE
120U2
PE 1
24VDC
114.2 / P00
114.0 / M M / 119.4
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 120 CONTINUES: 121 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (TOUCH PANEL) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
16 DI 16 DI
ET200SP
IP: 192.168.1.12
MASK: 255.255.255.0
GATEWAY: 192.168.1.100 EB20 EB22
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
EB21 EB23
24VDC
PN1 PN2
17 18
L M PE L+ M
PE
24VDC
114.2 / P00
114.0 / M M / 127.0
121U2
1
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 121 CONTINUES: 125 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (CABIN SLAVE I/O) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
3 3 3 3
125SH1 125SH2 125SH3 125SH4
127.4 4 127.5 4 127.5 4 127.6 4
FEEDER FEEDER OPOSSITE FEEDER OPOSSITE FEEDER
END CARRIAGE END CARRIAGE END CARRIAGE END CARRIAGE
CABIN SIDE OPOSSITE CABIN SIDE CABIN SIDE OPOSSITE
CABIN SIDE
C 4 C 5 C 6 C 7
X1.4 417 X1.4 418 X1.4 419 X1.4 420 START HORN SHUNT GRAB-MAGNET
4 5 6 7 8
0-GRAB
1-MAGNET
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 125 CONTINUES: 126 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (INPUTS PLC)) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24VDC 24VDC
114.9 / P10 P10 / 705.0
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
3 13 13 3 13 13
126SH1 126S2 126S3 112S2 126S4 126S5
127.2 4 14 14 111.8 4 14 14
1 2 3 4 5 6 7 8 9
0-RADIO 0-GRAB
1-CABINE 1-MAGNET
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 126 CONTINUES: 127 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (CABIN PLC INPUTS) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24VDC
125.4 / P1 P1 / 201.7
8 9 12 13
A1 11 A1 11 A1 A1
127KA1 127KA2 127KA4 127KA5
1P A2 14 1P A2 14 1P A2 1P A2
X1.4 421
X21.4 407
X1.4 422 423 424 425
x1
126SH1
126.1 x2 x1 x1 x1 x1
125SH1 125SH2 125SH3 125SH4
X21.4 408 125.1 x2 125.2 x2 125.3 x2 125.4 x2
X1.4 426
X1.4 427 428 429 430
121.6 / M M / 201.5
ON LAMP ACCESS PERMISION LAMP
11 14 127.2 11 14 127.4
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 127 CONTINUES: 200 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN DISTRIBUTION (PLC OUTPUTS) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400V-50HZ
100.6 / R1
100.6 / S1
100.6 / T1
120mm² 24Vdc 24Vdc
1 3 5 1 114.4 / P2 P2 / 201.8
200Q2
400A 4
200R1
200.8
I> I> I> 1 2
2 4 6
95mm² 1,9ohm - 35Kw 43
4mm²
200Q1
200.1 44
*
R1A
1 3 5 43
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
UT VT WT 9 12
PE PE
200L1 117U4 117U4
40µH - 314A
U V W 904.1 904.1
PE E2.7 E3.0
2,5mm² 120mm² IE_PROT IE_V_OK
PE PE X2.4 401 402 403 404 405 406
LIFTING PROTECTION LIFTING CONVERTER OK
X10.1 115 116 117 X10.1 101 102 103 X10.4 401 402 403 404 405 406
YELLOW
U V W
WHITE
GREEN
BLACK
PE
BLUE
200Y1
RED
200W
M U V W
3
˜ 200M1
M
200A2
1 -1 2 -2 Vcc 0V SHIELD
107.5 3~
205.3 PE A+ A- Z+
ELECTRO-HIDRAULIC BRAKE Δ B-
B+ Z-
USB 3-I-EB 500/60-AVN
Motor M3BP 315SMA4 ENCODER ON MOTOR AXE
110 Kw/1487 rpm 194A
Encoder L&L 861.007956.1024 (30V)
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 200 CONTINUES: 201 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LIFTING (POWER) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400V-50HZ
100.6 / R2
24VDC
100.6 / S2 127.5 / P1 P1 / 202.3
100.6 / T2
24VDC
200.9 / P2 P2 / 205.3
110V-50HZ
113.8 / 1 1 / 202.1
1 3 5 43
201Q1
4-6,3A 44 LIFTING DRUM REEL
5A CONTACTOR
43
201.8
I> I> I> QE_ENROLLADOR
2 4 6 A2.0 201Q1
201.1 44
905.5
117U10
1 3 5
201KM1 2
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
201.7 2 4 6
9A 43
201Q2
201.1 44
2,5mm²
A1 11
201KA1
1P A2 14 43
1 3 5 43 1 3 5 43 1 3 5 43 201Q3
201Q2 201Q3 201Q4 201.3 44
1,6-2,5A 44 1,6-2,5A 44 1,6-2,5A 44
1,6A 1,6A 1,6A
201.8
201.8
201.8
I> I> I> I> I> I> I> I> I>
2 4 6 2 4 6 2 4 6
43
A1 14 201Q4
2,5mm² 2,5mm² 2,5mm²
201KM1 201.4 44
9A A2 13
PE PE PE
X2.1 104 105 106 X2.1 107 108 109 X2.1 110 111 112
X10.1 124 125 126 X10.1 127 128 129 X10.1 130 131 132
127.9 / M M / 203.1
114.3 / 0 0 / 202.1
U V W U V W U V W
4 13
201M1
M 201M2
M 201M3
M
0,37Kw 3~ 0,37Kw 3~ 0,75Kw 3~ 117U5 117U4
904.6 904.1
E4.2 E3.1
IE_ENROLLADOR IE_ENR_PROT
LIFTING DRUM REEL CABLE REELS PROTECTION
CONTACTOR
42x2,5mm² 3,5x35mm²
11 14 201.7 1
3
2
4
201.1
201.1
5 6 201.1
CABLE REEL GRAB DRUM REEL MAGNET 14 13 201.7
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 201 CONTINUES: 202 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAIN LIFTING DRUM REELS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ
201.7 / 1
201.8 / 0 0 / 202.3
N 1
202Q1
2A N 2
PE 110V-50HZ
202U1
GND
0V
48..230V
OUT-1
OUT-5
POWER
ALM100N
LOAD CELL 1
4..20mA
OUT-1
OUT-5
+12V
SHLD
GND
14 15
A1 14 A1 14
202KA1 202KA2
A2 13 A2 13
202U2
24VDC
201.8 / P1
CELL 1 202.3 / 0 0 / 206.1
LOAD LIMIT SLACK
CABLE
14 13 202.4 14 13 202.6
43 44 203.3
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 202 CONTINUES: 203 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON OVERLOAD SWITCH MAIN HOIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
200A1
200.3
ATV71 (380...500V)
43
202KA1
202.3 44
21 21
207KA1 207KA2
207.2 24 207.5 24
A1 11 A1 11 A1 11 A1 11 A1 11 A1 11
203KA1 203KA2 203KA3 203KA4 203KA5 203KA6
1P A2 14 1P A2 14 1P A2 14 1P A2 12 1P A2 14 1P A2 14
201.8 / M M / 205.3
14 15 16 17 18 19
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 203 CONTINUES: 204 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LIFTING (DRIVE CONTROL) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
200A1
200.3
ATV71 (380...500V)
PE
21 13
113KA6
113.7 22 14
801.7 / A1NSD
801.8 / A2NSD
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 204 CONTINUES: 205 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LIFTING (DRIVE CONTROL) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24Vdc
201.9 / P2 P2 / 206.1
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
T1 A1 95
205F1
T2 A2 96
16
117U4
904.1
E3.4
200M1
200.3 TH1 TH2 PE IE_SONDA
PE LIFTING THERMICAL SENSOR
U
203.8 / M M / 206.6
LIFTING THERMICAL SENSOR THERMICAL SENSOR
RELAY
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 205 CONTINUES: 206 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON THERMICAL SENSORS PTC MAIN HOIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ
109.5 / 2
SPARE SPARE
Q_RESERVA7 Q_RESERVA8
A2.1 A2.2
905.5 905.5
117U10 117U10
R2A 3 4
200A1
200.3
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
BRAKE
R2C A1 A1
206KA2 206KA3
1P A2 1P A2
17
A1 14
206KM1
9A A2 13
24Vdc
205.5 / P2 P2 / 207.1
202.6 / 0 0 / 405.2
BRAKE
CONTACTOR
1 2 200.1
3 4 200.1
5 6 200.1
14 13 206.3
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 206 CONTINUES: 207 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON HOIST (CONTROL) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24Vdc
206.8 / P2
X1.4 431
X10.4 409
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
11 11 13 11
111S1 111S1 111S1 111S1
111.4 12 111.4 12 111.4 14 111.4 12
/2 /3 /4 /5
A1 11 A1 11
207KA1 207KA2
4P A2 14 4P A2 14
206.8 / M M / 402.0
18 19 2 3 5
11 14 207.2 11 14 207.5
21 24 203.3 21 24 203.4
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 207 CONTINUES: 210 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON HOIST (CONTROL) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34 0 1 2 3 4 5 6 7 8 9
RNSD / 801.4
HMD / 801.1
ND / 801.3
SD / 801.4
C 8 C 9 C 10
LIFTIN RAISE LIFTING LIFTING
LOWER FAST
6 7 8 10 11 12 13
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 210 CONTINUES: 400 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON RADIO CONTROL AND CABIN MAIN HOIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400V-50HZ
100.6 / R1
100.6 / S1
100.6 / T1
70mm²
24Vdc 24Vdc
1 3 5 1 400R1 114.4 / P4 P4 / 404.1
1 2
400Q4
200A 4 3,3 ohm 15KW
400.8
I> I> I>
50mm² 43
4 4 6
400Q1
X4.1 101 102 400.0 44
4mm²
43
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
70mm²
400Q2
1 3 5 43 400.0 44
400Q1
2,5-4A 44
..A 400A1 R1A
43
400.8
2,5mm² 11
PE
109Q5
109.6 14
1 3 5 43 1 3 5 43
400Q2 400Q3 11
0,63-1A 44 0,63-1A 44 114Q6
..A ..A
400.8
400.8
35mm² 35mm²
PE PE 9 12
2,5mm² 2,5mm²
PE PE 117U5 117U5
X4.1 103 105 107 X4.1 104 106 108
904.6 904.6
E4.7 E5.0
X4.1 109 110 111 X4.1 112 113 114
IP_PROT IP_V_OK
U V W
LONG TRAVEL PROTECTION BRIDGE DISPLACEMENT
CONVERTER OK
U V W
PE 400M2
M
400Y2 3~
380W
M U V W 404.3
Δ PE
3 M
400Y1
U V W
PE
˜ 400M1
3~
380W
M 404.1
Δ
3 ELECTRO-HYDRAULIC BRAKES
˜
USB 3-05-EB100 EDc100/30-AVN
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 400 CONTINUES: 402 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LONG TRAVEL (POWER) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400A1
400.4
TRANSLATION SHUNT
ATV71 (380...500V) QP_SHUNTADO
A3.1
905.5
117U10
PWR +24 LI1 LI2 LI3 LI4 LI5 LI6
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
13
21 11 21 21
406KA2 402KA7 406KA1 402KA7
406.5 24 402.8 14 406.1 24 402.8 24
A1 11 A1 11 A1 11 A1 11 A1 11 A1 11 A1
402KA1 402KA2 402KA3 402KA4 402KA5 402KA6 402KA7
1P A2 14 1P A2 14 1P A2 14 1P A2 12 1P A2 14 1P A2 14 4P A2
207.8 / M M / 404.1
*
5 6 7 8 9 12
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 402 CONTINUES: 403 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LONG TRAVEL (DRIVE COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400A1
400.4
ATV71 (380...500V)
PE
31 83
113KA6
113.7 32 84
802.7 / A1NSI
802.8 / A2NSI
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 403 CONTINUES: 404 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LONG TRAVEL (DRIVE COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24Vdc 24Vdc
400.9 / P4 P4 / 405.2
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
T1 A1 95
404F1
T2 A2 96
13
117U5
904.6
E5.1
400M1 400M2
400.4 TH1 TH2 PE 400.5 TH1 TH2 PE IP_SONDA
PE PE BRIDGE MOTORS THERMICAL
U U SENSORS
U U
U U
402.9 / M M / 406.0
BRIDGE MOTOR 1 THERMICAL SENSOR BRIDGE MOTOR 2 THERMICAL SENSOR *
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 404 CONTINUES: 405 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON THERMICAL SENSORS PTC LONG TRAVEL OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ
109.6 / 4
R2A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
400A1
400.4
BRAKE
R2C
14 15 16
A1 14
405KM1
9A A2 13
24Vdc 24Vdc
404.6 / P4 P4 / 406.0
206.8 / 0 0 / 505.0
BRAKE
CONTACTOR
1 2 400.0
3 4 400.1
5 6 400.1
14 13 405.5
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 405 CONTINUES: 406 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LONG TRAVEL (COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24Vdc 24Vdc
405.7 / P4
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
1 11
1 3 1 3
406S1 406S1
406.3 2 406.1 12 406S3 406S4
/1 /2 LIMIT FORWARD CELL SLOW DOWN FORWARD CELL
2 4 2 4
X4.4 412 X4.4 413 X4.4 414 416 X4.4 415 417
A1 11 A1 11
406KA1 406KA2
4P A2 14 4P A2 14
17 18 19 2
404.6 / M M / 502.1
11 14 406.2 11 14 406.6
21 24 402.3 21 24 402.2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 406 CONTINUES: 410 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LONG TRAVEL (COMMAND) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34 0 1 2 3 4 5 6 7 8 9
RNSI / 802.4
HMI / 802.1
NI / 802.3
SI / 802.4
C 11 C 12 C 13
BRIDGE BRIDGE FAST
FORWARD BACKWARD BRIDGE
3 4 5 14 15 16 1 2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 410 CONTINUES: 500 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LONG TRAVEL (RADIO AND CABIN) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400V-50HZ
100.6 / R1
100.6 / S1
100.6 / T1
4mm²
24Vdc 24Vdc
1 3 5 43 500R1 114.5 / P5 P5 / 505.0
1 2
500Q2
25A 44 19ohms - 2Kw
2,5mm²
500.8
I> I> I>
2 4 6 43
X5.1 107 108 500Q1
500.1 44
43
S1
500Q2
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
2,5mm² 4mm²
500L1 500.3 44
R1A
1 3 5 43
E1 R02
500Q1 500A1
2,5-4A 44 95 500.3
2,5A 500A1 500F1
500.8
500Y2 U V W
500M2
M
3Kw 3~
500Y1 U V W Y
500M1
M
ELECTROMAGNETIC BRAKES 3Kw 3~
Y
Motors SEW FA77/G DRN100L4BE5
3 Kw 1456 rpm 6,4A. 400V.-50Hz.
Brake:400V.-50Hz
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 500 CONTINUES: 502 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON CROSS TRAVEL (POWER) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
500A1
500.3
ATV71 (380...500V)
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
21 21
506KA1 506KA2
506.2 24 506.4 24
A1 11 A1 11 A1 11 A1 11 A1 11 A1 11
502KA1 502KA2 502KA3 502KA4 502KA5 502KA6
1P A2 14 1P A2 14 1P A2 14 1P A2 12 1P A2 14 1P A2 14
406.9 / M M / 506.1
14 15 16 17 18 19
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 502 CONTINUES: 503 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON CROSS TRAVEL (DRIVE COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
500A1
500.3
ATV71 (380...500V)
PE
61 03
113KA6
113.7 62 04
802.8 / A1EOI
802.9 / A2EOI
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 503 CONTINUES: 505 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON CROSS TRAVEL (DRIVE COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
110V-50HZ
109.7 / 5
R2A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
500A1
500.3
BRAKE
R2C
8 9 12
A1 14
505KM1
9A A2 13
24Vdc 24Vdc
500.9 / P5 P5 / 506.1
405.7 / 0 0 / 601.5
BRAKE
CONTACTOR
1 2 500.1
3 4 500.1
5 6 500.1
14 13 505.3
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 505 CONTINUES: 506 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON CROSS TRAVEL (COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24Vdc
505.9 / P5
X5.4 404
11 11 11 11 1
506S1/1 506S1/2 506S1/3 506S1/4 506S2
12 12 12 12 2
A1 11 A1 11 11 11
506KA1 506KA2 506KA3
4P A2 14 4P A2 14 1P 14 14
502.8 / M M / 600.4
13 14 15 16 17
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 506 CONTINUES: 510 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON CROSS TRAVEL (COMMAND) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34 0 1 2 3 4 5 6 7 8 9
REOI / 802.6
OI / 802.6
EI / 802.5
C 14 C 15 C 16
TROLLEY TROLLEY CROSS
LEFT RIGHT TRAVEL FAST
18 19 2 3 4 5 6
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 510 CONTINUES: 600 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON CROSS TRAVEL (RADIO AND CABIN) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
400V-50HZ
100.6 / R1
100.6 / S1 GRAB DRIVER READY ON GRAB
100.6 / T1 QPU_DRIVER_LISTO QPU_MARCHA
A4.0 A4.1
50mm² 905.5 905.5
117U11 117U11
1 3 5 1
600Q1 2 3
160A 4 24Vdc 24Vdc
Ir 0,7
601.2
Im 5
I> I> I> 220V-50HZ.
4 4 6 107.8 / CL1
A1 11 11 A1
107.8 / CL2
600KA1 600KA2 1P
1P A2 14 14 A2
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
506.8 / M M / 601.7
11 14 600.5 11 14 600.6
600A1
601.1 L1 L2 L3 CL1 CL2 +24V LI1 LI2
601.3
75KW 140A/400V ATS22
T1 T2 T3 PE
50mm² PE
PE
X6.1 101 102 103
600ENR1
601.5 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PE
42x2,5mm²
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PE
600U1
601.0 U V W PE
P7-6300-1,8 6,3m³ 51KW 94A/400V CLOSURE TIME 17S OPENING TIME 9S 7890KG CREDEBLUG GRAB
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 600 CONTINUES: 601 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON GRAB (POWER) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24Vdc
114.6 / P6
4 5
24Vdc 24Vdc
R2A R1A
600A1 600A1
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
1
600.1 600.1
READY 600Q1
110V-50HZ
600.1 4 EN MARCHA 109.8 / 6
R2C R1C
A1 11 A1 11
601KA1 601KA2
11 1P A2 14 1P A2 14
109Q7
109.8 14
505.9 / 0 0/ 600.8 / M M / 701.0
11 14 601.7 11 14 601.8
3 4 5
X6.3 301 302 303
42x2,5mm²
39 40 41
600U1
600.1
Y1 (ABRIR-OPEN) Y2 (CERRAR-CLOSURE)
Y1 Y2
CREDEBLUG GRAB
110V-50HZ
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 601 CONTINUES: 700 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON GRAB (COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
100.6 / R2
400V-50HZ TRANSFOMATOR
100.6 / S2
100.6 / T2
PE
35mm²
1 3 5 1
700Q1
160A 4
Ir 0,7 24VDC 24VDC
-TM1 114.7 / P7 P7 / 703.4
700.8
Im 5
I> I> I>
4 4 6
35mm²
PE
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
114.7 14
6 7 5
X01 L7- L8+ PE
50mm²
50mm² PE
6
X10.1 104 105
117U7
905.1
700ENR1 E8.4
IIM_PROT
MAGNET PROTECTION
3x35mm²
700M1
- + PE
BOX HOOK WITH KEY
OPEN WITH KEY THAT EXTRACT
ON THE LOCATED SWIVEL SWITCH
PE
IN CRANE CABINET
700U1
700.0
-X03 17 18 19 20 21 22
411 401 402 403 404 420
MAGNET ON SAFETY MAGNET OFF MAGNET OFF MAGNET ADJUST SELECTION MAGNET TIPPING MAGNET RESET
QIM_IMANTAR QIM_SEG_DESIMAN QIM_DESIMANT QIM_REGRESO QIM_TIPPING QIM_RESET
A4.4 A4.5 A4.6 A5.0 A4.7 A5.1
905.5 905.5 905.5 905.5 905.5 905.5
1
117U11 117U11 117U11 117U11 117U11 117U11
704L1
703.7 2
6 7 8 12 9 13
A1 11 A1 11 A1 11 A1 11 A1 11 A1 11
701KA1 701KA2 701KA3 701KA4 701KA5 701KA6
1P A2 14 1P A2 14 1P A2 14 1P A2 14 1P A2 14 1P A2 14
411 / 702.2
601.9 / M M / 702.2
MAGNETS ON MAGNETS OFF DEMAGNETIZE ADJUST SELECTION TIPPING RESET
SAFETY
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 701 CONTINUES: 702 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAGNET (COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
700U1
700.0
23 24 25
-X03 405 406 407
14 15 16
A1 11 A1 11 A1 11
702KA1 702KA2 702KA3
1P A2 12 1P A2 14 1P A2 14
701.8 / 411
701.8 / M M / 703.4
MAGNET POWER-1 SELECTION MAGNET POWER-2 SELECTION MAGNET POWER-3 SELECTION
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 702 CONTINUES: 703 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAGNET (COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
700U1
700.0
11 MAGNET DEMAGNETIZED
-X03 8 9 10 11 12 13 -X03 2 3 5 6
1N 1000 1001 1002 905 906 415 416 910 911
1,5mm²
13
704S1 INSTALLED NEXT TO UNLOCKING UNIT
BY SOLENOID 704L1
* 14
7
x1 x1 x1 x1 x1
-HL13 -HL14 -HL15 -HL11 -HL12 117U7
x2 x2 x2 x2 x2
BLANCO
AMARILLO
NARANJA
VERDE
ROJO
905.1 x1
E8.5
704L1 INSTALLED NEXT TO HELP
IIM_FALLO UNLOCKING PUSH BUTTON KEY 704S1
701.0
MAGNET EQUIPMENT WARNING x2
UNLOCKING UNIT
BY SOLENOID
MAGNET ON
ADJUST SELECTION
24VDC
700.8 / P7
702.7 / M
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 703 CONTINUES: 704 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAGNET (COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
C 17 C 18 C 19 C 20 C 21 C 22 C 23 C 24
MAGNETS ON MAGNETS OFF DEMAGNETIZE TIPPING POWER-2 POWER-3 ADJUST SELECTION RESET
SAFETY
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
8 9 12 13 14 15 16 17
18 19
117U7 117U7
905.1 905.1
E9.6 E9.7
RESERVA RESERVA
SPARE SPARE
17 18 19
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 704 CONTINUES: 705 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAGNET (COMMAND) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24VDC 24VDC
126.9 / P10 P10 / 801.0
OD / 801.6
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
ED / 801.5
24VDC
24VDC
X21.4 421
13 3 3 3 3 3
704S2 704S4 704S5 704S6 704S7
14 4 4 4 4 4
7 8 9 10 11 12 13 14
15 16
121U4 121U4
906.1 906.1
E23.6 E23.7
RESERVA RESERVA
SPARE SPARE
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 705 CONTINUES: 706 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAGNET (COMMAND) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34 0 1 2 3 4 5 6 7 8 9
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 706 CONTINUES: 800 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON MAGNET ELECTRIC DIAGRAMS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
TOUCH SCREEN
MAGNETS OFF
SAFETY
300 mm 300 mm
30 50mm 50mm
FORWARD LOWER
50 mm
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
801S1
TROLLEY GRAB
LEFT RIGHT CLOSE OPEN
ON OFF
802S1 MAGNET
EMERGENCY
BACKWARD RAISE
STOP
BRIDGE LIFTING
50
TIPPING
GREEN
START
RESET SHUNT
30
MAGNETS
POWER
1
2
ADJUSTMENT
3
SELECTION
SIREN
620 mm
RADIO
DESK
RESET
GRAB-MAGNET
LAMP CABIN
TEST LIGHTING
LIGHTING
ACCESS
X22 X21
220V-50HZ 220V-50HZ
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 800 CONTINUES: 801 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON CONTROL DESK (CONFIGURATION) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24VDC
705.8 / P10
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
* * * * * * * *
11 11
3 7 7 1 3 5 3 1 5
DEAD MAN * * NORTH SOUTH * EAST WEST * 12 12
10 10
4 8 8 2 4 6 4 2 6
GREEN
GREEN
BLACK
BLACK
RED
RED
210.5 / HMD
210.7 / ND
210.6 / SD
210.8 / RNSD
705.3 / ED
705.1 / OD
/ REOD
204.4 / A0NSD
204.4 / A1NSD
204.5 / A2NSD
/ A0EOD
/ A1EOD
/ A2EOD
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 801 CONTINUES: 802 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON DESK CONTROL (RIGHT JOYSTICK) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
24VDC
114.9 / P10
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
* * * * * * * *
11 11
3 7 7 1 3 5 3 1 5
DEAD MAN * * NORTH SOUTH * EAST WEST * 12 12
10 10
4 8 8 2 4 6 4 2 6
GREEN
GREEN
BLACK
BLACK
RED
RED
410.4 / HMI
410.6 / NI
410.5 / SI
410.7 / RNSI
510.6 / EI
510.5 / OI
510.7 / REOI
403.4 / A0NSI
403.4 / A1NSI
403.5 / A2NSI
503.4 / A0EOI
503.4 / A1EOI
503.5 / A2EOI
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 802 CONTINUES: 803 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON DESK CONTROL (LEFT JOYSTICK) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
*
* *
*
*
*
FORWARD LOWER
803RAD1
2 2
RIGHT TROLLEY
LEFT TROLLEY
1 1
N N
2 1O A E 1 2 2 1O B E 1 2
S S
1 1 RESET
MAGNET
2 2
BACKWARD RAISE
ADJUSTEMENT BRIDGE * LIFTING
TIPPING
SELECTION
2 3
1 3 GRAB
MAGNETS OFF
SAFETY STOP SIREN
N
2 CRL6 4 P1
1 P1 7 M101
MAGNETS MAGNET S
FORCE SHUNT
ADJUSTEMENT
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 803 CONTINUES: 804 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON RADIO CONTROL (CONFIGURATION) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
L 110V-50HZ
0
C 1 111.2
110V-50Hz
C 2 111.2 STOP
Plug diagram:
C 3 125.5 COMMAND 0V
1
C 4 125.5 START
OWNER ENGINNERING:
C 5 125.6 SIREN
SHUNT
2
C 6 125.7
C 7 125.8 SHUNT
A
C 10 210.3 ELEVACION RAPIDA
E.M.
Jokin
Jokin
INITIAL ISSUE
PUENTE ADELANTE
4
C 11 410.1
REASON
DATE
DRAWN
CHECKED
APPROVED
C 13 410.3 PUENTE RAPIDA
5
CARRO RAPIDA
6
C 16 510.3
MAGNETS ON
YAZD (IRAN)
C 17 704.1
CABINET CONNECTOR
2 CRANES 24T SPAN 40M
C 19 704.3 DEMAGNETIZE
SHEET Nº:
SELECT GROUP 2
8
C 21 704.5
DOCUMENT REFERENCE:
GND
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
GND
111.1
32
C
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 805 CONTINUES: 900 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON CABINET CONNECTOR OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
CFG MACRO CONFIGURATION HOISTING (PRESS AND HOLD DOWN 2s) PS2 2 PRESET SPEEDS LI5
nSP RATED MOTOR SPEED 1487 rpm brt BRAKE RELEASE TIME 0,3 seg
Sdd LOAD SLIP DETECTION YES rEG ENCODER USAGE rEG (CONTROL & SAFETY)
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 900 CONTINUES: 901 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARAMETERS (LIFTING) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
r2- R2 CONFIGURATION
r2 R2 ASSIGNMENT bLC *
MAIN MENU
1 DRIVE MENU 1.7.-APPLICATION FUNCT. (FUn)
nSP RATED MOTOR SPEED 985 rpm brt BRAKE RELEASE TIME 0,3 seg
1.3 SETTINGS
1.11.- IDENTIFICATION (VERSION CHECK)
HSP HIGH SPEED
PS2 SET 2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 901 CONTINUES: 902 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARAMETERS (LONG TRAVEL) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
r2- R2 CONFIGURATION
r2 R2 ASSIGNMENT bLC *
MAIN MENU
1 DRIVE MENU 1.7.-APPLICATION FUNCT. (FUn)
nSP RATED MOTOR SPEED 1456 rpm brt BRAKE RELEASE TIME 0,1 seg
1.3 SETTINGS
1.11.- IDENTIFICATION (VERSION CHECK)
HSP HIGH SPEED
PS2 SET 2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 902 CONTINUES: 903 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARAMETERS (CROSS TRAVEL) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
CÓDIGO DESCRIPCION
conF Configuración
IcL 140A
UIn 400V
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
In 94A
LAC ON
Protección
Ubd Off
Grdd Off
PHr Off
Entradas/Salidas
LI2 Strt
r1 Run
r2 trIp
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 903 CONTINUES: 904 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARAMETERS (GRAB) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
117U3 117U5
2 2
E0.0 102.4 I_RFR_RECINTO_OK AIR CONDITIONING CABINET OK E4.0 207.4 IE_CABINA CABIN LIMIT SWITCH
3 3
E0.1 102.5 I_RFR_RECINTO_TEMP ALARM TEMP. AIR CONDITIONING E4.1 207.5 IE_BAJAR DOWN LIMIT SWITCH
4 4
E0.2 103.5 I_PUERTAS CABINET'S DOORS OPEN E4.2 201.7 IE_ENROLLADOR LIFTING DRUM REEL CONTACTOR
5 5
E0.3 109.4 I_RST PHASE SEQUENCE RELAY E4.3 207.7 RESERVA SPARE
6 6
E0.4 110.2 IACS_PARO1 FEEDER END CARRIAGE CABIN SIDE EMERGENCY STOP E4.4 210.1 IRE_SUBIR RADIO CONTROL LIFTING RAISE
7 7
E0.5 110.3 IACS_PARO2 FEEDER END CARRIAGE OPPOSITE CABIN SIDE EMERGENCY STOP E4.5 210.2 IRE_BAJAR RADIO CONTROL LIFTIN LOWER
8 8
E0.6 110.5 IACS_PARO3 FEEDER OPPOSITE END CARRIAGE CABIN SIDE EMERGENCY STOP E4.6 210.3 IRE_RAPIDA RADIO CONTROL LIFTING FAST
9 9
E0.7 110.6 IACS_PARO4 FEEDER OPPOSITE END CARRIAGE OPPOSITE CABIN SIDE EMERGENCY STOP E4.7 400.8 IP_PROT LONG TRAVEL PROTECTION
12 12
E1.0 110.8 IPM_PARO DESK CONTROL EMERGENCY STOP E5.0 400.9 IP_V_OK BRIDGE DISPLACEMENT CONVERTER OK
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
13 13
E1.1 111.3 IR_PARO RADIO STOP E5.1 404.5 IP_SONDA BRIDGE MOTORS THERMICAL SENSORS
14 14
E1.2 111.5 IE_SEG LIFTING SAFETY L.SWITCH E5.2 405.5 IP_FRENO BRIDGE BRAKE CONTACTOR
15 15
E1.3 111.6 IE_CONTRAPESO LIFTING COUNTERWEIGHT L.S. E5.3 405.6 RESERVA SPARE
16 16
E1.4 112.6 I_CG MAIN CONTACTOR E5.4 405.7 RESERVA SPARE
17 17
E1.5 112.7 I_ENSAYO TEST MODE E5.5 406.2 IP_FC_LIMITE_ATRAS BRIDGE LIMIT SWITCH BACWARD LIMIT
18 18
E1.6 115.3 ICC_PROT_CABINA CABINET ELEMENTS PROTECTION E5.6 406.3 IP_FC_RAL_ATRAS BRIDGE LIMIT SWITCH BACWARD SLOW DOWN
19 19
E1.7 115.4 ICC_PROT_GENERAL MAIN DISTRIBUTION PROTECTION E5.7 406.6 IP_FOT_LIMITE_ADELANTE LIMIT FORWARD CELL
117U4 117U6
2 2
E2.0 115.5 ICC_PROT_RADIO RADIO CONTROL PROTECTION E6.0 406.8 IP_FOT_RAL_ADELANTE SLOW DOWN FORWARD CELL
3 3
E2.1 115.6 ICC_PROT_PUPITRE DESK CONTROL PROTECTION E6.1 410.1 IRP_ADEL RADIO CONTROL BRIDGE FORWARD
4 4
E2.2 125.1 IACS_PETICION CRANE ACCESS REQUEST E6.2 410.2 IRP_ATRAS RADIO CONTROL BRIDGE BACKWARD
5 5
E2.3 125.6 IR_MARCHA ON RADIO CONTROL E6.3 410.3 IRP_RAPIDA RADIO CONTROL BRIDGE FAST
6 6
E2.4 125.7 IR_SIRENA HORN RADIO CONTROL E6.4 500.8 IC_PROT CROSS TRAVEL PROTECTION
7 7
E2.5 125.8 IR_SHUNTADO SHUNT RADIO CONTROL E6.5 500.9 IC_V_OK TROLLEY DISPLACEMENT CONVERTER OK
8 8
E2.6 125.9 IR_GRABE_MAGNET GRAB-MANET SELECTION RADIO CONTROL E6.6 505.3 IC_FRENO TROLLEY BRAKE COTACTOR
9 9
E2.7 200.8 IE_PROT LIFTING PROTECTION E6.7 505.4 RESERVA SPARE
12 12
E3.0 200.9 IE_V_OK LIFTING CONVERTER OK E7.0 505.5 RESERVA SPARE
13 13
E3.1 201.8 IE_ENR_PROT CABLE REELS PROTECTION E7.1 506.2 IC_IZDA TROLLEY LEFT LIMIT SWITCH
14 14
E3.2 202.4 IE_LC LOAD LIMIT E7.2 506.3 IC_RAL_IZDA TROLLEY LEFT SLOW DOWN
15 15
E3.3 202.6 IE_CF SLACK CABLE E7.3 506.5 IC_DCHA TROLLEY RIGHT LIMIT SWITCH
16 16
E3.4 205.5 IE_SONDA LIFTING THERMICAL SENSOR E7.4 506.6 IC_RAL_DCHA TROLLEY RIGHT SLOW DOWN SWITCH
17 17
E3.5 206.3 IE_FRENO LIFTING BRAKE CONTACTOR E7.5 506.7 IC_CABINA TROLLEY CABIN LIMIT SWITCH
18 18
E3.6 207.2 IE_SUBIR UP LIMIT SWITCH E7.6 510.1 IRC_IZDA RADIO CONTROL TROLLEY LEFT
19 19
E3.7 207.3 IE_RAL_SUBIR SLOWDOWN RAISE E7.7 510.2 IRC_DCHA RADIO CONTROL TROLLEY RIGHT
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 904 CONTINUES: 905 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON DIGITAL INPUT/OUTPUT SUMMARY (CABINET) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
117U7 117U10
2 2
E8.0 510.3 IRC_RAPIDA RADIO CONTROL TROLLEY FAST A2.0 201.6 QE_ENROLLADOR LIFTING DRUM REEL CONTACTOR
3 3
E8.1 601.1 IPU_LISTO GRAB DRIVER READY A2.1 206.7 Q_RESERVA7 SPARE
4 4
E8.2 601.2 IPU_Q GRAB PROTECTION A2.2 206.8 Q_RESERVA8 SPARE
5 5
E8.3 601.3 IPU_BYPASS BYPASS GRAB DRIVER A2.3 402.2 QP_ADEL BRIDGE FORWARD
6 6
E8.4 700.8 IIM_PROT MAGNET PROTECTION A2.4 402.3 QP_ATRAS BRIDGE BACKWARD
7 7
E8.5 703.5 IIM_FALLO MAGNET EQUIPMENT WARNING A2.5 402.4 QP_RAPIDA FAST BRIDGE
8 8
E8.6 704.1 IRIM_IMANTAR RADIO CONTROL MAGNET ON A2.6 402.5 QP_RALENTIZADO BRIDGE SLOW DOWN
9 9
E8.7 704.2 IRIM_SEG_DES RADIO CONTROL MAGNET OFF SAFETY A2.7 402.6 QP_RESERVA *
12 12
E9.0 704.3 IRIM_DESIMAN RADIO CONTROL MAGNET OFF A3.0 402.7 QP_RESET BRIDGE RESET
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
13 13
E9.1 704.4 IRIM_TIPPING RADIO CONTROL MAGNET TIPPING A3.1 402.8 QP_SHUNTADO TRANSLATION SHUNT
14 14
E9.2 704.5 IRIM_GR2 RADIO CONTROL MAGNET POWER-2 A3.2 502.2 QC_IZDA TROLLEY LEFT
15 15
E9.3 704.6 IRIM_GR3 RADIO CONTROL MAGNET POWER-3 A3.3 502.3 QC_DCHA TROLLEY RIGHT
16 16
E9.4 704.7 IRIM_SELECCION_AJUSTE RADIO CONTROL MAGNET ADJUST SELECTION A3.4 502.4 QC_RAPIDA CROSS TRAVEL FAST
17 17
E9.5 704.8 IRIM_RESET RADIO CONTROL MAGNET RESET A3.5 502.5 QC_RALENTIZADO CROSS TRAVEL SLOWING DOWN
18 18
E9.6 704.1 RESERVA SPARE A3.6 502.6 QC_RESERVA SPARE
19 19
E9.7 704.2 RESERVA SPARE A3.7 502.7 QC_RESET CROSS TRAVEL DRIVER RESET
117U9 117U11
2 2
A0.0 102.3 Q_RFR_RECINTO_PARO STOP AIR CONDITIONING CABINET A4.0 600.4 QPU_DRIVER_LISTO GRAB DRIVER READY
3 3
A0.1 112.1 Q_CG GENERAL ON A4.1 600.7 QPU_MARCHA ON GRAB
4 4
A0.2 112.8 Q_RESERVA1 SPARE A4.2 601.7 QPU_ABRIR OPEN GRAB
5 5
A0.3 113.2 Q_SIRENA HORN A4.3 601.8 QPU_CERRAR CLOSURE GRAB
6 6
A0.4 113.4 Q_ROTOLAMPARA ROTATING LIGHT A4.4 701.1 QIM_IMANTAR MAGNET ON
7 7
A0.5 113.6 Q_RADIO RADIO CONTROL A4.5 701.2 QIM_SEG_DESIMAN SAFETY MAGNET OFF
8 8
A0.6 127.1 QPM_MARCHA ON LAMP A4.6 701.3 QIM_DESIMANT MAGNET OFF
9 9
A0.7 127.3 QACS_PERMISO CRANE PERMISION ACCESS CRANE LAMPS A4.7 701.6 QIM_TIPPING MAGNET TIPPING
12 12
A1.0 127.7 Q_RESERVA3 SPARE A5.0 701.5 QIM_REGRESO MAGNET ADJUST SELECTION
13 13
A1.1 127.8 Q_RESERVA4 SPARE A5.1 701.7 QIM_RESET MAGNET RESET
14 14
A1.2 203.3 QE_SUBIR LIFTING RAISE A5.2 702.3 QIM_PWR1 MAGNET POWER-1 SELECTION
15 15
A1.3 203.4 QE_BAJAR LIFTING LOWER A5.3 702.5 QIM_PWR2 MAGNET POWER-2 SELECTION
16 16
A1.4 203.5 QE_RESET LIFTING RESET A5.4 702.6 QIM_PWR3 MAGNET POWER-3 SELECTION
17 17
A1.5 203.6 QE_RALENTIZADO LIFTING SLOW DOWN A5.5 704.1 RESERVA SPARE
18 18
A1.6 203.7 QE_RAPIDA LIFTING FAST A5.6 704.2 RESERVA SPARE
19 19
A1.7 203.8 QE_RESERVA LIFTING DRIVE SPARE A5.7 704.3 RESERVA SPARE
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 905 CONTINUES: 906 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON DIGITAL INPUT/OUTPUT SUMMARY (CABINET) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
121U3
1
E20.0 126.1 IPM_MARCHA ON DESK CONTROL
2
E20.1 126.2 IPM_SHUNTADO SHUNT DESK CONTROL
3
E20.2 126.3 IPM_SIRENA HORN DESK CONTROL
4
E20.3 126.4 IPM_PUPITRE DESK CONTROL SELECTION
5
E20.4 126.5 IPM_TEST LAMPS TEST DESK CONTROL
6
E20.5 126.6 IPM_PULPO_ELECTROIMAN GRAB-MAGNET SELECTION DESK CONTROL
7
E20.6 126.7 I_RESERVA6 SPARE
8
E20.7 126.8 I_RESERVA11 SPARE
9
E21.0 126.9 I_RESERVA12 SPARE
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
10
E21.1 210.5 IPME_HM DESK CONTROL LIFTING DEAD MAN
11
E21.2 210.6 IPME_SUBIR DESK CONTROL LIFTINF RAISE
12
E21.3 210.7 IPME_BAJAR DESK CONTROL LIFTING LOWER
13
E21.4 210.8 IPME_RAPIDA DESK CONTROL LIFTINF FAST
14
E21.5 410.4 IPMP_HM DESK CONTROL TRASLATIONS DEAD MAN
15
E21.6 410.5 IPMP_ATRAS DESK CONTROL BRIDGE BACKWARD
16
E21.7 410.6 IPMP_ADEL DESK CONTROL BRIDGE FORWARD
121U4
1
E22.0 410.7 IPMP_RAPIDA DESK CONTROL BRIDGE FAST
2
E22.1 410.8 I_RESERVA7 SPARE
3
E22.2 510.5 IPMC_IZDA DESK CONTROL TROLLEY LEFT
4
E22.3 510.6 IPMC_DCHA DESK CONTROL TROLLEY RIGHT
5
E22.4 510.7 IPMC_RAPIDA DESK CONTROL TROLLEY FAST
6
E22.5 510.8 I_RESERVA9 SPARE
7
E22.6 705.1 IPMCUIM_CERRAR_IMANTAR DESK CONTROL CLOSURE GRAB-MAGNET ON
8
E22.7 705.2 IPMIM_SEG_DESIM DESK CONTROL SAFETY MAGNET OFF
9
E23.0 705.3 IPMCUIM_ABRIR_DESIMANT DESK CONTROL OPEN GRAB-MAGNET OFF
10
E23.1 705.4 IPMIM_TIPPING DESK CONTROL MAGNET TIPPING
11
E23.2 705.5 IPMIM_PW2 DESK CONTROL MAGNET POWER-2
12
E23.3 705.6 IPMIM_PW3 DESK CONTROL MAGNET POWER-3
13
E23.4 705.7 IPMIM_SEL_AJUSTE DESK CONTROL MAGNET ADJUST SELECTION
14
E23.5 705.8 IPMIM_RESET DESK CONTROL MAGNET RESET
15
E23.6 705.7 RESERVA SPARE
16
E23.7 705.8 RESERVA SPARE
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 906 CONTINUES: 907 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON INPUT/OUTPUT SUMMARY (CONTROL DESK) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
* *
*
10 mm
BRIDGE LIFTING
LOWER
*
FORWARD
15
START TEST
GRAB 40 mm
TROLLEY CLOSE OPEN
50 mm
50 mm
50 mm
LEFT RIGHT ON OFF
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
MAGNET
BACKWARD RAISE
50 mm 50 mm
15
MAGNETS OFF SAFETY
50 mm
120 mm
"ATTENTION: DISCONNECT
100Q1+101Q1
60 mm
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 907 CONTINUES: 908 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LABELS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
27 mm
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
CONTROL
18 mm
27 mm 27 mm
* *
8
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 908 CONTINUES: 909 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LABELS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
E0 .0 E2 .0 E4 .0 E6 .0 E8 .0 A0 .0 A2 .0 A4 .0
E0 .1 E2 .1 E4 .1 E6 .1 E8 .1 A0 .1 A2 .1 A4 .1
E0 .2 E2 .2 E4 .2 E6 .2 E8 .2 A0 .2 A2 .2 A4 .2
E0 .3 E2 .3 E4 .3 E6 .3 E8 .3 A0 .3 A2 .3 A4 .3
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
E0 .4 E2 .4 E4 .4 E6 .4 E8 .4 A0 .4 A2 .4 A4 .4
E0 .5 E2 .5 E4 .5 E6 .5 E8 .5 A0 .5 A2 .5 A4 .5
E0 .6 E2 .6 E4 .6 E6 .6 E8 .6 A0 .6 A2 .6 A4 .6
E0 .7 E2 .7 E4 .7 E6 .7 E8 .7 A0 .7 A2 .7 A4 .7
E 1 .0 E 3 .0 E 5 .0 E 7 .0 E 9 .0 A 1 .0 A 3 .0 A 5 .0
E 1 .1 E 3 .1 E 5 .1 E 7 .1 E 9 .1 A 1 .1 A 3 .1 A 5 .1
E 1 .2 E 3 .2 E 5 .2 E 7 .2 E 9 .2 A 1 .2 A 3 .2 A 5 .2
E 1 .3 E 3 .3 E 5 .3 E 7 .3 E 9 .3 A 1 .3 A 3 .3 A 5 .3
E 1 .4 E 3 .4 E 5 .4 E 7 .4 E 9 .4 A 1 .4 A 3 .4 A 5 .4
E1 .5 E3 .5 E5 .5 E7 .5 E9 .5 A1 .5 A3 .5 A5 .5
E1 .6 E3 .6 E5 .6 E7 .6 E9 .6 A1 .6 A3 .6 A5 .6
E1 .7 E3 .7 E5 .7 E7 .7 E9 .7 A1 .7 A3 .7 A5 .7
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 909 CONTINUES: 910 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PLC'S LABELS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
50 mm
MAIN PROTECTION GRAB
1 UNIDAD 1 UNIDAD
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 910 CONTINUES: 1000 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON LABELS IN CABINET OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
102.1
102.1
102.2
Page/column
5 10 15 20 25 30 35 40 45 50 55 60 65 70
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
2
4
6
Connection
Short destination
100Q1
100Q1
100Q1
Bushing name
Jumpers
X1.1
101
102
103
Bushing name
Strip name
R
S
T
Connection
102REFR2
102REFR2
102REFR2
Short destination
PROTECTION 100Q1
4x6mm²
ASOFRIGO CABINET
W01114
3(2(1X120mm²))+
1x120mm² PE
12x2,5mm²
12x2,5mm²
4x4mm²
W01111
W01112
W01113
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 1000 CONTINUES: 1001 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON X1.1: MAIN DISTRIBUTION (POWER) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X1.2
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
W01201
Short destination
Short destination
CABINA
4x4mm² 101REFR1 L1 201 101Q4 2 101.6
REFRIGERADOR
OWNER ENGINNERING:
W01202 101REFR1 L2 202 101Q4 6 101.7
4x2,5mm² 103S3 1-3 203 103Q1 2 103.2
W01203 103S3 2 204 103.1
4x2,5mm²
5
A
104S3 1-3 222 104.2
W01208 3x2,5mm² 104H1 1 223 104.2
104H2 1 224 104.2
3x2,5mm²
25
E.M.
Jokin
Jokin
W01218
INITIAL ISSUE
104H1 2 226 104Q1 N 104.2
4
REASON
DATE
DRAWN
CHECKED
104S5 4 233 104.5
APPROVED
W01212 104S5 1-3 234 104.5
3x2,5mm²
35
W01213
3x2,5mm² 237 104.6
104H3 2 238 104Q2 N 104.5
104H4 2 239 104.5
40
240 104.6
W01214 12x2,5mm² X10.2 201 241 104Q3 N 104.6
X10.2 203 242 104Q3 2 104.7
X10.2 209 243 112KM1 62 107.5
W01215 X10.2 210 244 112KM1 72 107.5
3x2,5mm²
45
YAZD (IRAN)
2 CRANES 24T SPAN 40M
55
SHEET Nº:
OF.:
65
1001
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1002
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X1.3
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W01301
W01302 3x2,5mm² 102REFR2 39 301 102KA1 12 102.3
OWNER ENGINNERING:
W01303 102REFR2 40 302 102KA1 11 102.3
W01304 3x2,5mm² 110S1 13 303 109Q2 2 110.1
3x2,5mm² 110S2 13 304 110.3
3x2,5mm²
5
W01306
4x2,5mm² X21.3 301 307 113KA6 53 110.7
W01305 X10.3 301 308 100Q1 1 111.4
12x2,5mm² 309 111.5
W01307
10
A
W01307
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
X2.3
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
55
SHEET Nº:
OF.:
65
1002
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1003
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X1.4
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W01401
5x1mm² AP 102REFR2 41 401 102.4
OWNER ENGINNERING:
102REFR2 42 402 117U3 2 102.4
102REFR2 46 403 117U3 3 102.5
W01402 3x1mm² AP 103S5 1 404 109RST1 25 103.5
5
W01408
125SH1 4 417 117U4 4 125.1
125SH2 4 418 125.2
125SH3 4 419 125.2
20
A
125SH1 x1 422 127KA2 14 127.4
125SH2 x1 423 127.5
125SH3 x1 424 127.5
25
E.M.
Jokin
Jokin
INITIAL ISSUE
X21.4 408 426 127KA1 A2 127.2
4
REASON
DATE
DRAWN
CHECKED
X10.4 411 433 117U4 19 207.3
APPROVED
X10.4 412 434 117U5 2 207.4
35
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
55
SHEET Nº:
OF.:
65
1003
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1004
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
W02101
W02102 3(1x120mm²)+ Strip name
0
W02103 1x120mm² PE
W02104
*
X2.1
AL CARRO
2(1x95mm²)+
1x70mm² PE
Page/column
*
W02105
1
W02106
Jumpers
W02107
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W02108
12x2,5mm² X10.1 115 101 206KM1 2 200.1
OWNER ENGINNERING:
X10.1 116 102 206KM1 4 200.1
X10.1 117 103 206KM1 6 200.1
W02109
12x2,5mm² X10.1 124 104 201Q2 2 201.1
5
W02108
15
3
X5.1
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
SHEET Nº:
OF.:
65
1004
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1005
9
A3
REV: A
0 1 2 3 4 5 6 7 8 9
202.2
202.2
202.3
202.5
Page/column
5 10 15 20 25 30 35 40 45 50 55 60 65 70
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
N
2
A1
A1
Connection
Short destination
202KA1
202KA2
202Q1
202Q1
Bushing name
Jumpers
X2.3
301
302
303
304
Bushing name
Strip name
305
306
307
308
Connection
Short destination
X10.3
X10.3
X10.3
X10.3
X1.3 X6.3
W01307
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 1005 CONTINUES: 1006 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON X2.3: LIFTING (COMMAND DC) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X2.4
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
4x2x1mm² AP X10.4 401 401 200A1 A 200.5
OWNER ENGINNERING:
W02401
X10.4 402 402 200A1 A- 200.5
X10.4 403 403 200A1 B 200.6
X10.4 404 404 200A1 B- 200.6
5
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
SHEET Nº:
OF.:
65
1006
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1007
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X4.1
Page/column
1
Jumpers
Connection
Connection
W04101
Bushing name
Bushing name
W04102
Short destination
Short destination
W04103 2(1x50mm²)+
1x50mm² PE 400R1 1 101 400A1 PA/+ 400.5
OWNER ENGINNERING:
W04104 400R1 2 102 400A1 PB 400.6
3
4x35mm²
M
400M1 Δ U 103 400A1 U 400.4
3
M
400M2 Δ U 104 400.5
5
3
4x2,5mm²
M
W04106 400Y1 U 109 400Q2 2 400.0
10
3
4x2,5mm²
M
W04107 400Y2 U 112 400Q3 2 400.2
400Y2 V 113 400Q3 4 400.2
400Y2 W 114 400Q3 6 400.3
15
3
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
X4.1: OVERHEAD TRAVELLING (POWER)
55
7
SHEET Nº:
OF.:
65
1007
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1008
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X4.4
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W04401
5x1mm² AP X22.4 402 401 400A1 AI1- 403.4
OWNER ENGINNERING:
X22.4 403 402 400A1 +10 403.4
X22.4 404 403 113KA6 32 403.5
W04402
3x1mm² AP 400M1 TH1 404 404F1 T1 404.2
5
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
55
7
SHEET Nº:
OF.:
65
1008
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1009
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X5.1
X2.1
W02108
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W05101
12x2,5mm² X10.1 109 101 500F1 2 500.3
OWNER ENGINNERING:
X10.1 110 102 500F1 4 500.4
X10.1 111 103 500F1 6 500.4
X10.1 112 104 500F2 2 500.5
5
W05102
3x2,5mm² 500R1 1 107 500A1 PA/+ 500.5
500R1 2 108 500A1 PB 500.6
X10.1 118 109 505KM1 2 500.1
10
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
X5.1: TROLLEY TRAVELLING (POWER)
55
7
SHEET Nº:
OF.:
65
1009
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1010
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X5.4
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W05401
5x1mm² AP X22.4 410 401 500A1 AI1- 503.4
OWNER ENGINNERING:
X22.4 411 402 500A1 +10 503.4
X22.4 412 403 113KA6 62 503.5
4x2x1mm² AP X10.4 414 404 506KA1 11 506.2
W05402
5
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
X5.4: TROLLEY TRAVELLING (POWER)
55
7
SHEET Nº:
OF.:
65
1010
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1011
9
A3
REV: A
0 1 2 3 4 5 6 7 8 9
600.1
600.1
600.1
Page/column
5 10 15 20 25 30 35 40 45 50 55 60 65 70
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
T1
T2
T3
Connection
Short destination
600A1
600A1
600A1
Bushing name
Jumpers
X6.1
101
102
103
Bushing name
Strip name
106
107
108
Connection
Short destination
X10.1
X10.1
X10.1
3(1x50mm²)
W06101
W06102
W06103
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 1011 CONTINUES: 1012 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON X6.1: SLEWING (POWER) OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
601.5
601.7
601.8
Page/column
5 10 15 20 25 30 35 40 45 50 55 60 65 70
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
A2
14
14
Connection
Short destination
505KM1
601KA1
601KA2
Bushing name
Jumpers
X6.3
301
302
303
Bushing name
Strip name
309
310
311
Connection
Short destination
X10.3
X10.3
X10.3
X2.3
W01307
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 1012 CONTINUES: 1013 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON X6.3: ELECTROMAGNET (COMMAND AC) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X7.1
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
4x35mm²
W07101 700U1 2 101 700Q1 4 700.1
OWNER ENGINNERING:
700U1 3 102 700Q1 4 700.1
W07102-W07103 700U1 4 103 700Q1 6 700.1
2(1x50mm²)
700U1 6 104 700.2
5
W07106
3
4x35mm²
4x35mm²
20
W07107
700U1
A
TRANSFORMER BOX
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
8x1mm² AP.
REASON
DATE
DRAWN
CHECKED
APPROVED
35
W07403
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
X7.1: ELECTROMAGNET (POWER)
55
7
SHEET Nº:
OF.:
65
1013
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1014
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X7.4
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W07401
12x1mm² AP 700U1 17 401 704L1 1 701.0
OWNER ENGINNERING:
700U1 18 402 701KA1 11 701.2
700U1 19 403 701KA3 11 701.4
700U1 20 404 701KA4 11 701.5
5
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
X7.4: ELECTROMAGNET (POWER)
55
7
SHEET Nº:
OF.:
65
1014
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1015
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
L=1,8m
Strip name
0
27m
1
X10.1
+
2333-400-2
44m
11
2333-400-5
+
Page/column
Cadenas: 3,66m
1
1
W10101
6m
Jumpers
2333-400-6
W10102
Connection
Connection
W10103 W02101
Bushing name
Bushing name
W10104 W02102
Short destination
Short destination
3(1x120mm²)+ W02103 3(1x120mm²)+
W02104
3
1x70mm² PE 1x120mm² PE
M
200M1 U 101 200L1 U 200.3
OWNER ENGINNERING:
Δ
200M1 Δ V 102 200L1 V 200.3
W07104
200M1 Δ W 103 200L1 W 200.3
W10105 3,5x35mm² 2(1x50mm²) W07105
700M1 - 104 X7.1 105 700.2
5
W10106 W06101-W06102-W06103
GRAB 600ENR1 12 107 X6.1 102 600.1
600ENR1 23 108 X6.1 103 600.1
3
12x2,5mm²
M
500M1 Y U 109 X5.1 101 500.3
7x2,5mm² (1) W05101
10
3
M
500M2 Y U 112 X5.1 104 500.5
7x2,5mm² (2) 500M2 Y V 113 X5.1 105 500.5
W10108
500M2 Y W 114 X5.1 106 500.6
3
4x2,5mm² 12x2,5mm²
M
15
A
500V1 3 122 X5.1 111 500.1
500V2 3 123 500.2
3
4x2,5mm² 12x2,5mm²
M
201M1 U 124 X2.1 104 201.1
W10110 W02109
25
E.M.
Jokin
Jokin
INITIAL ISSUE
201M1 W 126 X2.1 106 201.1
4
3
4x2,5mm²
M
201M2 U 127 X2.1 107 201.3
W10111
201M2 V 128 X2.1 108 201.3
201M2 W 129 X2.1 109 201.3
3
4x2,5mm²
M
30
REASON
DATE
DRAWN
CHECKED
APPROVED
W10106
35
5
X10.3
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
X10.1: BOX ON THE TROLLEY (POWER)
55
7
SHEET Nº:
OF.:
65
1015
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1016
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X10.2
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W10201
5x1mm² AP. 104S6 3 201 X1.2 241
12x2,5mm² 104.6
OWNER ENGINNERING:
104S6 4 202 W01214 104.6
104S6 3 203 X1.2 242 104.7
104S6 4 204 104.7
W10202 3x2,5mm²
5
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
55
SHEET Nº:
OF.:
65
1016
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1017
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X10.3
Page/column
W10106
1
Jumpers
X10.1
Connection
Connection
Bushing name
Bushing name
W10301
Short destination
Short destination
8x1mm² AP 111S1/1 1 301 X1.3 308
12x2,5mm² 111.4
OWNER ENGINNERING:
W10302 W01307
111S2 1 302 111.6
3x1mm² AP 111S1/1 2 303 X1.3 315 111.4
111S2 2 304 X1.3 316 111.6
CELL1
5
W10303
202U1 OUT-1 307 X2.3 303 202.3
202U1 OUT-5 308 X2.3 304 202.5
600ENR1 39 309 X6.3 301 601.5
10
W10301
3
X10.4
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
55
SHEET Nº:
OF.:
65
1017
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1018
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X10.4
Page/column
1
Jumpers
W10301
Connection
Connection
X10.3
Bushing name
Bushing name
Short destination
Short destination
W10401
8x1mm² AP 200A2 1 401 X2.4 401
4x2x1mm² AP 200.5
OWNER ENGINNERING:
200A2 -1 402 X2.4 402 W02401 200.5
200A2 2 403 X2.4 403 200.6
200A2 -2 404 X2.4 404 200.6
5
W10404
506S1 12 417 X5.4 406 506.3
506S1 12 418 X5.4 407 506.4
506S1 12 419 X5.4 408 506.6
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
55
SHEET Nº:
OF.:
65
1018
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1019
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X21.2
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
12x2,5mm² X1.2 211 201 103S7 3 103.7
OWNER ENGINNERING:
W01205
202 103XU1 0V 103.8
203 103XU2 0V 103.9
X1.2 212 204 103S7 3 103.7
5
210 104.1
211 104.1
15
3
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
55
7
SHEET Nº:
OF.:
65
1019
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1020
9
A3
REV: A
0 1 2 3 4 5 6 7 8 9
110.7
111.8
110.7
111.8
Page/column
5 10 15 20 25 30 35 40 45 50 55 60 65 70
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
13
3
14
4
Connection
Short destination
110S5
112S2
110S5
112S2
Bushing name
X21.3
Jumpers
301
302
303
304
Bushing name
Strip name
307
314
317
Connection
Short destination
X1.3
X1.3
X1.3
4x2,5mm²
W01306
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 1020 CONTINUES: 1021 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON X21.3: PUPITRE DE MANDO DERECHO (MANDO CA) OF.: 52223-52224
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X21.4
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W01404 12x15mm² AP X1.4 408 401 114.0
OWNER ENGINNERING:
W21403
3x1mm² AP 120U1 M 402 121U1 M 114.0
HMI X1.4 411 403 114.2
120U1 L 404 121U1 L 114.2
5
A
704S2 14 422 121U4 9 705.2
423 705.2
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
X21.4: CONTROL DESK (COMMAND DC)
55
7
SHEET Nº:
OF.:
65
1021
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 1022
9
A3
REV: A
© Talleres JASO Industrial, S.L. All rights of exploitation in any form and by any means reserved. The content of this document may not be reproduced, even extracts, unless permission is granted. DIN 34
Strip name
0
X22.4
Page/column
1
Jumpers
Connection
Connection
Bushing name
Bushing name
Short destination
Short destination
W21401
12x15mm² AP X21.4 406 401 801S1 3 114.9
OWNER ENGINNERING:
5x1mm² AP
W04401 X4.4 401 402 403.4
X4.4 402 403 801S1 403.4
X4.4 403 404 801S1 403.5
5
20
A
25
E.M.
Jokin
Jokin
INITIAL ISSUE
4
30
REASON
DATE
DRAWN
CHECKED
APPROVED
35
5
40
45
6
50
YAZD (IRAN)
2 CRANES 24T SPAN 40M
X22.4: CONTROL DESK (COMMAND DC)
55
7
SHEET Nº:
OF.:
65
1022
8
DOCUMENT REFERENCE:
70
52223-52224
INVALIDATES / REPLACES TO: REV
CONTINUES: 2000
9
A3
REV: A
0 1 2 3 4 5 6 7 8 9
PARTS LIST
BASTIDOR 1 BOX ELECTRIC DIAGRAMS RITTAL SZ4115000 355mm x 260mm x 90mm 100.0
101Q2 1 MAGNETOTHERMIC PROTECTION I+N SCHNEIDER A9F79625 iC60N 25A "C" 101.3
103H1 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 103.2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2000 CONTINUES: 2001 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
103H2 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 103.2
103H3 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 103.3
103H4 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 103.3
103Q2 1 MAGNETOTHERMIC PROTECTION I+N SCHNEIDER A9F79616 iC60N 16A "C" 103.7
103H5 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 103.7
104S2 1 METALIC BOX 74,5mm DEPTH TEE XAPM1501 1 HOLE 22MM 104.2
104H1 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 104.2
104H2 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 104.2
104H6 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 104.3
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2001 CONTINUES: 2002 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
104H3 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 104.5
104H4 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 104.5
104H5 1 LED FLUORESCENT PHILIPS 84046600 23W, WT120C LED22S/840 PSU L1200 104.7
107Q1 1 MAGNETOTHERMIC PROTECTION I+N SCHNEIDER A9F79616 iC60N 16A "C" 107.1
107XU1 1 SOCKET WITH COVER EUNEA 9603607 16A ( REF. SCHNEIDER ENN36731) 107.1
107XU2 1 SOCKET WITH COVER EUNEA 9603607 16A ( REF. SCHNEIDER ENN36731) 107.2
107XU3 1 SOCKET WITH COVER EUNEA 9603607 16A ( REF. SCHNEIDER ENN36731) 107.3
108H2 1 LIGHT ROTARY F.C. BIPLAMP1121086043 48-230V A.C. AMBER LED 108.5
109Q1 1 MAGNETOTERMIC PROTECTION III TEE GV2RT14 6..10A Id=20In 100KA 109.2
109Q2 1 MAGNETOTHERMIC PROTECTION I+N SCHNEIDER A9F79616 iC60N 16A "C" 109.2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2002 CONTINUES: 2003 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2003 CONTINUES: 2004 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
111S1 1 GEARED CAM RAVASI PFD9067A0025003 25v 6LS - TOP - -40ºC/80ºC - IP67 111.4
112S2 1 KEY SELECTOR 2 FIXED POSITIONS TEE XB4BG21 22mm 2 EXTRACC. LEFT 111.8
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2004 CONTINUES: 2005 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2005 CONTINUES: 2006 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
114Q2 1 MAGNETOTHERMIC PROTECTION I+N SCHNEIDER A9F79610 iC60N 10A "C" 114.1
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2006 CONTINUES: 2007 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
117U3 1 S7-300 INPUTS CARD SIEMENS 6ES73211BH020AA0 16 ENTRADAS DIGITALES 24VDC 117.4
117U4 1 S7-300 INPUTS CARD SIEMENS 6ES73211BH020AA0 16 ENTRADAS DIGITALES 24VDC 117.4
117U5 1 S7-300 INPUTS CARD SIEMENS 6ES73211BH020AA0 16 ENTRADAS DIGITALES 24VDC 117.5
117U6 1 S7-300 INPUTS CARD SIEMENS 6ES73211BH020AA0 16 ENTRADAS DIGITALES 24VDC 117.6
117U7 1 S7-300 INPUTS CARD SIEMENS 6ES73211BH020AA0 16 ENTRADAS DIGITALES 24VDC 117.6
117U9 1 S7-300 OUTPUTS CARD SIEMENS 6ES73221BH010AA0 16 SALIDAS DIGITALES 24VDC 117.7
117U10 1 S7-300 OUTPUTS CARD SIEMENS 6ES73221BH010AA0 16 SALIDAS DIGITALES 24VDC 117.7
117U11 1 S7-300 OUTPUTS CARD SIEMENS 6ES73221BH010AA0 16 SALIDAS DIGITALES 24VDC 117.8
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2007 CONTINUES: 2008 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
118U4 1 IE FC OUTLET RJ45 SIEMENS 6GK19011FC000AA0 FIX ETHERNET + RJ45 2x2 118.5
118U5 1 IE FC OUTLET RJ45 SIEMENS 6GK19011FC000AA0 FIX ETHERNET + RJ45 2x2 118.6
120U1 1 CONFORT TOUCH PANEL SIEMENS 6AV21240JC010AX0 TP900 9'' 24DC 120.3
125SH1 1 PUSHBUTTON WITH LIGHT TEE XB4BW36B5 22mm 24VDC BLUE 125.1
125SH2 1 PUSHBUTTON WITH LIGHT TEE XB4BW36B5 22mm 24VDC BLUE 125.2
125SH3 1 PUSHBUTTON WITH LIGHT TEE XB4BW36B5 22mm 24VDC BLUE 125.3
125SH4 1 PUSHBUTTON WITH LIGHT TEE XB4BW36B5 22mm 24VDC BLUE 125.4
126SH1 1 PUSHBUTTON WITH LIGHT TEE XB4BW33B5 22mm 24V GREEN 126.1
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2008 CONTINUES: 2009 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2009 CONTINUES: 2010 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2010 CONTINUES: 2011 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2011 CONTINUES: 2012 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
400A1 1 SPEED DRIVER SCHNEIDER ATV71HD75N4 75KW 160A/380V 124A/460V 50-60HZ 400.4
400Q4 1 MAGNETOTERMIC PROTECTION III SCHNEIDER LV431631 NSX250F TM200D 200A 400.4
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2012 CONTINUES: 2013 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2013 CONTINUES: 2014 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
406S3 1 PHOTOELECTRIC DETECTOR SCHNEIDER XUX1ARCNT16 S=14 MTS.; 20..265Vac - 10..36Vdc 406.5
406S4 1 PHOTOELECTRIC DETECTOR SCHNEIDER XUX1ARCNT16 S=14 MTS.; 20..265Vac - 10..36Vdc 406.8
500A1 1 SPEED DRIVER SCHNEIDER ATV71HU75N4 7,5KW 17,6A/380V 14A/460V 50-60HZ 500.3
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2014 CONTINUES: 2015 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2015 CONTINUES: 2016 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
600Q1 1 MAGNETOTERMIC PROTECTION III MG LV430630 NSX160F TM160D 160A 36KA 600.1
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2016 CONTINUES: 2017 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
700Q1 1 MAGNETOTERMIC PROTECTION III MG LV430630 NSX160F TM160D 160A 36KA 700.1
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2017 CONTINUES: 2018 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2018 CONTINUES: 2019 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
PARTS LIST
704L1 1 SWITCH KEY AND SOLENOIDE FEGEMU 440TMSRUE110A 24VCC- 20A - 2NA+2NC 703.7
803RAD1 1 ANTENNA CABLE IKUSI PROLONG ANTENA IKUSI PARA ANTENA EXTERIOR 803.2
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2019 CONTINUES: 2050 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON PARTS LIST OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
OUTER ELEMENTS
Quantity Denomination BRAND * Observations
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2050 CONTINUES: 2051 REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON OUTER ELEMENTS OF.: 52223-52224
0 1 2 3 4 5 6 7 8 9
OUTER ELEMENTS
Quantity Denomination BRAND * Observations
E.M. APPROVED IASCO - IRAN ALLOY STEEL CO. INVALIDATES / REPLACES TO: REV A3
OWNER ENGINNERING:
Jokin CHECKED
Jokin DRAWN
YAZD (IRAN) SHEET Nº: 2051 CONTINUES: REV: A
A DATE 2 CRANES 24T SPAN 40M DOCUMENT REFERENCE:
INITIAL ISSUE REASON OUTER ELEMENTS OF.: 52223-52224
Altivar 71
Programming manual
Variable speed drives for
synchronous and
Retain for future use asynchronous motors
Software V2.5
Contents
3
Before you begin
Read and understand these instructions before performing any procedure on this drive.
DANGER
HAZARDOUS VOLTAGE
• Read and understand the Installation Manual before installing or operating the ATV71 drive. Installation, adjustment,
repair, and maintenance must be performed by qualified personnel.
• The user is responsible for compliance with all international and national electrical standards in force concerning
protective grounding of all equipment.
• Many parts of this variable speed drive, including the printed circuit boards, operate at the line voltage. DO NOT
TOUCH.
Use only electrically insulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with voltage present.
• DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors.
• Install and close all the covers before applying power or starting and stopping the drive.
CAUTION
DAMAGED EQUIPMENT
Do not operate or install any drive that appears damaged.
Failure to follow this instruction can result in equipment damage.
4
Documentation structure
The following Altivar 71 technical documents are available on the Telemecanique website (www.telemecanique.com) as well as on the
CD-ROM supplied with the drive.
Installation Manual
This bulletin contains complete mounting and wiring instructions.
Programming manual
This describes the functions, parameters and use of the drive terminal (integrated display terminal and graphic display terminal).
The communication functions are not described in this manual, but in the manual for the bus or network used.
• The drive parameters with specific information for use via a bus or communication network.
5
Software enhancements
Since the Altivar ATV 71 was first launched, it has benefited from the addition of several new functions. The software version has been
updated to V2.5. The old versions can be replaced by this new one without any modifications.
Although this documentation relates to version V2.5, it can still be used with earlier versions, as the updates merely involve the addition of
values and parameters, and none of the parameters of the previous versions have been modified or removed.
6
Software enhancements
Important:
For V2.5 version, the behaviour of the following functions is different from the previous version when type of stop "freewheel" is selected
(factory value):
• [LIMIT SWITCHES] (LSt-) function,
• [POSITIONING BY SENSORS] (LPO-) function,
• "shutdown" command by communication (see CiA402 state chart in communication parameters manual).
Actually, on previous versions, type of stop "freewheel" was not well done.
7
Steps for setting up
INSTALLATION
v 1 Consult the Installation Manual
PROGRAMMING
Procedure applicable if the factory configuration, page 9, and use of the
[SIMPLY START] (SIM-) menu only are sufficient for the application.
8
Factory configuration
If the above values are compatible with the application, the drive can be used without changing the settings.
9
Application functions
The tables on the following pages show the most common combinations of functions and applications, in order to guide your selection.
The applications in these tables relate to the following machines in particular:
• Hoisting: cranes, overhead cranes, gantries (vertical hoisting, translation, slewing), lifting platforms
• Elevators: elevators in retrofit up to 1.2 m/s
• Handling: palletizers/depalletizers, conveyors, roller tables
• Packing: carton packers, labeling machines
• Textiles: weaving looms, carding frames, washing machines, spinners, drawing frames
• Wood: automatic lathes, saws, milling
• High inertia: centrifuges, mixers, unbalanced machines (beam pumps, presses)
• Process
Each machine has its own special features, and the combinations listed here are neither mandatory nor exhaustive.
Some functions are designed specifically for a particular application. In this case, the application is identified by a tab in the
margin on the relevant programming pages.
Applications
High inertia
Handling
Functions Page
Hoisting
Process
Packing
Textiles
Wood
Lifts
V/f ratio 70 b b b
Sensorless flux vector control 70 b b b b b b b b
Flux vector control with sensor 70 b b b b b b b b
2-point vector control 70 b b
Open-loop synchronous motor 70 b
Output frequency of up to 1600 Hz 68 b b
Motor overvoltage limiting 82 b b
DC bus connection (see User's Manual) - b b
Motor fluxing using a logic input 153 b b b
Switching frequency of up to 16 kHz 81 b b b
Auto-tuning 69 b b b b b b b b
10
Application functions
Applications
High inertia
Handling
Functions Page
Hoisting
Process
Packing
Textiles
Wood
Lifts
Differential bipolar reference 90 b b b
Reference delinearization (magnifying glass effect) 92 b b
Frequency control input 124 b b
Reference switching 125 - 134
b
Reference summing 133 b
Reference subtraction 133 b
Reference multiplication 133 b
S ramps 136 b b b
Jog operation 144 b b b
Preset speeds 145 b b b b b
+ speed / - speed using single action pushbuttons 148
(1 step)
b
+ speed / - speed using double action pushbuttons 148
(2 steps)
b
+/- speed around a reference 150 b b
Save reference 152 b
11
Application functions
Application-specific functions
Applications
High inertia
Handling
Functions Page
Hoisting
Process
Packing
Textiles
Wood
Lifts
Fast stop 140 b b
Limit switch management 154 b b b
Brake control 156 b b b
Load measurement 165 b b
High-speed hoisting 167 b
Rope slack 170 b
PID regulator 172 b
Torque monitoring 181 b b b
Motor/generator torque limit 184 b b b b
Load sharing 84 b b
Line contactor control 188 b b b
Output contactor control 190 b
Positioning by limit switches or sensors 192 b b
Stop at distance calculated after deceleration limit switch 194 b b
ENA system (mechanical with unbalanced load) 79 b
Parameter switching 197 b b b b b b b b
Motor or configuration switching 200 b b b
Traverse control 204 b
Stop configuration 140 b b b b
Evacuation 211 b
Half floor 212 b
12
Application functions
Applications
High inertia
Handling
Functions Page
Hoisting
Process
Packing
Textiles
Wood
Lifts
Power Removal (safety function, see User's Manual) - b b b b b b b b
Deferred stop on thermal alarm 223 b
Alarm handling 114 b b b b b b b b
Fault management 215 to 237 b b b b b b b b
IGBT tests 226 b b b b b b b b
Catch a spinning load 219 b b b
Braking resistor thermal protection 235 b b b b
Motor protection with PTC probes 215 b b b b b b b b
Undervoltage management 225 b b b
4-20mA loss 227 b b b b b b
Uncontrolled output cut (output phase loss) 221 b
Automatic restart 218 b
Use of the "Pulse input" input to measure the speed of 231
rotation of the motor.
b b b
Load variation detection 233 b
13
Setup - Preliminary recommendations
DANGER
UNINTENDED EQUIPMENT OPERATION
• Before turning on and configuring the Altivar 71, check that the PWR (POWER REMOVAL) input is deactivated (at
state 0) in order to prevent unintended operation.
• Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run
command are deactivated (at state 0) since they can cause the motor to start immediately.
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown
on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
CAUTION
RISK OF EQUIPMENT DAMAGE
• Avoid operating the contactor frequently (premature ageing of the filter capacitors).
• Cycle times < 60 s may result in damage to the pre-charge resistor.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Check that changes made to the settings during operation do not present any danger.
• We recommend stopping the drive before making any changes.
14
Setup - Preliminary recommendations
Starting
Important:
• In factory settings mode, the motor can only be supplied with power once the “forward”, “reverse” and “DC injection stop” commands
have been reset:
- On power-up or a manual fault reset or after a stop command
If they have not been reset, the drive will display "nSt" but will not start.
• If the automatic restart function has been configured ([Automatic restart] (Atr) parameter in the [1.8-FAULT MANAGEMENT] (FLt-)
menu, see page 218), these commands are taken into account without a reset being necessary.
CAUTION
UNINTENDED EQUIPMENT OPERATION
Motor thermal protection will not be provided by the drive if the motor current is less than 0.2 times the rated drive current.
Provide an alternative means of thermal protection.
CAUTION
UNINTENDED EQUIPMENT OPERATION
Motor thermal protection is no longer provided by the drive. Provide an alternative means of thermal protection on every
motor.
15
Setup - Preliminary recommendations
Using motor with nominal voltage lower than drive supply voltage
• Configure [Vector Control 2pt] (UC2) = [Yes] (YES) ([1.4-MOTOR CONTROL] (drC-) menu, see page 72)
CAUTION
UNINTENDED EQUIPMENT OPERATION
• To protect a motor which has a nominal voltage lower than drive supply voltage, it is mandatory to use
[Vector Control 2pt] (UC2) function in order to limit maximal voltage of the motor lower than network voltage.
• Nevertheless, it is necessary to check that instantaneous voltage applied to the motor (link to DC bus voltage) are
compatible with characteristics of this one.
16
Graphic display terminal
Although the graphic display terminal is optional for low-power drives, it is a standard component on high-power drives (see catalog). The
graphic display terminal can be disconnected and connected remotely (on the door of an enclosure for example) using the cables and
accessories available as options (see catalog).
Description of terminal
1 Graphic display
2 Function keys
F1, F2, F3, F4,
see page 18.
7 ESC key: Aborts a value, a
3 STOP/RESET parameter or a menu to return
button to the previous selection
5 Navigation button:
• Press (ENT): - To save the current value
- To enter the selected menu or parameter
• Turn CW/ - To increment or decrement a value
CCW: - To go to the next or previous line
- To increase or decrease the reference if control via
the terminal is activated
Note: Buttons 3, 4, 5 and 6 can be used to control the drive directly, if control via the terminal is activated.
Disconnected terminal
When the terminal is disconnected, 2 LEDs become visible:
Green LED:
Red LED:
DC bus ON
Fault
HMI Modbus
17
Graphic display terminal
3 1.3 SETTINGS
1.4 MOTOR CONTROL
1.5 INPUTS / OUTPUTS CFG
F1 F2 F3 F4
1. Display line. Its content can be configured; the factory settings show:
• The drive state (see page 19)
• The active control channel:
- Term: Terminals
- HMI: Graphic display terminal
- MDB: Integrated Modbus
- CAN: Integrated CANopen
- NET: Communication card
- APP: Controller Inside card
• Frequency reference
• Current in the motor
3. Menus, submenus, parameters, values, bar charts, etc., are displayed in drop-down window format on a maximum of 5 lines.
The line or value selected by the navigation button is displayed in reverse video.
4. Section displaying the functions assigned to the F1 to F4 keys and aligned with them, for example:
• Code F1 : Displays the code of the selected parameter, i.e., the code corresponding to the 7-segment display.
• << F2 : Navigate horizontally to the left, or go to previous menu/submenu or, for a value, go to the next digit up, displayed
in reverse video (see the example on page 20).
• >> F3 : Navigate horizontally to the right or go to next menu/submenu (going to the [2 ACCESS LEVEL] menu in this
example) or, for a value, go to the next digit down, displayed in reverse video (see the example on page 20).
5. Indicates that there are no more levels below this display window.
Indicates that there are more levels below this display window.
6. Indicates that this display window does not scroll further up.
Indicates that there are more levels above this display window.
18
Graphic display terminal
19
Graphic display terminal
RDY Term +0.00Hz 0A When only one selection is possible, the selection made is indicated by
5 LANGUAGE Example: Only one language can be chosen.
English
Français
Deutsch
Español
Italiano
<< >> Quick
Chinese
PARAMETER SELECTION When multiple selection is possible, the selections made are indicated by
1.3 SETTINGS Example: A number of parameters can be chosen to form the [USER MENU].
Ramp increment
Acceleration
Deceleration
Acceleration 2
Deceleration 2
Edit
>>
9.51 s 951 s
Min = 0.01 Max = 99.99 Min = 0.01 Max = 99.99
<< >> Quick << >> Quick
The << and >> arrows (keys F2 and F3) are used to select the digit to be modified, and the navigation button is rotated to increase or
decrease this number.
20
Graphic display terminal
3 seconds
5 LANGUAGE
English Automatically switches to [5 LANGUAGE]
Français
menu 3 seconds later.
Deutsch
Select the language and press ENT.
Español
Italiano
Chinese
ESC
21
Graphic display terminal
ATV71HU22N4
2.2kW/3HP 380/480V
Config. n°1
3 seconds
10 seconds
ENT or ESC
22
Graphic display terminal
Note:
• To select a parameter:
- Turn the navigation button to scroll vertically.
• To modify a parameter:
- Use the << and >> keys (F2 and F3) to scroll horizontally and select the digit to be modified (the selected digit changes to white
on a black background).
- Turn the navigation button to modify the digit.
23
Graphic display terminal
Quick navigation
If the "Quick" function is displayed above the F4 key, you can gain quick access to a parameter from any screen.
Example:
24
Graphic display terminal
25
Graphic display terminal
[1 DRIVE MENU]
26
Integrated display terminal
Low-power Altivar 71 drives (see catalog) feature an integrated display terminal with a 7-segment 4-digit display. The graphic display
terminal described on the previous pages can also be connected to these drives as an option.
• Press and hold down (>2 s) or to scroll through the data quickly.
- 43.0 : Display of the parameter selected in the SUP menu (default selection: motor frequency)
- CLI: Current limit
- CtL: Controlled stop on input phase loss
- dCb: DC injection braking in progress
- FLU: Motor fluxing in progress
- FSt: Fast stop.
- nLP: No line power (no line supply on L1, L2, L3)
- nSt: Freewheel stop
- Obr: Auto-adapted deceleration
- PrA: Power Removal function active (drive locked)
- rdY = Drive ready
- SOC: Controlled output cut in progress
- tUn: Auto-tuning in progress
- USA: Undervoltage alarm
27
Integrated display terminal
Accessing menus
Power-up
ENT
ENT
ESC
SIM- SIMPLY START (page 36) Simplified menu for fast startup
ESC
ENT
ESC (page 44) Visualization of current, motor and input/output values
SUP- MONITORING
ESC
ENT
ESC
(page 53) Adjustment parameters, can be modified during
SEt- SETTINGS
ESC operation
ENT
ESC
(page 69) Motor parameters (motor nameplate, auto-tuning,
drC- MOTOR CONTROL
ESC switching frequency, control algorithms, etc.)
ENT
ESC
(page 87) I/O configuration (scaling, filtering, 2-wire control,
I-O- INPUTS / OUTPUTS CFG
ESC 3-wire control, etc.)
ENT
ESC (page 115) Configuration of command and reference channels
CtL- COMMAND (graphic display terminal, terminals, bus, etc.)
Menus ESC
ENT
ESC
(page 128)Configuration of application functions (e.g., preset
FUn- APPLICATION FUNCT.
ESC speeds, PID, brake logic control, etc.)
ENT
ESC
ENT
ESC
ENT
ESC (page 245) Access to configuration files and return to factory
FCS- FACTORY SETTINGS
ESC settings
ENT
ESC
(page 248) Specific menu, set up by the user using the graphic
USr- USER MENU
ESC display terminal.
ENT
ESC
(page 249) Menu for the Controller Inside card, if present.
SPL- PROGRAMMABLE CARD
ESC
ENT
ESC
ENT
ESC
LAC-
(page 30)
ACCESS LEVEL
ESC
A dash appears after menu and submenu codes to differentiate them from parameter codes.
Examples: FUn- menu, ACC parameter.
The grayed-out menus may not be accessible depending on the control access (LAC) configuration.
28
Integrated display terminal
Menu Parameter Value or assignment The display flashes when a value is stored.
SEt- ACC 15 0
ENT ENT
.
ESC
1 flash
ESC ESC (save)
dEC 26 0.
ENT
26 0.
(Next parameter)
All the menus are "drop-down" type menus, which means that after the last parameter, if
you continue to press , you will return to the first parameter and, conversely, you can
ENT
Menu 1st switch from the first parameter to the last parameter by pressing .
ESC
nth
last
29
[2. ACCESS LEVEL] (LAC-)
Standard
This is the factory-set level. Access to 6 menus only, and access to all
submenus in the [1. DRIVE MENU] menu.
A single function can be assigned to each input.
Expert
Access to all menus and submenus as for [Advanced] level, and access to
additional parameters.
Several functions can be assigned to each input.
30
[2. ACCESS LEVEL] (LAC-)
Power-up
ENT
ESC
SIM-
ESC
COd-
ENT
ESC
LAC- Std
bAS • bAS: Limited access to SIM, SUP, SEt, FCS, USr, COd and LAC menus. Only one function can be assigned to
each input.
Std • Std: Access to all menus on the integrated display terminal. Only one function can be assigned to each input.
Adu • AdU: Access to all menus on the integrated display terminal. Several functions can be assigned to each input.
Epr • EPr: Access to all menus on the integrated display terminal and access to additional parameters. Several functions
can be assigned to each input.
31
[2. ACCESS LEVEL] (LAC-)
Comparison of the menus that can be accessed on the graphic display terminal/
integrated display terminal
[3 OPEN/SAVE AS] -
[4 PASSWORD] COd- (Password)
[5 LANGUAGE] -
Basic bAS
[1 DRIVE MENU] [1.1 SIMPLY START] SIM- (Simply start)
Advanced AdU
A single function can be assigned to each input. A single function can be assigned to
each input.
[1.4 MOTOR CONTROL] drC- (Motor control)
Expert EPr
[1.5 INPUTS / OUTPUTS CFG] I-O- (I/O configuration)
[1.10 DIAGNOSTICS] -
[1.14 PROGRAMMABLE CARD] (1) PLC- (Controller Inside card) (1)
[6 MONITORING CONFIG.] -
A single function can be assigned to each input. A single function can be assigned to
each input.
[7 DISPLAY CONFIG.] -
Several functions can be assigned to each input. Several functions can be assigned
to each input.
Expert parameters Expert parameters
Several functions can be assigned to each input. Several functions can be assigned
to each input.
32
Structure of parameter tables
The parameter tables in the descriptions of the various menus can be used with both the graphic display terminal and the integrated display
terminal. They, therefore, contain information for these two terminals in accordance with the description below.
Example:
1. Name of menu on 4-digit 7-segment display. 5. Name of menu on graphic display terminal.
2. Submenu code on 4-digit 7-segment display. 6. Name of submenu on graphic display terminal.
3. Parameter code on 4-digit 7-segment display. 7. Name of parameter on graphic display terminal.
4. Parameter value on 4-digit 7-segment display. 8. Value of parameter on graphic display terminal.
Note :
• The text in square brackets [ ] indicates what you will see on the graphic display terminal.
• The factory settings correspond to [Macro configuration] (CFG) = [Start/Stop] (StS). This is the macro configuration set at
the factory.
33
Interdependence of parameter values
The configuration of certain parameters modifies the adjustment range of other parameters, in order to reduce the risk of errors. This may
result in the modification of a factory setting or a value you have already selected.
Example:
1. [Current Limitation] (CLI) page 60 set to 1.6 In or left at its factory setting, 1.5 In
2. [Switching freq.] (SFr) page 60 set to 1 kHz (and confirmed with "ENT") restricts [Current Limitation] (CLI) to 1.36 In
3. If [Switching freq.] (SFr) is increased to 4 kHz, [Current limitation] (CLI) is no longer restricted, but remains at 1.36 In. If you require
1.6 In, you must reset [Current Limitation] (CLI).
34
Finding a parameter in this document
• With the integrated display terminal: Direct use of the parameter code index, page 274, to find the page giving details of the
displayed parameter.
• With the graphic display terminal: Select the required parameter and press F1 : [Code]. The parameter code is displayed instead
of its name while the key is held down.
Example: ACC
Then use the parameter code index, page 274, to find the page giving details of the displayed parameter.
35
[1.1 SIMPLY START] (SIM-)
RDY Term +0.00Hz 0A RDY Term +0.00Hz 0A RUN Term +50.00Hz 80A
MAIN MENU 1 DRIVE MENU 1.1 SIMPLY START
ENT ENT
1 DRIVE MENU 1.1 SIMPLY START 2/3 wire control
2 ACCESS LEVEL 1.2 MONITORING Macro configuration
3 OPEN / SAVE AS 1.3 SETTINGS Customized macro
4 PASSWORD 1.4 MOTOR CONTROL Standard mot. freq
5 LANGUAGE 1.5 INPUTS / OUTPUTS CFG Input phase loss
Code Quick Code << >> Quick Code << >> Quick
ENT
ENT
ESC
ESC
SUP-
ESC
LAC-
The [1.1-SIMPLY START] (SIM-) menu can be used for fast startup, which is sufficient for the majority of applications.
The parameters in this menu can only be modified when the drive is stopped and no run command is present, with the following exceptions:
• Auto-tuning, which causes the motor to start up
• The adjustment parameters on page 43
Note : The parameters of the [1.1 SIMPLY START] (SIM-) menu must be entered in the order in which they appear, as the later
ones are dependent on the first ones.
For example [2/3 wire control] (tCC) must be configured before any other parameters.
The [1.1 SIMPLY START] (SIM-) menu should be configured on its own or before the other drive configuration menus. If a modification
has previously been made to any of them, in particular in [1.4 MOTOR CONTROL] (drC-), some [1.1 SIMPLY START] (SIM-) parameters
may be changed, for example, the motor parameters, if a synchronous motor has been selected. Returning to the [1.1 SIMPLY START]
(SIM-) menu after modifying another drive configuration menu is unnecessary but does not pose any risk. Changes following modification
of another configuration menu are not described, to avoid unnecessary complication in this section.
Macro configuration
Macro configuration provides a means of speeding up the configuration of functions for a specific field of application.
7 macro configurations are available:
36
[1.1 SIMPLY START] (SIM-)
Input/ [Start/Stop] [M. handling] [Gen. Use] [Hoisting] [PID regul.] [Network C.] [Mast./
output slave]
AI1 [Ref.1 channel] [Ref.1 channel] [Ref.1 channel] [Ref.1 channel] [Ref.1 channel] [Ref.2 channel] [Ref.1 channel]
(PID reference) ([Ref.1 channel]
= integrated
Modbus) (1)
AI2 [No] [Summing ref. 2] [Summing ref. 2] [No] [PID feedback] [No] [Torque
reference]
AO1 [No] [No] [No] [No] [No] [No] [No]
R1 [No drive flt] [No drive flt] [No drive flt] [No drive flt] [No drive flt] [No drive flt] [No drive flt]
R2 [No] [No] [No] [Brk control] [No] [No] [No]
LI1 (2-wire) [Forward] [Forward] [Forward] [Forward] [Forward] [Forward] [Forward]
LI2 (2-wire) [Reverse] [Reverse] [Reverse] [Reverse] [Reverse] [Reverse] [Reverse]
LI3 (2-wire) [No] [2 preset speeds] [Jog] [Fault reset] [PID integral [Ref. 2 [Trq/spd
reset] switching] switching]
LI4 (2-wire) [No] [4 preset speeds] [Fault reset] [External fault] [2 preset PID [Fault reset] [Fault reset]
ref.]
LI5 (2-wire) [No] [8 preset speeds] [Torque limitation] [No] [4 preset PID [No] [No]
ref.]
LI6 (2-wire) [No] [Fault reset] [No] [No] [No] [No] [No]
LI1 (3-wire) Stop Stop Stop Stop Stop Stop Stop
LI2 (3-wire) [Forward] [Forward] [Forward] [Forward] [Forward] [Forward] [Forward]
LI3 (3-wire) [Reverse] [Reverse] [Reverse] [Reverse] [Reverse] [Reverse] [Reverse]
LI4 (3-wire) [No] [2 preset speeds] [Jog] [Fault reset] [PID integral [Ref. 2 [Trq/spd
reset] switching] switching]
LI5 (3-wire) [No] [4 preset speeds] [Fault reset] [External fault] [2 preset PID [Fault reset] [Fault reset]
ref.]
LI6 (3-wire) [No] [8 preset speeds] [Torque limitation] [No] [4 preset PID [No] [No]
ref.]
Option cards
LI7 to LI14 [No] [No] [No] [No] [No] [No] [No]
LO1 to LO4 [No] [No] [No] [No] [No] [No] [No]
R3/R4 [No] [No] [No] [No] [No] [No] [No]
AI3, AI4 [No] [No] [No] [No] [No] [No] [No]
RP [No] [No] [No] [No] [No] [No] [No]
AO2 [I motor] [I motor] [I motor] [I motor] [I motor] [I motor] [I motor]
AO3 [No] [Sign. torque] [No] [Sign. torque] [PID Output] [No] [Motor freq.]
Graphic display terminal keys
F1 key [No] [No] [No] [No] [No] Control [No]
via graphic
display terminal
F2, F3, F4 [No] [No] [No] [No] [No] [No] [No]
keys
(1) To start with integrated Modbus [Modbus Address] (Add) must first be configured, page 240.
Note: These assignments are reinitialized every time the macro configuration changes.
37
[1.1 SIMPLY START] (SIM-)
Hoisting:
• [Movement type] (bSt) = [Hoisting] (UEr) page 160
• [Brake contact] (bCI) = [No] (nO) page 160
• [Brake impulse] (bIP) = [No] (nO) page 160
• [Brake release I FW] (Ibr) = [Rated mot. current] (nCr) page 160
• [Brake Release time] (brt) = 0.5 s page 161
• [Brake release freq] (bIr) = [Auto] (AUtO) page 161
• [Brake engage freq] (bEn) = [Auto] (AUto) page 161
• [Brake engage time] (bEt) = 0.5 s page 161
• [Engage at reversal] (bEd) = [No] (nO) page 162
• [Jump at reversal] (JdC) = [Auto] (AUtO) page 162
• [Time to restart] (ttr) = 0 s page162
• [Current ramp time] (brr) = 0 s page 164
• [Low speed] (LSP) = Rated motor slip calculated by the drive, page 43
• [Output Phase Loss] (OPL) = [Yes] (YES) page 221. No further modifications can be made to this parameter.
• [Catch on the fly] (FLr) = [No] (nO) page 219. No further modifications can be made to this parameter.
Mast./slave:
• [Motor control type] (Ctt) = [SVC I] (CUC) page 70
Note: These assignments are forced every time the macro configuration changes, except for [Motor control type] (Ctt) for the Mast./slave
macro configuration, if it is configured in [FVC] (FUC).
Note :
• The factory settings that appear in the parameter tables correspond to [Macro configuration] (CFG) = [Start/Stop] (StS).
This is the macro configuration set at the factory.
38
[1.1 SIMPLY START] (SIM-)
3 Forward Reverse
(Ascend) (Descend) (1)
KM10
Electromagnetic brake
M
3
(1) A contact on the Preventa module must be inserted in the brake control circuit to engage it safely when the "Power Removal" safety
function is activated (see connection diagrams in the Installation Manual).
Speed Torque
Forward Reverse
Forward Reverse
3
3
M1 M2
3 3
When the two motors are mechanically connected, the Speed/torque contact closing results in operation in Mast./slave mode. The master
drive regulates the speed and controls the slave drive in torque mode to ensure distribution of the load.
39
[1.1 SIMPLY START] (SIM-)
2C v [2 wire] (2C)
3C v [3 wire] (3C)
2-wire control: This is the input state (0 or 1) or edge (0 to 1 or 1 to 0), which controls running or stopping.
3-wire control (pulse commands): A "forward" or "reverse" pulse is sufficient to command starting, a "stop"
pulse is sufficient to command stopping.
WARNING
UNINTENDED EQUIPMENT OPERATION
To change the assignment of [2/3 wire control] (tCC) press and hold down the “ENT” key for 2 s.
The following function will be returned to factory settings: [2 wire type] (tCt) page 88 as will all
functions which assign logic inputs.
The macro configuration selected will also be reset it if has been customized (loss of custom settings).
Check that this change is compatible with the wiring diagram used.
Failure to follow these instructions can result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
To change the assignment of [Macro configuration] (CFG) press and hold down the “ENT” key for 2 s.
Check that the selected macro configuration is compatible with the wiring diagram used.
Failure to follow these instructions can result in death or serious injury.
40
[1.1 SIMPLY START] (SIM-)
This parameter is only accessible in this menu on ATV71H037M3 to HU75M3 drives (used with a single
phase supply).
The factory setting is 60 Hz, or preset to 72 Hz if [Standard mot. freq] (bFr) is set to 60 Hz.
The maximum value is limited by the following conditions:
• It must not exceed 10 times the value of [Rated motor freq.] (FrS)
• It must not exceed 500 Hz for ATV71pppY drives or those rated higher than ATV71HD37 (values between
500 Hz and 1600 Hz are only possible for powers limited to 37 kW (50 HP).
(1) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
41
[1.1 SIMPLY START] (SIM-)
42
[1.1 SIMPLY START] (SIM-)
Time to accelerate from 0 to the [Rated motor freq.] (FrS) (page 41). Make sure that this value is compatible
with the inertia being driven.
Time to decelerate from the [Rated motor freq.] (FrS) (page 41) to 0. Make sure that this value is compatible
with the inertia being driven.
Motor frequency at minimum reference, can be set between 0 and [High speed] (HSP).
Motor frequency at maximum reference, can be set between [Low speed] (LSP) and [Max frequency] (tFr). The
factory setting changes to 60 Hz if [Standard mot. freq] (bFr) = [60Hz NEMA] (60).
(1) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
43
[1.2 MONITORING] (SUP-)
ENT
ESC
SIM-
ENT
ESC
SUP- MONITORING
ESC
ESC
SEt-
ESC
LAC-
44
[1.2 MONITORING] (SUP-)
I/O
45
[1.2 MONITORING] (SUP-)
Code Quick
46
[1.2 MONITORING] (SUP-)
RUN Term +50.00Hz 80A [COMMUNICATION MAP] indicates the types of bus used for control or reference, the
COMMUNICATION MAP corresponding command and reference values, the status word, the words selected in
Command Channel : Modbus the [DISPLAY CONFIG.] menu, etc.
Cmd value : ABCD Hex
The display format (hexadecimal or decimal) can be configured in the [DISPLAY
Active ref. channel: CANopen
CONFIG.] menu.
Frequency ref. : -12.5 Hz
ETA state word: 2153 Hex
Code Quick
W3141 : F230 Hex
W2050 : F230 Hex
W4325 : F230 Hex
W0894 : F230 Hex
COM. SCANNER INPUT MAP RUN Term +50.00Hz 80A
COM SCAN OUTPUT MAP COM. SCANNER INPUT MAP
CMD. WORD IMAGE Com Scan In1 val.: 0
FREQ. REF. WORD MAP Com Scan In2 val.: 0
MODBUS NETWORK DIAG Com Scan In3 val.: 0
MODBUS HMI DIAG Com Scan In4 val.: 0
CANopen MAP Com Scan In5 val.: 0
RUN Term +50.00Hz 80A
PROG. CARD SCANNER Code Quick
COM SCAN OUTPUT MAP
Com Scan In6 val.: 0
Com Scan Out1 val.: 0
Com Scan In7 val.: 0
Com Scan Out2 val.: 0
Com Scan In8 val.: 0
Com Scan Out3 val.: 0
Com Scan Out4 val.: 0
Com Scan Out5 val.: 0
Code Quick
Com Scan Out6 val.: 0
Com Scan Out7 val.: 0
Com Scan Out8 val.: 0
Code Quick
47
[1.2 MONITORING] (SUP-)
The state of the LEDs, the periodic data, the address, the speed, and the
format, etc,. is given for each bus.
RUN Term +50.00Hz 80A
COMMUNICATION MAP
Command Channel : Modbus LED off
Cmd value : ABCD Hex LED on
Active ref. channel: CANopen
Frequency ref. : -12.5 Hz Communication via Modbus
ETA state word: 2153 Hex RUN Term +50.00Hz 80A
Code Quick MODBUS NETWORK DIAG
W3141 : F230 Hex COM LED :
W2050 : F230 Hex Mb NET frames nb.
W4325 : F230 Hex Mb NET CRC errors
W0894 : F230 Hex
COM. SCANNER INPUT MAP
COM SCAN OUTPUT MAP Code Quick
CMD. WORD IMAGE
FREQ. REF. WORD MAP Communication via the graphic display terminal
MODBUS NETWORK DIAG RUN Term +50.00Hz 80A
MODBUS HMI DIAG MODBUS HMI DIAG
CANopen MAP COM LED :
PROG. CARD SCANNER Mb HMI frames nb.
Mb HMI CRC errors
48
[1.2 MONITORING] (SUP-)
Code Quick
49
[1.2 MONITORING] (SUP-)
Name/Description
[Alarm groups] (ALGr) Current alarm group numbers
[HMI Frequency ref.] (LFr) in Hz. Frequency reference via the graphic display terminal (can be accessed if the function has been
configured).
[Internal PID ref.] (rPI) as a process value. PID reference via graphic display terminal (can be accessed if the function has been
configured).
[HMI torque ref.] (Ltr) as a % of the rated torque. Torque reference via graphic display terminal.
[Multiplying coeff.] (MFr) as a % (can be accessed if [Multiplier ref. -] (MA2,MA3) page 135 has been assigned)
[Frequency ref.] (FrH) in Hz
[Torque reference] (trr) as a % of the rated torque (can be accessed if the function has been configured)
[Output frequency] (rFr) in Hz
[Measured output fr.] (MMF) in Hz: The measured motor speed is displayed if an encoder card has been inserted, otherwise 0 appears.
[Pulse in. work. freq.] (FqS) in Hz: Frequency of the "Pulse input" input used by the [FREQUENCY METER] (FqF-) function, page 232.
[Motor current] (LCr) in A
[ENA avg speed] (AUS) in Hz: The parameter can be accessed if [ENA system] (EnA) = [Yes] (YES) (see page 80)
[Motor speed] (SPd) in rpm
[Motor voltage] (UOP) in V
[Motor power] (OPr) as a % of the rated power
[Motor torque] (Otr) as a % of the rated torque
[Mains voltage] (ULn) in V. Line voltage from the point of view of the DC bus, motor running or stopped.
[Motor thermal state] (tHr) as a %
[Drv.thermal state] (tHd) as a %
[DBR thermal state] (tHb) as a % (can only be accessed on high rating drives)
[Consumption] (APH) in Wh, kWh or MWh (accumulated consumption)
[Run time] (rtH) in seconds, minutes or hours (length of time the motor has been switched on)
[Power on time] (PtH) in seconds, minutes or hours (length of time the drive has been switched on)
[IGBT alarm counter] (tAC) in seconds (length of time the "IGBT temperature" alarm has been active)
[PID reference] (rPC) as a process value (can be accessed if the PID function has been configured)
[PID feedback] (rPF) as a process value (can be accessed if the PID function has been configured)
[PID error] (rPE) as a process value (can be accessed if the PID function has been configured)
[PID Output] (rPO) in Hz (can be accessed if the PID function has been configured)
[Date/Time] (CLO) Current date and time generated by the Controller Inside card (can be accessed if the card has been
inserted)
[- - - - -] (o02) Words generated by the Controller Inside card (can be accessed if the card has been inserted)
to
[- - - - -] (o06)
[Config. active] (CnFS) Active configuration [Config. n°0, 1 or 2]
[Utilised param. set] (CFPS) [Set n°1, 2 or 3] (can be accessed if parameter switching has been enabled, see page 198)
[ALARMS] (ALr-) List of current alarms. If an alarm is present, a appears.
[OTHER STATE] (SSt-) List of secondary states:
- [In motor fluxing] (FLX): In motor fluxing - [HSP attained] (FLA): High speed attained
- [PTC1 alarm] (PtC1): Probe alarm 1 - [Load slipping] (AnA): Slipping alarm
- [PTC2 alarm] (PtC2): Probe alarm 2 - [Set 1 active] (CFP1): Parameter set 1
- [LI6=PTC alarm] (PtC3): LI6 = PTC probe alarm active
- [Fast stop in prog.] (FSt): Fast stop in progress - [Set 2 active] (CFP2): Parameter set 2
- [Current Th. attained] (CtA): Current threshold active
attained ([Current threshold] (Ctd) page 65) - [Set 3 active] (CFP3): Parameter set 3
- [Freq. Th. attained] (FtA): Frequency threshold active
attained ([Freq. threshold] (Ftd) page 66) - [In braking] (brS): Drive braking
- [Freq. Th. 2 attained] (F2A): 2nd frequency threshold - [DC bus loading] (dbL): DC bus loading
attained ([Freq. threshold 2] (F2d) page 66) - [Forward] (MFrd): Motor running forward
- [Frequency ref. att.] (SrA): Frequency reference - [Reverse] (MrrS): Motor running in reverse
attained - [High torque alarm] (ttHA): Motor torque
- [Motor th. state att.] (tSA): Motor 1 thermal state overshooting high threshold [High torque
attained thd.] (ttH) page 65.
- [External fault alarm] (EtF): External fault alarm - [Low torque alarm] (ttLA): Motor torque
- [Auto restart] (AUtO): Automatic restart in progress undershooting low threshold [Low torque
- [Remote] (FtL) : Line mode control thd.] (ttL) page 65.
- [Auto-tuning] (tUn): Performing auto-tuning - [Freq. meter Alarm] (FqLA): Measured
- [Undervoltage] (USA): Undervoltage alarm speed threshold attained: [Pulse warning
- [Cnfg.1 act.] (CnF1): Configuration 1 active thd.] (FqL) page 66.
- [Cnfg.2 act.] (CnF2): Configuration 2 active
50
[1.2 MONITORING] (SUP-)
LIS1
b State of logic inputs LI1 to LI8
Can be used to visualize the state of logic inputs LI1 to LI8
(display segment assignment: high = 1, low = 0)
State 1
State 0
LI1 LI2 LI3 LI4 LI5 LI6 LI7 LI8
Example above: LI1 and LI6 are at 1; LI2 to LI5, LI7 and LI8 are at 0.
LIS2
b State of logic inputs LI9 to LI14 and Power Removal
Can be used to visualize the state of logic inputs LI9 to LI14 and PR (Power Removal)
(display segment assignment: high = 1, low = 0)
State 1
State 0
LI9 LI10 LI11 LI12 LI13 LI14 PR
Example above: LI9 and LI14 are at 1, LI10 to LI13 are at 0 and PR (Power Removal) is at 1.
AIA-
b Analog input functions
AI1A Can be used to display the functions assigned to each input. If no functions have been assigned, nO is
AI2A displayed. Use the and arrows to scroll through the functions. If a number of functions have been
AI3A assigned to the same input, check that they are compatible.
AI4A
51
[1.2 MONITORING] (SUP-)
rPI Internal PID reference: PID reference via graphic display terminal (can be accessed if the function has been as a process
configured). value
MFr Multiplication coefficient (can be accessed if [Multiplier ref. -] (MA2,MA3) page 135 has been assigned) %
trr Torque reference: Can be accessed if the function has been configured %.
MMF The measured motor speed is displayed if an encoder card has been inserted, otherwise 0 appears. Hz
FqS Frequency of the "Pulse input" input used by the [FREQUENCY METER] (FqF-) function, page 232. Hz
AUS ENA avg SPEED: The parameter can be accessed if EnA = YES (see page 80) Hz
ULn Line voltage: Line voltage from the point of view of the DC bus, motor running or stopped. V
tHb DBR thermal state: Can be accessed on high rating drives only. %
rtH Run time: Length of time the motor has been turned on seconds,
minutes or
PtH Power on time: Length of time the drive has been turned on hours
tAC IGBT alarm counter: Length of time the "IGBT temperature" alarm has been active seconds
rPC PID reference: Can be accessed if the PID function has been configured as a process
value
rPF PID feedback: Can be accessed if the PID function has been configured
rPE PID error: Can be accessed if the PID function has been configured
rPO PID Output: Can be accessed if the PID function has been configured Hz
CLO- tIME, dAY: Current date and time generated by the Controller Inside card (can be accessed if the card has
been inserted)
o02 Word generated by the Controller Inside card (can be accessed if the card has been inserted)
o03 Word generated by the Controller Inside card (can be accessed if the card has been inserted)
o04 Word generated by the Controller Inside card (can be accessed if the card has been inserted)
o05 Word generated by the Controller Inside card (can be accessed if the card has been inserted)
o06 Word generated by the Controller Inside card (can be accessed if the card has been inserted)
CnFS Config. active: CnF0, 1 or 2 (can be accessed if motor or configuration switching has been enabled, see
page 203)
CFPS Utilised param. set: CFP1, 2 or 3 (can be accessed if parameter switching has been enabled, see page 198)
52
[1.3 SETTINGS] (SEt-)
ENT
ESC
SIM-
ENT
ESC
SEt- ADJUST
ESC
ESC
drC-
ESC
LAC-
53
[1.3 SETTINGS] (SEt-)
The adjustment parameters can be modified with the drive running or stopped.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Check that changes made to the settings during operation do not present any danger.
• We recommend stopping the drive before making any changes.
Time to accelerate from 0 to the [Rated motor freq.] (FrS) (page 68). Make sure that this value is compatible
with the inertia being driven.
Time to decelerate from the [Rated motor freq.] (FrS) (page 68) to 0. Make sure that this value is compatible
with the inertia being driven.
(1) Range 0.01 to 99.99 s or 0.1 to 999.9 s or 1 to 6000 s according to [Ramp increment] (Inr).
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
54
[1.3 SETTINGS] (SEt-)
Motor frequency at minimum reference, can be set between 0 and [High speed] (HSP).
Motor frequency at maximum reference, can be set between [Low speed] (LSP) and [Max frequency] (tFr). The
factory setting changes to 60 Hz if [Standard mot. freq] (bFr) = [60Hz NEMA] (60).
(1) In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
55
[1.3 SETTINGS] (SEt-)
Parameter settings for [K speed loop filter] (SFC), [Speed prop. gain] (SPG) and
[Speed time integral] (SIt)
• The following parameters can only be accessed in vector control profiles: [Motor control type] (Ctt) page 70 = [SVC V] (UUC), [SVC I]
(CUC), [FVC] (FUC), or [Sync. mot.] (SYn) and if [ENA system] (EnA) page 80 = [No] (nO).
• [Speed time integral] (SIt) affects the passband and response time.
1 1 1
0 0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
Time in ms Time in ms Time in ms
1 1 1
0 0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
Time in ms Time in ms Time in ms
56
[1.3 SETTINGS] (SEt-)
- When set to 100 as described above the regulator is a “PI” type, without filtering of the speed reference.
- Settings between 0 and 100 will obtain an intermediate function between the settings below and those on the previous page.
• [Speed prop. gain] (SPG) affects the passband and response time.
1 1 1
0 0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
Time in ms Time in ms Time in ms
1 1 1
0 0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
Time in ms Time in ms Time in ms
57
[1.3 SETTINGS] (SEt-)
g See page 80
g See page 80
g See page 73
g See page 73
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
(1) In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
58
[1.3 SETTINGS] (SEt-)
g Level of standstill DC injection current. This parameter can be accessed if [Auto DC injection] (AdC) page 142
is not [No] (nO)
This parameter is forced to 0 if [Motor control type] (Ctt) page 70 = [Sync. mot.] (SYn).
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
Standstill injection time. This parameter can be accessed if [Auto DC injection] (AdC) page 142 is not [No] (nO)
g If [Motor control type] (Ctt) page 70 = [FVC] (FUC) or [Sync. mot.] (SYn) this time corresponds to the zero speed
maintenance time.
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
1
Run command
0
t
Speed
0
t
(1) In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
59
[1.3 SETTINGS] (SEt-)
If the value is less than 2 kHz, [Current Limitation] (CLI) and [I Limit. 2 value] (CL2) page 60 are limited to
1.36 In.
Adjustment with drive running:
- If the initial value is less than 2 kHz, it is not possible to increase it above 1.9 kHz while running.
- If the initial value is greater than or equal to 2 kHz, a minimum of 2 kHz must be maintained while running.
Adjustment with the drive stopped: No restrictions.
Note: In the event of excessive temperature rise, the drive will automatically reduce the switching
frequency and reset it once the temperature returns to normal.
Note: If [Motor control type] (Ctt) page 70 = [FVC] (FUC), we do not recommend setting the switching
frequency to a value less than 2 kHz (in order to avoid speed instability).
.
CAUTION
On ATV71p075N4 to U40N4, drives, if the RFI filters are disconnected (operation on an IT system), the drive's
switching frequency must not exceed 4 kHz.
Failure to follow this instruction can result in equipment damage.
CAUTION
Check that the motor will withstand this current, particularly in the case of permanent magnet synchronous
motors, which are susceptible to demagnetization.
Failure to follow this instruction can result in equipment damage.
g
CAUTION
Check that the motor will withstand this current, particularly in the case of permanent magnet synchronous
motors, which are susceptible to demagnetization.
Failure to follow this instruction can result in equipment damage.
(1) In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
60
[1.3 SETTINGS] (SEt-)
In order to obtain rapid high torque on startup, magnetic flux needs to already have been established in the
motor.
• In [Continuous] (FCt) mode, the drive automatically builds up flux when it is powered up.
• In [Not cont.] (FnC) mode, fluxing occurs when the motor starts up.
The flux current is greater than nCr (configured rated motor current) when the flux is established and is then
adjusted to the motor magnetizing current...
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
If [Motor control type] (Ctt) page 70 = [Sync. mot.] (SYn), the [Motor fluxing] (FLU) parameter causes the
alignment of the rotor and not the fluxing.
If [Brake assignment] (bLC) page 160 is not [No] (nO), the [Motor fluxing] (FLU) parameter has no effect.
Note: If [Low speed time out] (tLS) is not 0, [Type of stop] (Stt) page 140 is forced to [Ramp stop] (rMP)
(only if a ramp stop can be configured).
(1) In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
61
[1.3 SETTINGS] (SEt-)
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
62
[1.3 SETTINGS] (SEt-)
Multiplying coefficient, can be accessed if [Multiplier ref.-] (MA2,MA3) page 135 has been assigned to the
graphic terminal
rating
(1) If a graphic display terminal is not in use, values greater than 9999 will be displayed on the 4-digit display with a period mark after the
thousand digit, e.g., 15.65 for 15650.
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
63
[1.3 SETTINGS] (SEt-)
(1) If a graphic display terminal is not in use, values greater than 9999 will be displayed on the 4-digit display with a period mark after the
thousand digit, e.g., 15.65 for 15650.
(2) In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
64
[1.3 SETTINGS] (SEt-)
Current threshold for [I attained] (CtA) function assigned to a relay or a logic output (see page 102).
High current threshold for [High tq. att.] (ttHA) function assigned to a relay or a logic output (see page 102), as
a % of the rated motor torque.
Low current threshold for [Low tq. att.] (ttLA) function assigned to a relay or a logic output (see page 102), as
a % of the rated motor torque.
(1) In corresponds to the rated drive current indicated in the Installation Manual or on the drive nameplate.
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
65
[1.3 SETTINGS] (SEt-)
Speed threshold measured by the FREQUENCY METER] FqF-) function, page 232, assigned to a relay or a
g logic output (see page 102).
Frequency threshold for [Freq.Th.att.] (FtA) function assigned to a relay or a logic output (see page 102), or
used by the [PARAM. SET SWITCHING] (MLP-) function, page 198.
Frequency threshold for [Freq. Th. 2 attain.] (F2A) function assigned to a relay or a logic output (see page 102),
or used by the [PARAM. SET SWITCHING] (MLP-) function, page 198.
Skip frequency. This parameter prevents prolonged operation within an adjustable range around the regulated
frequency. This function can be used to prevent a critical speed, which would cause resonance, being reached.
Setting the function to 0 renders it inactive.
2nd skip frequency. This parameter prevents prolonged operation within an adjustable range around the
regulated frequency. This function can be used to prevent a critical speed, which would cause resonance,
being reached. Setting the function to 0 renders it inactive.
3rd skip frequency. This parameter prevents prolonged operation within an adjustable range around the
regulated frequency. This function can be used to prevent a critical speed, which would cause resonance,
being reached. Setting the function to 0 renders it inactive.
Parameter visible if at least one skip frequency [Skip Frequency] (JPF), [Skip Frequency 2] (JF2) or [3rd Skip
Frequency] (JF3) is different from 0.
Skip frequency range: between (JPF – JFH) and (JPF + JFH), for example.
This adjustment is common to all 3 frequencies (JPF, JF2 and JF3).
These parameters only appear if the corresponding function has been selected in another menu. When the parameters can
g also be accessed and adjusted from within the configuration menu for the corresponding function, their description is detailed
in these menus, on the pages indicated, to aid programming.
66
[1.4 MOTOR CONTROL] (drC-)
ENT
ESC
SIM-
ENT
ESC
drC- MOTOR CONTROL
ESC
ESC
I-O-
ESC
LAC-
67
[1.4 MOTOR CONTROL] (drC-)
The parameters in the [1.4 MOTOR CONTROL] (drC-) menu can only be modified when the drive is stopped and no run command is
present, with the following exceptions:
• [Auto tuning] (tUn) page 69, which may cause the motor to start up.
• Parameters containing the sign Tin the code column, which can be modified with the drive running or stopped.
The parameter cannot be accessed if [Motor control type] (Ctt) page 70 = [Sync. mot.] (SYn).
Rated motor frequency given on the nameplate.
The factory setting is 50 Hz, or preset to 60 Hz if [Standard mot. freq] (bFr) is set to 60 Hz.
The maximum value is limited to 500 Hz if [Motor control type] (Ctt) (page 70) is not V/F, or for ATV71pppY
drives, or for drives rated higher than ATV71HD37.
Values between 500 Hz and 1600 Hz are only possible in V/F control and for powers limited to 37 kW (50 HP).
In this case configure [Motor control type] (Ctt) before [Rated motor freq.] (FrS).
(1) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
68
[1.4 MOTOR CONTROL] (drC-)
The factory setting is 60 Hz, or preset to 72 Hz if [Standard mot. freq] (bFr) is set to 60 Hz.
The maximum value is limited by the following conditions:
• It must not exceed 10 times the value of [Rated motor freq.] (FrS)
• It must not exceed 500 Hz if [Motor control type] (Ctt) (page 70) is not V/F or for ATV71pppY drives, or for
drives rated higher than ATV71HD37.
Values between 500 Hz and 1600 Hz are only possible in V/F control and for powers limited to 37 kW
(50 HP). In this case configure [Motor control type] (Ctt) before [Max frequency] (tFr).
If one or more of these parameters is modified after auto-tuning has been performed, [Auto tuning] (tUn) will
return to [No] (nO) and the procedure must be repeated.
• Auto-tuning is only performed if no stop command has been activated. If a "freewheel stop" or "fast stop"
function has been assigned to a logic input, this input must be set to 1 (active at 0).
• Auto-tuning takes priority over any run or prefluxing commands, which will be taken into account after the
auto-tuning sequence.
• If auto-tuning fails, the drive displays [No] (nO) and, depending on the configuration of [Autotune fault mgt]
(tnL) page 235, may switch to [Auto-tuning] (tnF) fault mode.
• Auto-tuning may last for 1 to 2 seconds. Do not interrupt the process. Wait for the display to change to
"[Done] (dOnE)" or "[No] (nO)".
69
[1.4 MOTOR CONTROL] (drC-)
UUC v [SVC V] (UUC): Open-loop voltage flux vector control with automatic slip compensation according to the load.
This type of control is recommended when replacing an ATV58. It supports operation with a number of motors
connected in parallel on the same drive (if the motors are identical).
CUC v [SVC I] (CUC): Open-loop current flux vector control. This type of control is recommended when replacing an
ATV58F used in an open-loop configuration. It does not support operation with a number of motors connected
in parallel on the same drive.
FUC v [FVC] (FUC) : Closed-loop current flux vector control for motors with incremental encoder type sensor; this
option can only be selected if an incremental encoder card has been inserted. This function is not possible,
however, when using an encoder that generates signal "A" only.
This type of control is recommended when replacing an ATV58F used in a closed-loop configuration. It provides
better performance in terms of speed and torque accuracy and enables torque to be obtained at zero speed. It
does not support operation with a number of motors connected in parallel on the same drive.
It is essential that the encoder check page 77 is performed successfully before selecting [FVC]
(FUC).
UF2 v [V/F 2pts] (UF2): Simple V/F profile without slip compensation. It supports operation with:
- Special motors (wound rotor, tapered rotor, etc.)
- A number of motors in parallel on the same drive
- High-speed motors
- Motors with a low power rating in comparison to that of the drive
Voltage
UnS
U0
Frequency
FrS
UF5 v [V/F 5pts] (UF5): 5-segment V/F profile: As V/F 2 pts profile but also supports the avoidance of resonance
(saturation).
Voltage
UnS
U5
Frequency
F1 F2 F3 F4 F5 FrS
SYn v [Sync. mot.] (SYn): For synchronous permanent magnet motors with sinusoidal electromotive force (EMF)
only. This selection is prohibited with ATV71ppppY ( 500 to 690 V).
This selection makes the asynchronous motor parameters inaccessible, and the synchronous motor
parameters accessible.
70
[1.4 MOTOR CONTROL] (drC-)
F1 M [F1] 0 to 1600 Hz 0
V/F profile setting. The parameter can be accessed if [Motor control type] (Ctt) = [V/F 5pts] (UF5)
F2 M [F2] 0 to 1600 Hz 0
V/F profile setting. The parameter can be accessed if [Motor control type] (Ctt) = [V/F 5pts] (UF5)
F3 M [F3] 0 to 1600 Hz 0
V/F profile setting. The parameter can be accessed if [Motor control type] (Ctt) = [V/F 5pts] (UF5)
F4 M [F4] 0 to 1600 Hz 0
V/F profile setting. The parameter can be accessed if [Motor control type] (Ctt) = [V/F 5pts] (UF5)
F5 M [F5] 0 to 1600 Hz 0
V/F profile setting. The parameter can be accessed if [Motor control type] (Ctt) = [V/F 5pts] (UF5)
71
[1.4 MOTOR CONTROL] (drC-)
The parameter can be accessed if [Motor control type] (Ctt) is not [Sync. mot.] (SYn).
nO v [No] (nO): Function inactive
YES v [Yes] (YES): Function active.
Used in applications in which the motor rated speed and frequency need to be exceeded in order to optimize
operation at constant power, or when the maximum voltage of the motor needs to be limited to a value below
the line voltage.
The voltage/frequency profile must then be adapted in accordance with the motor's capabilities to operate at
maximum voltage UCP and maximum frequency FCP.
Motor voltage
Max. voltage UCP
Frequency
Rated motor freq. Freq. Const Power FCP
72
[1.4 MOTOR CONTROL] (drC-)
The parameter can be accessed if [Motor control type] (Ctt) is not [V/F 2pts] (UF2) and [V/F 5pts] (UF5).
T Used to optimize the torque at very low speed (increase [IR compensation] (UFr) if the torque is insufficient).
Check that the [IR compensation] (UFr) value is not too high when the motor is warm (risk of instability).
The parameter can be accessed if [Motor control type] (Ctt) is not [V/F 2pts] (UF2), [V/F 5pts] (UF5) and
[Sync. mot.] (SYn).
Adjusts the slip compensation around the value set by the rated motor speed.
T The speeds given on motor nameplates are not necessarily exact.
• If slip setting < actual slip: The motor is not rotating at the correct speed in steady state, but at a speed lower
than the reference.
• If slip setting > actual slip: The motor is overcompensated and the speed is unstable.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-) menu.
(2) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
73
[1.4 MOTOR CONTROL] (drC-)
Asynchronous motor
If an auto-tuning operation is performed or if one of the motor parameters on which auto-tuning depends is modified ([Rated motor volt.]
(UnS), [Rated motor freq.] (FrS), [Rated mot. current] (nCr), [Rated motor speed] (nSP), [Rated motor power] (nPr)), parameters Xyw return
to their factory settings.
Code Name/Description
IdM M [Idr]
Magnetizing current in A, calculated by the drive, in read-only mode.
LFM M [Lfr]
Leakage inductance in mH, calculated by the drive, in read-only mode.
trM M [T2r]
Rotor time constant in mS, calculated by the drive, in read-only mode.
PPn M [Pr]
Number of pairs of poles, calculated by the drive, in read-only mode.
IdA M [Idw]
Magnetizing current in A, modifiable value.
LFA M [Lfw]
Leakage inductance in mH, modifiable value.
trA M [T2w]
Rotor time constant in mS, modifiable value.
74
[1.4 MOTOR CONTROL] (drC-)
Synchronous motor
Code Name/Description
rSMS M [R1rS]
Cold state stator resistance (per winding), in read-only mode. This is the drive factory setting or the result
of the auto-tuning operation, if it has been performed.
Value in milliohms (mΩ) up to 75 kW (100 HP), in hundredths of milliohms (mΩ/100) above 75 kW (100 HP).
On the integrated display unit: 0 to 9999 then 10.00 to 65.53 (10000 to 65536).
75
[1.4 MOTOR CONTROL] (drC-)
The parameter can be accessed if an incremental encoder card has been inserted (1).
To be configured in accordance with the type of card and encoder used.
AAbb v [AABB] (AAbb): For signals A, A-, B, B-.
Ab v [AB] (Ab): For signals A, B.
A v [A] (A): For signal A. Value cannot be accessed if [Encoder usage] (EnU) page 78 = [Spd fdk reg.] (rEG).
PGI M [Number of pulses] 100 to 5000 1024
(1) The encoder parameters can only be accessed if the encoder card has been inserted, and the available selections will depend on the
type of encoder card used. The encoder configuration can also be accessed in the [1.5- INPUTS / OUTPUTS CFG] (I/O) menu.
76
[1.4 MOTOR CONTROL] (drC-)
1. Set [Motor control type] (Ctt) to a value other than [FVC] (FUC) even if it is the required configuration. For example, use [SVC V] (UUC)
for an asynchronous motor and [Sync. mot.] (SYn) for a synchronous motor.
2. Configure the motor parameters in accordance with the specifications on the rating plate.
• Asynchronous motor (see page 68): [Rated motor power] (nPr), [Rated motor volt.] (UnS), [Rated mot. current] (nCr), [Rated motor
freq.] (FrS), [Rated motor speed] (nSP).
• Synchronous motor (see "Synchronous motor parameters" on page 73): [Nominal I sync.] (nCrS), [Nom motor spdsync] (nSPS), [Pole
pairs] (PPnS), [Syn. EMF constant] (PHS), [Autotune L d-axis] (LdS), [Autotune L q-axis] (LqS), [Cust. stator R syn] (rSAS). [Current
limitation] (CLI) must not exceed the maximum motor current, otherwise demagnetization may occur.
4. Perform auto-tuning.
5. In the case of an incremental encoder, set [Encoder type] (EnS) and [Number of pulses] (PGI) page 76 according to the encoder used.
8. Set the motor rotating at stabilized speed ≈ 15% of the rated speed for at least 3 seconds, and use the [1.2-MONITORING] (SUP-) menu
to monitor its behavior.
9. If it trips on an [Encoder fault] (EnF), [Encoder check] (EnC) returns to [No] (nO).
- Check the parameter settings (see points 1 to 4 above).
- Check that the mechanical and electrical operation of the encoder, its power supply and connections are all OK.
- Reverse the direction of rotation of the motor ([Output Ph rotation] (PHr) parameter page 69) or the encoder signals.
10. Repeat the operations from step 5 onwards until [Encoder check] (EnC) changes to [Done] (dOnE).
77
[1.4 MOTOR CONTROL] (drC-)
The parameter can be accessed if an encoder card has been inserted (1).
nO v [No] (nO): Function inactive
SEC v [Fdbk monit.] (SEC): The encoder provides speed feedback for monitoring only.
rEG v [Spd fdk reg.] (rEG): The encoder provides speed feedback for regulation and monitoring. This
configuration is automatic if the drive is configured for closed-loop operation ([Motor control type] (Ctt) = [FVC]
(FUC). If [Motor control type] (Ctt) = [SVC V] (UUC) the encoder operates in speed feedback mode and enables
static correction of the speed to be performed. This configuration is not accessible for other [Motor control type]
(Ctt) values.
PGr v [Speed ref.] (PGr): The encoder provides a reference. Can only be selected with an incremental encoder
card.
(1) The encoder parameters can only be accessed if the encoder card has been inserted, and the available selections will depend on the
type of encoder card used. The encoder configuration can also be accessed in the [1.5- INPUTS / OUTPUTS CFG] (I/O) menu.
78
[1.4 MOTOR CONTROL] (drC-)
[ENA SYSTEM]
Beam pumps
ENA SYSTEM is a control profile designed for rotating machines with unbalanced load.
It is used primarily for oil pumps. The operating principle applied:
- Allows operation without a braking resistor
- Reduces mechanical stress on the rod
- Reduces line current fluctuations
- Reduces energy consumption by improving the electric power/current ratio
[ENA prop.gain]
This setting is used to achieve a compromise between the reduced energy consumption (and/or line current fluctuations) and the
mechanical stress to which the rod is subject.
Energy is saved by reducing current fluctuations and increasing the current while retaining the same average speed.
Start up the machine with a low integral and proportional gain (proportional 25% and integral 10%) in order to avoid an overvoltage trip in
the absence of a braking resistor. See if these settings are suitable.
Note: Once the adjustments are complete, check that the pump starts up correctly. If the ENA integral gain setting is too low, this may lead
to insufficient torque on startup.
[Reduction ratio]
This setting corresponds to the motor speed ahead of gearbox/speed after gearbox ratio. This parameter is used to display the average
speed in Hz and the machine speed in customer units (e.g., in strokes per minute) on the graphic display terminal. In order to be displayed
on the graphic display terminal, these values must be selected in the [1.2 MONITORING] (SUP-) menu.
79
[1.4 MOTOR CONTROL] (drC-)
Beam pumps
The parameter can be accessed if [Motor control type] (Ctt) = [SVC V] (UUC), see page 70.
nO v [No] (nO) : Function inactive
YES v [Yes] (YES) : Function active.
GPE M [ENA prop.gain] (1) 1 to 9999 250
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
80
[1.4 MOTOR CONTROL] (drC-)
CAUTION
If [Sinus filter] (OFI) = [Yes] (YES), [Motor control type] (Ctt) page 70 must be [V/F 2pts] (UF2), [V/F 5pts] (UF5),
(or [SVC V] (UUC) only up to 45 kW for ATV71pppM3X and 75 kW for ATV71pppN4), and [Max frequency]
(tFr) must not exceed 100 Hz.
Failure to follow this instruction can result in equipment damage.
If the value is less than 2 kHz, [Current Limitation] (CLI) and [I Limit. 2 value] (CL2) page 60 are limited to
1.36 In.
Adjustment with drive running:
- If the initial value is less than 2 kHz, it is not possible to increase it above 1.9 kHz while running.
- If the initial value is greater than or equal to 2 kHz, a minimum of 2 kHz must be maintained while running.
Adjustment with the drive stopped: No restrictions.
Note: In the event of excessive temperature rise, the drive will automatically reduce the switching
frequency and reset it once the temperature returns to normal.
Note: If [Motor control type] (Ctt) page 70 = [FVC] (FUC), we do not recommend setting the switching
frequency to a value less than 2 kHz (in order to avoid speed instability).
CAUTION
On ATV71p075N4 to U40N4, drives, if the RFI filters are disconnected (operation on an IT system), the drive's
switching frequency must not exceed 4 kHz.
Failure to follow this instruction can result in equipment damage.
CAUTION
Check that the motor will withstand this current, particularly in the case of permanent magnet synchronous
motors, which are susceptible to demagnetization.
Failure to follow this instruction can result in equipment damage.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
81
[1.4 MOTOR CONTROL] (drC-)
nO v [No] (nO): Fixed frequency. Factory setting at and above ATV71HD55M3X, ATV71HD90N4 and
ATV71HC11Y.
YES v [Yes] (YES): Frequency with random modulation. Factory setting up to ATV71HD45M3X, ATV71HD75N4 and
ATV71HD90Y.
Random frequency modulation prevents any resonance, which may occur at a fixed frequency.
This function limits motor overvoltages and is useful in the following applications:
- NEMA motors
- Japanese motors
- Spindle motors
- Rewound motors
nO v [No] (nO) : Function inactive
YES v [Yes] (YES) : Function active
This parameter is forced to [No] (nO) if [Sinus filter] (OFI) previous page = [Yes] (YES).
This parameter can remain = [No] (nO) for 230/400 V motors used at 230 V, or if the length of cable between
the drive and the motor does not exceed:
- 4 m with unshielded cables
- 10 m with shielded cables
10 μs
SOP M [Volt surge limit. opt]
Optimization parameter for transient overvoltages at the motor terminals. Can be accessed if [Motor surge
limit.] (SUL) = [Yes] (YES).
Set to 6, 8, or 10 μs, according to the following table.
The value of the "SOP" parameter corresponds to the attenuation time of the cable used. It is defined to prevent the superimposition of
voltage wave reflections resulting from long cable lengths. It limits overvoltages to twice the DC bus rated voltage.
The tables on the following page give examples of correspondence between the "SOP" parameter and the length of the cable between the
drive and the motor. For longer cable lengths, a sinus filter or a dV/dt protection filter must be used.
• For motors in parallel, the sum of all the cable lengths must be taken into consideration. Compare the length given in the table row
corresponding to the power for one motor with that corresponding to the total power, and select the shorter length. Example: Two
7.5 kW (10 HP) motors - take the lengths on the 15 kW (20 HP) table row, which are shorter than those on the 7.5 kW (10 HP) row,
and divide by the number of motors to obtain the length per motor (with unshielded "GORSE" cable and SOP = 6, the result is
40/2 = 20 m maximum for each 7.5 kW (10 HP) motor).
In special cases (for example, different types of cable, different motor powers in parallel, different cable lengths in parallel, etc.), we
recommend using an oscilloscope to check the overvoltage values obtained at the motor terminals.
To retain the overall drive performance, do not increase the SOP value unnecessarily.
82
[1.4 MOTOR CONTROL] (drC-)
Tables giving the correspondence between the SOP parameter and the cable length,
for 400 V line supply
For 230/400 V motors used at 230 V, the [Motor surge limit.] (SUL) parameter can remain = [No] (nO).
83
[1.4 MOTOR CONTROL] (drC-)
When 2 motors are connected mechanically and therefore at the same speed, and each is controlled by a drive,
this function can be used to improve torque distribution between the two motors. To do this, it varies the speed
based on the torque.
nO v [No] (nO) : Function inactive
YES v [Yes] (YES) : Function active
The parameter can only be accessed if [Motor control type] (Ctt) page 70 is not [V/F 2pts] (UF2) or [V/F 5pts]
(UF5).
0 Frequency
Nominal torque
LbC
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
84
[1.4 MOTOR CONTROL] (drC-)
Balancing
Filter
K
LBC LBF
LBC1
LBC2
LBC3
The load sharing factor K is determined by the torque and speed, with two factors K1 and K2 (K = K1 x K2).
K1
Speed
LBC1 LBC2
K2
LBC
LBC3
Torque
LBC3 Rated
torque x (1 + LBC3)
LBC
85
[1.4 MOTOR CONTROL] (drC-)
T at 1000 Hz
The parameter can be accessed if [Load sharing] (LbA) = [Yes] (YES)
Speed threshold in Hz above which maximum load correction is applied.
86
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
ENT
ESC
SIM-
ENT
ESC
ESC
CtL-
ESC
LAC-
87
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
The parameters in the [1.5 INPUTS / OUTPUTS CFG] (I-O-) menu can only be modified when the drive is stopped and no run command is
present.
2C v [2 wire] (2C)
3C v [3 wire] (3C)
2-wire control: This is the input state (0 or 1) or edge (0 to 1 or 1 to 0), which controls running or stopping.
3-wire control (pulse commands): A "forward" or "reverse" pulse is sufficient to command starting, a "stop"
pulse is sufficient to command stopping.
WARNING
UNINTENDED EQUIPMENT OPERATION
To change the assignment of [2/3 wire control] (tCC) press and hold down the “ENT” key for 2 s.
It causes the following functions to return to factory setting: [2 wire type] (tCt) and [Reverse assign.]
(rrS) below, and all functions which assign logic inputs and analog inputs.
The macro configuration selected will also be reset it if has been customized (loss of custom settings).
It is advisable to configure this parameter before configuring the [1.6 COMMAND] (CtL-) and [1.7
APPLICATION FUNCT.] (FUn-) menus.
Check that this change is compatible with the wiring diagram used.
Failure to follow these instructions can result in death or serious injury.
LEL v [Level] (LEL): State 0 or 1 is taken into account for run (1) or stop (0).
trn v [Transition] (trn): A change of state (transition or edge) is necessary to initiate operation, in order to prevent
accidental restarts after a break in the power supply.
PFO v [Fwd priority] (PFO): State 0 or 1 is taken into account for run or stop, but the "forward" input always takes
priority over the "reverse" input.
88
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
This parameter is used to take account of the change of the logic input to state 1 with a delay that can be
adjusted between 0 and 200 milliseconds, in order to filter out possible interference. The change to state 0
is taken into account without delay.
WARNING
UNINTENDED EQUIPMENT OPERATION
Check that the delay set does not pose a risk or lead to undesired operation.
The relative order in which these inputs are taken into account may be modified according to the delay
values of the various logic inputs, and thus lead to unintended operation.
Failure to follow these instructions can result in death or serious injury.
89
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Reference
Reference
100% 100%
Current or Current or
voltage or voltage or
frequency frequency
input input
0% 0%
[Min value] [Max value] 20 mA or [Max value] [Min value] 20 mA or
(CrLx or (CrHx or 10 V or (CrHx or (CrLx or 10 V or
ULx or PIL) UHx or PFr) 30.00 kHz UHx or PFr) ULx or PIL) 30.00 kHz
For +/- bidirectional inputs, the min. and max. are relative to the absolute value, for example, +/- 2 to 8 V.
Reference
100%
Frequency
input
-30,00 [RP min 0% [RP max value] 30.00
kHz value] (PFr) kHz
(PIL)
Reference Reference
100% 100%
Current Current
or or
voltage voltage
[Min value]
0% input 0% input
[Min value] [Max value] 20 mA [Max value] 20 mA
Range 0 V 100% or 10 V or 10 V
- 100%
Range - 100% V + 100%
90
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
HSP
LSP
-100%
Reference
0% +100%
LSP
HSP
LSP
-100%
Reference
LSP +100%
HSP
-100% LSP
Reference
0
LSP +100%
HSP
This parameter defines how the speed reference is taken into account, for analog inputs and Pulse
input only. In the case of the PID regulator, this is the PID output reference.
The limits are set by the [Low speed] (LSP) and [High speed] (HSP) parameters, page 43
91
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Reference
100%
Current
[Interm. point Y] or
voltage
0% input
[Min value] [Interm. point [Max value] 20 mA
(0%) X] (100%) or 10 V
Note: For [Interm. point X], 0% corresponds to [Min value] and 100% to [Max value]
Reference
100%
- 100%
92
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
10U v [Voltage] (10U): Positive voltage input (negative values are interpreted as zero: the input is
unidirectional).
n10U v [Voltage +/-] (n10U): Positive and negative voltage input (the input is bidirectional).
UIL1 M [AI1 min value] 0 to 10.0 V 0V
Interference filtering.
93
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Interference filtering.
94
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Interference filtering.
95
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Interference filtering.
96
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Virtual input.
This parameter can also be accessed in the [PID REGULATOR] (PId-)submenu page 176.
nO [No] (nO): Not assigned (in this case, the virtual input does not appear in the analog input assignment
parameters for the functions)
Mdb v [Modbus] (Mdb): Integrated Modbus
CAn v [CANopen] (CAn): Integrated CANopen
nEt v [Com. card] (nEt): Communication card (if inserted)
APP v [C.Insid. card] (APP): Controller Inside card (if inserted)
WARNING
UNINTENDED EQUIPMENT OPERATION
If the equipment switches to forced local mode (see page 241), the virtual input remains fixed at the last
value transmitted.
Do not use the virtual input and forced local mode in the same configuration.
Failure to follow these instructions can result in death or serious injury.
97
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Interference filtering.
98
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Reference
Reference
100 % 100 %
Frequency Frequency
input input
0 0
[Freq. min. value] [Freq. max. value] 300 kHz [Freq. max. value] [Freq. min. value] 300 kHz
(EIL) (EFr) (EFr) (EIL)
Reference
100 %
Frequency
[Freq. min. value] 0 [Freq. max. value] 300 kHz input
(EIL) (EFr)
A reference can be obtained at zero frequency by assigning a negative value to the minimum value.
99
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
The encoder configuration can also be accessed in the [1.4 MOTOR CONTROL] (drC-) menu.
The parameter can be accessed if an incremental encoder card has been inserted.
To be configured in accordance with the type of encoder used.
AAbb v [AABB] (AAbb): For signals A, A-, B, B-.
Ab v [AB] (Ab): For signals A, B.
A v [A] (A): For signal A. Value cannot be accessed if [Encoder usage] (EnU) page 101 = [Spd fdk reg.] (rEG).
EnC M [Encoder check] [Not done] (nO)
100
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
The parameter can be accessed if [Encoder usage] (EnU) = [Speed ref.] (PGr).
EnC v [Encoder] (EnC) : Use of an encoder.
PtG v [Freq. gen.] (PtG): Use of a frequency generator (unsigned reference).
EIL M [Freq. min. value] - 300 to 300 kHz 0
The parameter can be accessed if [Encoder usage] (EnU) = [Speed ref.] (PGr) and if [Reference type]
(PGA) = [Freq. gen.] (PtG).
Frequency corresponding to the minimum speed
The parameter can be accessed if [Encoder usage] (EnU) = [Speed ref.] (PGr) and if [Reference type]
(PGA) = [Freq. gen.] (PtG).
Frequency corresponding to the maximum speed
The parameter can be accessed if [Encoder usage] (EnU) = [Speed ref.] (PGr).
Interference filtering.
101
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
102
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The delay cannot be set for the [No drive flt] (FLt) assignment, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
The holding time cannot be set for the [No drive flt] (FLt) assignment, and remains at 0.
Identical to R1 (see page 102) with the addition of (shown for information only as these selections can only
be configured in the [1.7 APPLICATION FUNCT.] (Fun-)) menu:
bLC v [Brk control] (bLC): Brake contactor control
LLC v [Input cont.] (LLC): Line contactor control
OCC v [Output cont] (OCC): Output contactor control
EbO v [End reel] (EbO): End of reel(traverse control function)
tSY v [Sync. wobble] (tSY): "Counter wobble" synchronization
dCO v [DC charging] (dCO): DC bus precharging contactor control.
r2d M [R2 Delay time] 0 to 60000 ms (1) 0
The delay cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [Output cont.] (OCC), [DC charging]
(dCO), and [Input cont.] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The holding time cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [DC charging] (dCO), and
[Input cont] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
103
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Identical to R2
The delay cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [Output cont.] (OCC), [DC charging]
(dCO), and [Input cont.] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The holding time cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [DC charging] (dCO), and
[Input cont] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
The delay cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [Output cont.] (OCC), [DC charging]
(dCO), and [Input cont.] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The holding time cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [DC charging] (dCO), and
[Input cont] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
104
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Identical to R1 (see page 102) with the addition of (shown for information only as these selections can only
be configured in the [1.7 APPLICATION FUNCT.] (Fun-)) menu:
bLC v [Brk control] (bLC): Brake contactor control
LLC v [Input cont.] (LLC): Line contactor control
OCC v [Output cont] (OCC): Output contactor control
EbO v [End reel] (EbO): End of reel(traverse control function)
tSY v [Sync. wobble] (tSY): "Counter wobble" synchronization
dCO v [DC charging] (dCO): DC bus precharging contactor control.
LO1d M [LO1 delay time] 0 to 60000 ms (1) 0
The delay cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [Output cont.] (OCC), [DC charging]
(dCO), and [Input cont.] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The holding time cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [DC charging] (dCO), and
[Input cont] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
Identical to LO1.
The delay cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [Output cont.] (OCC), [DC charging]
(dCO), and [Input cont.] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The holding time cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [DC charging] (dCO), and
[Input cont] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
105
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
The delay cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [Output cont.] (OCC), [DC charging]
(dCO), and [Input cont.] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The holding time cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [DC charging] (dCO), and
[Input cont] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
The delay cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [Output cont.] (OCC), [DC charging]
(dCO), and [Input cont.] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The holding time cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [DC charging] (dCO), and
[Input cont] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
106
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Identical to R1 (see page 102) with the addition of (shown for information only as these selections can only
be configured in the [1.7 APPLICATION FUNCT.] (Fun-)) menu:
bLC v [Brk control] (bLC): Brake contactor control
LLC v [Input cont.] (LLC): Line contactor control
OCC v [Output cont] (OCC): Output contactor control
EbO v [End reel] (EbO): End of reel(traverse control function)
tSY v [Sync. wobble] (tSY): "Counter wobble" synchronization
dCO v [DC charging] (dCO): DC bus precharging contactor control.
dO1d M [DO1 delay time] 0 to 60000 ms (1) 0
The delay cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [Output cont.] (OCC), [DC charging]
(dCO), and [Input cont.] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
true.
The holding time cannot be set for the [No drive flt] (FLt), [Brk control] (bLC), [DC charging] (dCO), and
[Input cont] (LLC) assignments, and remains at 0.
The change in state only takes effect once the configured time has elapsed, when the information becomes
false.
107
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Parameter assigned
Parameter assigned
Outputs AO2 and AO3 configured as bipolar outputs (strongly recommended for signed parameters):
The [min Output] (UOLx) and [max Output] (UOHx) parameters are absolute values, although they function symmetrically. In the case of
bipolar outputs, always set the maximum value higher than the minimum value.
The [max Output] (UOHx) corresponds to the upper limit of the assigned parameter, and the [min Output] (UOLx) corresponds to an average
value between the upper and lower limits (0 for a signed and symmetrical parameter such as in the example below).
Parameter
assigned
Upper limit
- 10 V
Voltage
[Min Output] [Max Output] + 10 V output
(UOLx) (UOHx)
Lower limit
108
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
• The parameter [Scaling AOx min] (ASLx) modifies the lower limit: new value = lower limit + (range x ASLx). The value 0% (factory
setting) does not modify the lower limit.
• The parameter [Scaling AOx max] (ASHx) modifies the upper limit: new value = lower limit + (range x ASLx). The value 100% (factory
setting) does not modify the upper limit.
• [Scaling AOx min] (ASLx) must always be lower than [Scaling AOx max] (ASHx).
100 %
New scale
ASHx
ASLx
Application example 1
The value of the signed motor torque at the AO2 output is to be transferred with +/- 10 V, with a range of -2 Tr to +2 Tr.
The parameter [Sign. torque.] (Stq) varies between -3 and +3 times the rated torque, or a range of 6 times the rated torque.
[Scaling AO2 min] (ASL2) must modify the lower limit by 1x the rated torque, or 100/6 = 16.7% (new value = lower limit + (range x ASL2).
[Scaling AO2 max] (ASH2) must modify the upper limit by 1x the rated torque, or 100 - 100/6 = 83.3 % (new value = lower limit + (range x
ASH2).
Application example 2
The value of the motor current at the AO2 output is to be transferred with 0 - 20 mA, range 2 In motor, In motor being the equivalent of a
0.8 In drive.
The parameter [I motor] (OCr) varies between 0 and 2 times the rated drive current, or a range of 2.5 times the rated drive current.
[Scaling AO2 min] (ASL2) must not modify the lower limit, which therefore remains at its factory setting of 0%.
[Scaling AO2 max] (ASH2) must modify the upper limit by 0.5x the rated motor torque, or 100 - 100/5 = 80 % (new value = lower limit +
(range x ASH2).
109
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
110
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
Scaling of the lower limit of the assigned parameter, as a % of the maxiumum possible variation.
Scaling of the upper limit of the assigned parameter, as a % of the maxiumum possible variation.
Interference filtering. This parameter is forced to 0 if[AO1 asisgnment] (AO1) = [dO1] (dO1).
111
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
The parameter can be accessed if [AO2 Type] (AO2t) = [Voltage] (10U) or [Voltage +/-] (n10U)
The parameter can be accessed if [AO2 Type] (AO2t) = [Voltage] (10U) or [Voltage +/-] (n10U)
Scaling of the lower limit of the assigned parameter, as a % of the maxiumum possible variation.
Scaling of the upper limit of the assigned parameter, as a % of the maxiumum possible variation.
Interference filtering.
112
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
The parameter can be accessed if [AO3 Type] (AO3t) = [Voltage] (10U) or [Voltage +/-] (n10U)
The parameter can be accessed if [AO3 Type] (AO3t) = [Voltage] (10U) or [Voltage +/-] (n10U)
Scaling of the lower limit of the assigned parameter, as a % of the maxiumum possible variation.
Scaling of the upper limit of the assigned parameter, as a % of the maxiumum possible variation.
Interference filtering.
113
[1.5 INPUTS / OUTPUTS CFG] (I-O-)
The following submenus group the alarms into 1 to 3 groups, each of which can be assigned to a relay or a logic output for remote signaling.
These groups can also be displayed on the graphic display terminal (see [6 MONITORING CONFIG.] menu) and viewed via the [1.2
MONITORING] (SUP) menu.
When one or a number of alarms selected in a group occurs, this alarm group is activated.
A1C-
b [ALARM GRP1 DEFINITION]
Selection to be made from the following list:
PLA v [LI6=PTC al.] (PLA): LI6 = PTC probe alarm
P1A v [PTC1 alarm] (P1A): Probe alarm 1
P2A v [PTC2 alarm] (P2A): Probe alarm 2
EFA v [Ext. fault al.] (EFA): External fault alarm
USA v [Under V. al.] (USA): Undervoltage alarm
AnA v [slipping al.] (AnA): Slipping alarm
CtA v [I attained] (CtA): Current threshold attained ([Current threshold] (Ctd) page 65)
FtA v [Freq.Th.att.] (FtA): Frequency threshold attained ([Freq. threshold] (Ftd) page 66)
F2A v [Freq. Th. 2 attain.] (F2A): Frequency threshold 2 attained ([Freq. Th. 2 attain] (F2d) page 66)
SrA v [Freq.ref.att] (SrA): Frequency reference attained
tSA v [Th.mot. att.] (tSA): Motor 1 thermal state attained
tS2 v [Th.mot2 att] (tS2): Motor 2 thermal state attained
tS3 v [Th.mot3 att] (tS3) : Motor 3 thermal state attained
UPA v [Uvolt warn] (UPA): Undervoltage warning
FLA v [HSP attain.] (FLA): High speed attained
tHA v [Al. °C drv] (tHA): Drive overheating
bSA v [Load mvt al] (bSA): Braking speed alarm
bCA v [Brk cont. al] (bCA): Brake contact alarm
PEE v [PID error al] (PEE): PID error alarm
PFA v [PID fdbk al.] (PFA): PID feedback alarm
AP2 v [AI2 Al. 4-20] (AP2): Alarm indicating absence of 4-20 mA signal on input A12
AP3 v [AI3 Al. 4-20] (AP3): Alarm indicating absence of 4-20 mA signal on input AI3
AP4 v [AI4 Al. 4-20] (AP4): Alarm indicating absence of 4-20 mA signal on input AI4
SSA v [Lim T/I att.] (SSA): Torque limit alarm
tAd v [Th. drv. att.] (tAd): Drive thermal state attained
tJA v [IGBT alarm] (tJA): IGBT alarm
rtA v [Torque Control al.] (rtA): Torque control alarm
bOA v [Brake R. al.] (bOA): Braking resistor temperature alarm
APA v [Option al.] (APA): Alarm generated by an option card.
UrA v [Regen. underV. al.] (UrA): Reserved.
rSdA v [Rope slack alarm] (rSdA) : Rope slack (see [Rope slack config.] (rSd) parameter page 171)
ttHA v [High torque alarm] (ttHA): Motor torque overshooting high threshold [High torque thd.] (ttH) page 65.
ttLA v [Low torque alarm] (ttLA) : Motor torque undershooting low threshold[Low torque thd.] (ttL) page 65.
FqLA v [Freq. meter Alarm] (FqLA) : Measured speed threshold attained: [Pulse warning thd.] (FqL) page 66.
dLdA v [Dynamic load alarm] (dLdA): Load variation detection (see[DYNAMIC LOAD DETECT.] (dLd-) page
234).
See the multiple selection procedure on page 29 for the integrated display terminal, and page 20 for the graphic
display terminal.
A2C-
b [ALARM GRP2 DEFINITION]
Identical to [ALARM GRP1 DEFINITION] (A1C-)
A3C-
b [ALARM GRP3 DEFINITION]
Identical to [ALARM GRP1 DEFINITION] (A1C-)
114
[1.6 COMMAND] (CtL-)
ENT
ESC
SIM-
ESC
I-O-
ENT
ESC
CtL- COMMAND
ESC
ESC
FUn-
ESC
LAC-
115
[1.6 COMMAND] (CtL-)
The parameters in the [1.6 COMMAND] (CtL) menu can only be modified when the drive is stopped and no run command is present.
Control Reference
• Terminals: logic inputs LI • Terminals: analog inputs AI, frequency input, encoder
• Graphic display terminal • Graphic display terminal
• Integrated Modbus • Integrated Modbus
• Integrated CANopen • Integrated CANopen
• Communication card • Communication card
• Controller Inside card • Controller Inside card
• +/- speed via the terminals
• +/- speed via the graphic display terminal
• [I/O profile] (IO): The command and the reference can come from different channels. This configuration both simplifies and extends
use via the communication interface.
Commands may be sent via the logic inputs on the terminals or via the communication bus.
When commands are sent via a bus, they are available on a word, which acts as virtual terminals containing only logic inputs.
Application functions can be assigned to the bits in this word. More than one function can be assigned to the same bit.
Note: Stop commands from the terminals remain active even if the terminals are not the active command channel.
116
[1.6 COMMAND] (CtL-)
Reference channel for [Not separ.] (SIM), [Separate] (SEP) and [I/O profile] (IO)
configurations, PID not configured
[Subtract. ref. 2] LI
@-% SP16
[Subtract. ref. 3] Jog
@-& operation
[Multiplier ref. 2] nO
8-%
[Multiplier ref. 3]
8-& +/- speed around a
reference
Channel 1
279
Key: H2/ Forced local
[Ref. 2 switching]
Parameter:
The black square represents
the factory setting assignment
Instructions
Fr1, SA2, SA3, dA2, dA3, MA2, MA3:
• Terminals, graphic display terminal, integrated Modbus, integrated CANopen, communication card, Controller Inside card
Fr2:
• Terminals, graphic display terminal, integrated Modbus, integrated CANopen, communication card, Controller Inside card, and +/-
speed
Note :[Ref.1B channel] (Fr1b) and [Ref 1B switching] (rCb) must be configured in the [1.7 APPLICATION FUNCT.] (Fun-) menu.
117
[1.6 COMMAND] (CtL-)
Reference channel for [Not separ.] (SIM), [Separate] (SEP) and [I/O profile] (IO)
configurations, PID configured with PID references at the terminals
[Ref 1B switching]
279/
H/>
[Ref.1 channel] 0V nO
2H$ AI1 Note: Forced local is not
2H$> FRA AI2 active in [I/O profile].
FRA + SA2 + SA3 - dA2 - dA3
[High
LI Ramps (1)
speed]
HSP ACC DEC
Channel 1 FrH rFr
nO
[Ref.2 channel]
LSP AC2 DE2
2H%
Channel 2 [Low speed]
279
Key: H2/ Forced local
[Ref. 2 switching]
Parameter:
The black square represents the
factory setting assignment
Instructions
Fr1:
• Terminals, graphic display terminal, integrated Modbus, integrated CANopen, communication card, Controller Inside card
Fr2:
• Terminals, graphic display terminal, integrated Modbus, integrated CANopen, communication card, Controller Inside card, and +/-
speed
(1) Ramps not active if the PID function is active in automatic mode.
Note :[Ref.1B channel] (Fr1b) and [Ref 1B switching] (rCb) must be configured in the [1.7 APPLICATION FUNCT.] (Fun-) menu.
118
[1.6 COMMAND] (CtL-)
279/
LI nO
AI1
AI2
LI
[Profile]
/4/2 279 Forced local
[Ref. 2 switching] H2/
nO
SIM
CMD Forward
Reverse
nO STOP
[Ref.2 channel]
Key:
Parameter:
The black square represents
the factory setting assignment
119
[1.6 COMMAND] (CtL-)
279/
LI nO
AI1
AI2
AI3
[Cmd channel 1]
AI4
/@$
LCC
(RUN/STOP
FWD/REV)
Graphic display
terminal
LI
[Profile]
[Cmd switching] //; 279 Forced local
/4/2
SEP
nO
Forward
CMD
Reverse
STOP
nO
Graphic display STOP YES
terminal
:;I
/@% (Stop Key priority)
[Cmd channel 2]
Key:
Parameter:
The black rectangle represents the factory
setting assignment, except for [Profile].
Commands
Cd1, Cd2:
• Terminals, graphic display terminal, integrated Modbus, integrated CANopen, communication card, Controller Inside card
120
[1.6 COMMAND] (CtL-)
The command channels Cd1 and Cd2 are independent of the reference channels Fr1, Fr1b and Fr2.
[Cmd channel 1]
/@$
LI
[Profile]
[Cmd switching] //; 279 Forced local
/4/2
I/O
nO
Forward
CMD
Reverse
STOP
nO
Graphic display STOP YES
terminal
:;I
/@% (Stop Key priority)
[Cmd channel 2]
Key:
Parameter:
The black rectangle represents the factory
setting assignment, except for [Profile].
Commands
Cd1, Cd2:
• Terminals, graphic display terminal, integrated Modbus, integrated CANopen, communication card, Controller Inside card
121
[1.6 COMMAND] (CtL-)
If the active channel is the graphic display terminal, the functions and commands assigned to CDxx switchable internal bits are inactive.
Note:
• CD14 and CD15 can only be used for switching between 2 networks. They do not have equivalent logic inputs.
(1) If [2/3 wire control] (tCC) page 88 = [3 wire] (3C), LI2, C101, C201, C301, and C401 cannot be accessed.
122
[1.6 COMMAND] (CtL-)
[LI1] (LI1)
to Drive with or without option
[LI6] (LI6)
[LI7] (LI7)
to With VW3A3201 logic I/O card
[LI10] (LI10)
[LI11] (LI11)
to With VW3A3202 extended I/O card
[LI14] (LI14)
[C101] (C101)
to With integrated Modbus in [I/O profile] (IO) configuration
[C110] (C110)
[C111] (C111)
to With integrated Modbus regardless of configuration
[C115] (C115)
[C201] (C201)
to With integrated CANopen in [I/O profile] (IO) configuration
[C210] (C210)
[C211] (C211)
to With integrated CANopen regardless of configuration
[C215] (C215)
[C301] (C301)
to With a communication card in [I/O profile] (IO) configuration
[C310] (C310)
[C311] (C311)
to With a communication card regardless of configuration
[C315] (C315)
[C401] (C401)
to With Controller Inside card in [I/O profile] (IO) configuration
[C410] (C410)
[C411] (C411)
to With Controller Inside card regardless of configuration
[C415] (C415)
[CD00] (Cd00)
to In [I/O profile] (IO) configuration
[CD10] (Cd10)
[CD11] (Cd11)
to Regardless of configuration
[CD15] (Cd15)
Note : In [I/O profile] (IO) configuration, LI1 cannot be accessed and if [2/3 wire control] (tCC) page 88 = [3 wire] (3C), LI2, C101,
C201, C301 and C401 cannot be accessed either.
WARNING
UNINTENDED EQUIPMENT OPERATION
Inactive communication channels are not monitored (no lock following malfunction in the event of a communication bus
failure). Make sure that the commands and functions assigned to bits C101 to C415 will not pose a risk in the event of the
failure of the associated communication bus.
123
[1.6 COMMAND] (CtL-)
nO v [No] (nO)
YES v [Yes] (YES)
Inhibition of movement in reverse direction, does not apply to direction requests sent by logic inputs.
- Reverse direction requests sent by logic inputs are taken into account.
- Reverse direction requests sent by the graphic display terminal are not taken into account.
- Reverse direction requests sent by the line are not taken into account.
- Any reverse speed reference originating from the PID, summing input, etc., is interpreted as a zero
reference (0 Hz).
nO v [No] (nO)
YES v [Yes] (YES): Gives priority to the STOP key on the graphic display terminal when the graphic display terminal
is not enabled as the command channel.
Press and hold down ENT for 2 seconds in order for any change in the assignment of [Stop Key priority] (PSt)
to be taken into account.
This will be a freewheel stop. If the active command channel is the graphic display terminal, the stop will be
performed according to the [Type of stop] (Stt) page 140 irrespective of the configuration of [Stop Key priority]
(PSt).
SE8 v [8 serie] (SE8): ATV58 interchangeability (see Migration Manual). The[8 serie] (SE8) configuration is used to
load, via PowerSuite, for example, an ATV58 drive configuration in an ATV71 that has already been set to this
configuration.This assignment cannot be accessed if a Controller Inside card has been inserted.
Note: Modifications to the configuration of the ATV71 must only be made using PowerSuite when it is
in this configuration, otherwise operation cannot be guaranteed.
124
[1.6 COMMAND] (CtL-)
The parameter can be accessed if [Profile] (CHCF) = [Separate] (SEP) or [I/O profile] (IO)
Cd1 v [ch1 active] (Cd1): [Cmd channel 1] (Cd1) active (no switching)
Cd2 v [ch2 active] (Cd2): [Cmd channel 2] (Cd2) active (no switching)
LI1 v [LI1] (LI1)
- :
- :
- v [...] (...): See the assignment conditions on page 123 (not CDOO to CD14).
If the assigned input or bit is at 0, channel [Cmd channel 1] (Cd1) is active.
If the assigned input or bit is at 1, channel [Cmd channel 2] (Cd2) is active.
nO v [No] (nO): Not assigned. If [Profile] (CHCF) = [Not separ.] (SIM) the command is at the terminals with a zero
reference. If [Profile] (CHCF) = [Separate] (SEP) or [I/O profile] (IO) the reference is zero.
AI1 v [AI1] (AI1): Analog input
AI2 v [AI2] (AI2): Analog input
AI3 v [AI3] (AI3): Analog input, if VW3A3202 extension card has been inserted
AI4 v [AI4] (AI4): Analog input, if VW3A3202 extension card has been inserted
UPdt v [+/- Speed] (UPdt) : +/- Speed command
LCC v [HMI] (LCC): Graphic display terminal
Mdb v [Modbus] (Mdb): Integrated Modbus
CAn v [CANopen] (CAn): Integrated CANopen
nEt v [Com. card] (nEt): Communication card (if inserted)
APP v [C.Insid. card] (APP): Controller Inside card (if inserted)
PI v [RP] (PI): Frequency input, if VW3A3202 extension card has been inserted
PG v [Encoder] (PG): Encoder input, if encoder card has been inserted
125
[1.6 COMMAND] (CtL-)
Can be used to copy the current reference and/or the command by means of switching, in order to avoid speed
surges, for example.
If [Profile] (CHCF) page 124 = [Not separ.] (SIM) or [Separate] (SEP), copying will only be possible from
channel 1 to channel 2.
If [Profile] (CHCF) = [I/O profile] (IO), copying will be possible in both directions.
nO v [No] (nO): No copy
SP v [Reference] (SP): Copy reference
Cd v [Command] (Cd): Copy command
ALL v [Cmd + ref.] (ALL): Copy command and reference
- A reference or a command cannot be copied to a channel on the terminals.
- The reference copied is FrH (before ramp) unless the destination channel reference is set via +/- speed.
In this case, the reference copied is rFr (after ramp).
WARNING
UNINTENDED EQUIPMENT OPERATION
Copying the command and/or reference can change the direction of rotation.
Check that this is safe.
Failure to follow these instructions can result in death or serious injury.
126
[1.6 COMMAND] (CtL-)
As the graphic display terminal may be selected as the command and/or reference channel, its action modes can be configured.
The parameters on this page can only be accessed on the graphic display terminal, and not on the integrated display terminal.
Comments:
• The display terminal command/reference is only active if the command and/or reference channels from the terminal are active with
the exception of [T/K] (command via the display terminal), which takes priority over these channels. Press [T/K] (command via the
display terminal) again to revert control to the selected channel.
• Command and reference via the display terminal are impossible if the latter is connected to more than one drive.
• The JOG, preset speed and +/- speed functions can only be accessed if [Profile] (CHCF) = [Not separ.] (SIM).
• The preset PID reference functions can only be accessed if [Profile] (CHCF) = [Not separ.] (SIM) or [Separate] (SEP)
• The [T/K] (command via the display terminal) can be accessed regardless of the [Profile] (CHCF).
When the [T/K] function is assigned to a key and that function is active, this parameter defines the behavior at the moment when
control returns to the graphic display terminal.
v [Stop] : Stops the drive (although the controlled direction of operation and reference of the previous channel are copied (to be taken
into account on the next RUN command)).
v [Bumpless]: Does not stop the drive (the controlled direction of operation and the reference of the previous channel are copied).
127
[1.7 APPLICATION FUNCT.] (FUn-)
ESC
PId- [PID REGULATOR] 176
LAC- Pr1- [PID PRESET REFERENCES] 180
tOr- [TORQUE CONTROL] 182
tOL- [TORQUE LIMITATION] 185
CLI- [2nd CURRENT LIMIT.] 187
LLC- [LINE CONTACTOR COMMAND] 189
OCC- [OUTPUT CONTACTOR CMD] 191
LPO- [POSITIONING BY SENSORS] 195
MLP- [PARAM. SET SWITCHING] 198
MMC- [MULTIMOTORS/CONFIG.] 203
tnL- [AUTO TUNING BY LI] 203
trO- [TRAVERSE CONTROL] 209
rFt- [EVACUATION] 211
HFF- [HALF FLOOR] 212
dCO- [DC BUS SUPPLY] 213
128
[1.7 APPLICATION FUNCT.] (FUn-)
The parameters in the [1.7 APPLICATION FUNCT.] (FUn-) menu can only be modified when the drive is stopped and there is no run
command, except for parameters with a T symbol in the code column, which can be modified with the drive running or stopped.
Each of the functions on the following pages can be assigned to one of the inputs or outputs.
A single input can activate several functions at the same time (reverse and 2nd ramp for example), The user must therefore ensure
that these functions can be used at the same time. It is only possible to assign one input to several functions at [Advanced] (AdU) and
[Expert] (EPr) levels.
Before assigning a command, reference or function to an input or output, the user must make sure that this input or output has
not already been assigned and that another input or output has not been assigned to an incompatible or undesirable function.
The drive factory setting or macro configurations automatically configure functions, which may prevent other functions being assigned.
It may be necessary to unconfigure one or more functions in order to be able to enable another. Check the compatibility table below.
129
[1.7 APPLICATION FUNCT.] (FUn-)
Compatibility table
(1) Torque control and these functions are only incompatible while torque control mode is active.
(2) Priority is given to the first of these two stop modes to be activated.
(3) Excluding special application with reference channel Fr2 (see diagrams on pages 117 and 118).
(4) Only the multiplier reference is incompatible with the PID regulator.
The function indicated by the arrow has priority over the other.
Note: This compatibility table does not affect commands that can be assigned to the keys of the graphic display terminal (see page
127.
130
[1.7 APPLICATION FUNCT.] (FUn-)
Incompatible functions
The following functions will be inaccessible or deactivated in the cases described below:
Automatic restart
This is only possible for control type [2/3 wire control] (tCC) = [2 wire] (2C) and [2 wire type] (tCt) = [Level] (LEL) or [Fwd priority] (PFO).
See page 88.
The SUP- monitoring menu (page 44) can be used to display the functions assigned to each input in order to check their compatibility.
When a function is assigned, a appears on the graphic display terminal, as illustrated in the example below:
If you attempt to assign a function that is incompatible with another function that has
already been assigned, an alarm message will appear:
With the graphic display terminal:
When you assign a logic input, an analog input, a reference channel or a bit to a
function, pressing the HELP button will display the functions that may already have
been activated by this input, bit or channel.
131
[1.7 APPLICATION FUNCT.] (FUn-)
When a logic input, an analog input, a reference channel or a bit that has already
been assigned is assigned to another function, the following screens appear:
With the graphic display terminal:
ENT->Continue ESC->Cancel
If the access level permits this new assignment, pressing ENT confirms the assignment.
If the access level does not permit this new assignment, pressing ENT results in the following display:
The code for the first function, which is already assigned, is displayed flashing.
If the access level permits this new assignment, pressing ENT confirms the assignment.
If the access level does not permit this new assignment, pressing ENT has no effect, and the message continues to flash. It is only possible
to exit by pressing ESC.
132
[1.7 APPLICATION FUNCT.] (FUn-)
SA2
SA3
dA2 A
dA3
MA2
MA3
• If SA2, SA3, dA2, dA3 are not assigned, they are set to 0.
• If MA2, MA3 are not assigned, they are set to 1.
• A is limited by the minimum LSP and maximum HSP parameters.
• For multiplication, the signal on MA2 or MA3 is interpreted as a %; 100% corresponds to the maximum value of the corresponding
input. If MA2 or MA3 is sent via the communication bus or graphic display terminal, an MFr multiplication variable,
page 50 must be sent via the bus or graphic display terminal.
• Reversal of the direction of operation in the event of a negative result can be inhibited (see page 124).
133
[1.7 APPLICATION FUNCT.] (FUn-)
[Ref 1B switching] (rCb) is forced to [ch1 active] (Fr1) if [Profile] (CHCF) = [Not separ.] (SIM) with [Ref.1
channel] (Fr1) assigned via the terminals (analog inputs, encoder, pulse input); see page 124.
134
[1.7 APPLICATION FUNCT.] (FUn-)
WARNING
UNINTENDED EQUIPMENT OPERATION
If the equipment switches to forced local mode (see page 241), the virtual input remains fixed at the last
value transmitted.
Do not use the virtual input and forced local mode in the same configuration.
Failure to follow these instructions can result in death or serious injury.
Selection of a reference to be subtracted from [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b).
• Possible assignments are identical to [Summing ref. 2] (SA2) above.
Selection of a reference to be subtracted from [Ref.1 channel] (Fr1) or [Ref.1B channel] (Fr1b).
• Possible assignments are identical to [Summing ref. 2] (SA2) above.
135
[1.7 APPLICATION FUNCT.] (FUn-)
rPt- b [RAMP]
rPt M [Ramp type] [Linear] (LIn)
U ramps
f (Hz) f (Hz)
FrS FrS
Customized ramps
f (Hz) f (Hz) tA1: adjustable from 0 to 100%
FrS FrS
tA2: adjustable from 0 to (100% - tA1)
tA3: adjustable from 0 to 100%
tA4: adjustable from 0 to (100% - tA3)
0 0
t t
tA1 tA2 tA3 tA4
As a % of t1, where t1 = set ramp time
t1 t1
T
0.01 v [0,01]: Ramp up to 99.99 seconds
0.1 v [0,1]: Ramp up to 999.9 seconds
1 v [1]: Ramp up to 6000 seconds
This parameter is valid for [Acceleration] (ACC), [Deceleration] (dEC), [Acceleration 2] (AC2) and
[Deceleration 2] (dE2).
T Time to accelerate from 0 to the [Rated motor freq.] (FrS) (page 68). Make sure that this value is compatible
with the inertia being driven.
T Time to decelerate from the [Rated motor freq.] (FrS) (page 68) to 0. Make sure that this value is compatible
with the inertia being driven.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) Range 0.01 to 99.99 s or 0.1 to 999.9 s or 1 to 6000 s according to [Ramp increment] (Inr).
136
[1.7 APPLICATION FUNCT.] (FUn-)
b [RAMP] (continued)
tA1 M [Begin Acc round] (1) 0 to 100% 10%
T - Rounding of end of deceleration ramp as a % of the [Deceleration] (dEC) or [Deceleration 2] (dE2) ramp
time.
- Can be set between 0 and (100% - [Begin Dec round] (tA3))
- The parameter can be accessed if the [Ramp type] (rPt) is [Customized] (CUS).
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
137
[1.7 APPLICATION FUNCT.] (FUn-)
b [RAMP] (continued)
Frt M [Ramp 2 threshold] 0 to 500 or 1600 Hz
according to rating
0 Hz
T Time to accelerate from 0 to the [Rated motor freq.] (FrS). Make sure that this value is compatible with the
inertia being driven.
The parameter can be accessed if [Ramp 2 threshold] (Frt) > 0 or if [Ramp switch ass.] (rPS) is assigned.
T Time to decelerate from [Rated motor freq.] (FrS) to 0. Make sure that this value is compatible with the
inertia being driven.
The parameter can be accessed if [Ramp 2 threshold] (Frt) > 0 or if [Ramp switch ass.] (rPS) is assigned.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) Range 0.01 to 99.99 s or 0.1 to 999.9 s or 1 to 6000 s according to [Ramp increment] (Inr) page 136.
138
[1.7 APPLICATION FUNCT.] (FUn-)
Activating this function automatically adapts the deceleration ramp, if this has been set at too low a value
for the inertia of the load, which can cause an overvoltage fault.
nO v [No] (nO): Function inactive
YES v [Yes] (YES): Function active, for applications that do not require strong deceleration.
The following selections appear depending on the rating of the drive and [Motor control type] (Ctt) page 70.
They enable stronger deceleration to be obtained than with [Yes] (YES). Use comparative testing to
determine your selection.
dYnA v [High torq. A] (dYnA)
dYnb v [High torq. B] (dYnb)
dYnC v [High torq. C] (dYnC)
[Dec ramp adapt.] (brA) is forced to [No] (nO) if the brake logic control[Brake assignment] (bLC) is assigned
(page 160), or if [Braking balance] (bbA) page 84 = [Yes] (YES). The factory setting changes to [High torq.
A] (dYnA) with certain ratings if [Sinus filter] (OFI) page 81 = [Yes] (YES).
The function is incompatible with applications requiring:
- Positioning on a ramp
- The use of a braking resistor (the resistor would not operate correctly)
CAUTION
Do not use [High torq. A] (dYnA), [High torq. B] (dYnB) or [High torq. C] (dYnC) configurations if the motor is
a permanent magnet synchronous motor, as it will be demagnetized.
Failure to follow this instruction can result in equipment damage.
139
[1.7 APPLICATION FUNCT.] (FUn-)
T This parameter supports switching from a ramp stop or a fast stop to a freewheel stop below a low speed
threshold.
It can be accessed if [Type of stop] (Stt) = [Fast stop] (FSt) or [Ramp stop] (rMP).
v 0.0: Does not switch to freewheel stop.
v 0.1 to 1600 Hz: Speed threshold below which the motor will switch to freewheel stop.
Note: This function cannot be used with certain other functions. Follow the instructions on page
129.
nO v [No] (nO): Not assigned
LI1 v [LI1] (LI1)
- :
- :
- v [...] (...): See the assignment conditions on page 123.
The stop is activated when the input changes to 0 or the bit changes to 1 (bit in [I/O profile] (IO) at 0). If
the input returns to state 1 and the run command is still active, the motor will only restart if [2/3 wire
control] (tCC) page 88 = [2 wire] (2C) and the [2 wire type] (tCt) = [Level] (LEL) or [Fwd priority] (PFO).
If not, a new run command must be sent.
T The parameter can be accessed if [Type of stop] (Stt) = [Fast stop] (FSt) and if [Fast stop assign.] (FSt)
is not [No] (nO).
The ramp that is enabled (dEC or dE2) is then divided by this coefficient when stop requests are sent.
Value 0 corresponds to a minimum ramp time.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
140
[1.7 APPLICATION FUNCT.] (FUn-)
Note: This function cannot be used with certain other functions. Follow the instructions on page 129.
IdC M [DC inject. level 1] (1) (3) 0.1 to 1.41 In (2) 0.64 In (2)
T Level of DC injection braking current activated via logic input or selected as stop mode.
The parameter can be accessed if [Type of stop] (Stt) = [DC injection] (dCI) or if [DC injection assign.] (dCI)
is not [No] (nO).
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
T Maximum current injection time [DC inject. level 1] (IdC). After this time the injection current becomes [DC
inject. level 2] (IdC2).
The parameter can be accessed if [Type of stop] (Stt) = [DC injection] (dCI) or if [DC injection assign.] (dCI)
is not [No] (nO).
IdC2 M [DC inject. level 2] (1) (3) 0.1 In (2) to [DC inject.
level 1] (IdC)
0.5 In (2)
T Injection current activated by logic input or selected as stop mode, once period of time [DC injection time 1] (tdI)
has elapsed.
The parameter can be accessed if [Type of stop] (Stt) = [DC injection] (dCI) or if [DC injection assign.] (dCI)
is not [No] (nO).
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
T Maximum injection time [DC inject. level 2] (IdC2) for injection, selected as stop mode only.
The parameter can be accessed if [Stop type] (Stt) = [DC injection] (dCI).
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
(3) Warning: These settings are independent of the [AUTO DC INJECTION] (AdC-) function.
141
[1.7 APPLICATION FUNCT.] (FUn-)
T Level of standstill DC injection current [Auto DC injection] (AdC) is not [No] (nO). This parameter is forced
to 0 if [Motor control type] (Ctt) page 70 = [Sync. mot.] (SYn)..
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
T Standstill injection time. The parameter can be accessed if [Auto DC injection] (AdC) is not [No] (nO).
If [Motor control type] (Ctt) page 70 = [FVC] (FUC) or [Sync. mot.](SYn) this time corresponds to the zero
speed maintenance time.
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
142
[1.7 APPLICATION FUNCT.] (FUn-)
T 2nd standstill injection time. The parameter can be accessed if [Auto DC injection] (AdC) = [Yes] (YES.)
1
Run command
0
t
Speed
0
t
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
143
[1.7 APPLICATION FUNCT.] (FUn-)
JOG- b [JOG]
Note: This function cannot be used with certain other functions. Follow the instructions on page 129.
Pulse operation.
The JOG function is only active if the command channel and the reference channels are on the
terminals.
Selecting the assigned logic input or bit activates the function.
nO v [No] (nO): Not assigned
LI1 v [LI1] (LI1) to [LI6] (LI6)
- v [LI7] (LI7) to [LI10] (LI10): If VW3A3201 logic I/O card has been inserted
- v [LI11] (LI11) to [LI14] (LI14): If VW3A3202 extended I/O card has been inserted
C101 v [C101] (C101) to [C115] (C115): With integrated Modbus in [I/O profile] (IO) profile
- v [C201] (C201) to [C215] (C215): With integrated CANopen in [I/O profile] (IO) profile
- v [C301] (C301) to [C315] (C315): With a communication card in [I/O profile] (IO) profile
- v [C401] (C401) to [C415] (C415): With a Controller Inside card in [I/O profile] (IO) profile
Cd00 v [CD00] (Cd00) to [CD13] (Cd13): In [I/O profile] profile can be switched with possible logic inputs
- v [CD14] (Cd14) to [CD15] (Cd15): In [I/O profile] profile can be switched without logic inputs
The function is active when the assigned input or bit is at 1.
JGF reference
LI (JOG)
1
0
JGt
Forward
1
Reverse
1
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-) menu.
144
[1.7 APPLICATION FUNCT.] (FUn-)
Preset speeds
2, 4, 8 or 16 speeds can be preset, requiring 1, 2, 3 or 4 logic inputs respectively.
145
[1.7 APPLICATION FUNCT.] (FUn-)
146
[1.7 APPLICATION FUNCT.] (FUn-)
T
SP3 M [Preset speed 3] (1) 15 Hz
T
SP4 M [Preset speed 4] (1) 20 Hz
T
SP5 M [Preset speed 5] (1) 25 Hz
T
SP6 M [Preset speed 6] (1) 30 Hz
T
SP7 M [Preset speed 7] (1) 35 Hz
T
SP8 M [Preset speed 8] (1) 40 Hz
T
SP9 M [Preset speed 9] (1) 45 Hz
T
SP10 M [Preset speed 10] (1) 50 Hz
T
SP11 M [Preset speed 11] (1) 55 Hz
T
SP12 M [Preset speed 12] (1) 60 Hz
T
SP13 M [Preset speed 13] (1) 70 Hz
T
SP14 M [Preset speed 14] (1) 80 Hz
T
SP15 M [Preset speed 15] (1) 90 Hz
T
SP16 M [Preset speed 16] (1) 100 Hz
T The appearance of these [Preset speed x] (SPx) parameters is determined by the number of speeds
configured.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
147
[1.7 APPLICATION FUNCT.] (FUn-)
+/- speed
Two types of operation are available.
1. Use of single action buttons: Two logic inputs are required in addition to the operating direction(s).
The input assigned to the “+ speed” command increases the speed, the input assigned to the “- speed” command decreases the speed.
2. Use of double action buttons: Only one logic input assigned to “+ speed” is required.
Description: 1 button pressed twice (2 steps) for each direction of rotation. A contact closes each time the button is pressed.
Example of wiring:
b d
a c
Motor frequency
LSP
0
LSP
Forward
2nd press
b b
1nd press
a a a a a a a
0
Reverse
2nd press
d
1nd press
c c c
0
Whichever type of operation is selected, the max. speed is set by [High speed] (HSP) (see page 43).
Note:
If the reference is switched via rFC (see page 125) from any one reference channel to another reference channel with "+/- speed", the value
of reference rFr (after ramp) may be copied at the same time in accordance with the [Copy channel 1 --> 2] (COP) parameter, see page 126.
If the reference is switched via rFC (see page 125) from one reference channel to any other reference channel with "+/- speed", the value
of reference rFr (after ramp) is always copied at the same time.
This prevents the speed being incorrectly reset to zero when switching takes place.
148
[1.7 APPLICATION FUNCT.] (FUn-)
Associated with the "+/- speed" function, this parameter can be used to save the reference:
• When the run commands disappear (saved to RAM)
• When the line supply or the run commands disappear (saved to EEPROM)
Therefore, the next time the drive starts up, the speed reference is the last reference saved.
nO v [No] (nO): No save (the next time the drive starts up, the speed reference is [Low speed] (LSP), see
page 43)
rAM v [RAM] (rAM): Saved in RAM
EEP v [EEprom] (EEP): Saved in EEPROM
149
[1.7 APPLICATION FUNCT.] (FUn-)
[Acceleration 2] (AC2)
Motor frequency
[Deceleration 2] (dE2)
+ SrP%
Reference A +
- SrP%
LSP
LSP
- SrP%
Reference A -
+ SrP%
+speed
-speed
Direction of operation
Forward Forward
Reverse
150
[1.7 APPLICATION FUNCT.] (FUn-)
T This parameter limits the variation range with +/- speed as a % of the reference. The ramps used in this
function are[Acceleration 2] (AC2) and [Deceleration 2] (dE2).
The parameter can be accessed if +/- speed is assigned.
Time to accelerate from 0 to the [Rated motor freq.] (FrS). Make sure that this value is compatible with the
inertia being driven.
The parameter can be accessed if +/- speed is assigned.
Time to decelerate from the [Rated motor freq.] (FrS) to 0. Make sure that this value is compatible with the
inertia being driven.
The parameter can be accessed if +/- speed is assigned.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) Range 0.01 to 99.99 s or 0.1 to 999.9 s or 1 to 6000 s according to [Ramp increment] (Inr) page 136.
151
[1.7 APPLICATION FUNCT.] (FUn-)
Save reference
Saving a speed reference value using a logic input command lasting longer than 0.1 s.
• This function is used to control the speed of several drives alternately via a single analog reference and one logic input for each drive.
• It is also used to confirm a line reference (communication bus or network) on several drives via a logic input. This allows movements
to be synchronized by getting rid of variations when the reference is set.
• The reference is acquired 100 ms after the rising edge of the request. A new reference is not then acquired until a new request is
made.
F: Motor frequency
Reference
t
0
Run command
t
0
LIx (saved)
0 t
100 ms 100 ms 100 ms
152
[1.7 APPLICATION FUNCT.] (FUn-)
T
FnC v [Not cont.] (FnC): Non-continuous mode
FCt v [Continuous] (FCt): Continuous mode. This option is not possible if [Auto DC injection] (AdC) page 142
is [Yes] (YES) or if [Type of stop] (Stt) page 140 is [Freewheel] (nSt).
FnO v [No] (FnO): Function inactive This option is not possible if [Motor control type] (Ctt) page 70 = [SVCI] (CUC)
or [FVC] (FUC).
If [Motor control type] (Ctt) page 70 = [SVCI] (CUC), [FVC] (FUC) or [Sync. mot.] (SYn) or [SVC V] (UUC)
at and above ATV71HD55M3X, ATV71HD90N4 and ATV71HC11Y, the factory setting is replaced by [Not
cont.] (FnC).
In order to obtain rapid high torque on startup, magnetic flux needs to already have been established in the
motor.
• In [Continuous] (FCt) mode, the drive automatically builds up flux when it is powered up.
• In [Not cont.] (FnC) mode, fluxing occurs when the motor starts up.
The flux current is greater than nCr (configured rated motor current) when the flux is established and is then
adjusted to the motor magnetizing current...
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
If [Motor control type] (Ctt) page 70 = [Sync. mot.] (SYn), the [Motor fluxing] (FLU) parameter causes the
alignment of the rotor and not the fluxing.
If [Brake assignment] (bLC) page 160 is not [No] (nO), the [Motor fluxing] (FLU) parameter has no effect.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
153
[1.7 APPLICATION FUNCT.] (FUn-)
Example:
Reverse Forward
Reverse Forward stop
stop
154
[1.7 APPLICATION FUNCT.] (FUn-
Handling
LSt- b [LIMIT SWITCHES]
Note: This function cannot be used with certain other functions. Follow the instructions on page 129.
Lifts
Same assignments possible as for [Stop FW limit sw.] (LAF) below.
Hoisting
155
[1.7 APPLICATION FUNCT.] (FUn-)
Principle:
Vertical hoisting movement:
Maintain motor torque in the driving load holding direction during brake opening and closing, in order to hold the load, start smoothly when
the brake is released and stop smoothly when the brake is engaged.
Horizontal movement:
Synchronize brake release with the build-up of torque during startup and brake engage at zero speed on stopping, to prevent jolting.
Recommended settings for brake logic control for a vertical hoisting application:
WARNING
UNINTENDED EQUIPMENT OPERATION
Check that the selected settings and configurations will not result in the dropping or loss of control of the load being lifted.
Lifts
1. Brake impulse (bIP): YES. Ensure that the direction of rotation FW corresponds to lifting the load.
For applications in which the load being lowered is very different from the load being lifted, set BIP = 2 Ibr (e.g., ascent always with a
load and descent always without a load).
2. Brake release current (Ibr and Ird if BIP = 2 Ibr): Adjust the brake release current to the rated current indicated on the motor.
During testing, adjust the brake release current in order to hold the load smoothly.
3. Acceleration time: For hoisting applications it is advisable to set the acceleration ramps to more than 0.5 seconds. Ensure that the drive
does not exceed the current limit.
The same recommendation applies for deceleration.
Reminder: For a hoisting movement, a braking resistor should be used.
Hoisting
4. Brake release time (brt): Set according to the type of brake. It is the time required for the mechanical brake to release.
5. Brake release frequency (bIr), in open-loop mode only: Leave in [Auto], adjust if necessary.
7. Brake engage time (bEt): Set according to the type of brake. It is the time required for the mechanical brake to engage.
Recommended settings for brake logic control for a horizontal hoisting application:
1. Brake impulse (bIP): No
3. Brake release time (brt): Set according to the type of brake. It is the time required for the mechanical brake to release.
4. Brake engage frequency (bEn), in open-loop mode only: Leave in [Auto], adjust if necessary.
5. Brake engage time (bEt): Set according to the type of brake. It is the time required for the mechanical brake to engage.
156
[1.7 APPLICATION FUNCT.] (FUn-)
Handling
Frequency
Reference
t
bEn
Fluxed motor
Flux current
SdC1
Rated flux
current
t
Ibr attained
Torque current
Lifts
0 attained
Ibr
t
Direction of
operation Forward Reverse
t
Relay
or logic
output
t
0
Hoisting
Brake contact
State of brake
Released
Engaged t
brt tbE bEt ttr
Type of motor
Torque
Injection
control
Flux
Locking
Frequency
Key:
- (bEn): [Brake engage freq]
- (bEt): [Brake engage time]
- (brt): [Brake Release time]
- (Ibr): [Brake release I FW]
- (SdC1): [Auto DC inj. level 1]
- (tbE): [Brake engage delay]
- (ttr): [Time to restart]
157
[1.7 APPLICATION FUNCT.] (FUn-)
Frequency
Reference
bIr
JdC
t
JdC
bEn
Fluxed motor
Flux current
Rated flux
current
t
Ibr attained
Torque current
Lifts
0 attained
Ibr
t
Direction of
operation Ascending Descending
t
Relay
or logic
output
t
0
Hoisting
Brake contact
State of brake
Released
Engaged t
brt tbE bEt ttr
Type of motor
control
Torque
Injection
Flux
Locking
Frequency
Key:
- (bEn): [Brake engage freq]
- (bEt): [Brake engage time]
- (bIr): [Brake release freq]
- (brt): [Brake Release time]
- (Ibr): [Brake release I FW]
- (JdC): [Jump at reversal]
- (tbE): [Brake engage delay]
- (ttr): [Time to restart]
158
[1.7 APPLICATION FUNCT.] (FUn-)
Handling
Frequency
Reference
Fluxed motor
Flux current
Rated flux
current
t
Ibr attained
Torque current
Lifts
0 attained
Ibr
t
Direction of
operation Forward or Reverse or
ascending descending
t
Relay
or logic
output
t
0
Hoisting
Brake contact
State of brake
Released
Engaged t
brt tbE bEt ttr
Type of motor
control
Torque
Injection
Flux
Locking
Frequency
Key:
- (bEt): [Brake engage time]
- (brt): [Brake Release time]
- (Ibr): [Brake release I FW]
- (tbE): [Brake engage delay]
- (ttr): [Time to restart]
159
[1.7 APPLICATION FUNCT.] (FUn-)
Note: If the brake is assigned, only a ramp stop is possible. Check the [Type of stop] (Stt) page
140.
Brake logic control can only be assigned if [Motor control type] (Ctt) page 70 = [SVC V] (UUC), [SVC I]
(CUC) or [FVC] (FUC).
Logic output or control relay
nO v [No] (nO): Function not assigned (in this case, none of the function parameters can be accessed).
r2 v [R2] (r2)
- to
r4 [R4] (r4): Relay (selection extended to R3 or R4 if one or two I/O cards have been inserted).
LO1 [LO1] (LO1)
- to
LO4 [LO4] (LO4): Logic output (if one or two I/O cards have been inserted, LO1 to LO2 or LO4 can be selected).
v
Lifts
dO1 [dO1] (dO1): Analog output AO1 functioning as a logic output. Selection can be made if [AO1 assignment]
(AO1) page 110 = [No] (nO).
HOr v [Traveling] (HOr): Resistive-load movement (translational motion of overhead crane, for example).
UEr v [Hoisting] (UEr): Driving-load movement (hoisting winch, for example).
If [Weight sensor ass.] (PES) page 166 is not [No] (nO) [Movement type] (bSt) is forced to [Hoisting] (UEr).
T
The parameter can be accessed if [Weight sensor ass.] (PES) = [No] (nO) (see page 166) and if [Movement
type] (bSt) = [Hoisting] (UEr).
nO v [No] (nO): The motor torque is given in the required operating direction, at current Ibr.
YES v [Yes] (YES): The motor torque is always Forward (check that this direction corresponds to ascending), at
current Ibr.
2Ibr v [2 IBR] (2Ibr): The torque is in the required direction, at current Ibr for Forward and Ird for Reverse, for
certain specific applications.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
160
[1.7 APPLICATION FUNCT.] (FUn-)
Handling
b [BRAKE LOGIC CONTROL] (continued)
brt M [Brake Release time] (1) 0 to 5.00 s 0
T
Brake release frequency threshold (initialization of acceleration ramp).
The parameter can be accessed if [Motor control type] (Ctt) page 70 is not [FVC] (FUC) and if [Movement
type] (bSt) page 160 is [Hoisting] (UEr).
AUtO v [Auto] (AUtO): The drive takes a value equal to the rated slip of the motor, calculated using the drive
parameters.
- v 0 to 10 Hz: Manual control
bEn M [Brake engage freq] (1) [Auto] (AUtO)
Lifts
Brake engage frequency threshold
The parameter can be accessed if [Motor control type] (Ctt) page 70 is not [FVC] (FUC).
AUtO v [Auto] (AUtO): The drive takes a value equal to the rated slip of the motor, calculated using the drive
parameters.
- v 0 to 10 Hz: Manual control
bECd M [Brake engage at 0] [No] (nO)
Hoisting
- v 0.0 to 30.0 s: Brake engage delay once zero speed is reached.
tbE M [Brake engage delay] (1) 0 to 5.00 s 0
T Time delay before request to engage brake. To delay brake engagement, if you wish the brake to be engaged
when the drive comes to a complete stop.
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
161
[1.7 APPLICATION FUNCT.] (FUn-)
T
nO v [No] (nO): The brake does not engage.
YES v [Yes] (YES): The brake engages.
Can be used to select whether or not the brake engages on transition to zero speed when the operating
direction is reversed.
T
The parameter can be accessed if [Motor control type] (Ctt) page 70 is not [FVC] (FUC) and if [Movement
type] (bSt) page 160 is [Hoisting] (UEr).
AUtO v [Auto] (AUtO): The drive takes a value equal to the rated slip of the motor, calculated using the drive
parameters.
v
Lifts
T Time between the end of a brake engage sequence and the start of a brake release sequence
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
162
[1.7 APPLICATION FUNCT.] (FUn-)
Handling
brH0 M [BRH b0] 0
Selection of the brake restart sequence if a run command is repeated while the brake is engaging.
0 v [0] (0): The engage/release sequence is executed in full.
1 v [1] (1): The brake is released immediately.
Use in open-loop and closed-loop mode.
• A run command may be requested during the brake engagement phase. Whether or not the brake release
sequence is executed depends on the value selected for [BRH b0] (brH0).
Run command
Frequency
Lifts
[BRH b0] (brH0) = 0
Relay or
logic output
Frequency
bEn
[BRH b0] (brH0) = 1
Relay or
logic output
Note: If a run command is requested during the "ttr" phase, the complete brake control sequence is
initialized.
M [BRH b1] 0
Hoisting
brH1
163
[1.7 APPLICATION FUNCT.] (FUn-)
Taking the brake contact into account for the brake control sequence.
0 v [0] (0): The brake contact is not taken into account.
1 v [1] (1): The brake contact is taken into account.
Use in open-loop and closed-loop mode.
• If a logic input is assigned to the brake contact.
[BRH b2] (brH2) = 0: During the brake release sequence, the reference is enabled at the end of the time
[Brake Release time] (brt). During the brake engage sequence, the current changes to 0 according to the
ramp [Current ramp time] (brr) at the end of the [Brake engage time] (bEt).
[BRH b2] (brH2) = 1: When the brake is released, the reference is enabled when the logic input changes
to 1. When the brake is engaged, the current changes to 0 according to the ramp [Current ramp time] (brr)
when the logic input changes to 0.
Run command
Lifts
Relay or
logic output
brt bEt
Torque
Frequency current
Ibr brr [BRH b2] (brH2) = 0
Logic input
Brake contact
Torque
Frequency current brr
blr Ibr
[BRH b2] (brH2) = 1
In closed-loop mode only. Management of the absence of brake contact response, if it is assigned.
0 v [0] (0): During the brake engage sequence, the brake contact must be open before the end of [Brake
engage time] (bEt), otherwise the drive locks in a brF brake contact fault.
1 v [1] (1): During the brake engage sequence, the brake contact must be open before the end of [Brake
engage time] (bEt), otherwise a bCA brake contact alarm is triggered and zero speed is maintained.
brH4 M [BRH_b4] 0
In closed-loop mode only. Activation of the speed loop at zero if a movement for which no command has
been given occurs (measurement of a speed greater than a fixed min. threshold).
0 v [0] (0): No action in the event of a movement for which no command has been given.
1 v [1] (1): If a movement occurs for which no command has been given, the drive switches to zero speed
regulation, with no brake release command, and a bSA alarm is triggered.
T Torque current ramp time (increase and decrease) for a current variation equal to [Brake release I FW] (Ibr).
164
[1.7 APPLICATION FUNCT.] (FUn-)
Load measurement
This function uses the information supplied by a weight sensor to adapt the current [Brake release I FW] (Ibr) of the [BRAKE LOGIC
CONTROL] (bLC-) function. The signal from the weight sensor can be assigned to an analog input (usually a 4 - 20 mA signal), to the
Lifts
pulse-in input or to the encoder input, according to the type of weight sensor.
Examples:
- Measurement of the total weight of a hoisting winch and its load
- Measurement of the total weight of an elevator winch, the cabin and counterweight
The current [Brake release I FW] (Ibr) is adapted in accordance with the curve below.
Ibr
Hoisting
[Point 1x]
(LP1)
0 Weight sensor signal
[Point 2x] 100%
LP2
Zero load
This curve can represent a weight sensor on an elevator winch, where zero load on the motor occurs when the load in the cabin is not zero.
165
[1.7 APPLICATION FUNCT.] (FUn-)
Function can be accessed if brake logic control is assigned (see page 160).
If [Weight sensor ass.] (PES) is not [No] (nO), [Movement type] (bSt) page 160 is forced to [Hoisting] (UEr).
nO v [No] (nO): Function inactive
AI1 v [AI1] (AI1): Analog input
AI2 v [AI2] (AI2): Analog input
AI3 v [AI3] (AI3): Analog input, if VW3A3202 extension card has been inserted
AI4 v [AI4] (AI4): Analog input, if VW3A3202 extension card has been inserted
PI v [RP] (PI): Frequency input, if VW3A3202 extension card has been inserted
PG v [Encoder] (PG): Encoder input, if encoder card has been inserted
AIU1 v [Network AI] (AIU1): Virtual input via communication bus, to be configured via [AI net. channel] (AIC1)
page 97.
WARNING
Hoisting
T Brake release current in the event of the loss of the weight sensor information.
This parameter can be accessed if the weight sensor is assigned to an analog current input and the 4-20 mA
loss fault is deactivated.
Recommended settings:
- 0 for elevators
- Rated motor current for a hoisting application
(1) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
166
[1.7 APPLICATION FUNCT.] (FUn-)
High-speed hoisting
This function can be used to optimize the cycle times for hoisting movements for zero or lightweight loads. It authorizes operation at
Hoisting
"constant power" in order to reach a speed greater than the rated speed without exceeding the rated motor current.
The speed remains limited by the [High speed] (HSP) parameter, page 43.
The function acts on the speed reference pedestal and not on the reference itself.
Principle:
Frequency
High speed
HSP
Co Ascending
ns
tan
Rated t po
we
motor r
frequency FrS
Torque
0 max.
Tr: Rated Torque
motor
torque
Rated
motor r
frequency FrS we
t po
tan
o ns Descending
C
High speed
HSP
167
[1.7 APPLICATION FUNCT.] (FUn-)
• "Speed reference" mode: The maximum permissible speed is calculated by the drive during a speed step that is set so that the drive
Hoisting
Ascend or Descend
command
Reference
HSP
FrS
OSP
0 t
Frequency
HSP
Calculated limit
FrS
OSP
0 t
tOS
Two parameters are used to reduce the speed calculated by the drive, for ascending and descending.
168
[1.7 APPLICATION FUNCT.] (FUn-)
Hoisting
Ascend command
Reference
HSP
FrS
SCL
0 t
Frequency
HSP
Limit imposed
by current
FrS limitation
SCL
0 t
Current
CLO
Note: The speed reached for a specific current will be lower in case of network undervoltage in comparison with nominal network
voltage.
169
[1.7 APPLICATION FUNCT.] (FUn-)
Rope slack
The "rope slack" function can be used to prevent starting up at high speed when a load has been set down ready for lifting but the rope is
Hoisting
Speed
OSP
Load
tOS
rStL
The speed step (OSP parameters) described on page 168 is used to measure the load. The effective measurement cycle will not be
triggered until the load reaches the adjustable threshold rStL, which corresponds to the weight of the hook.
A logic output or a relay can be assigned to the indication of the "rope slack" state in the [1.5 INPUTS / OUTPUTS CFG] (I-O-) menu.
170
[1.7 APPLICATION FUNCT.] (FUn-)
Hoisting
HSH- b [HIGH SPEED HOISTING]
Note: This function cannot be used with certain other functions. Follow the instructions on page 129.
Rope slack function. The parameter can be accessed if [High speed hoisting] (HSO) is not [No] (nO).
nO v [No] (nO): Function inactive
drI v [Drive estim.] (drI): Measurement of the load by estimating the torque generated by the drive.
PES v [Ext. sensor] (PES): Measurement of the load using a weight sensor, can only be assigned if [Weight
sensor ass.] (PES) page 166 is not [No] (nO).
Adjustment threshold corresponding to a load weighing slightly less than the hook when off-load, as a % of
the rated load.
The parameter can be accessed if [Rope slack trq level] (rSd) has been assigned.
(1) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
171
[1.7 APPLICATION FUNCT.] (FUn-)
PID regulator
Block diagram
Process
The function is activated by assigning an analog input to the PID feedback (measurement).
LI Restart error
Error threshold Auto/
Pr2 (wake-up)
inversion Manual
Pr4 Ramp
Internal PIC tLS PAU
reference PII rdG POH AC2
nO nO
YES + rSL (1) +
rPI rIG
- x(-1) rPG (manu)
A PrP YES 0 +
Reference A nO
rP2 POL B
Pages 118 rP3 Gains Pages
and 119 118 and
rP4
119
PIF
Parameter:
SP16 The black rectangle
represents the factory
setting assignment
(1) Ramp AC2 is only active when the PID function starts up and during PID "wake-ups".
PID feedback:
The PID feedback must be assigned to one of the analog inputs AI1 to AI4, to the frequency input or the encoder, according to whether any
extension cards have been inserted.
PID reference:
The PID reference must be assigned to the following parameters:
• Preset references via logic inputs (rP2, rP3, rP4)
• In accordance with the configuration of [Act. internal PID ref.] (PII) pages 176:
- Internal reference (rPI) or
- Reference A (Fr1 or Fr1b, see page 118)
Combination table for preset PID references
A predictive speed reference can be used to initialize the speed on restarting the process.
172
[1.7 APPLICATION FUNCT.] (FUn-)
Process
This scale MUST be maintained for all other parameters.
The maximum value of the scaling parameters is 32767. To facilitate installation, we recommend using values as close as possible
to this maximum level, while retaining powers of 10 in relation to the actual values.
Example (see graph below): Adjustment of the volume in a tank, between 6 m3 and 15 m3.
- Sensor used 4-20 mA, 4.5 m3 for 4 mA, 20 m3 for 20 mA, with the result that PIF1 = 4500 and PIF2 = 20000.
- Adjustment range 6 to 15 m3, with the result that PIP1 = 6000 (min. reference) and PIP2 = 15000 (max. reference).
- Example references:
- rP1 (internal reference) = 9500
- rp2 (preset reference) = 6500
- rP3 (preset reference) = 8000
- rP4 (preset reference) = 11200
The [DISPLAY CONFIG.] menu can be used to customize the name of the unit displayed and its format.
Adjustment range
(reference)
PIP2 (15000)
PIP1 (6000)
PID feedback
PIF1 PIF2
(4500) (20000)
Other parameters:
• rSL parameter:
Can be used to set the PID error threshold, above which the PID regulator will be reactivated (wake-up) after a stop due to the max.
time threshold being exceeded at low speed (tLS).
• Reversal of the direction of correction (PIC): If PIC = nO, the speed of the motor will increase when the error is positive, for example:
pressure control with a compressor. If PIC = YES, the speed of the motor will decrease when the error is positive, for example:
temperature control using a cooling fan.
• An alarm on the PID feedback may be configured and indicated by a logic output.
• An alarm on the PID error may be configured and indicated by a logic output.
173
[1.7 APPLICATION FUNCT.] (FUn-)
2. Perform a test in factory settings mode (in most cases, this will be sufficient).
To optimize the drive, adjust rPG or rIG gradually and independently and observe the effect on the PID feedback in relation to the
reference.
• Perform a test with a speed reference in Manual mode (without PID regulator) and with the drive on load for the speed range of the
system:
- In steady state, the speed must be stable and comply with the reference and the PID feedback signal must be stable.
- In transient state, the speed must follow the ramp and stabilize quickly, and the PID feedback must follow the speed.
If this is not the case, see the settings for the drive and/or sensor signal and wiring.
174
[1.7 APPLICATION FUNCT.] (FUn-)
Stabilization time
Regulated
Process
value rPG high
Overshoot
Reference Static error
Proportional
gain
rPG low
Rise time
time
rIG high
Reference
Integral
gain
rIG low
time
Reference
rPG and rIG correct
rdG increased
time
The oscillation frequency depends on the system kinematics.
rIG
rdG = =
175
[1.7 APPLICATION FUNCT.] (FUn-)
nO v [No] (nO): Not assigned (function inactive) In this case, none of the function parameters can be accessed.
AI1 v [AI1] (AI1): Analog input
AI2 v [AI2] (AI2): Analog input
AI3 v [AI3] (AI3): Analog input, if VW3A3202 extension card has been inserted
AI4 v [AI4] (AI4): Analog input, if VW3A3202 extension card has been inserted
PI v [RP] (PI): Frequency input, if VW3A3202 extension card has been inserted
PG v [Encoder] (PG): Encoder input, if encoder card has been inserted
AIU1 v [Network AI] (AIU1): Virtual input via communication bus
Note: If the equipment switches to forced local mode (see page 241), the virtual input remains fixed
at the last value transmitted.
The parameter can be accessed if [PID feedback ass.] (PIF) = [Network AI] (AIU1). This parameter can also
be accessed in the [1.5 INPUTS / OUTPUTS CFG] (I-O-) menu.
nO v [No] (nO): Not assigned
Mdb v [Modbus] (Mdb): Integrated Modbus
CAn v [CANopen] (CAn): Integrated CANopen
nEt v [Com. card] (nEt): Communication card (if inserted)
APP v [C.Insid. card] (APP): Controller Inside card (if inserted)
PIF1 M [Min PID feedback] (1) 100
T Value for minimum feedback. Adjustment range from 0 to [Max PID feedback] (PIF2) (2).
T Value for maximum feedback Adjustment range from [Min PID feedback] (PIF1) to 32767 (2).
T Minimum process value. Adjustment range from [Min PID feedback] (PIF1) to [Max PID reference] (PIP2)
(2).
Maximum process value Adjustment range from [Min PID reference] (PIP1) to [Max PID feedback] (PIF2)
(2).
T Internal PID regulator reference This parameter can also be accessed in the [1.2 MONITORING] (SUP-)
menu. Adjustment range from [Min PID reference] (PIP1) to [Max PID reference] (PIP2) (2).
T Proportional gain
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) If a graphic display terminal is not in use, values greater than 9999 will be displayed on the 4-digit display with a period mark after the
thousand digit, e.g., 15.65 for 15650.
176
[1.7 APPLICATION FUNCT.] (FUn-)
Process
b [PID REGULATOR] (continued)
rIG M [PID integral gain] 0.01 to 100 1
T Integral gain
T Derivative gain
T PID acceleration/deceleration ramp, defined to go from [Min PID reference] (PIP1) to [Max PID reference]
(PIP2) and vice versa.
nO v [No] (nO)
YES v [Yes] (YES)
Reversal of the direction of correction (PIC):
If PIC = nO, the speed of the motor will increase when the error is positive. Example: pressure control with
a compressor.
If PIC = YES, the speed of the motor will decrease when the error is positive. Example: temperature control
using a cooling fan.
T rating
Minimum value of regulator output in Hz
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) If a graphic display terminal is not in use, values greater than 9999 will be displayed on the 4-digit display with a period mark after the
thousand digit,
e.g., 15.65 for 15650.
177
[1.7 APPLICATION FUNCT.] (FUn-)
T Time to accelerate from 0 to the [Rated motor freq.] (FrS). Make sure that this value is compatible with the
inertia being driven.
Ramp AC2 is only active when the PID function starts up and during PID "wake-ups".
Manual speed input. The parameter can be accessed if [Auto/Manual assign.] (PAU) is not [No] (nO).
nO v [No] (nO): Not assigned (function inactive)
AI1 v [AI1] (AI1): Analog input
AI2 v [AI2] (AI2): Analog input
AI3 v [AI3] (AI3): Analog input, if VW3A3202 extension card has been inserted
AI4 v [AI4] (AI4): Analog input, if VW3A3202 extension card has been inserted
PI v [RP] (PI): Frequency input, if VW3A3202 extension card has been inserted
PG v [Encoder] (PG): Encoder input, if encoder card has been inserted
The preset speeds are active on the manual reference if they have been configured.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) If a graphic display terminal is not in use, values greater than 9999 will be displayed on the 4-digit display with a period mark after the
thousand digit,
e.g., 15.65 for 15650.
(3) Range 0.01 to 99.99 s or 0.1 to 999.9 s or 1 to 6000 s according to [Ramp increment] (Inr) page 136.
178
[1.7 APPLICATION FUNCT.] (FUn-)
Process
b [PID REGULATOR] (continued)
tLS M [Low speed time out] (1) 0 to 999.9 s 0s
Note: If [Low speed time out] (tLS) is not 0, [Type of stop] (Stt) page 140 is forced to [Ramp stop]
(rMP) (only if a ramp stop can be configured).
If the "PID" and "Low speed operating time" tLS functions are configured at the same time, the PID regulator
may attempt to set a speed lower than LSP.
This results in unsatisfactory operation, which consists of starting, operating at low speed then stopping,
and so on…
Parameter rSL (restart error threshold) can be used to set a minimum PID error threshold for restarting after
a stop at prolonged LSP.
The function is inactive if tLS = 0 or if rSL = 0.
WARNING
UNINTENDED EQUIPMENT OPERATION
Check that unintended restarts will not present any danger.
Failure to follow these instructions can result in death or serious injury.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
179
[1.7 APPLICATION FUNCT.] (FUn-)
Make sure that [2 preset PID ref.] (Pr2) has been assigned before assigning this function.
nO v [No] (nO): Function inactive
LI1 v [LI1] (LI1)
- :
- :
- v [...] (...): See the assignment conditions on page 123.
If the assigned input or bit is at 0, the function is inactive.
If the assigned input or bit is at 1, the function is active.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) If a graphic display terminal is not in use, values greater than 9999 will be displayed on the 4-digit display with a period mark after the
thousand digit, e.g., 15.65 for 15650.
180
[1.7 APPLICATION FUNCT.] (FUn-)
Torque regulation
Speed
reference Speed
Speed control
Torque/
current M
Torque limitation
reference Torque
[Torque ref. sign] [Torque ratio] [Torque ramp time]
(tSd) (trt) (trP)
LI LI
The function can be used to switch between operation in speed regulation mode and operation in torque control mode.
In torque control mode, the speed may vary within a configurable "deadband". When it reaches a lower or upper limit, the drive automatically
reverts to speed regulation mode (fallback) and remains at this limit speed. The regulated torque is therefore no longer maintained and two
scenarios may occur.
• If the torque returns to the required value, the drive will return to torque control mode.
• If the torque does not return to the required value at the end of a configurable period of time, the drive will switch to fault or alarm mode.
WARNING
UNINTENDED EQUIPMENT OPERATION
Check that the changes in the behavior of the motor do not present any danger.
Failure to follow these instructions can result in death or serious injury.
Torque
A
Torque
limitation
E
Torque C
B
reference
Speed
dead
band
Speed Speed
reference
The torque sign and value can be transmitted via a logic output and an analog output.
181
[1.7 APPLICATION FUNCT.] (FUn-)
T Rise and fall time for a variation of 100% of the rated torque.
SPd v [Speed] (SPd): Speed regulation stop, in accordance with the type of stop configuration (see page 140)
YES v [Freewheel] (YES): Freewheel stop
SPn v [Spin] (SPn): Zero torque stop, but maintaining the flux in the motor. This type of operation is only possible
if [Motor control type] (Ctt) = [FVC] (FUC).
T The parameter can be accessed if [Torque control stop] (tSt) = [Spin] (SPn)
Spin time following stop, in order to remain ready to restart quickly.
182
[1.7 APPLICATION FUNCT.] (FUn-)
T Positive deadband.
Value added algebraically to the speed reference.
Example for dbP = 10:
• If reference = +50 Hz: + 50 + 10 = 60
• If reference = - 50 Hz: - 50 + 10 = - 40
T Negative deadband.
Value subtracted algebraically from the speed reference.
Example for dbn = 10:
• If reference = +50 Hz: + 50 - 10 = 40
• If reference = - 50 Hz: - 50 - 10 = - 60
Time following automatic exit of torque control mode in the event of a fault or alarm.
Response of drive once time [Torque ctrl time out] (rtO) has elapsed.
ALrM v [Alarm] (ALrM)
FLt v [Fault] (FLt) : Fault with freewheel stop.
Note: If the motor is equipped with an encoder assigned to speed feedback, the "torque control" function will trigger a [Load slipping]
(AnF) fault. One of the following solutions should be applied:
• Set [Load slip detection] (Sdd) page 230 = [No] (nO).
• Set both [Positive deadband] (dbP) and [Negative deadband] (dbn) to a value less than 10% of the rated motor frequency.
183
[1.7 APPLICATION FUNCT.] (FUn-)
Torque limitation
There are two types of torque limitation:
• With a value that is fixed by a parameter
• With a value that is set by an analog input (AI, pulse or encoder)
If both types are enabled, the lowest value is taken into account. The two types of limitation can be configured or switched remotely using
a logic input or via the communication bus.
Limitation
value
[Analog limit. act.] (tLC) Lowest value
taken into account
[Yes]
Torque (YES)
limitation via [AI]
[AI.] (AI.) analog input,
RP or [LI]
[RP] (PI)
[Encoder] (PG) Encoder
[No]
(nO)
LI
184
[1.7 APPLICATION FUNCT.] (FUn-)
The parameter cannot be accessed if [Torque limit. activ.] (tLA) = [No] (nO)
Selection of units for the [Motoring torque lim] (tLIM) and [Gen. torque lim] (tLIG) parameters.
0.1 v [0,1%] (0.1) : unit 0.1%.
1 v [1%] (1): unit 1%.
tLIM M [Motoring torque lim] (1) 0 to 300% 100%
T The parameter cannot be accessed if [Torque limit. activ.] (tLA) = [No] (nO)
Torque limitation in motor mode, as a % or in 0.1% increments of the rated torque in accordance with the
[Torque increment] (IntP) parameter.
T The parameter cannot be accessed if [Torque limit. activ.] (tLA) = [No] (nO)
Torque limitation in generator mode, as a % or in 0.1% increments of the rated torque in accordance with
the [Torque increment] (IntP) parameter.
If the function is assigned, the limitation varies between 0% and 300% of the rated torque on the basis of
the 0% to 100% signal applied to the assigned input.
Examples:
- 12 mA on a 4-20 mA input results in limitation to 150% of the rated torque.
- 2.5 V on a 10 V input results in 75% of the rated torque.
nO v [No] (nO): Not assigned (function inactive)
AI1 v [AI1] (AI1)
- to
AI4 [AI4] (AI4): Analog input, if VW3A3202 I/O card has been inserted
PI v [RP] (PI): Frequency input, if VW3A3202 I/O card has been inserted
PG v [Encoder] (PG): Encoder input, if encoder card has been inserted
AIU1 v [Network AI] (AIU1): Virtual input via communication bus, to be configured via [AI net. channel] (AIC1)
page 97.
WARNING
UNINTENDED EQUIPMENT OPERATION
If the equipment switches to forced local mode (see page 241), the virtual input remains fixed at the last
value transmitted.
Do not use the virtual input and forced local mode in the same configuration.
Failure to follow these instructions can result in death or serious injury.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
185
[1.7 APPLICATION FUNCT.] (FUn-)
The parameter can be accessed if [Torque ref. assign.] (tAA) is not [No] (nO).
YES v [Yes] (YES): The limitation depends on the input assigned by [Torque ref. assign.] (tAA).
LI1 v [LI1] (LI1)
- :
- :
- v [...] (...): See the assignment conditions on page 123.
If the assigned input or bit is at 0:
• The limitation is specified by the [Motoring torque lim] (tLIM) and [Gen. torque lim.] parameters (tLIG) if
[Torque limit. activ.] (tLA) is not [No] (nO).
• No limitation if [Torque limit. activ.] (tLA) = [No] (nO).
If the assigned input or bit is at 1:
• The limitation depends on the input assigned by [Torque ref. assign.] (tAA).
Note: If [Torque limitation] (tLA) and [Torque ref. assign.] (tAA) are enabled at the same time, the lowest
value will be taken into account.
186
[1.7 APPLICATION FUNCT.] (FUn-)
T Second current limitation The parameter can be accessed if [Current limit 2] (LC2) is not [No] (nO).
The adjustment range is limited to 1.36 In if [Switching freq.] (SFr) page 60 is less than 2 kHz.
Note: If the setting is less than 0.25 In, the drive may lock in [Output Phase Loss] (OPF) fault mode
if this has been enabled (see page 221). If it is less than the no-load motor current, the limitation no
longer has any effect.
CAUTION
Check that the motor will withstand this current, particularly in the case of permanent magnet synchronous
motors, which are susceptible to demagnetization.
Failure to follow this instruction can result in equipment damage.
CAUTION
Check that the motor will withstand this current, particularly in the case of permanent magnet synchronous
motors, which are susceptible to demagnetization.
Failure to follow this instruction can result in equipment damage.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
187
[1.7 APPLICATION FUNCT.] (FUn-)
Note: The drive control power supply must be provided via an external 24 V source.
Example circuit:
Note: The "Run/Reset" button must be pressed once the
Emergency
"Emergency stop" button has been released.
stop
3 Run/Reset
a line
K11
K10
K11
KM1
L1 L2 L3
ATV 71
U V W 0 LIp P24 LIn LO/Rp
LIp = Run command [Forward] or [Reverse]
Forward K11 K10 LO/Rp [Line contactor ass.] (LLC)
or LIn = [Drive lock] (LES)
M reverse
3
0V 24 V
24 V power supply
CAUTION
This function can only be used for a small number of consecutive operations with a cycle time longer than 60 s (in
order to avoid premature aging of the filter capacitor charging circuit).
188
[1.7 APPLICATION FUNCT.] (FUn-)
Monitoring time for closing of line contactor. If, once this time has elapsed, there is no voltage on the drive
power circuit, the drive will lock with a "Line contactor" fault (LCF).
189
[1.7 APPLICATION FUNCT.] (FUn-)
CAUTION
If a DC injection braking function has been configured it should not be left operating too long in stop mode, as the contactor only
opens at the end of braking.
Note:
Fault FCF2 (contactor failing to close) can be reset by the run command changing state from 1 to 0 (0 --> 1 --> 0 in 3-wire control).
K20 KM2
KM2
K20
KM2
M
3
The [Out. contactor ass.] (OCC) and [Output contact. fdbk] (rCA) functions can be used individually or together.
190
[1.7 APPLICATION FUNCT.] (FUn-)
T Time delay for output contactor opening command following motor stop.
This parameter can be accessed if [Output contact. fdbk] (rCA) is assigned.
The time delay must be greater than the opening time of the output contactor. If it is set to 0, the fault will
not be monitored.
If the contactor fails to open at the end of the set time, the drive will lock in FCF1 fault mode.
191
[1.7 APPLICATION FUNCT.] (FUn-)
[Slowdown forward]
Speed
[Low speed]
(LSP)
192
[1.7 APPLICATION FUNCT.] (FUn-)
Forward slowdown
Forward stop zone
Forward stop
Forward slowdown
Forward stop zone
Forward stop
193
[1.7 APPLICATION FUNCT.] (FUn-)
On the basis of the rated linear speed and the speed estimated by the drive when the slowdown limit switch is tripped, the drive will induce
the stop at the configured distance.
This function is useful in applications where one manual-reset overtravel limit switch is common to both directions. It will then only respond
to ensure safety if the distance is exceeded. The stop limit switch retains priority in respect of the function.
The [Deceleration type] (dSF) parameter can be configured to obtain either of the functions described below:
Frequency
[Deceleration type] (dSF) = [Standard] (Std)
Slowdown
frequency
Distance
B
A: Slowdown limit switch reached
A
B: Automatic stop at a distance
[Stop distance] (Std)
Frequency
Slowdown
frequency
Distance
A B
Note :
• If the deceleration ramp is modified while stopping at a distance is in progress, this distance will not be observed.
• If the direction is modified while stopping at a distance is in progress, this distance will not be observed.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Check that the parameters configured are consistent (in particular, you should check that the required distance is
possible).
• This function does not replace the stop limit switch, which remains necessary for safety reasons.
194
[1.7 APPLICATION FUNCT.] (FUn-)
The parameter can be accessed if at least one limit switch or one stop sensor has been assigned. It defines
the positive or negative logic of the bits or inputs assigned to the stop.
LO v [Active low] (LO): Stop controlled on a falling edge (change from 1 to 0) of the assigned bits or inputs.
HIG v [Active high] (HIG): Stop controlled on a rising edge (change from 0 to 1) of the assigned bits or inputs.
The parameter can be accessed if at least one limit switch or one slowdown sensor has been assigned. It
defines the positive or negative logic of the bits or inputs assigned to the slowdown.
LO v [Active low] (LO): Slowdown controlled on a falling edge (change from 1 to 0) of the assigned bits or
inputs.
HIG v [Active high] (HIG): Slowdown controlled on a rising edge (change from 0 to 1) of the assigned bits or
inputs.
195
[1.7 APPLICATION FUNCT.] (FUn-)
The parameter can be accessed if at least one limit switch or one sensor has been assigned.
nO v [No] (nO): Not assigned
LI1 v [LI1] (LI1)
- :
- :
- v [...] (...): See the assignment conditions on page 123.
The action of the limit switches is disabled when the assigned bit or input is at 1. If, at this time, the drive is
stopped or being slowed down by limit switches, it will restart up to its speed reference.
The parameter can be accessed if at least one limit switch or one sensor has been assigned.
rMP v [Ramp stop] (rMP): On ramp
FSt v [Fast stop] (FSt): Fast stop (ramp time reduced by [Ramp divider] (dCF), see page 140)
YES v [Freewheel] (YES): Freewheel stop
dSF M [Deceleration type] [Standard] (Std)
The parameter can be accessed if at least one limit switch or one sensor has been assigned.
Std v [Standard] (Std): Uses the [Deceleration] (dEC) or [Deceleration 2] (dE2) ramp (depending on which has
been enabled).
OPt v [Optimized] (OPt): The ramp time is calculated on the basis of the actual speed when the slowdown
contact switches, in order to limit the operating time at low speed (optimization of the cycle time: the
slowdown time is constant regardless of the initial speed).
The parameter can be accessed if at least one limit switch or one sensor has been assigned.
Activation and adjustment of the "Stop at distance calculated after the slowdown limit switch" function.
nO v [No] (nO): Function inactive (the next two parameters will, therefore, be inaccessible).
- v 0.01 yd to 10.94 yd: Stop distance range in yards.
The parameter can be accessed if at least one limit switch or one sensor has been assigned.
Rated linear speed in meters/second.
The parameter can be accessed if at least one limit switch or one sensor has been assigned.
Scaling factor applied to the stop distance to compensate, for example, a non-linear ramp.
196
[1.7 APPLICATION FUNCT.] (FUn-)
Note: Do not modify the parameters in the [1.3 SETTINGS] (SEt-) menu, because any modifications made in this menu
([1.3 SETTINGS] (SEt-)) will be lost on the next power-up. The parameters can be adjusted during operation in the
[PARAM. SET SWITCHING] (MLP-) menu, on the active configuration.
Note: Parameter set switching cannot be configured from the integrated display terminal.
Parameters can only be adjusted on the integrated display terminal if the function has been configured previously via the graphic display
terminal, by PowerSuite or via the bus or communication network. If the function has not been configured, the MLP- menu and the PS1-,
PS2-, PS3- submenus will not appear.
197
[1.7 APPLICATION FUNCT.] (FUn-)
M [PARAMETER SELECTION]
The parameter can only be accessed on the graphic display terminal if [2 parameter sets] is not [No].
Making an entry in this parameter opens a window containing all the adjustment parameters that can be
accessed.
Select 1 to 15 parameters using ENT (a tick then appears next to the parameter). Parameter(s) can also be
deselected using ENT.
Example:
PARAMETER SELECTION
1.3 SETTINGS
Ramp increment
---------
---------
---------
PS1- M [SET 1]
The parameter can be accessed if at least 1 parameter has been selected in [PARAMETER SELECTION].
Making an entry in this parameter opens a settings window containing the selected parameters in the order
in which they were selected.
With the graphic display terminal :
198
[1.7 APPLICATION FUNCT.] (FUn-)
PS3- M [SET 3]
The parameter can be accessed if [3 parameter sets] is not [No] and if at least 1 parameter has been
selected in [PARAMETER SELECTION].
Procedure identical to [SET 1] (PS1-).
Note: We recommend that a parameter set switching test is carried out while stopped and a check is made to ensure that
it has been performed correctly.
Some parameters are interdependent and in this case may be restricted at the time of switching.
Example: The highest [Low speed] (LSP) must be below the lowest [High speed] (HSP).
199
[1.7 APPLICATION FUNCT.] (FUn-)
200
[1.7 APPLICATION FUNCT.] (FUn-)
Transfer of a drive configuration to another one, with graphic display terminal, when
the drive uses [MULTIMOTORS/CONFIG.] function
Let A be the source drive and B the drive addressed. In this example, switching are controled by logic input.
Nota: Steps 6, 7, 14 et 15 are necessary only if [MULTIMOTORS/CONFIG.] function is used with 3 configurations or 3 motors.
Graphic display
terminal
Current
configuration
Network
Modbus
CANopen
[2 Configurations] (CnF1)
Terminal
[3 Configurations] (CnF2)
201
[1.7 APPLICATION FUNCT.] (FUn-)
Switching command
Depending on the number of motors or selected configuration (2 or 3), the switching command is sent using one or two logic inputs. The
table below lists the possible combinations.
LI LI Number of configuration
2 motors or configurations 3 motors or configurations or active motor
0 0 0
1 0 1
0 1 2
1 1 2
ATV 71
Configuration 0 LO or R
LI
Configuration 1
Configuration 0
LO or R
if the 2 contacts + 24 V Configuration 1
are open Configuration 2
LO or R
LI Configuration 2
M0 M1 M2
Note: As the [1.5 INPUTS / OUTPUTS CFG] (I-O-) menu is switched, these outputs must be assigned in all configurations in which
information is required.
202
[1.7 APPLICATION FUNCT.] (FUn-)
MMC- b [MULTIMOTORS/CONFIG.]
CHM M [Multimotors] [No] (nO)
Note: In order to obtain 3 motors or 3 configurations, [2 Configurations] (CnF1) must also be configured.
203
[1.7 APPLICATION FUNCT.] (FUn-)
Traverse control
Function for winding reels of yarn (in textile applications)
Textiles
Reel of yarn
Winding motor
Thread guide
Thread
Gearbox
Cam
Traverse control motor
The speed of rotation of the cam must follow a precise profile to ensure that the reel is steady, compact and linear:
Run command
LI or traverse
control bit
Motor speed
Base reference
ACC
ramp
dEC ramp
The function starts when the drive has reached its base reference and the traverse control command has been enabled.
When the traverse control command is disabled, the drive returns to its base reference, following the ramp determined by the traverse
control function. The function then stops, as soon as it has returned to this reference.
Bit 15 of word LRS1 is at 1 while the function is active.
204
[1.7 APPLICATION FUNCT.] (FUn-)
Function parameters:
These define the cycle of frequency variations around the base reference, as shown in the diagram below:
Textiles
Motor speed tdn tUP Frequency jump
qSH
trH
Base
reference
trL
qSL
Frequency jump
0 t
• trC: [Yarn control]: Assignment of the traverse control command to a logic input or to a communication bus control word bit
• tdn: [Traverse ctrl. decel] time, in seconds
• tUP: [Traverse ctrl. accel.] time, in seconds
• trH: [Traverse freq. high], in Hertz
• trL: [Traverse Freq. Low], in Hertz
• qSH: [Quick step High], in Hertz
• qSL: [Quick step Low], in Hertz
Reel parameters:
• tbO: [Reel time]: Time taken to make a reel, in minutes.
This parameter is intended to signal the end of winding. When the traverse control operating time since command trC
reaches the value of tbO, the logic output or one of the relays changes to state 1, if the corresponding function EbO has
been assigned.
The traverse control operating time EbOt can be monitored online by a communication bus and in the Monitoring menu.
• dtF: [Decrease ref. speed]: Decrease in the base reference.
In certain cases, the base reference has to be reduced as the reel increases in size. The dtF value corresponds to time
tbO. Once this time has elapsed, the reference continues to fall, following the same ramp. If low speed LSP is at 0, the
speed reaches 0 Hz, the drive stops and must be reset by a new run command.
If low speed LSP is not 0, the traverse control function continues to operate above LSP.
Motor speed
Base reference
0 t
tbO
Motor speed
Base reference
LSP
0 t
tbO
205
[1.7 APPLICATION FUNCT.] (FUn-)
the EbOt operating time to zero and reinitializes the reference to the base reference. As long as rtr remains at 1, the
traverse control function is disabled and the speed remains the same as the base reference.
This command is used primarily when changing reels.
Motor speed
Base reference
dtF
0 t
tbO
Run
0 t
trC
0 t
EbOt
tbO
0 t
bit 15 of LRS1
0 t
EbO
0 t
rtr
0 t
206
[1.7 APPLICATION FUNCT.] (FUn-)
Counter wobble
Textiles
Master drive Slave drive
tSY SnC
Winding motor
Thread guide
Thread
Gearbox
The "Counter wobble" function is used in certain applications to obtain a constant yarn tension when the "Traverse control" function is
producing considerable variations in speed on the yarn guide motor (trH and trL, see page 209).
Two motors must be used (one master and one slave).
The master controls the speed of the yarn guide, the slave controls the winding speed. The function assigns the slave a speed profile, which
is in antiphase to that of the master. This means that synchronization is required, using one of the master’s logic outputs and one of the
slave’s logic inputs.
Run command on
master and slave
t
Traverse control
command on master
and slave t
tSY/SnC synchronization
t
trH
Winding motor speed
(slave drive) trL
207
[1.7 APPLICATION FUNCT.] (FUn-)
ATV 71 ATV 71
COM COM
Note: On the slave drive, the [Quick step High] (qSH) and [Quick step Low] (qSL) parameters should generally be left at zero.
208
[1.7 APPLICATION FUNCT.] (FUn-)
Textiles
trO- b [TRAVERSE CONTROL]
Note: This function cannot be used with certain other functions. Follow the instructions on page 129.
T
trL M [Traverse Freq. Low] (1) 0 to 10 Hz 4 Hz
T
qSH M [Quick step High] (1) 0 to [Traverse freq.
high] (trH)
0 Hz
T
qSL M [Quick step Low] (1) 0 to [Traverse Freq.
Low] (trL)
0 Hz
T
tUP M [Traverse ctrl. accel.] 0.1 to 999.9 s 4s
T
tdn M [Traverse ctrl. decel] 0.1 to 999.9 s 4s
T
tbO M [Reel time] 0 to 9999 minutes 0 minute
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
209
[1.7 APPLICATION FUNCT.] (FUn-)
210
[1.7 APPLICATION FUNCT.] (FUn-)
Evacuation function
The evacuation function is designed for "elevator" applications. It is only accessible for ATV71pppN4 (380/480 V) drives up to
Elevator
ATV71pD75N4, and ATV71pppY (500/690 V) drives up to ATV71pD90Y.
When an elevator is stuck between 2 floors due to a power outage, it must be possible to evacuate its occupants within a reasonable period
of time.
This function requires an emergency power supply to be connected to the drive.
This power supply is at a reduced voltage, and only allows a derated operating mode, at reduced speed, but with full torque.
Following a power outage, the drive can restart without going into [Undervoltage] (USF) fault mode if the corresponding logic input is at 1
at the same time.
CAUTION
• This input must not be at 1 when the drive is powered from the line supply. To ensure this and also avoid any
short-circuits, supply changeover contactors must be used.
• Set this input to 0 before connecting the emergency power supply to the line supply.
rFt- b [EVACUATION]
Function only accessible for ATV71pppN4 (380/480 V) drives up to ATV71pD75N4, and ATV71pppY
(500/690 V) drives up to ATV71pD90Y.
211
[1.7 APPLICATION FUNCT.] (FUn-)
Half floor
The "half floor" function is designed for "elevator" applications.
Elevator
When an elevator sets off from floors and half floors, the cycle time for half floors can be too long, as the elevator does not have time to
reach full speed before crossing the slowdown limit switch. As a result, the slowdown time is unnecessarily long.
The "half floor" function can be used to compensate this by not triggering slowdown until the speed reaches a preset threshold [Half-floor
speed] (HLS) in order that the final part of the path will be the same as for a standard floor.
The graphs below illustrate the various operating scenarios with and without the function:
Slowdown
frequency
Distance
A B
Frequency
Half floor without function
Slowdown
frequency
Distance
A B
[Half-floor
The function is only activated if, when the slowdown limit
speed] (HLS)
switch is tripped, the motor frequency is less than [Half-floor
speed] (HLS). Acceleration is then maintained up to this value
Slowdown prior to slowing down.
frequency The final part of the path is identical to that of the standard
Distance floor.
A B
Activation and adjustment of the "half floor" function. This function has priority over all speed reference
functions (preset speeds, for example) with the exception of those generated via fault monitoring (fallback
speed, for example).
nO v [No] (nO): Function inactive
- v 0.1 Hz to 500.0 Hz: Activation of the function by adjusting the motor frequency to be reached prior to
slowing down.
212
[1.7 APPLICATION FUNCT.] (FUn-)
Direct power supply via the DC bus requires a protected direct current source with adequate power and voltage as well as a suitably
dimensioned resistor and capacitor precharging contactor. Consult Schneider Electric for information about specifying these components.
The "direct power supply via DC bus" function can be used to control the precharging contactor via a relay or a logic input on the drive.
DC power
supply
- +
Contactor power
supply
A1
- KM1
A2
A1
R2A
R2C
PA /+
P0
PC /-
ATV71ppp
W / T3
U / T1
V / T2
W1
U1
V1
M
3a
213
[1.8 FAULT MANAGEMENT] (FLt-)
ESC
tHt- [MOTOR THERMAL PROT.] 221
SIM- OPL- [OUTPUT PHASE LOSS] 221
IPL- [INPUT PHASE LOSS] 222
OHL- [DRIVE OVERHEAT] 222
SAt- [THERMAL ALARM STOP] 223
ESC
ESC
ENT USb- [UNDERVOLTAGE MGT] 225
FLt- FAULT MANAGEMENT tIt- [IGBT TESTS] 226
ESC
214
[1.8 FAULT MANAGEMENT] (FLt-)
The parameters in the [1.8 FAULT MANAGEMENT] (FLt-) menu can only be modified when the drive is stopped and there is no run
command, except for parameters with a T symbol in the code column, which can be modified with the drive running or stopped.
PTC probes
3 sets of PTC probes can be managed by the drive in order to protect the motors:
• 1 on logic input LI6 converted for this use by switch "SW2" on the control card.
• 1 on each of the 2 option cards VW3A3201 and VW3A3202.
Each of these sets of PTC probes is monitored for the following faults:
• Motor overheating
• Sensor break fault
• Sensor short-circuit fault
Protection via PTC probes does not disable protection via I2t calculation performed by the drive (the two types of protection can be
combined).
215
[1.8 FAULT MANAGEMENT] (FLt-)
216
[1.8 FAULT MANAGEMENT] (FLt-)
CAUTION
Make sure that the cause of the fault that led to the drive locking has been removed before
reinitializing.
Failure to follow this instruction can result in equipment damage.
CAUTION
Make sure that the cause of the fault that led to the drive locking has been removed before
reinitializing.
Failure to follow this instruction can result in equipment damage.
217
[1.8 FAULT MANAGEMENT] (FLt-)
WARNING
UNINTENDED EQUIPMENT OPERATION
Check that an automatic restart will not endanger personnel or equipment in any way.
If the restart has not taken place once the configurable time tAr has elapsed, the procedure is aborted and
the drive remains locked until it is turned off and then on again.
The faults, which permit this function, are listed on page 268:
218
[1.8 FAULT MANAGEMENT] (FLt-)
Used to enable a smooth restart if the run command is maintained after the following events:
• Loss of line supply or disconnection
• Reset of current fault or automatic restart
• Freewheel stop.
The speed given by the drive resumes from the estimated speed of the motor at the time of the restart, then
follows the ramp to the reference speed.
This function requires 2-wire level control.
nO v [No] (nO): Function inactive
YES v [Yes] (YES): Function active
When the function is operational, it activates at each run command, resulting in a slight delay of the current
(0.5 s max.).
[Catch on the fly] (FLr) is forced to [No] (nO) if brake logic control [Brake assignment] (bLC) is assigned
(page 160) or if [Motor control type] (Ctt) page 70 = [FVC] (FUC) or if, in open-loop control, [Auto DC
injection] (AdC) page 142 = [Continuous] (Ct).
219
[1.8 FAULT MANAGEMENT] (FLt-)
Note:The memory of the motor thermal state is saved when the drive is switched off. The power-off time is used to recalculate the
thermal state the next time the drive is switched on.
• Naturally-cooled motors:
The tripping curves depend on the motor frequency.
• Force-cooled motors:
Only the 50 Hz tripping curve needs to be considered, regardless of the motor frequency.
1 Hz 3 Hz 5 Hz
10 Hz 20 Hz 50 Hz
10 000
1 000
100
0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 1,6
Motor current/ItH
220
[1.8 FAULT MANAGEMENT] (FLt-)
T Time delay for taking the [Output Phase Loss] (OPL) fault into account.
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-)menu.
(2) Because, in this case, the fault does not trigger a stop, it is essential to assign a relay or logic output to its indication.
221
[1.8 FAULT MANAGEMENT] (FLt-)
Factory setting: [Ignore] (nO) for ATV71p037M3 to U30M3, [Freewheel] (YES) for all others.
CAUTION
RISK OF EQUIPMENT DAMAGE
Inhibiting faults results in the drive not being protected. This invalidates the warranty.
Check that the possible consequences do not present any risk.
Failure to follow these instructions can result in equipment damage.
(1) Because, in this case, the fault does not trigger a stop, it is essential to assign a relay or logic output to its indication.
222
[1.8 FAULT MANAGEMENT] (FLt-)
Elevator
overheats, by authorizing operation until the next stop. At the next stop, the drive is locked until the thermal state falls back to a value, which
undershoots the set threshold by 20%. Example: A trip threshold set at 80% enables reactivation at 60%.
One thermal state threshold must be defined for the drive, and one thermal state threshold for the motor(s), which will trip the deferred stop.
nO v [No] (nO) : Function inactive (in this case, the following parameters cannot be accessed)
YES v [Yes] (YES) : Freewheel stop on drive or motor thermal alarm
CAUTION
The drive and motor are no longer protected in the event of thermal alarm stops. This invalidates
the warranty.
Check that the possible consequences do not present any risk.
Failure to follow this instruction can result in equipment damage.
223
[1.8 FAULT MANAGEMENT] (FLt-)
Parameter can be accessed if the external fault has been assigned to a logic input. It defines the positive
or negative logic of the input assigned to the fault.
LO v [Active low] (LO): Fault on falling edge (change from 1 to 0) of the assigned input.
HIG v [Active high] (HIG): Fault on rising edge (change from 0 to 1) of the assigned input.
(1) Because, in this case, the fault does not trigger a stop, it is essential to assign a relay or logic output to its indication.
224
[1.8 FAULT MANAGEMENT] (FLt-)
Behavior in the event of the undervoltage fault prevention level being reached
nO v [No] (nO): No action
MMS v [DC Maintain] (MMS): This stop mode uses the inertia to maintain the DC bus voltage as long as
possible.
rMP v [Ramp stop] (rMP): Stop following an adjustable ramp [Max stop time] (StM).
LnF v [Lock-out] (LnF): Lock (freewheel stop) without fault
225
[1.8 FAULT MANAGEMENT] (FLt-)
Time delay before authorizing the restart after a complete stop for [UnderV. prevention] (StP) = [Ramp stop]
(rMP), if the voltage has returned to normal.
226
[1.8 FAULT MANAGEMENT] (FLt-)
nO v [Ignore] (nO): Fault ignored. This configuration is the only one possible if [AI2 min. value] (CrL2) page 94
is not greater than 3 mA or if [AI2 Type] (AI2t) page 94 = [Voltage] (10U).
YES v [Freewheel] (YES): Freewheel stop.
Stt v [Per STT] (Stt): Stop according to configuration of [Type of stop] (Stt) page 140, without fault tripping. In
this case the fault relay does not open and the drive is ready to restart as soon as the fault disappears,
according to the restart conditions of the active command channel (e.g., according to [2/3 wire control] (tCC)
and [2 wire type] (tCt) page 88 if control is via the terminals). Configuring an alarm for this fault is
recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
LFF v [fallback spd] (LFF): Change to fallback speed, maintained as long as the fault persists and the run
command has not been removed (1).
rLS v [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the
fault is present and the run command has not been removed (1).
rMP v [Ramp stop] (rMP): Stop on ramp.
FSt v [Fast stop] (FSt): Fast stop.
dCI v [DC injection] (dCI): DC injection stop. This type of stop cannot be used with certain other functions. See
table on page 129.
nO v [Ignore] (nO): Fault ignored. This configuration is the only one possible if [AI3 min. value] (CrL3) page 95
is not greater than 3 mA.
YES v [Freewheel] (YES): Freewheel stop.
Stt v [Per STT] (Stt): Stop according to configuration of [Type of stop] (Stt) page 140, without fault tripping. In
this case the fault relay does not open and the drive is ready to restart as soon as the fault disappears,
according to the restart conditions of the active command channel (e.g., according to [2/3 wire control] (tCC)
and [2 wire type] (tCt) page 88 if control is via the terminals). Configuring an alarm for this fault is
recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
LFF v [fallback spd] (LFF): Change to fallback speed, maintained as long as the fault persists and the run
command has not been removed (1).
rLS v [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the
fault is present and the run command has not been removed (1).
rMP v [Ramp stop] (rMP): Stop on ramp.
FSt v [Fast stop] (FSt): Fast stop.
dCI v [DC injection] (dCI): DC injection stop. This type of stop cannot be used with certain other functions. See
table on page 129.
nO v [Ignore] (nO): Fault ignored. This configuration is the only one possible if [AI4 min. value] (CrL4) page 96
is not greater than 3 mA or if [AI4 Type] (AI4t) page 96 = [Voltage] (10U).
YES v [Freewheel] (YES): Freewheel stop.
Stt v [Per STT] (Stt): Stop according to configuration of [Type of stop] (Stt) page 140, without fault tripping. In
this case the fault relay does not open and the drive is ready to restart as soon as the fault disappears,
according to the restart conditions of the active command channel (e.g., according to [2/3 wire control] (tCC)
and [2 wire type] (tCt) page 88 if control is via the terminals). Configuring an alarm for this fault is
recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
LFF v [fallback spd] (LFF): Change to fallback speed, maintained as long as the fault persists and the run
command has not been removed (1).
rLS v [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the
fault is present and the run command has not been removed (1).
rMP v [Ramp stop] (rMP): Stop on ramp.
FSt v [Fast stop] (FSt): Fast stop.
dCI v [DC injection] (dCI): DC injection stop. This type of stop cannot be used with certain other functions. See
table on page 129.
(1) Because, in this case, the fault does not trigger a stop, it is essential to assign a relay or logic output to its indication.
227
[1.8 FAULT MANAGEMENT] (FLt-)
To assign fault inhibit, press and hold down the “ENT” key for 2 s.
CAUTION
RISK OF EQUIPMENT DAMAGE
Inhibiting faults results in the drive not being protected. This invalidates the warranty.
Check that the possible consequences do not present any risk.
Failure to follow these instructions can result in equipment damage.
Note: The "Power Removal" function and any faults that prevent any form of operation are not affected by
this function.
A list of faults affected by this function appears on pages 265 to 270.
228
[1.8 FAULT MANAGEMENT] (FLt-)
Behavior of the drive in the event of a communication fault with a communication card
nO v [Ignore] (nO): Fault ignored.
YES v [Freewheel] (YES): Freewheel stop.
Stt v [Per STT] (Stt): Stop according to configuration of [Type of stop] (Stt) page 140, without fault tripping. In
this case the fault relay does not open and the drive is ready to restart as soon as the fault disappears,
according to the restart conditions of the active command channel (e.g., according to [2/3 wire control] (tCC)
and [2 wire type] (tCt) page 88 if control is via the terminals). Configuring an alarm for this fault is
recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
LFF v [fallback spd] (LFF): Change to fallback speed, maintained as long as the fault persists and the run
command has not been removed (1).
rLS v [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the
fault is present and the run command has not been removed (1).
rMP v [Ramp stop] (rMP): Stop on ramp.
FSt v [Fast stop] (FSt): Fast stop.
dCI v [DC injection] (dCI): DC injection stop. This type of stop cannot be used with certain other functions. See
table on page 129.
Behavior of the drive in the event of a communication fault with integrated CANopen
nO v [Ignore] (nO): Fault ignored.
YES v [Freewheel] (YES): Freewheel stop.
Stt v [Per STT] (Stt): Stop according to configuration of [Type of stop] (Stt) page 140, without fault tripping. In
this case the fault relay does not open and the drive is ready to restart as soon as the fault disappears,
according to the restart conditions of the active command channel (e.g., according to [2/3 wire control] (tCC)
and [2 wire type] (tCt) page 88 if control is via the terminals). Configuring an alarm for this fault is
recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
LFF v [fallback spd] (LFF): Change to fallback speed, maintained as long as the fault persists and the run
command has not been removed (1).
rLS v [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the
fault is present and the run command has not been removed (1).
rMP v [Ramp stop] (rMP): Stop on ramp.
FSt v [Fast stop] (FSt): Fast stop.
dCI v [DC injection] (dCI): DC injection stop. This type of stop cannot be used with certain other functions. See
table on page 129.
Behavior of the drive in the event of a communication fault with integrated Modbus
nO v [Ignore] (nO): Fault ignored.
YES v [Freewheel] (YES): Freewheel stop.
Stt v [Per STT] (Stt): Stop according to configuration of [Type of stop] (Stt) page 140, without fault tripping. In
this case the fault relay does not open and the drive is ready to restart as soon as the fault disappears,
according to the restart conditions of the active command channel (e.g., according to [2/3 wire control] (tCC)
and [2 wire type] (tCt) page 88 if control is via the terminals). Configuring an alarm for this fault is
recommended (assigned to a logic output, for example) in order to indicate the cause of the stop.
LFF v [fallback spd] (LFF): Change to fallback speed, maintained as long as the fault persists and the run
command has not been removed (1).
rLS v [Spd maint.] (rLS): The drive maintains the speed being applied when the fault occurred, as long as the
fault is present and the run command has not been removed (1).
rMP v [Ramp stop] (rMP): Stop on ramp.
FSt v [Fast stop] (FSt): Fast stop.
dCI v [DC injection] (dCI): DC injection stop. This type of stop cannot be used with certain other functions. See
table on page 129.
(1) Because, in this case, the fault does not trigger a stop, it is essential to assign a relay or logic output to its indication.
229
[1.8 FAULT MANAGEMENT] (FLt-)
no v [No] (nO): Fault not monitored. Only the alarm may be assigned to a logic output or a relay.
YES v [Yes] (YES): Fault monitored.
[Load slip detection] (Sdd) is forced to [Yes] (YES) if [Motor control type] (Ctt) page 70 = [FVC] (FUC).
The fault is triggered by comparison with the ramp output and the speed feedback, and is only effective for
speeds greater than 10% of the [Rated motor freq.] (FrS), see page 68.
In the event of a fault, the drive will switch to a freewheel stop, and if the brake logic control function has
been configured, the brake command will be set to 0.
(1) Because, in this case, the fault does not trigger a stop, it is essential to assign a relay or logic output to its indication.
230
[1.8 FAULT MANAGEMENT] (FLt-)
Use of the "Pulse input" input to measure the speed of rotation of the motor.
This function uses the "Pulse input" input from the VW3A3202 extension card and can, therefore, only be used if this card has been inserted
Handling
and if the "Pulse input" input is not being used for another function.
Example of use
An indexed disk driven by the motor and connected to a proximity sensor can be used to generate a frequency signal that is proportional
to the speed of rotation of the motor.
Elevators
Time, in seconds
Hoisting
231
[1.8 FAULT MANAGEMENT] (FLt-)
• Scaling factor for the "Pulse input" input (divisor). The frequency measured is displayed by means of the [Pulse
in. work. freq.] (FqS) parameter, page 50 or 52.
Activation and adjustment of monitoring for the input Pulse input (speed feedback): [Speed fdback loss]
(SPF) fault.
nO v [No] (nO): No monitoring of speed feedback.
- v 0.1 Hz to 500.0 Hz: Adjustment of the motor frequency threshold for tripping a speed feedback fault
(difference between the estimated frequency and the measured speed).
Activation and adjustment of brake failure monitoring: [Brake feedback] (brF). If brake logic control [Brake
assignment] (bLC) page 160 is not configured, this parameter is forced to [No] (nO).
v [No] (nO): No brake monitoring.
nO v 1 Hz to 1000 Hz: Adjustment of the motor frequency threshold for tripping abrake failure fault (detection of
- speeds other than zero).
232
[1.8 FAULT MANAGEMENT] (FLt-)
Hoisting
a sudden (upward) increase or (downward) decrease in the load.
Load variation detection triggers a [Dynamic load fault] fault (dLF). The [Dyn. load Mgt.] (dLb) parameter can be used to configure the
response of the drive in the event of this fault.
Load variation detection can also be assigned to a relay or a logic output.
There are two possible detection modes, depending on the configuration of high-speed hoisting:
During high-speed operation, the load is compared to that measured during the speed step. The permissible load variation and its duration
can be configured. If exceeded, the drive switches to fault mode.
On ascend, during high-speed operation, an increase in load will result in a drop in speed. Even if high-speed operation has been activated,
if the motor frequency drops below the [I Limit Frequency] (SCL) threshold page 171 the drive will switch to fault mode. The detection is
realised only for a positive variations of the load and only in the high speed area (area upper to [I Limit. frequency] (SCL)).
233
[1.8 FAULT MANAGEMENT] (FLt-)
Activation of load variation detection and adjustment of time delay for taking load variation fault[Dynamic
load fault] (dLF) into account.
nO v [No] (nO): No load variation detection.
- v 0.00 s to 10.00 s : Adjustment of the time delay for taking fault into account.
Adjustment of the trip threshold for load variation detection, as a % of the load measured during the speed
step.
(1) Because, in this case, the fault does not trigger a stop, it is essential to assign a relay or logic output to its indication.
234
[1.8 FAULT MANAGEMENT] (FLt-)
nO v [No] (nO): No braking resistor protection (thereby preventing access to the other function parameters).
v [Alarm] (YES): Alarm. The alarm may be assigned to a logic output or a relay (see page 102)
YES v [Fault] (FLt): Switch to fault (bOF) with locking of drive (freewheel stop).
FLt
Note: The thermal state of the resistor can be displayed on the graphic display terminal. It is
calculated for as long as the drive control remains connected to the power supply.
T This parameter can be accessed if[DB res. protection] (brO) is not [No] (nO).
Rated power of the resistor used.
T This parameter can be accessed if[DB res. protection] (brO) is not [No] (nO).
Rated value of the braking resistor in ohms.
Management of short-circuit [DB unit sh. circuit] (bUF) and overheating [Internal- th. sensor] (InFb) faultsin
the braking unit.
nO v [Ignore] (nO): Fault ignored. Configuration to be used if there is no resistor or braking unit
connected to the drive.
YES v [Freewheel] (YES): freewheel stop.
235
[1.8 FAULT MANAGEMENT] (FLt-)
Card pairing
Function can only be accessed in [Expert] mode.
This function is used to detect whenever a card has been replaced or the software has been modified in any way.
When a pairing password is entered, the parameters of the cards currently inserted are stored. On every subsequent power-up these
parameters are verified and, in the event of a discrepancy, the drive locks in HCF fault mode. Before the drive can be restarted you must
revert to the original situation or re-enter the pairing password.
The [OFF] (OFF) value signifies that the card pairing function is inactive.
The [ON] (On) value signifies that card pairing is active and that an access code must be entered in order to
start the drive in the event of a card pairing fault.
As soon as the code has been entered the drive is unlocked and the code changes to [ON] (On).
- The PPI code is an unlock code known only to Schneider Electric Product Support.
236
[1.8 FAULT MANAGEMENT] (FLt-)
T The ramp that is enabled (dEC or dE2) is then divided by this coefficient when stop requests are sent.
Value 0 corresponds to a minimum ramp time.
T Level of DC injection braking current activated via logic input or selected as stop mode.
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
T Maximum current injection time [DC inject. level 1] (IdC). After this time the injection current becomes
[DC inject. level 2] (IdC2).
IdC2 M [DC inject. level 2] (1) (3) 0.1 In (2) to [DC inject.
level 1] (IdC)
0.5 In (2)
T Injection current activated by logic input or selected as stop mode, once period of time [DC injection time 1] (tdI)
has elapsed.
CAUTION
Check that the motor will withstand this current without overheating.
Failure to follow this instruction can result in equipment damage.
T Maximum injection time [DC inject. level 2] (IdC2) for injection, selected as stop mode only.
(Can be accessed if [Type of stop] (Stt) = [DC injection] (dCI)).
(1) The parameter can also be accessed in the [1.3 SETTINGS] (SEt-) and [1.7 APPLICATION FUNCT.] (FUn-) menus.
(2) In corresponds to the rated drive current indicated in the Installation Manual and on the drive nameplate.
(3) Warning: These settings are independent of the [AUTO DC INJECTION] (AdC-) function.
237
[1.9 COMMUNICATION] (COM-)
ENT
ESC
SIM-
ESC
FLt-
ENT
ESC
CON- COMMUNICATION
ESC
ESC
FCS-
ESC
LAC-
238
[1.9 COMMUNICATION] (COM-)
239
[1.9 COMMUNICATION] (COM-)
OFF to 247
0.1 to 30 s
CnO- b [CANopen]
AdCO M [CANopen address] OFF
OFF to 127
240
[1.9 COMMUNICATION] (COM-)
- b [COMMUNICATION CARD]
See the specific documentation for the card used.
nO v [No] (nO): Not assigned (control via the terminals with zero reference).
AI1 v [AI1] (AI1): Analog input
AI2 v [AI2] (AI2): Analog input
AI3 v [AI3] (AI3): Analog input, if VW3A3202 extension card has been inserted
AI4 v [AI4] (AI4): Analog input, if VW3A3202 extension card has been inserted
LCC v [HMI] (LCC): Assignment of the reference and command to the graphic display terminal.
Reference: [HMI Frequency ref.] (LFr), page 50, command: RUN/STOP/FWD/REV buttons.
PI v [RP] (PI): Frequency input, if VW3A3202 extension card has been inserted
PG v [Encoder] (PG): Encoder input, if encoder card has been inserted
If the reference is assigned to an analog input, [RP] (PI) or [Encoder] (PG) the command is automatically
assigned to the terminals as well (logic inputs)
0.1 to 30 s
The parameter can be accessed if [Forced local assign.] (FLO) is not [No] (nO).
Time delay before communication monitoring is resumed on leaving forced local mode.
241
[1.10 DIAGNOSTICS]
This menu can only be accessed with the graphic display terminal.
RUN Term +50.00Hz 80A RUN Term +50.00Hz 80A This screen indicates the state of the drive at the
FAULT HISTORY ENT internal com. link moment the selected fault occurred.
internal com. link Drive state RDY
----- ETA status word ...
----- ETI status word ...
----- Cmd word ...
----- Motor current ...
Code Quick HELP Quick
Output frequency ...
Elapsed time ...
RUN Term +50.00Hz 80A Line voltage ...
CURRENT FAULT LIST ENT Motor thermal state ...
internal com. link Command Channel ...
----- Channel ref. active ...
-----
-----
-----
Code Quick
Code Quick
242
[1.10 DIAGNOSTICS]
[THYRISTORS TEST] is only accessible for ATV71pppM3 drives u 18.5 kW, ATV71pppN4 drives > 18.5 kW and all ratings of ATV71pppY drives.
Quick
Quick
Note: To start the tests, press and hold down (2 s) the ENT key.
243
[1.11 IDENTIFICATION]
The [1.11 IDENTIFICATION] menu can only be accessed on the graphic display terminal.
This is a read-only menu that cannot be configured. It enables the following information to be displayed:
• Drive reference, power rating and voltage
• Drive software version
• Drive serial number
• Type of options present, with their software version
244
[1.12 FACTORY SETTINGS] (FCS-)
Power-up
ENT
ESC
SIM-
ESC
CON-
ENT
ESC
ESC
LAC-
• Replace the current configuration with the factory configuration or a previously saved configuration.
All or part of the current configuration can be replaced: select a group of parameters in order to select the menus you wish to load
with the selected source configuration.
245
[1.12 FACTORY SETTINGS] (FCS-)
RUN Term 1250A +50.00Hz RUN Term 1250A +50.00Hz Selection of source configuration
1.12 FACTORY SETTINGS Config. Source
Config. source : Macro-Conf.
ENT Macro-Conf
PARAMETER GROUP LIST Config 1
Goto FACTORY SETTINGS Config 2
Save config : No
ESC=abort ENT=validate
Quick
246
[1.12 FACTORY SETTINGS] (FCS-)
Code Name/Description
247
[1.13 USER MENU] (USr-)
This menu contains the parameters selected in the [7 DISPLAY CONFIG.] menu on page 258.
Power-up
ENT
ESC
SIM-
ESC
FCS-
ENT
ESC
ESC
ESC
LAC-
248
[1.14 PROGRAMMABLE CARD] (PLC-)
This menu can only be accessed if a Controller Inside card has been inserted. Please refer to the documentation specific to this card.
Power-up
ENT
ESC
SIM-
ESC
USr-
ENT
ESC
ESC
COd-
ESC
LAC-
249
[3. OPEN/SAVE AS]
This menu can only be accessed with the graphic display terminal.
[Open]: To download one of the 4 files from the graphic display terminal to the drive.
[SAVE AS]: To download the current drive configuration to the graphic display terminal.
Code Quick
ENT
ENT
ENT
Saving to a used file
deletes and replaces the RDY Term +0.00Hz 0A
configuration contained in DOWNLOAD
this file.
DONE
Code Quick
• [IN PROGRESS]
• [DONE]
• Error messages if download not possible
• [Motor parameters are NOT COMPATIBLE. Do you want to continue?]: In this case the download is possible, but the parameters will
be restricted.
250
[3. OPEN/SAVE AS]
[DOWNLOAD GROUP]
[None] : No parameters
[All]: All parameters in all menus
[Drive menu] : The entire [1 DRIVE MENU] without [1.9 COMMUNICATION] and [1.14
PROGRAMMABLE CARD].
[Motor parameters]: [Rated motor power] (nPr) in the [1.4 MOTOR CONTROL] (drC-) menu
[Rated motor volt.] (UnS)
[Rated mot. current] (nCr)
[Rated motor freq.] (FrS)
[Rated motor speed] (nSP)
[Auto tuning] (tUn)
[Auto tuning status] (tUS)
[U0] (U0) to [U5] (U5)
[F1] (F1) to [F5] (F5)
[V. constant power] (UCP)
[Freq. Const Power] (FCP)
[Nominal I sync.] (nCrS)
[Nom motor spdsync] (nSPS)
[Pole pairs] (PPnS)
[Syn. EMF constant] (PHS)
[Autotune L d-axis] (LdS)
[Autotune L q-axis] (LqS)
[Cust. stator R syn] (rSAS)
[IR compensation] (UFr)
[Slip compensation] (SLP)
The motor parameters that can
be accessed in [Expert] mode,
page 74
[Mot. therm. current] (ItH) in the [1.3 SETTINGS] (SEt-) menu
[Communication] : All the parameters in the [1.9 COMMUNICATION] menu
[Prog. control. inside card] : All the parameters in the [1.14 PROGRAMMABLE CARD] menu
251
[4. PASSWORD] (COd-)
Power-up
ENT
ESC
SIM-
ENT
ESC
COd- PASSWORD
ESC
ESC
LAC-
Enables the configuration to be protected with an access code or a password to be entered in order to access a protected configuration.
• The drive is unlocked when the PIN codes are set to [unlocked] (OFF) (no password) or when the correct code has been entered.
• Before protecting the configuration with an access code, you must:
- Define the [Upload rights] (ULr) and [Download rights] (dLr).
- Make a careful note of the code and keep it in a safe place where you will always be able to find it.
• The drive has 2 access codes, enabling 2 access levels to be set up.
- PIN code 1 is a public unlock code: 6969.
- PIN code 2 is an unlock code known only to Schneider Electric Product Support. It can only be accessed in [Expert] mode.
- Only one PIN1 or PIN2 code can be used - the other must remain set to [OFF] (OFF).
Note: When the unlock code is entered, the user access code appears.
252
[4. PASSWORD] (COd-)
1st access code. The value [OFF] (OFF) indicates that no password has been set [Unlocked]. The value
[ON] (On) indicates that the drive is protected and an access code must be entered in order to unlock it. Once
the correct code has been entered, it remains on the display and the drive is unlocked until the next time the
power supply is disconnected.
- PIN code 1 is a public unlock code: 6969.
Writes the current configuration to the drive or downloads a configuration to the drive
dLr0 v [Locked drv] (dLr0): A configuration file can only be downloaded to the drive if the drive is protected by an
access code, which is the same as the access code for the configuration to be downloaded.
dLr1 v [Unlock. drv] (dLr1): A configuration file can be downloaded to the drive or a configuration in the drive can
be modified if the drive is unlocked (access code entered) or is not protected by an access code.
dLr2 v [Not allowed] (dLr2): Download not authorized.
dLr3 v [Lock/unlock] (dLr3): Combination of [Locked drv.] (dLr0) and [Unlock. drv] (dLr1).
253
[6 MONITORING CONFIG.]
This menu can only be accessed with the graphic display terminal.
This can be used to configure the information displayed on the graphic display screen during operation.
[6.1. PARAM. BAR SELECT]: Selection of 1 to 2 parameters displayed on the top line (the first 2 cannot be modified).
[6.2. MONITOR SCREEN TYPE]: Selection of parameters displayed in the centre of the screen and the display mode (digital values or
bar graph format).
[6.3. COM. MAP CONFIG.]: Selection of the words displayed and their format.
254
[6 MONITORING CONFIG.]
Name/Description
Select the parameter using ENT (a then appears next to the parameter). Parameter(s) can also be deselected using ENT.
1 or 2 parameters can be selected.
Example:
255
[6 MONITORING CONFIG.]
Name/Description
PARAMETER SELECTION
MONITORING
---------
---------
---------
---------
Examples include:
RUN Term +35.00Hz 80A RUN Term +35.00Hz 80A RUN Term +35.00Hz 80A
Motor speed Min Motor speed max MONITORING
0 1250 rpm 1500 Frequency ref. : 50.1Hz
1250 rpm Motor current: 80 A
Motor current Min Motor current max Motor speed: 1250 rpm
0 80 A 150 Motor thermal state: 80%
80 A Drv thermal state : 80%
Quick Quick Quick
256
[6 MONITORING CONFIG.]
Name/Description
M [Format word 1]
Format of word 1.
v [Hex]: Hexadecimal
v [Signed] : Decimal with sign
v [Unsigned] : Decimal without sign
M [Word 2 add. select.]
Select the address of the word to be displayed by pressing the <<, >> (F2 and F3) keys and rotating the navigation button.
M [Format word 2]
Format of word 2.
v [Hex]: Hexadecimal
v [Signed] : Decimal with sign
v [Unsigned] : Decimal without sign
M [Word 3 add. select.]
Select the address of the word to be displayed by pressing the <<, >> (F2 and F3) keys and rotating the navigation button.
M [Format word 3]
Format of word 3.
v [Hex]: Hexadecimal
v [Signed] : Decimal with sign
v [Unsigned] : Decimal without sign
M [Word 4 add. select.]
Select the address of the word to be displayed by pressing the <<, >> (F2 and F3) keys and rotating the navigation button.
M [Format word 4]
Format of word 4.
v [Hex]: Hexadecimal
v [Signed] : Decimal with sign
v [Unsigned] : Decimal without sign
It will then be possible to view the selected words in the [COMMUNICATION MAP] submenu of the [1.2 MONITORING]
menu.
Example:
257
[7 DISPLAY CONFIG.]
This menu can only be accessed with the graphic display terminal. It can be used to customize parameters or a menu and to access
parameters.
7.3 PARAMETER ACCESS: Customization of the visibility and protection mechanisms of menus and parameters.
7.4 KEYPAD PARAMETERS: Adjustment of the contrast and stand-by mode of the graphic display terminal (parameters stored in the
terminal rather than in the drive).
258
[7 DISPLAY CONFIG.]
If [Return std name] = [Yes] the display reverts to standard but the custom settings remain stored.
Delete
ENT
Offsets and coefficients are Use F1 to change to ABC, abc, 123, *[-.
numerical values. Do not use Use the navigation selector button to increment the character
too high a multiplier (99999 - (alphabetical order) and << and >> (F2 and F3) to switch to the
max display). next or previous character respectively.
Once you have entered the unit, if you press ENT, the Ramp
increment screen will re-appear in order to display the name.
Press ESC to return to Unit.
Names (USER MENU NAME, DRIVE NAME, configuration, serial no., lines of messages, names of
RDY Term +0.00Hz 0A units, etc.) are customized as in the example of the parameter name shown opposite.
USER MENU NAME If no custom settings have been made, the standard value appears (names, units, etc.).
1 DRIVE MENU Display on 1 or 2 lines of characters.
FLOW REFERENCE
Use F1 to change to ABC, abc, 123, *[-.
Use the navigation selector button to increment the character (alphabetical order) and << and >> (F2
Nb characters max. 18
and F3) to switch to the next or previous character respectively.
ABC << >> Quick
259
[7 DISPLAY CONFIG.]
Delete Up Down
Delete Up Down
260
[7 DISPLAY CONFIG.]
RDY Term +0.00Hz 0A RDY Term +0.00Hz 0A IMPORTANT: The protected channel (or channels) must be
PROTECTION PROTECTED CHANNELS
selected, as a protected parameter on a selected channel
PROTECTED CHANNELS HMI
remains accessible on the channels that are not selected.
PROTECTED PARAMS POWERSUITE
ENT MODBUS
CANopen
COM. CARD
Code Quick Code Quick
PROG. CARD
PROTECTED PARAMS PROTECTED PARAMS In these screens all parameters in the [1.
ENT 1 DRIVE MENU 1.3 SETTINGS DRIVE MENU] menu can be protected
1.1 SIMPLY START ENT and are displayed for selection, except
Ramp increment
for the Expert parameters.
1.2 MONITORING Acceleration
1.3 SETTINGS Deceleration
Press the All button to select all the
parameters. Press the All button again to
1.4 MOTOR CONTROL Acceleration 2 deselect all the parameters.
1.5 INPUTS / OUTPUTS CFG Deceleration 2
All
1.7 APPLICATION FUNCT.
PROTECTED PARAMS
1.7 APPLICATION FUNCT.
REF. OPERATIONS
RAMP
STOP CONFIGURATION
AUTO DC INJECTION PROTECTED PARAMS
ENT
JOG JOG
JOG
Jog frequency
Jog delay
Note: The protected parameters are no longer accessible and are not, therefore, displayed for the selected channels.
261
[7 DISPLAY CONFIG.]
Configures and adjusts the stand-by mode of the graphic display unit.
v [No]: No stand-by mode.
v [1] to [10]: Adjusts the time during which the terminal is to remain idle before stand-by mode is triggered, in minutes.
After this idle time, the display backlight turns off and the contrast is reduced. The screen returns to normal operation when a
key or the navigation button is pressed. It also returns to normal operation if the terminal exits the normal display mode, for
example, if a fault occurs.
262
[MULTIPOINT SCREEN]
Communication is possible between a graphic display terminal and a number of drives connected on the same bus. The addresses of the
drives must be configured in advance in the [1.9 COMMUNICATION] menu using the [Modbus Address] (Add) parameter, page 240.
When a number of drives are connected to the same display terminal, the terminal automatically displays the following screens:
CONNECTION IN PROGRESS
Vxxxxxx
ENT
MULTIPOINT ADDRESSES Selection of drives for multipoint dialog (select each address and check the box by
Address 1 pressing ENT).
Address 2 This screen only appears the first time the drive is powered up, or if the "Cfg Add"
Address 3
function key on the MULTIPOINT SCREEN is pressed (see below).
Address 4
Address 5
Address 6
ESC
MULTIPOINT SCREEN
ESC
RUN +952 Rpm 101 A 3
Rdy 0 Rpm 0A 2 Motor speed Selection of a drive for multipoint dialog
ENT
RUN +952 Rpm 101 A 3
NLP +1500 Rpm 1250 A 4 +952 rpm
Not connected 5 Motor current
Rdy + 0 Rpm 0A 6
101 A
Cfg Add HOME T/K
Cfg Add
All menus can be accessed in multipoint mode. Only drive control via the graphic display terminal is not authorized, apart from
the Stop key, which locks all the drives.
If there is a fault on a drive, this drive is displayed.
263
Maintenance
Servicing
The Altivar 71 does not require any preventive maintenance. It is nevertheless advisable to perform the following regularly:
• Check the condition and tightness of the connections.
• Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective (average service life of
fans: 3 to 5 years, depending on the operating conditions).
• Remove any dust from the drive.
The first fault detected is saved and displayed, and the drive locks.
The drive switching to fault mode can be indicated remotely via a logic output or a relay, which can be configured in the [1.5 INPUTS /
OUTPUTS CFG] (I-O-) menu, see, for example, [R1 CONFIGURATION] (r1-) page 102.
264
Faults - Causes - Remedies
AI2F [AI2 input] • Non-conforming signal on analog input • Check the wiring of analog input AI2 and the value of the
AI2 signal.
AnF [Load slipping] • The encoder speed feedback does not • Check the motor, gain and stability parameters.
match the reference • Add a braking resistor.
• Check the size of the motor/drive/load.
• Check the encoder’s mechanical coupling and its wiring.
• If the "torque control" function is used, see "Note" on page
183.
bOF [DBR overload] • The braking resistor is under excessive • Check the size of the resistor and wait for it to cool down
stress • Check the [DB Resistor Power] (brP) and [DB Resistor value]
(brU) parameters, page 235.
brF [Brake feedback] • The brake feedback contact does not • Check the feedback circuit and the brake logic control circuit
match the brake logic control • Check the mechanical state of the brake
• The brake does not stop the motor • Check the brake linings
quickly enough (detected by measuring
the speed on the "Pulse input" input).
bUF [DB unit sh. Circuit] • Short-circuit output from braking unit • Check the wiring of the braking unit and the resistor.
• Braking unit not connected • Check the braking resistor
• The monitoring of this fault must be disabled by the [Brake
res. fault Mgt.] (bUb) parameter, page 235 if there is no
resistor or braking unit connected to the drive, at and above
55 kW (75 HP) for ATV71pppM3X and at and above 90 kW
(120 HP) for ATV71pppN4.
CrF1 [Precharge] • Charging relay control fault or • Turn the drive off and then back on again
charging resistor damaged • Check the internal connections
• Inspect/repair the drive
CrF2 [Thyr. soft charge] • DC bus charging fault (thyristors)
ECF [Encoder coupling] • Break in encoder’s mechanical coupling • Check the encoder’s mechanical coupling
EEF1 [Control Eeprom] • Internal memory fault, control card • Check the environment (electromagnetic compatibility)
• Turn off, reset, return to factory settings
• Inspect/repair the drive
EEF2 [Power Eeprom] • Internal memory fault, power card
EnF [Encoder] • Encoder feedback fault • Check [Number of pulses] (PGI) and [Encoder type] (EnS)
page 76.
• Check that the encoder’s mechanical and electrical
operation, its power supply and connections are all correct
• If necessary, reverse the direction of rotation of the motor
([Output Ph rotation] (PHr) parameter, page 69) or the
encoder signals
FCF1 [Out. contact. stuck] • The output contactor remains closed • Check the contactor and its wiring
although the opening conditions have • Check the feedback circuit
been met
265
Faults - Causes - Remedies
HdF [IGBT • Short-circuit or grounding at the drive • Check the cables connecting the drive to the motor, and the
desaturation] output motor insulation.
• Perform the diagnostic tests via the [1.10 DIAGNOSTICS]
menu.
ILF [internal com. link] • Communication fault between option • Check the environment (electromagnetic compatibility)
card and drive • Check the connections
• Check that no more than 2 option cards (max. permitted)
have been installed on the drive
• Replace the option card
• Inspect/repair the drive
InF1 [Rating error] • The power card is different from the • Check the reference of the power card
card stored
InF2 [Incompatible PB] • The power card is incompatible with the • Check the reference of the power card and its compatibility.
control card
InF3 [Internal serial link] • Communication fault between the • Check the internal connections
internal cards • Inspect/repair the drive
InF4 [Internal-mftg zone] • Internal data inconsistent • Recalibrate the drive (performed by Schneider Electric
Product Support).
InF6 [Internal - fault • The option installed in the drive is not • Check the reference and compatibility of the option.
option] recognized
InF7 [Internal-hard init.] • Initialization of the drive is incomplete • Turn off and reset.
InF8 [Internal-ctrl supply] • The control power supply is incorrect • Check the control section power supply
InF9 [Internal- I measure] • The current measurements are incorrect • Replace the current sensors or the power card.
• Inspect/repair the drive
InFA [Internal-mains • The input stage is not operating • Perform the diagnostic tests via the [1.10 DIAGNOSTICS]
circuit] correctly menu.
• Inspect/repair the drive
InFb [Internal- th. • The drive temperature sensor is not • Replace the drive temperature sensor
sensor] operating correctly • Inspect/repair the drive
• The braking unit's temperature sensor • Replace the braking unit's temperature sensor
is not operating correctly. • Inspect/repair the braking unit
• The monitoring of this fault must be disabled by the [Brake
res. fault Mgt.] (bUb) parameter, page 235 if there is no
braking unit connected to the drive.
InFC [Internal-time • Fault on the electronic time • Inspect/repair the drive
meas.] measurement component
InFE [internal- CPU ] • Internal microprocessor fault • Turn off and reset. Inspect/repair the drive.
OCF [Overcurrent] • Parameters in the [SETTINGS] (SEt-) • Check the parameters.
and [1.4 MOTOR CONTROL] (drC-) • Check the size of the motor/drive/load.
menus are not correct. • Check the state of the mechanism.
• Inertia or load too high
• Mechanical locking
PrF [Power removal] • Fault with the drive’s "Power removal" • Inspect/repair the drive
safety function
SCF1 [Motor short circuit] • Short-circuit or grounding at the drive
• Check the cables connecting the drive to the motor, and the
output motor insulation.
SCF2 [Impedant sh. circuit] • Perform the diagnostic tests via the [1.10 DIAGNOSTICS]
menu.
SCF3 [Ground short circuit]
• Significant earth leakage current at the • Reduce the switching frequency.
drive output if several motors are • Connect chokes in series with the motor.
connected in parallel • Check the adjustment of speed loop and brake.
SOF [Overspeed] • Instability or driving load too high • Check the motor, gain and stability parameters.
• Add a braking resistor.
• Check the size of the motor/drive/load.
• Check the parameters settings for the [FREQUENCY
METER] (FqF-) function, page 232, if it is configured
266
Faults - Causes - Remedies
SPF [Speed fdback loss] • Encoder feedback signal missing • Check the wiring between the encoder and the drive
• Check the encoder
• Signal on "Pulse input" missing, if the • Check the wiring of the input cable and the detector used
input is used for speed measurement
tnF [Auto-tuning] • Special motor or motor whose power is • Check that the motor/drive are compatible
not suitable for the drive
• Motor not connected to the drive • Check that the motor is present during auto-tuning
• If an output contactor is being used, close it during auto-
tuning
267
Faults - Causes - Remedies
Faults that can be reset with the automatic restart function, after the cause has disappeared
These faults can also be reset by turning on and off or by means of a logic input or control bit ([Fault reset] (rSF) parameter, page 217).
APF, CnF, COF, EPF1, EPF2, FCF2, LFF2, LFF3, LFF4, ObF, OHF, OLF, OPF1, OPF2, OSF, OtF1, OtF2, OtFL, PHF, PtF1, PtF2, PtFL,
SLF1, SLF2, SLF3, SrF, SSF and tJF faults can be inhibited and cleared remotely by means of a logic input or control bit ([Fault inhibit
assign.] (InH)parameter, page 228).
APF [Application fault] • Controller Inside card fault • Please refer to the card documentation
bLF [Brake control] • Brake release current not reached • Check the drive/motor connection
• Check the motor windings
• Check the [Brake release I FW] (Ibr) and [Brake release I
Rev] (Ird) settings, page 160
• Brake engage frequency threshold • Apply the recommended settings for [Brake engage freq]
[Brake engage freq] (bEn) only (bEn).
regulated when brake logic control is
assigned
CnF [Com. network] • Communication fault on • Check the environment (electromagnetic compatibility)
communication card • Check the wiring.
• Check the time-out
• Replace the option card
• Inspect/repair the drive
COF [CANopen com.] • Interruption in communication on the • Check the communication bus.
CANopen bus • Check the time-out
• Refer to the CANopen User's Manual
EPF1 [External flt-LI/Bit] • Fault triggered by an external device, • Check the device which caused the fault, and reset
depending on user
EPF2 [External fault • Fault triggered by a communication • Check for the cause of the fault and reset
com.] network
FCF2 [Out. contact. • The output contactor remains open • Check the contactor and its wiring
open.] although the closing conditions have • Check the feedback circuit
been met
LCF [input contactor] • The drive is not turned on even though • Check the contactor and its wiring
[Mains V. time out ] (LCt) has elapsed. • Check the time-out
• Check the line/contactor/drive connection
LFF2 [AI2 4-20mA loss] • Loss of the 4-20 mA reference on • Check the connection on the analog inputs.
[AI3 4-20mA loss] analog input AI2, AI3 or AI4
LFF3 [AI4 4-20mA loss]
LFF4
ObF [Overbraking] • Braking too sudden or driving load • Increase the deceleration time
• Install a braking resistor if necessary
• Activate the [Dec ramp adapt.] (brA) function, page 139, if it
is compatible with the application
OHF [Drive overheat] • Drive temperature too high • Check the motor load, the drive ventilation and the ambient
temperature. Wait for the drive to cool down before
restarting.
OLF [Motor overload] • Triggered by excessive motor current • Check the setting of the motor thermal protection, check the
motor load. Wait for the drive to cool down before restarting.
OPF1 [1 output phase • Loss of one phase at drive output • Check the connections from the drive to the motor
loss]
268
Faults - Causes - Remedies
Faults that can be reset with the automatic restart function, after the cause has disappeared
(continued)
OPF2 [3 motor phase loss] • Motor not connected or motor • Check the connections from the drive to the motor
power too low • If an output contactor is being used, parameterize [Output
• Output contactor open Phase Loss] (OPL) = [Output cut] (OAC), page 221.
• Instantaneous instability in the • Test on a low power motor or without a motor:In factory
motor current settings mode, motor phase loss detection is active [Output
Phase Loss] (OPL) = [Yes] (YES). To check the drive in a test
or maintenance environment, without having to use a motor
with the same rating as the drive (in particular for high power
drives), deactivate motor phase loss detection [Output Phase
Loss] (OPL) = [No] (nO)
• Check and optimize the following parameters: [IR
compensation] (UFr), page 73, [Rated motor volt.] (UnS) and
[Rated mot. current] (nCr) page 68 and perform [Auto-tuning]
(tUn) page 69.
OSF [Mains overvoltage] • Line voltage too high • Check the line voltage
• Disturbed mains supply
OtF1 [PTC1 overheat] • Overheating of the PTC1 probes • Check the motor load and motor size.
detected • Check the motor ventilation.
• Overheating of the PTC2 probes • Wait for the motor to cool before restarting
OtF2 [PTC2 overheat]
detected • Check the type and state of the PTC probes
SSF [Torque/current lim] • Switch to torque limitation • Check if there are any mechanical problems
• Check the parameters of [TORQUE LIMITATION]
(tLA-) page 185 and the parameters of the
[TORQUE OR I LIM. DETECT.] (tId-) fault, page 230).
tJF [IGBT overheat] • Drive overheated • Check the size of the load/motor/drive.
• Reduce the switching frequency.
• Wait for the motor to cool before restarting
269
Faults - Causes - Remedies
The USF fault can be inhibited and cleared remotely by means of a logic input or control bit ([Fault inhibit assign.] (InH) parameter, page
228).
CFF [Incorrect config.] • Option card changed or removed • Check that there are no card errors.
• In the event of the option card being changed/removed
deliberately, see the remarks below
• Control card replaced by a control • Check that there are no card errors.
card configured on a drive with a • In the event of the control card being changed deliberately,
different rating see the remarks below
CFI [Invalid config.] • Invalid configuration • Check the configuration loaded previously.
The configuration loaded in the drive • Load a compatible configuration
via the bus or communication network
is inconsistent.
dLF [Dynamic load • Abnormal load variation • Check that the load is not blocked by an obstacle
fault] • Removal of a run command causes a reset
HCF [Cards pairing] • The [CARDS PAIRING] (PPI-) • In the event of a card error, reinsert the original card
function, page 236, has been • Confirm the configuration by entering the [Pairing password]
configured and a drive card has been (PPI) if the card was changed deliberately
changed
PHF [Input phase loss] • Drive incorrectly supplied or a fuse • Check the power connection and the fuses.
blown
• Failure of one phase
• 3-phase ATV71 used on a single- • Use a 3-phase line supply.
phase line supply
• Unbalanced load • Disable the fault by[Input phase loss] (IPL) = [No] (nO). (page
This protection only operates with the 222)
drive on load
USF [Undervoltage] • Line supply too low • Check the voltage and the parameters of [UNDERVOLTAGE
• Transient voltage dip MGT] (USb-), page 225
270
User settings tables
271
User settings tables
272
Index of functions
[2 wire] (2C) 40
[2nd CURRENT LIMIT.] 187
[3 wire] (3C) 40
+/- speed 148
+/- speed around a reference 150
[AUTO DC INJECTION] 142
[AUTOMATIC RESTART] 218
[Auto tuning] 42
[AUTO TUNING BY LI] 203
Brake logic control 156
[CATCH ON THE FLY] 219
Command and reference channels 116
Deferred stop on thermal alarm 223
Direct power supply via DC bus 213
[DRIVE OVERHEAT] 222
[ENA SYSTEM] 79
[ENCODER CONFIGURATION] 100
[EVACUATION] 211
[1.12 FACTORY SETTINGS] (FCS-) 245
[FAULT RESET] 217
[FLUXING BY LI] 153
Half floor 212
High-speed hoisting 167
[JOG] 144
Limit switch management 154
Line contactor command 188
Load measurement 165
[Load sharing] 84
Load variation detection 233
Motor or configuration switching [MULTIMOTORS/CONFIG.] 200
Motor thermal protection 220
[Noise reduction] 82
Output contactor command 190
Parameter set switching [PARAM. SET SWITCHING] 197
[4. PASSWORD] (COd-) 252
PID regulator 172
Positioning by sensors or limit switches 192
Preset speeds 145
PTC probes 215
[RAMP] 136
[REFERENCE SWITCH.] 134
Rope slack 170
[RP CONFIGURATION] 98
Save reference 152
[STOP CONFIGURATION] 140
Stop at distance calculated after deceleration limit switch 194
Summing input/Subtracting input/Multiplier 133
Synchronous motor 75
Torque limitation 184
Torque regulation 181
Traverse control 204
Use of the "Pulse input" input to measure the speed of rotation of the motor. 231
273
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
A1C- 114
A2C- 114
A3C- 114
AC2 54 138 151
178
ACC 43 54 136
AdC 142
AdCO 240
Add 240
AI1A 51 93
AI1E 93
AI1F 93
AI1S 93
AI1t 93
AI2A 51 94
AI2E 94
AI2F 94
AI2L 94
AI2S 94
AI2t 94
AI3A 51 95
AI3E 95
AI3F 95
AI3L 95
AI3S 95
AI3t 95
AI4A 51 96
AI4E 96
AI4F 96
AI4L 96
AI4S 96
AI4t 96
AIC1 97 176
ALGr 50, 52
AMOA 240
AMOC 240
274
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
AO1 110
AO1F 111
AO1t 110
AO2 112
AO2F 112
AO2t 112
AO3 113
AO3F 113
AO3t 113
AOH1 110
AOH2 112
AOH3 113
AOL1 110
AOL2 112
AOL3 113
APH 50, 52
ASH1 111
ASH2 112
ASH3 113
ASL1 111
ASL2 112
ASL3 113
Atr 218
AU1- 97
AUS 50, 52
AUt 69
bbA 84
bCI 160
bdCO 240
bECd 161
bEd 162
bEn 64 161
bEt 65 161
bFr 41 68
bIP 160
bIr 64 161
275
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
bLC 160
brA 139
brH0 163
brH1 163
brH2 164
brH3 164
brH4 164
brO 235
brP 235
brr 164
brt 64 161
brU 235
bSP 91
bSt 160
bUb 235
CCFG 40
CCS 125
Cd1 125
Cd2 125
CFG 40
CFPS 50, 52
CHA1 198
CHA2 198
CHCF 124
CHM 203
CL2 60 187
CLI 60 81 187
CLL 229
CLO 171
CLS 196
CnF1 203
CnF2 203
CnFS 50, 52
COd 253
COd2 253
COF 171
276
dO1
dLr
dLd
dLb
dEC
dE2
dCO
dCI
dCF
dbS
dbp
dbn
dAS
dAr
dAL
dAF
dA3
dA2
Ctt
Ctd
CSt
CP2
CP1
COr
COP
COL
dO1S
dO1H
dO1d
CrL4
CrL3
CrL2
CrH4
CrH3
CrH2
Code
43
(SIM-)
[1.2 MONITORING]
(SUP-)
[1.3 SETTINGS]
54
54
58
65
Index of parameter codes
(SEt-)
70
(drC-)
96
95
94
96
95
94
107
107
107
107
(I-O-)
[1.6 COMMAND]
126
Page
(CtL-)
136
151
213
141
140
191
183
183
191
195
195
195
135
135
166
166
171
138,
(FUn-)
234
234
237
229
(FLt-)
[1.9 COMMUNICATION]
(COM-)
[4 PASSWORD]
253
253
(COd-)
277
278
F5
F4
F3
F2
F1
FqC
FqA
FPI
FLU
FLr
FLO
FLI
FFt
Fdt
FCP
F2d
EtF
EPL
EnU
EnS
EnC
EnA
EIL
EFr
EFI
ECt
ECC
EbO
dtF
dSP
dSI
dSF
FLOt
FLOC
FCSI
ErCO
Code
[1.2 MONITORING]
(SUP-)
[1.3 SETTINGS]
61
66
66
Index of parameter codes
(SEt-)
72
71
71
71
71
71
78
76
78
80
(drC-)
101
100
100
101
101
101
(I-O-)
[1.6 COMMAND]
Page
(CtL-)
178
153
153
140
209
210
149
151
196
(FUn-)
232
232
219
232
224
224
230
230
(FLt-)
[1.9 COMMUNICATION]
241
241
241
240 (COM-)
247
(FCS-)
[4 PASSWORD]
(COd-)
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
FqF 232
FqL 66
FqS 50, 52
Fqt 232
Fr1 124
Fr1b 134
Fr2 125
FrH 50, 52
FrS 41 68
FrSS 75
Frt 138
FrY- 247
FSt 140
Ftd 66
GFS 247
GIE 58 80
GPE 58 80
HFF- 212
HLS 212
HSO 171
HSP 43 55
Ibr 64 160
IbrA 166
IdA 74
IdC 58 141 237
IdC2 58 141 237
IdM 74
InH 228
Inr 54 136
InSP 68
IntP 185
IPL 41 222
Ird 64 160
ItH 43 55
JdC 65 162
JF2 66
279
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
JF3 66
JFH 66
JGF 61 144
JGt 61 144
JOG 144
JPF 66
L1A to L14A 51 89
L1d to L14d 89
LAF 155
LAr 155
LAS 155
LbA 84
LbC 66 84
LbC1 86
LbC2 86
LbC3 86
LbF 86
LC2 187
LCr 50, 52
LCt 189
LdS 73
LES 189
LEt 224
LFA 74
LFF 237
LFL2 227
LFL3
LFL4
LFM 74
LIS1 51
LIS2 51
LLC 189
LO1 105
LO1d 105
LO1H 105
LO1S 105
LO2 105
280
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
LO2d 105
LO2H 105
LO2S 105
LO3 106
LO3d 106
LO3H 106
LO3S 106
LO4 106
LO4d 106
LO4H 106
LO4S 106
LP1 166
LP2 166
LqS 73
LSP 43 55
MA2 135
MA3 135
MFr 50, 52 63
MMF 50, 52
nCA1 239
nCA2 239
nCA3 239
nCA4 239
nCA5 239
nCA6 239
nCA7 239
nCA8 239
nCr 41 68
nCrS 73
nLS 196
nMA1 239
nMA2 239
nMA3 239
nMA4 239
nMA5 239
nMA6 239
281
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
nMA7 239
nMA8 239
nPr 41 68
nrd 82
nSL 74
nSP 41 68
nSPS 73
nSt 140
o02 50, 52
o03 50, 52
o04 50, 52
o05 50, 52
o06 50, 52
OCC 191
Odt 221
OFI 81
OHL 222
OLL 221
OPL 221
OPr 50, 52
OSP 171
PAH 63 177
PAL 63 177
PAS 196
PAU 178
PEr 64 177
PES 166
PFI 98
PFr 98
PGA 101
PGI 76 101
PHS 73
PHr 42 69
PIA 98
PIC 177
PIF 176
282
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
PIF1 176
PIF2 176
PII 176
PIL 98
PIM 178
PIP1 176
PIP2 176
PIS 177
POH 63 177
POL 63 177
PPI 236
PPn 74
PPnS 73
Pr2 180
Pr4 180
PrP 63 177
PS1- 198
PS2- 199
PS3- 199
PS2 146
PS4 146
PS8 146
PS16 146
PSr 64 178
PSt 124
PtC1 216
PtC2 216
PtCL 216
PtH 50, 52
qSH 65 209
qSL 65 209
r1 102
r1d 103
r1H 103
r1S 103
r2 103
283
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
r2d 103
r2H 103
r2S 103
r3 104
r3d 104
r3H 104
r3S 104
r4 104
r4d 104
r4H 104
r4S 104
rAP 80
rCA 191
rCb 134
rdG 63 177
rFC 125
rFr 50, 52
rFt- 211
rIG 63 177
rIn 124
rP 217
rP2 64 180
rP3 64 180
rP4 64 180
rPA 217
rPC 50, 52
rPE 50, 52
rPF 50, 52
rPG 63 176
rPI 176
rPO 50, 52
rPS 138
rPt 136
rrS 88
rSA 74
rSAS 73
284
SP6
SP5
SP4
SP3
SP2
SOP
SnC
SLP
SLL
SIt
SFr
SFd
SFC
Sdd
SCL
SAt
SAr
SAL
SAF
SA3
SA2
rtr
rtO
rtH
rSU
rSP
rSM
rSL
rSF
rSd
SdC2
SdC1
SCSI
rStL
rSMS
Code
[1.2 MONITORING]
(SUP-)
50, 52
[1.3 SETTINGS]
62
62
62
62
62
58
55
60
55
59
59
Index of parameter codes
(SEt-)
82
73
81
75
74
(drC-)
[1.6 COMMAND]
Page
(CtL-)
147
147
147
147
147
210
196
142
161
171
195
195
195
135
135
210
183
211
171
211
179
171
142,
(FUn-)
229
230
223
217
(FLt-)
[1.9 COMMUNICATION]
(COM-)
247
(FCS-)
[4 PASSWORD]
(COd-)
285
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
SP7 62 147
SP8 62 147
SP9 62 147
SP10 62 147
SP11 62 147
SP12 62 147
SP13 62 147
SP14 62 147
SP15 63 147
SP16 63 147
SPd 50, 52
SPG 55
SPM 152
SPt 182
SrP 63 151
SSb 230
Std 196
StM 226
StO 230
StP 225
Str 149
Strt 226
Stt 140
SUL 82
tA1 54 137
tA2 54 137
tA3 54 137
tA4 55 137
tAA 185
tAC 50, 52
tAr 218
tbE 64 161
tbO 209
tbr 240
tbr2 240
tbS 226
286
Index of parameter codes
Code Page
[1.9 COMMUNICATION]
[1.1 SIMPLY START]
[1.2 MONITORING]
[1.6 COMMAND]
[4 PASSWORD]
[1.3 SETTINGS]
(SIM-)
(SUP-)
(SEt-)
(drC-)
(I-O-)
(CtL-)
(FUn-)
(FLt-)
(COM-)
(FCS-)
(COd-)
tCC 40 88
tCt 88
tdI 58 141 237
tdC 58 141 237
tdC1 59 142
tdC2 59 143
tdn 209
tdS 232
tFO 240
tFO2 240
tFr 41 69
tHA 222,
223
tHd 50, 52
tHr 50, 52
tHt 221
tLA 185
tLC 186
tLd 234
tLIG 65 185
tLIM 65 185
tLS 61 179
tnL 235
tOb 183
tOS 171
tqb 232
tr1 182
trA 74
trC 209
trH 65 209
trL 65 209
trM 74
trP 182
trr 50, 52
trt 66 182
tSd 182
287
288
U5
U4
U3
U2
U1
U0
ULr
ULn
UFr
UCP
UCb
UC2
Ubr
tUS
tUP
tUn
tUL
ttr
ttO
ttL
ttH
ttd
tSY
tSt
tSS
tSM
UIL4
UIL2
UIL1
UIH4
UIH2
UIH1
ttd3
ttd2
Code
42
42
(SIM-)
[1.2 MONITORING]
(SUP-)
50, 52
[1.3 SETTINGS]
58
65
65
65
66
Index of parameter codes
(SEt-)
73
72
72
84
71
71
71
71
71
71
69
69
(drC-)
96
94
93
96
94
93
(I-O-)
[1.6 COMMAND]
Page
(CtL-)
209
203
162
210
182
182
(FUn-)
219
240
223
223
223
226
221,
221,
221,
(FLt-)
[1.9 COMMUNICATION]
(COM-)
[4 PASSWORD]
253
(COd-)
USt
USP
USL
USI
USb
UPL
UOP
UnS
UrES
UOL3
UOL2
UOL1
UOH3
UOH2
UOH1
Code
41
(SIM-)
[1.2 MONITORING]
(SUP-)
50, 52
[1.3 SETTINGS]
68
Index of parameter codes
(SEt-)
113
112
110
113
112
110
(I-O-)
[1.6 COMMAND]
Page
(CtL-)
149
151
(FUn-)
225
225
225
225
226
(FLt-)
[1.9 COMMUNICATION]
(COM-)
[4 PASSWORD]
(COd-)
289
atv71_programming_manual_en_v5
2008-01
ABB industrial drives
Firmware manual
ACS880 crane control program (option +N5050)
List of related manuals
Drive hardware manuals Code (English)
*ACS880-01 drives hardware manual 3AUA0000078093
ACS880-04 drive modules (200 to 710 kW, 300 to 3AUA0000128301
700 hp) hardware manual
ACS880-04 single drive module packages hardware 3AUA0000138495
manual
*ACS880-07 drives (45 to 630 kW, 50 to 700 hp) 3AUA0000105718
hardware manual
*ACS880-07 drives (560 to 2800 kW) hardware manual 3AUA0000143261
*ACS880-17 drives hardware manual 3AXD50000020436
*ACS880-37 drives hardware manual 3AXD50000020437
ACS880-104 inverter modules hardware manual 3AUA0000104271
ACS880-107 inverter units hardware manual 3AUA0000102519
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
*A list of links to all manuals applicable to this product is available in the Document library:
Product Code
ACS880-01 drives 9AKK105408A7004
ACS880-04 drive modules (200 to 710 kW, 300 to 700 hp) 9AKK105713A4819
ACS880-07 drives (45 to 630 kW, 50 to 700 hp) 9AKK105408A8149
ACS880-07 drives (560 to 2800 kW) 9AKK105713A6663
ACS880-17 drives 9AKK106354A1499
ACS880-37 drives 9AKK106354A1500
Firmware manual
ACS880 crane control program (option
+N5050)
Table of contents
Table of contents
1. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Licensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parameter access levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cyber security disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Master/follower communication in crane application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Master/follower communication types in crane application . . . . . . . . . . . . . . . . . . . . . . . 62
D2D-link configuration in crane application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Shaft synchro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Synchro control - basic function block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Synchro control - full function block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Example 1: Parameter settings for Synchro control (Speed-speed+position) setup . . . . 73
Example 2: Parameter settings for encoder mounted/ not mounted on motor shaft . . . . 75
Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Inputs of the brake control logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Outputs of the brake control logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Brake control timing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Wiring example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Brake system checks – overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Brake system checks – Torque proving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Brake system checks – Brake slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Brake matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Brake opening torque selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Brake safe closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Extended run time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Speed reference handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Possible control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Step reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Speed reference priorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Dead-band function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Parabolic speed reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Speed reference ramping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
External speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Crane motor potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Supervision and limit switch logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
End limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Slowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Fast stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Speed matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Motor overspeed monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Inverter overload detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Slack rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Lifetime monitoring and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Conical motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Hoist speed optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Operation chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Load margin calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Auto calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Weight calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Load speed limit testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Smooth lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Antisway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Antisway functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Table of contents 7
7. Parameters
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
03 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Table of contents 9
9. Fault tracing
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
Warning/fault history and analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
Event logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638
Factory data logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
Other data loggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
Parameters that contain warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
QR Code generation for mobile service application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
Introduction to the manual 13
3
Introduction to the manual
Contents of this chapter
This chapter describes the contents of the manual. It also contains information on the
applicability, safety and intended audience.
Applicability
This manual applies to the ACS880 crane control program (option +N5050), crane
application version 4.00 (loading package ACRLX 4.00.0.0) or later, and primary
control version 2.5x or later.
You can see firmware and loading package versions in parameters.
Example:
Parameter Loading package version
07.04 Firmware name AINFB or AINFC
07.05 Firmware version 2.51.6.2
07.06 Loading package name ACRLB (BCON) or ACRLC (ZCON)
07.07 Loading package version 4.0.0.0
Licensing
The Crane control program (+N5050), version ACRLx v4.00.0.0 or later comes with a
license key on the ZMU-02 memory unit. The program activates only after
recognizing the key and correspondingly registers itself with the crane software.
Device License key
ZMU-02 memory unit license key N8015 MU Interlock key – Crane
Crane software (loading package) N8016 Licensed appl Crane
You can see the license information in the Drive Composer PC tool or in the ACS-AP-
x control panel from System info → Licenses.
After the program is downloaded to the memory unit with the license key, the program
remains there unless you remove it. This makes it possible for you to upgrade the
crane application later on a separate crane loading package.
If the program was loaded to the memory unit without the license key, then the drive
indicates a fault 64A5 Licensing fault. See the auxiliary fault code in the Event logger
to know the plus code of the missing license, in this case N8015. For further
assistance, contact your local ABB representative.
Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are delivered with the drive as either
part of the Hardware manual, or, in the case of ACS880 multidrives, as a separate
document.
• Read the firmware function-specific warnings and notes before changing
parameter values. These warnings and notes are included in the parameter
descriptions presented in chapter Parameters.
Introduction to the manual 15
Target audience
This manual is intended for people who design, commission, or operate the drive
system.
16 Introduction to the manual
Related documents
See the List of related manuals on the inside of the front cover.
Introduction to the manual 17
Term/abbreviation Definition
FENA-21 Optional dual-port Ethernet/IP, Modbus/TCP and PROFINET IO
adapter
FEPL-02 Optional POWERLINK adapter
FIO-01 Optional digital I/O extension module
FIO-11 Optional analog I/O extension module
FPBA-01 Optional PROFIBUS DP adapter
FPTC-01 Optional thermistor protection module. Not released for sales at the
time of publication.
FPTC-02 Optional ATEX-certified thermistor protection protection module for
potentially explosive atmospheres. Not released for sales at the time of
publication.
FSCA-01 Optional Modbus adapter
FSO-xx Optional safety functions module
HTL High-threshold logic
ID run Motor identification run. During the identification run, the drive
identifies the characteristics of the motor for optimum motor control.
IGBT Insulated gate bipolar transistor; a voltage-controlled semiconductor
type widely used in inverters and IGBT supply units due to their easy
controllability and high switching frequency
INU-LSU Type of optical DDCS communication link between two converters, for
example the Supply unit and the Inverter unit of a drive system.
Inverter unit The part of the drive that converts DC to AC for the motor.
I/O Input/Output
ISU An IGBT supply unit; type of supply unit implemented using IGBT
switching components, used in regenerative and low-harmonic drives.
Line-side converter See Supply unit.
LSU See Supply unit.
ModuleBus A communication link used by, for example, ABB controllers. ACS880
drives can be connected to the optical ModuleBus link of the controller.
Motor-side converter See Inverter unit.
Network control With fieldbus protocols based on the Common Industrial Protocol
(CIPTM ), such as DeviceNet and Ethernet/IP, denotes the control of the
drive using the Net Ctrl and Net Ref objects of the ODVA AC/DC Drive
Profile. For more information, see www.odva.org, and the following
manuals:
• FDNA-01 DeviceNet adapter module User’s manual
(3AFE68573360 [English]), and
• FENA-01/-11/-21 Ethernet adapter module User’s manual
(3AUA0000093568 [English]).
Parameter User-adjustable operation instruction to the drive, or signal measured
or calculated by the drive
Introduction to the manual 19
Term/abbreviation Definition
PID controller Proportional–integral–derivative controller. Drive speed control is
based on PID algorithm.
PLC Programmable logic controller
Power unit Contains the power electronics and power connections of the drive (or
inverter module). The drive control unit is connected to the power unit.
PTC Positive temperature coefficient
RDCO-0x Optional DDCS communication module
RFG Ramp function generator.
RO Relay output; interface for a digital output signal. Implemented with a
relay.
SSI Synchronous serial interface
STO Safe torque off
Supply unit The part of the drive that converts AC to DC. An IGBT supply unit (ISU)
is also capable of feeding regenerative energy back into the supply
network.
TTL Transistor-transistor logic
UPS Uninterruptible power supply; power supply equipment with battery to
maintain output voltage during power failure
ZCU Type of control unit used in ACS880 drives (primarily in drive modules,
or inverter/supply units consisting of a single power module). Consists
of a ZCON board built into a plastic housing.
Depending on the type of hardware, the control unit may be integrated
into or fitted onto the drive/inverter module, or installed separately.
2
Quick start-up guide
Contents of this chapter
This chapter contains the basic start-up sequence of the drive and additional
alternative checklists for starting up the drive with the control program. See following
sections:
• Drive start-up on page 22
• Crane control start-up on page 29
In this chapter, the drive is set up using the ACS-AP-I control panel. You can also do
the start-up sequence using the Drive composer PC tool.
Safety
WARNING! All electrical installation and maintenance work on the drive should
be carried out by qualified electricians only.
Never work on the drive, the brake chopper circuit, the motor cable or the motor when
power is applied to the drive. Always make sure by measuring that no voltage is
actually present.
22 Quick start-up guide
WARNING! Make sure that the machinery into which the drive with brake
control function is integrated fulfills the personnel safety regulations. Note that
the frequency converter (a Complete Drive Module or a Basic Drive Module, as
defined in IEC 61800-2), is not considered as a safety device mentioned in the
European Machinery Directive and related harmonized standards. Thus, the
personnel safety of the complete machinery must not be based on a specific
frequency converter feature (such as the brake control function), but it has to be
implemented as defined in the application specific regulations.
Drive start-up
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Check the installation. See the installation checklist in the appropriate Hardware manual.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if
• there is a risk of damage in case of an incorrect direction of rotation, or
• a Normal ID run is required during the drive start-up, when the load torque is higher
than 20% or the machinery is not able to withstand the nominal torque transient during
the ID run.
01 .01.1980
Tuesday
IEC 34-1
Start the identification run by pressing the A warning will indicate that the
(Start) button. identification run is in progress.
28 Quick start-up guide
Check that the motor runs in the correct direction (forward direction shown below). With a
positive speed reference, the motor has to run to the direction of lifting a load.
The identification run has completed when the drive stops and the value of parameter
99.13 reverts to None.
If the motor ran in the wrong direction, correct the motor cabling or adjust parameter
99.16 Motor phase order.
Quick start-up guide 29
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Preliminary actions
Make sure that you have completed the basic start-up sequence of the drive. See Drive
start-up on page 22.
Power up the drive and wait for 10 seconds.
This is to make sure that all the boards are powered and the application is running.
Switch to local control by pressing the Loc/Rem key, or alternatively, use the Drive composer
PC tool.
Trial run
Do a trial run with an empty hook.
Make sure that the brake and safety circuits are working.
Control connections
This figure shows the control connections for the joystick set-up described on
page 30.
Control through the I/O interface using the step reference logic
This section describes how to set up the drive for control through the I/O interface
using the step reference logic.
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Preliminary actions
Make sure that you have completed the basic start-up sequence of the drive. See Drive
start-up on page 22.
Power up the drive and wait for 10 seconds.
This is to make sure that all the boards are powered and the application is running.
Switch to local control by pressing the Loc/Rem key, or alternatively, use the Drive composer
PC tool.
Set the speed limits so that they correspond to the step references 1…4.
30.11 Minimum speed
30.12 Maximum speed
Set the torque and current limits.
30.17 Maximum current = Nominal motor current [A]
30.19 Minimum torque 1 = Nominal motor torque (for example, -100%)
30.20 Maximum torque 1 = Nominal motor torque (for example, 100%)
Note: After the trial run, you must set the above limits according to the application
requirements.
Trial run
Do a trial run with an empty hook.
Make sure that the brake and safety circuits are working.
Control connections
This figure shows the control connections for the step reference set-up described on
page 33.
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Preliminary actions
Make sure that you have completed the basic start-up sequence of the drive. See Drive
start-up on page 22.
Power up the drive and wait for 10 seconds.
This is to make sure that all the boards are powered and the application is running.
Switch to local control by pressing the Loc/Rem key, or alternatively, use the Drive composer
PC tool.
Make sure that the settings in parameter group 51 are correct (type of the fieldbus
adapter module, node address, and so on).
Define the start and stop control sources.
20.01 Ext1 commands = Fieldbus A
Select the source for the speed reference.
22.11 Speed ref1 source = FB A ref1
Set the required ramp times.
23.201 Crane acc time 1
23.202 Crane dec tme 1
23.203 Crane acc time 2
23.204 Crane dec time 2
Set the speed limits.
30.11 Minimum speed
30.12 Maximum speed
Set the torque and current limits.
30.17 Maximum current = Nominal motor current [A]
30.19 Minimum torque 1 = Nominal motor torque (for example, -100%)
30.20 Maximum torque 1 = Nominal motor torque (for example, 100%)
Note: After the trial run, you must set the above limits according to the application
requirements.
Trial run
Do a trial run with an empty hook.
Make sure that the brake and safety circuits are working before.
Control connections
This figure shows the control connections for the fieldbus control word set-up
described on page 36.
Control through the fieldbus interface using the crane control word
and a joystick
This section describes how to set up the drive for control through the fieldbus
interface using the crane control word and a joystick.
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Preliminary actions
Make sure that you have completed the basic start-up sequence of the drive. See Drive
start-up on page 22.
Power up the drive and wait for 10 seconds.
This is to make sure that all the boards are powered and the application is running.
Switch to local control by pressing the Loc/Rem key, or alternatively, use the Drive composer
PC tool.
Make sure that the settings in parameter group 51 are correct (type of the fieldbus
adapter module, node address, and so on).
Define the start and stop control sources. Contents of par. 20.216 Crane control
20.01 Ext1 commands = In1 Start fwd; In2 word 1:
Start rev
20.03 Ext1 in1 source = P.20.216.0
20.04 Ext1 in2 source = P.20.216.1
Trial run
Do a trial run with an empty hook.
Make sure that the brake and safety circuits are working.
Control connections
This figure shows the control connections for the crane control word set-up described
on page 39.
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Parameter settings
Activate the brake control logic.
44.06 Brake control enable = Selected
10.24 RO1 source = 44.210.0
Define the brake opening and closing delays.
44.08 Brake open delay
44.13 Brake close delay
Select the source for the brake acknowledge signal.
44.07 Brake acknowledge selection = According to the application requirements. For
example, DI3 or No acknowledge.
Select the source for the brake opening torque. At first, select the following:
44.09 Brake open torque source = Brake open torque
44.200 Brake open torque = 50%
After the trial run, select the brake opening torque source according to the application
requirements.
Note: In scalar motor control or in trolley and long travel movements, disable Torque
proving and Brake open torque. Select the following:
44.09 Brake open torque source = Zero
44.200 Brake open torque = 0%
44.202 Torque proving = Disable
If a pulse encoder does not exist in the system, activate the Brake safe closure function in
parameter 44.207 Safety close select.
Trial run
During final testing, and especially when you monitor the actual speed and torque, tune
the brake control parameters.
The aim is to get the fastest possible response for the control commands without any jerk
or roll-back in the actual speed while opening or closing the brake.
44 Quick start-up guide
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Parameter settings
Select the Slowdown inputs and reference.
20.200 Slowdown select = Either select one incoming signal in both directions, or two
inputs, one input for each direction.
20.201 Slowdown input 1
20.202 Slowdown input 2 (If necessary)
22.200 Slowdown reference = According to the application requirements
Define the end limits.
20.205 End limit 1
20.206 End limit 2
Trial run
Test the connected inputs and outputs in the local control mode before the final trial run.
Quick start-up guide 45
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Parameter settings
Specify the type of the encoder interface module (parameter 91.11 Module 1 type =
FEN-31) and the slot the module is installed into (91.12 Module 1 location).
Specify the type of the encoder (92.01 Encoder 1 type = HTL). The parameter listing will
be re-read from the drive after the value is changed.
Specify the interface module that the encoder is connected to (92.02 Encoder 1 source =
Module 1).
Set the number of pulses according to encoder nameplate (92.10 Pulses/revolution).
If the encoder rotates at a different speed to the motor (ie. is not mounted directly on the
motor shaft), enter the gear ratio in 90.43 Motor gear numerator and 90.44 Motor gear
denominator.
Set parameter 91.10 Encoder parameter refresh to Refresh to apply the new parameter
settings. The parameter will automatically revert to Done.
Check that 91.02 Module 1 status is showing the correct interface module type (FEN-31).
Also check the status of the module; both LEDs should be glowing green.
Start the motor with a reference of, for example, 400 rpm.
Compare the estimated speed (01.02 Motor speed estimated) with the measured speed
(01.04 Encoder 1 speed filtered). If the values are the same, set the encoder as the
feedback source (90.41 Motor feedback selection = Encoder 1).
Specify the action taken in case the feedback signal is lost (90.45 Motor feedback fault).
46 Quick start-up guide
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Preliminary actions
Make sure that you have made the Lifetime monitor parameters visible using the user
lock pass code 584 in parameter 96.02 Pass code.
Configure parameters as in Parameter settings, but set parameter 75.70 Start lifetime
monitor = Off.
Parameter settings
WARNING! Incorrect values can cause wrong results of lifetime calculation, that
can further lead to accidents and injuries.
The functionality should be verified by a commissioning engineer together with the
customer.
Define the hoist nominal values:
75.03 Motor base speed
75.31 Hoist nominal load
75.32 Hoist nominal speed
75.33 Hoist maximum speed
Tune the hoist lost weight calculation as per the instructions on page 121.
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Preliminary actions
Make sure that you have made the Lifetime monitor parameters visible using the user
lock pass code 584 in parameter 96.02 Pass code.
Configure parameters as in Parameter settings, but set parameter 75.70 Start lifetime
monitor = Off.
Parameter settings
Crane operating hours (run with open brake):
1. Copy the value from parameter 09.20 Crane operation hours into parameter 33.201
Crane operation hrs init value.
2. Activate the set command with parameter 33.200 Set crane operation hours.
Lifetime monitor actual values:
1. Copy the value from parameter 09.12 Load spectrum factor into parameter 75.73
Preset value of load spectrum.
2. Activate 75.72 Reset load spectrum = Reset.
Re-start the Lifetime monitor function:
75.70 Start lifetime monitor = On
After setting the parameters, hide the Lifetime monitor function parameters with 96.02
Pass code = 1.
48 Quick start-up guide
Safety
WARNING! Obey all safety instructions for the drive. Only qualified electricians are
allowed to start up the drive.
Preliminary actions
Make sure that you have made the Lifetime monitor parameters visible using the user
lock pass code 584 in parameter 96.02 Pass code.
Configure parameters as in Parameter settings, but set parameter 75.70 Start lifetime
monitor = Off.
Parameter settings
Crane operating hours (run with open brake):
1. Set parameter 33.201 Crane operation hrs init value = 0.
2. Activate the set command with parameter 33.200 Set crane operation hours.
Lifetime monitor actual values:
1. Set parameter 75.73 Preset value of load spectrum = 0.
2. Activate 75.72 Reset load spectrum = Reset.
Re-start the Lifetime monitor function:
75.70 Start lifetime monitor = On
After setting the parameters, hide the Lifetime monitor function parameters with 96.02
Pass code = 1.
Using the control panel 49
3
Using the control panel
Refer to ACX-AP-x assistant control panels user’s manual (3AUA0000085685
[English]).
50 Using the control panel
Crane program features 51
4
Crane program features
Contents of this chapter
This chapter describes some of the more important functions within the control
program that are specific to crane applications, how to use them and how to program
them to operate.
Contents See page
Overview of the crane control program 52
Crane control interface 53
Start/stop interlocking 56
Position counter initialization and scaling in crane application 58
Master/follower communication in crane application 62
Shaft synchro 69
Mechanical brake control 79
Speed reference handling 93
Supervision and limit switch logic 102
Conical motor control 113
Hoist speed optimization 116
Smooth lifting 123
Antisway 124
Power on acknowledgement 139
Crane warning masking 141
Toggle bit 142
Maintenance counters 145
52 Crane program features
Encoder Mechanical
interface brake control
module (RO1)
Brake chopper
Brake resistor (in the drive)
3
Mechanical brake
Encoder (disk or drum)
54 Crane program features
SPEED
TORQUE
MIN 20.06 Ext2 commands
MAX 20.08 Ext2 in1 source
ADD 20.09 Ext2 in2 source
20.207 Emergency control enable
19.11 Ext1/Ext2 selection
20.208 Emergency control forward
20.209 Emergency control reverse
Settings
Parameters: 20.207 Emergency control enable, 20.208 Emergency control forward,
20.209 Emergency control reverse, 22.202 Emergency control reference, 23.23
Emergency stop time
Signals: 09.02 Crane SW2
Warnings: -
Faults: -
56 Crane program features
Start/stop interlocking
The Start/stop interlocking function of the control program lets the end-user start the
crane only when the drive is ready to operate.
The function includes the following features:
• Joystick zero position interlocking (page 56)
• Joystick reference interlocking (page 57)
• Pending start interlocking (page 57).
Reverse Forward
direction
NC NC
CO CO
NO NO
NC
CO
NO
Crane program features 57
Timing diagram
The diagram shows the operation of the Joystick reference check warning.
20.214
Joystick zero t (s)
position
D208
Joystick t (s)
reference
check
Settings
Parameters: 20.214 Joystick zero position, 20.215 Joystick warning delay
Signals: 09.01 Crane SW1
Warnings: D207 Wrong start sequence, D208 Joystick reference check, D209
Joystick zero position2
Faults: -
58 Crane program features
Initialization
The initialization method (parameter 90.201 Position counter init method) can be
selected based on the reset condition that is rising or falling edge of the reset source
input while the drive is in modulating or in standby mode. You can also manually
trigger the position initialization command by setting the parameter 90.200 Position
counter init source = True.
Application program
90.200 Position counter init source Reset
90.202 Position counter init sw
90.201 Position counter init method Reset condition bit 0 = Pos counter init command
bit 1 = Reset pos counter init ready
Parameter 90.202 Position counter init sw shows the status of the position counter
initialization function. Bit 0 is connected as default into parameter 90.67 Pos counter
init cmd source and Bit 1 is connected as default into parameter 90.69 Reset pos
counter init ready.
If only the position counter of primary control program is needed, then set their
corresponding parameters. See Position counter on page 182.
Crane program features 59
Scaling
The crane control program uses this function to calculate the actual position of the
hook. The Shaft synchro function can use this hook position to synchronize the
Master and Follower drives. The Antisway function also uses this hook position in
trolley and long travel drives.
Actual position
Encoder pulses calculation
The position is determined based on the encoder located on the motor shaft. You can
enable the position calculation, by defining the factor that scales the encoder pulse to
the actual position units. See the example below.
Note:
• In M/F communication when synchro control is enabled, the scaling factor
converts rotation speed reference to linear speed reference.
• The value of parameter 90.05 Load position scaled remains over power failure.
60 Crane program features
Diameter = 1000 mm
Ratio = 1:2.54
Number of rope
pulleys in the hook
and drum (e.g. 2)
π × D ( mm ) P90.63
Scaling = ------------------------------------------------------------------------------------------------ = -----------------
GearRatio × NumberOfRopePulleys P90.64
D2D link
• When the motor shafts are not coupled to each other, the speed reference of the
master drive is transmitted to the follower drives. In this case, the follower drive is
speed controlled, for example, two trolleys in a common bridge. See figure below.
M/F communication for drives with separate drums and shaft synchro
D2D-link: D2D-link:
Hoist position Hoist position
and linear and linear
speed speed
Note: In trolley and long travel drives, speed control is achieved with speed correction (±)
from the synchro control function. See description in section Shaft synchro control function.
• In a synchro control (electrical shaft), the speed reference and position of the
master drive are transmitted to the follower drives. The follower drives are in
speed control mode with speed correction, where the position of the follower
drives is compared with the position of the master drive and the required speed
correction is added to its own speed reference chain. For more information, see
Shaft synchro on page 69.
64 Crane program features
Node 1
Node 4 Node 5 Node 6 Node 7
MAIN HOIST Follower Hoist 2 Follower Hoist 3 Follower Hoist 4
Follower Hoist 1
Hoist drives
Antisway communication: Position load
Trolley drives
Node 3 M/F communication: CW, speed, torque
MAIN LONG
TRAVEL Node 10 Node 11
Follower LT 1 Follower LT 2
Master/follower communication: The main drive (main hoist, main trolley, main
long travel) communicates to the follower drives through command and status words,
interlocks and references. This communication works only when both the master and
the follower(s) drives are in external control location EXT2. If the drives are in wrong
control locations, the warning D20E M/F control location mismatch appears. See
figure below.
D2D
D2D
Antisway communication: The main hoist drive transmits antisway data, for
example, position and load to the main trolley and long travel drives. This
communication works also in control location EXT1.
D2D-link: In each drive, master/follower communication or antisway communication
through the D2D-link is activated with parameter 60.200 Crane drive type (main hoist,
main trolley, etc.) by selecting the appropriate drive type. The application then sets all
the needed parameters through the D2D-link. User should not set any of these
parameters manually in the parameter groups 60 DDCS communication, 61 D2D and
DDCS transmit data and 62 D2D and DDCS receive data.
Communication supervision is activated with parameter 60.201 Crane drives
structure in the main drives. Each of the main drives supervises its respective
followers. Setting in the main hoist can be 60.201 = 0000000001111000, bits 3, 4, 5
and 6 are set, Follower hoist 1…4 are supervised.
66 Crane program features
Note: Similar settings are used for long travel drive. See (trolley) column. Set
parameter 60.200 Crane drive type = Main long travel.
Crane program features 69
Shaft synchro
The Shaft synchro function synchronises the master and follower drives when the
drives are in the master/follower mode (see Master/follower communication types in
crane application on page 62). However, synchronisation is used only when the
drives are set to speed control mode and have control location EXT2 active. The
master drive position is transferred to the follower through the D2D-link. The follower
uses the difference between the positions as the speed correction factor in the speed
control loop of the follower drive. Therefore, in both master and follower drives, you
must define position counter with scalings and runtime initializations.
See related topics listed below:
• Synchro control - basic function block diagram (page 69)
• Synchro control - full function block diagram (page 72)
• Example 1: Parameter settings for Synchro control (Speed-speed+position) setup
(page 73)
• Example 2: Parameter settings for encoder mounted/ not mounted on motor shaft
(page 75)
• Settings for identical mechanics (page 75)
• Settings for non-identical mechanics (page 77)
Master
position
The parameter 82.01 Synchro control = On activates the execution of the Shaft
synchro function in the master and follower drives. The master sends linear rope
speed instead of motor rotation speed reference. In both, master and follower
70 Crane program features
position calculation must be set to corresponding real linear speed, see Power on
acknowledgement on page 139.
With parameter 82.02 Synchro sel the source is defined to activate position error
calculation and speed correction to reference chain in follower drive.
Normally both the hoist drives are driven in standalone mode (EXT1) to the right
position separately. Then switchover to EXT 2 happens and master/follower
communication is activated between the drives. Finally with parameter 82.02 Synchro
sel position calculation and corrections are activated according to the selected
correction mode. Correction modes are defined with parameter 82.03 Sync corr
mode.
Crane program features 71
Direct mode: In this mode, the follower runs at the same position as the master drive
(master position = follower position). See figure below.
Offset mode: In this mode, the position difference (offset) between the master and
follower drives at the time of activating 82.02 Synchro sel is the controlled manner.
See figure below.
82.03 Sync corr mode = Direct 82.03 Sync corr mode = Offset
72 Crane program features
Master
position
82.06
Sync corr scale Speed
correction
factor 82.23
Position (mm/rpm) Correction speed ref
Err Lim + Primary
82.05 control
Position corr limit speed
controller
82.04 Master loop
Gain speed +
Sync gain
Sync
82.07 fault 82.11
Sync err limit Synchro sw
82.08 D10B
Sync err fault delay Synchron fault
The first part of the synchro control function is the basic function described in Synchro
control - basic function block diagram on page 69. The second part of the synchro
control function is the synchro correction. Parameter 82.05 Position corr limit is used
for limiting the speed correction in millimeters. If the detected error exceeds this
parameter, the speed correction is limited to these parameter values.
When detected absolute error is greater than the value defined in 82.07 Sync err limit
for a period longer than 82.08 Sync err fault delay, the drive trips on D10B Synchron
fault and 82.11 Synchro sw, bit 3 is set.
To reset the fault, deactivate 82.02 Synchro sel (example, DIx).
Crane program features 73
I = 10 I = 10
Enco der Gea rb ox Gea rb ox
Motor Motor
I = 0.785 I = 1.57 I = 0.785 I = 1.57
Enco der
0.5 m 0.5 m
2 2
76 Crane program features
I = 10 I = 10
Enco der Gea rb ox Gea rb ox
Motor Motor
I = 0.785 I = 1.57 I = 0.785 I = 1.57
Enco der
0.5 m 0.5 m
2 2
Encoder mounted on motor shaft Encoder not mounted on motor shaft (is
on the drum shaft)
Master drive results
Linear speed reference to follower = Used Linear speed reference to follower = Used
speed reference * (90.63/90.64) speed reference * (90.63/90.64)
Linear speed reference to follower = 1000 * Linear speed reference to follower = 1000 *
0.0785 = 78.5 m/min 0.0785 = 78.5 m/min
Follower drive results
Speed reference for motor = Linear speed Speed reference for motor = Linear speed
reference from master/(90.63/90.64) reference from master/(90.63/90.64)
Speed reference for motor = 78.5/0.0785 = Speed reference for motor = 78.5/0.0785 =
1000 rpm 1000 rpm
Settings
Parameters: 82.01 Synchro control, 82.02 Synchro sel, 82.03 Sync corr mode, 82.04
Sync gain, 82.05 Position corr limit, 82.06 Sync corr scale, 82.07 Sync err limit, 82.08
Sync err fault delay, 82.09 Position hysteresis, 90.53 Load gear numerator, 90.54
Load gear denominator, 90.63 Feed constant numerator, 90.64 Feed constant
denominator
Signals: 82.11 Synchro sw, 82.20 Act position error, 82.21 Master position, 82.22
Offset value, 82.23 Correction speed ref, 82.24 Master linear speed ref.
Warnings: D20E M/F control location mismatch
Faults: D10B Synchron fault, D10C M/F comm loss
Crane program features 79
Settings
Parameters: 44 Mechanical brake control
Signals: 09.01 Crane SW1
Start command
(06.16 b5)
Modulating
(06.16 b6) tmd
textmt
Following reference
(06.16 b4)
Note: In case of any fault, the brake will close immediately. The brake control uses
relay output RO1 as default.
Crane program features 81
Wiring example
The figure below shows a brake control wiring example. The brake control hardware
and wiring must be acquired and installed by the customer.
WARNING! Make sure that the machinery into which the drive with brake
control function is integrated fulfills the personnel safety regulations.
Use relay output RO1 for brake control in the crane control program. Make sure that
parameter 10.24 RO1 source = P.44.210.0.
The brake is controlled by bit 0 of parameter 44.210 Crane brake status. The source
of brake acknowledge (status supervision) is selected by parameter 44.07 Brake
acknowledge selection. In this example,
• parameter 10.24 RO1 source is set to bit 0 of 44.210 Crane brake status, and
• parameter 44.07 Brake acknowledge selection is set to DI5.
Emergency XD24
brake
4 +24VD
XDIO
5 DI5
* Note: Parameter 10.24 RO1 source must be set to bit 0 of par. 44.210.
82 Crane program features
DC magnetization time
(21.02) elapsed
Torque reference =
Torque proving reference
(44.203)
Yes Yes
No
Brake system check Brake system Brake system Brake slip fault delay
time (44.204) check time check time (44.206) elapsed
elapsed (44.204) elapsed (44.204) elapsed
D100 Torque prove Torque proving ok Brake slip ok D101 Brake slip
Torque proving ok
Brake slip ok
Brake open
command
84 Crane program features
Timing diagram
This timing diagram shows the operation of the Torque proving and Brake system
check functions.
Torque (%)
b b * b b 26.02
a a a a a a a a
01.10
t (s)
Started & magnetized
Torque prove ok (09.01 t (s)
b1) and Brake open cmd
(44.210 b0) t (s)
D100 Torque prove
t (s)
Speed (rpm) 01.01
* Torque proving reference is held for the brake system check time
even though the torque has been proved.
You can select the direction of the torque proving with a parameter (44.201). By
default, the setting is False, which means that the torque is applied in the hoisting
direction.
A time delay (44.204) defines the time during which the torque reference (44.203) is
active and the electrical and mechanical tests of the crane system are completed.
Unsuccessful torque proving trips the drive (D100).
See also the Timing diagram on page 84.
Settings
Parameters: 44.201 Torque proving sign, 44.202 Torque proving, 44.203 Torque
proving reference, 44.204 Brake system check time
Signals: 09.01 Crane SW1, 09.03 Crane FW1
Warnings: -
Faults: D100 Torque prove
Settings
Parameters: 44.204 Brake system check time, 44.205 Brake slip speed limit, 44.206
Brake slip fault delay
Signals: 09.03 Crane FW1
Warnings: -
Faults: D101 Brake slip
86 Crane program features
Brake matching
The Brake matching function detects mechanical brake slips
and downward movement of the load (see the example of an
EOT crane) during the following conditions:
• when mechanical brake control is in use EOT crane
• when the operator has given a stop command and
• when the target is to close the brake.
Note: Slip detection is based on the motor encoder position
signal. The function works only if an encoder is used.
The function can be used for automatic restart of the crane
or for warning (alarm) indication.
Note: Brake match function is not enabled as default.
WARNING! This function does not replace any local safety regulations and
devices.
The function is meant only to support in case of a brake failure.
Check the functionality at the time of commissioning.
The figure below shows an electrical hoist motor connected to a gear box with an
electro-hydraulic mechanical drum brake and a rope drum. This is a typical
application where Brake matching can be used to improve safety.
Rope drum
Encoder hoistmotor
with encoder
Gear box
Electro-hydraulic
drum brake
Crane program features 87
Time
*) Brake slip is detected if the change in the actual encoder position signal 90.05 Load position scaled
exceeds the limit defined in parameter 44.221 Brake match position limit. The increasing value of the actual
load position signal 90.05 Load position scaled indicates that the mechanical brake slips while the brake is
closed. The brake slip detection comparison is started when delay time in parameter 44.13 Brake close delay
elapses.
Note: For correct brake matching function, configure parameter group 90 Feedback
selection according to the actual crane set-up.
Settings
Parameters: 44.220 Brake match mode, 44.221 Brake match position limit, 44.222
Brake match timeout, 44.223 Brake match ref enable
Signals: 09.02 Crane SW2, bit 11, 90.05 Load position scaled, 44.224 Brake match
SW
Warnings: Brake match, Brake match config
Faults:-
90 Crane program features
Timing diagram
A diagram shows the operation of the Brake safe closure fault.
Speed (rpm) 01.01
23.02
44.208 (+)
t (s)
44.208 (-)
44.209
D102 Brake
safe closure
t (s)
44.207 =
Enable
t (s)
Start
command
t (s)
Settings
Parameters: 44.207 Safety close select, 44.208 Safety close speed, 44.209 Safety
close delay
Signals: 09.03 Crane FW1
Warnings: -
Faults: D102 Brake safe closure
92 Crane program features
Settings
Parameters: 44.211 Extended runtime, 21.12 Continuous magnetization command,
Signals: 44.01 Brake control status, 44.212 Extended runtime sw
Warnings: -
Faults: -
Crane program features 93
Unipolar joysticks
Unipolar joysticks give the speed reference value with analog signal 0…10 V. The
direction commands are specified with two digital inputs. One option is to use the
zero position signal for the joystick (that is, the neutral position of the joystick).
Bipolar joysticks
Bipolar joysticks give the speed reference value with analog signal -10…10 V. The
direction commands are specified with polarity of the analog signal, + or -. One digital
input is needed for starting the crane.
To use a bipolar joystick, set parameter 20.01 Ext1 commands to In1 Start.
The table below shows how the control program determines which step reference
speed is used. Any other parameter value combination selects step reference
speed 1 (22.207).
22.203 Step 22.204 Step 22.205 Step 22.206 Step Used reference
reference reference reference reference
mode select 2 select 3 select 4
1 0 0 0 22.207 Step reference 1
1 1 0 0 22.208 Step reference 2
1 1 1 0 22.209 Step reference 3
1 1 1 1 22.210 Step reference 4
Settings
Parameters: 22.203 Step reference mode, 22.204 Step reference select 2 ... 22.206
Step reference select 4, 22.207 Step reference 1 … 22.210 Step reference 4
Signals: -
Warnings: -
Faults: -
The speed reference selected according to the previous principle is limited as follows:
• If the External speed limitation command is active (30.200), the drive limits the
speed reference to a predefined value (30.201 or 30.202).
• If the Hoist speed optimization function is active (75.01), the drive limits the speed
reference to the value calculated by the function (09.05).
• If the Slowdown function is active (20.200), the drive limits the speed reference to
the slowdown reference (22.202).
The value that results is the final speed reference used by the crane system (09.06).
For more information on the speed references and related parameters, see sections:
• Dead-band function on page 95
• Constant speeds on page 172
• Step reference selection on page 93
• Emergency control mode on page 54
• External speed limitation on page 98
• Hoist speed optimization on page 116
• Slowdown on page 103
Dead-band function
The accuracy of an analog input signal near zero is poor. With the Dead-band
function, you can freeze the speed reference for a defined band area (that is, dead
band) or ignore a low speed reference caused by possible crane vibrations on the
joystick.
The function re-scales the analog signal based on the dead-band settings, and then
calculates a new speed reference.
See also section Speed reference priorities on page 94.
Example
In the example:
• Analog input reference (AI1) comes from the joystick:
• Par. 12.18 AI1 max = 10 V
• Par. 12.17 AI1 min = 0 V
• Par. 12.20 AI1 scaled at AI1 max = 1500
• 0…5 V gives the reverse speed reference.
• 5 V is the joystick zero position.
• 5…10 V gives the forward speed reference.
96 Crane program features
When parameter 30.203 Deadband forward is set to 2%, it means that there is a
deadband area of 30 rpm (2% of par. 12.20 AI1 scaled at AI1 max = 1500 rpm) in the
forward direction. Inside this deadband area, the resulting speed reference is zero.
Actual signal 09.06 Crane speed reference shows the final speed reference used,
and when the speed reference is outside this dead-band area. In this case, actual
signal 09.06 starts to show a positive reference starting from the point where the
scaled value of analog input AI1 (12.12 AI1 scaled value) exceeds 30 rpm.
Settings
Parameters: 30.203 Deadband forward, 30.204 Deadband reverse
Signals: 09.06 Crane speed reference
Warnings: -
Faults: -
Operation chart
This graph shows the parabolic reference curves compared to the linear speed
reference curve.
80
60
40
a
20
1 2 3
0
0 20 40 60 80 100
Incoming signal (%)
Symbol Description
1 Linear interrelationship (Linear)
2 X2 (Parabolic 1)
3 X3 (Parabolic 2)
Settings
Parameters: 22.211 Speed reference shape
Signals: 09.06 Crane speed reference
Warnings: -
Faults: -
98 Crane program features
Settings
Parameters: 23.16 Shape time acc 1 … 23.19 Shape time dec 2, 23.200 Crane ramp
set selection … 23.206 Crane dec time 2, 46.01 Speed scaling
Signals: -
Warnings: -
Faults: -
Settings
Parameters: 30.200 External speed limits, 30.201 External min speed limit, 30.202
External max speed limit
Signals: 09.02 Crane SW2
Warnings: D20D External speed limit2
Faults: -
Crane program features 99
The function uses three signals, start forward, start reverse, and accelerate as shown
in the above diagram.
Forward direction
You can increase the motor potentiometer reference (parameter 22.80 Motor
potentiometer ref act) with any of these two methods:
• When forward command is activated, motor potentiometer reference (22.80)
increases to the crane motor potentiometer minimum speed (parameter 22.224
Crane motpot min speed).
or
100 Crane program features
Reverse direction
You can decrease the motor potentiometer reference (parameter 22.80 Motor
potentiometer ref act) with either of the two methods:
• Activating the reverse command, decreases the motor potentiometer reference
(22.80) to the negative value of the crane motor potentiometer minimum speed
(parameter 22.224 Crane motpot min speed).
or
• Activating the crane motor potentiometer acceleration command (parameter
22.223 Crane motpot accel sel) together with reverse command, decreases the
motor potentiometer reference (22.80).
Note that when you release the acceleration command (22.223), the motor
potentiometer reference (22.80) remains in the last reached level. If the existing
motor potentiometer reference (22.80) is more than the reference maximum value
(parameter 22.226 Crane motpot min value), further acceleration is possible by
activating the acceleration command (22.223) again.
Crane program features 101
Direction change
• If the actual motor potentiometer reference (22.80) is negative, then activating the
forward command starts increasing until it reaches 0 using the ramp time defined
in parameter 23.204 Crane dec time 2 and after 0 it uses the ramp time defined in
parameter 23.201 Crane acc time 1.
• If the actual motor potentiometer reference (22.80) is positive, then activating the
reverse command starts decreasing until it reaches 0 using the ramp time defined
in parameter 23.202 Crane dec tme 1 and after 0 it uses the ramp time defined in
parameter 23.203 Crane acc time 2.
Settings
Parameters: 22.220 Crane motpot enable 22.223 Crane motpot accel sel, 22.224
Crane motpot min speed, 22.226 Crane motpot min value, 22.227 Crane motpot max
value, 23.201 Crane acc time 1, 23.202 Crane dec tme 1, 23.203 Crane acc time 2,
23.204 Crane dec time 2
Signals: 22.80 Motor potentiometer ref act, 22.225 Crane motpot sw
Warnings: -
Faults: -
102 Crane program features
End limits
The End limits 1 and 2 of the control program enable you to connect sensors directly
to the drive to make the crane stop safely when it reaches the end position of its
travel. If one of the two limits is active, the function activates an emergency stop
command. The two limits are independent of each other.
End limit 1 (par. 20.205) – for forward lifting (positive) direction. Make sure the input is
wired to the forward (positive) limit switch.
End limit 2 (par. 20.206) – for reverse lowering (negative) direction. Make sure the
input is wired to the reverse (negative) limit switch.
The below active and inactive conditions are applicable for both limits 1 and 2:
• the limits are active when the limit input to the drive is False, in other words, when
the normally-closed limit switch is off (0)
• the limits are inactive when the limit input to the drive is True, in other words, the
normally-closed limit switch is on (1). This condition is applicable for the normal
operation of the crane.
The following steps describe the End limit 1 operation in the forward lifting (positive)
direction. The same can be applied for End limit 2 in the reverse lowering (negative)
direction:
1. When End limit 1 is activated while the drive is running in the forward lifting
(positive) direction, the function activates an emergency stop command (Em stop
off3).
The drive then decelerates according to the defined emergency stop time (23.23).
2. The limit input must be back to inactive before the end-user can start the drive in
the forward lifting (positive) direction. However, the end-user can run the drive in
the reverse lowering (negative) direction even when the End limit 1 is active.
Crane program features 103
3. When the End limit 1 command is activated, the drive also generates a warning
D205 End limit 1.
Settings
Parameters: 20.205 End limit 1, 20.206 End limit 2
Signals: 09.01 Crane SW1, 09.03 Crane FW1
Warnings: D205 End limit 1, D206 End limit 2
Faults: D108 End limits I/O error
Slowdown
The Slowdown function limits the speed reference when the crane is operating in the
slowdown area.
Emergency stop
Emergency stop
Slowdown position
In this mode, two position limits (20.203 Slowdown up position or 20.204 Slowdown
dn position) are used:
• Slowdown up position limit (20.203) - used for the Slowdown command in the
forward direction
• Slowdown down position limit (20.204) - used for the Slowdown command in the
reverse direction.
The function activates the slowdown command and limits the speed reference to the
slowdown reference limit defined in parameter 22.200 Slowdown select, based on
any of these conditions:
• when 90.05 Load position scaled is greater than the slowdown up position limit
(20.203) in the forward direction
or
• when 90.05 Load position scaled is less than the slowdown down position limit
(20.204) in the reverse direction.
Crane program features 105
Settings
Parameters: 20.200 Slowdown select, 20.201 Slowdown input 1, 20.202 Slowdown
input 2, 20.203 Slowdown up position, 20.204 Slowdown dn position, 22.200
Slowdown reference
Signals: 09.01 Crane SW1
Warnings: D201 Slowdown up, D202 Slowdown down, D20C Slowdown safe zone
Faults: -
Fast stop
The Fast stop function stops the drive extremely fast from high speed. It can be used,
for example, to stop the swift downward movement of a bucket crane before the
ropes unwind and pile up on top of the crane. The Fast stop function is not an
emergency stop function.
The function has three modes:
• Ramping and mechanical braking – In this mode the drive decelerates to zero
speed according to a defined ramp time. The mechanical brake closes when the
drive reaches the brake close speed.
• Torque limit and mechanical braking – In this mode the drive decelerates to
zero speed against the drive torque limits. The mechanical brake closes when the
drive reaches the brake close speed.
• Mechanical braking only – In this mode the function forces the mechanical
brake to close.
When the function is activated, the drive generates a warning (D20A).
Settings
Parameters: 20.210 Fast stop input, 20.211 Fast stop mode, 23.206 Fast stop
deceleration time
Signals: 09.01 Crane SW1
Warnings: D20A Fast stop
Faults: -
Speed matching
The Speed matching function compares the crane speed reference continuously to
the actual motor speed to detect any differences. The function makes sure that the
motor follows the speed reference when stopped, during acceleration or deceleration,
and when running at the constant speed. The function also makes sure that the brake
does not slip when the drive has stopped with the brake closed.
106 Crane program features
Timing diagrams
The diagram shows the operation of the Speed match fault.
23.02
t (s)
74.04 74.04
D105
Speed match
t (s)
Crane program features 107
The diagram shows the operation of the Brake slip at standstill2 warning.
t (s)
D200
t (s)
Brake slip at
Settings
Parameters: 74 Speed matching
Signals: 09.01 Crane SW1, 09.03 Crane FW1
Warnings: D200 Brake slip at standstill2
Faults: D105 Speed match
Settings
Parameters: 31.200 Motor overspeed level, 31.201 Motor overspeed level delay
Signals: 09.03 Crane FW1
Warnings: -
Faults: D104 Over speed
108 Crane program features
Settings
Parameters: 31.202 Inverter overload selection, 31.203 User limit bit selection,
31.204 Inverter overload delay
Signals: 09.03 Crane FW1, 30.02 Torque limit status
Warnings: -
Faults: D106 Inverter overload
Slack rope
The Slack rope function provides warnings against any slackness in the rope which
may result when the boom is thrust upwards by heavy and strong wind in outdoor
cranes or when the hook jams in a mechanical structure in indoor industrial cranes.
The function can be enabled with parameter 75.60 Slack rope and by setting the
slack rope load level with parameter 75.62 Slack rope detection delay to different
than -400%.
Crane program features 109
Block diagram
The function detects a slack rope condition at the time of lowering the crane, if value
in parameter 75.42 Relative hoist load filtered is less than slack rope load level
(par. 75.62) during the delay time defined in parameter 75.62 Slack rope detection
delay. Parameter 09.02 Crane SW2, bit 9, shows the slack rope detected status.
When a slack rope condition is detected, drive generates the warning D217 Slack
rope or a Fast stop according to the selection defined in parameter 75.60 Slack rope.
The warning can be masked with parameter 31.205 Crane warning masking, bit 9 to
0.
Settings
Parameters: 75.60 Slack rope, 75.61 Slack rope load level, 75.62 Slack rope
detection delay, 75.42 Relative hoist load filtered, 75.38 Load filter time, 75.40
Relative hoist load
Signals: 09.02 Crane SW2, 31.205 Crane warning masking
Warnings: D217 Slack rope
Faults: -
Watchdog
The Watchdog function monitors the drive critical warnings (alarm)s and opens the
relay output RO2 (default settings) of the drive, when any of the monitored warnings
or when the watchdog user bit in parameter 32.225 Watchdog user bit is active. The
watchdog signal (parameter 32.227 Watchdog sw) can be used for safety, emergency
interlocks or controlling the main contactor.
The critical warnings can be selected with parameter 32.226 Watchdog mask. When
a selected warning in the list is activated, the drive opens the relay output RO2
(default settings) of the drive. Unselected warnings are ignored.
Bit Warning Warning code
0 Fb A comm A7C1 FBA A communication
1 Fb B comm A7C2 FBA B communication
2 M/F comm A7CB MF comm loss
110 Crane program features
Watchdog test
The Watchdog test function performs periodical tests to check the condition of the
watchdog circuit. The circuit consists of one digital input for Power on
acknowledgement signal (parameter 20.212) and watchdog relay output RO2
(parameter 32.227 Watchdog sw, bit 1). You can enable the function with parameter
32.221 Watchdog test.
The testing of watchdog circuit starts after the main contactor was closed, as
indicated by the Power on acknowledgement signal (20.212) and the delay time
defined with parameter 32.222 Watchdog test delay is elapsed.
After the test, the watchdog relay output RO2 opens for a fixed time of 0.5 s and
closes again. If the Power on acknowledgement signal (20.212) does not deactivate
and reactivate within the time defined in parameter 32.224 Watchdog fault delay, then
the fault D10D Watchdog test fault occurs.
If the crane is powered up frequently, parameter 32.223 Watchdog re test delay can
be used to prevent the test from starting every time the main contractor is closed. The
next watchdog test sequence executes only after the re-test delay time is passed.
Note: The Watchdog test function can be used only when the drive is powered using
an external power supply. Otherwise, the drive will perform the watchdog test every
time the drive is powered up without considering the value of parameter 32.223
Watchdog re test delay.
Settings
Parameters: 32.221 Watchdog test, 32.222 Watchdog test delay, 32.223 Watchdog
re test delay, 32.224 Watchdog fault delay, 32.225 Watchdog user bit,
Signals: 20.212 Power on acknowledge,32.227 Watchdog sw, 32.226 Watchdog
mask
Warnings: D215 Watchdog warning
Faults: D10D Watchdog test fault
Crane program features 111
Maintenance work
• If you replaced a control board or a complete drive, then copy the old values to
the new system, for example, from the parameter file. See instructions for
Copying old values to new system on page 47.
• If you did some maintenance work on a hoist unit, reset the load spectrum
recorder to its starting values. See instructions for Reseting the load spectrum
recorder on page 48.
Settings
Parameters: 75.70 Start lifetime monitor, 75.71 Crane lifetime, 75.72 Reset load
spectrum, 75.73 Preset value of load spectrum, 75.74 Lifetime speed scaling, 75.75
Lifetime factor
112 Crane program features
Signals: 09.10 Lifetime left, 09.11 Lifetime left in percent, 09.12 Load spectrum factor,
09.13 Lifetime sw, 09.20 Crane operation hours, 75.43 Absolute hoist load filtered
Warnings: D216 Liftetime left less 10%
Faults: -
Crane program features 113
1
3
No. Description
1 Conical rotor
2 Brake rotor spring
3 Motor housing
4 Internal brake
Notes:
• Mechanical brake control (44.06) must be active when the Conical motor control
function is used. If mechanical brake control is not active, the drive trips on a fault
(D10A).
• Brake close delay (44.13) must be greater than 0 seconds.
114 Crane program features
When the Conical motor control function is enabled and the start command is given,
the motor flux ramps up over the normal level (100%) to the start flux level (76.02)
during a flux ramp-up time (76.05). The ramp-up time makes sure that the brake
opens faster and there is minimal roll-back that can cause a load dip. The start flux
level is kept as the reference for a hold time (76.04) to make sure that there is enough
time for the brake to open.
After the start flux hold time is over, the normal flux level (100%) is activated for
normal running. The flux ramps down from the start flux level to the normal level
(100%) during a flux ramp-down time (76.06).
When the stop command is given, the drive decelerates the motor. When the motor
speed (01.01) decreases below the zero speed limit (21.06), the motor starts to use
the stop flux level (76.03) as the flux reference. The flux ramps down from the normal
level (100%) to the stop flux level during the ramp-down time. When the actual motor
flux reaches the stop flux level, the brake closes.
See also section Speed reference priorities on page 94.
Timing diagram
This diagram shows brake opening and closing as well as the normal running flux
levels.
Speed (rpm)
01.01
76.02
76.06
100% flux
76.03
76.05
Start t (s)
command
Rotor
released
Crane program features 115
Settings
Parameters: 76 Conical motor
Signals: 09.01 Crane SW1, 09.09 Flux reference
Warnings: -
Faults: D10A Brake not selected
116 Crane program features
Overview
If a hoist drive needs to run above its nominal speed (in the field weakening range),
you need to enable its Hoist speed optimization (HSO) function. You also need to
define the necessary variables for the function, such as the actual load values vs. the
corresponding speed limit values. On the basis of the given data, the function
automatically defines the allowed maximum speed depending on the actual load that
the hoist is currently moving.
Weight Weight
calculation tuning 75.43 Absolute hoist load filtered
Crane nominal data
The diagram shows the relationship between different functions in the hoist speed
optimization.
• HSO: Speed limitation, load vs speed points for both direction can be either
manually defined or can be calculated and set automatically. When function is
activated the speed reference is limited within safe limits.
• Auto calculation needs crane nominal data. If values are known, you can directly
enter the values into parameters 75.03 and 75.27...75.35. If it is needed to verify
the crane nominal data, then the weight calculation function can be used by
comparing the measured weight and test weight. The efficiency and inertia
Crane program features 117
parameters can be tuned to find the correct reading from weight calculation.
These parameters are finally used for auto calculation. See tuning instructions on
page 121.
• Weight calculation is used for Lifetime monitor function. Note that this
calculation is not meant for overload protection.
• Lifetime monitor function monitors all working cycles of the hoist, considering
the operating time, the lifting and lowering speed and the load. All these values
are known signals for the inverter or from the sizing of the hoist.
Operation chart
The below chart shows the operating principle of the Hoist speed optimization
function. The function controls the maximum speed limit according to the active load.
250
Torque
The right side of the chart shows the actual load values Vs. the corresponding speed
limit values for the forward direction. The left side shows the actual load values Vs.
the corresponding speed limit values for the reverse direction.
118 Crane program features
Notes:
• Give the actual load values in increasing order and the speed limit values in
decreasing order. Otherwise the function will limit the speed to the base speed
and generates a warning.
• Set all points in correct order. See example below.
Example
The example below shows how to set the load and speed values shown in the
operation chart on page 117.
Note: The values in this example only shows the sequence and the setting method.
You need to set the actual parameter values according to the actual motor details and
the load.
In the example, motor nominal torque is equal to 100% that corresponds to motor
base speed value 1500 rpm (75.03).
Enable the Hoist speed optimization function and define its attributes as follows:
• 75.03 Motor base speed = 1500 rpm
• 75.07 Load 0 up = 60%
• 75.08 Load 0 speed up = 2000 rpm
• 75.09 Load 1 up = 70%
• 75.10 Load1 speed up = 1800 rpm
• 75.11 Load 2 up = 80%
• 75.12 Load 2 speed up = 1700 rpm
• 75.13 Load 3 up = 90%
• 75.14 Load 3 speed up = 1600 rpm
• 75.15 Load 4 up = 100%
• 75.16 Load 4 speed up = 1500 rpm
You must set the parameters for the reverse direction in the same order. Otherwise,
the function limits the speed to the motor base speed (75.03).
Crane program features 119
Z=Y-X
where:
• X = Torque or load offset
• Y = Torque at base speed
• Z = Base speed torque after the load margin has been deducted.
You can use the value of Z with a set of torque (%) and speed (rpm) parameters to
calculate the load speed limit in the forward and reverse directions.
See Operation chart on page 117.
Example
In this example:
• 75.04 Load margin = 10%
• 01.10 Motor torque (monitored by the function during the base speed crossover) =
60%.
The Hoist speed optimization function calculates the new maximum torque based on
the load margin. See below calcualtions:
X (%) = Y · (Load margin (%)/100)
Z=Y-X
Z = 60% - 6% = 54%
The new torque value that the function uses is 54% instead of the actual torque value
(60%).
Note: If you do not want the function to use the load margin (75.04), set the value to
zero.
120 Crane program features
Auto calculation
The control program can automatically calculate the speed Vs torque curve with the
data defined in the following parameters:
• 75.03 Motor base speed = 1500 rpm (corresponds to parameter 75.32 Hoist
nominal speed)
• 75.27 Hoist efficiency up
• 75.28 Hoist efficiency down
• 75.29 Inertia up
• 75.30 Inertia down
• 75.31 Hoist nominal load
• 75.32 Hoist nominal speed
• 75.33 Hoist maximum speed
• 75.35 Motor Tmax/Tn
After settings these parameters, activate auto calculation with parameter
75.36 Calculate load curve = Calculate. The control program sets the load curve
parameters for one time. After this operation, you can manually change the load
curve parameters.
The auto calculated hoist load values are shown in parameters 75.40 Relative hoist
load and 75.41 Absolute hoist load.
Note:
• Auto calculation can be activated only when the drive is in standby state.
• If you changed acceleration/deceleration time after activating auto calculation,
then you must again execute auto calculation.
Crane program features 121
Weight calculation
The Weight calculation function can be tuned with test runs of known load. Before
starting the function tuning, configure the parameters 75.03, 75.27...75.35. The hoist
efficiency and inertia of the hoist system can be set with parameters 75.03 Motor
base speed, 75.27 Hoist efficiency up, 75.28 Hoist efficiency down, 75.29 Inertia up
and 75.30 Inertia down.
Tunning procedure
1. Lift a known load with constant speed and adjust the value in parameter 75.27
Hoist efficiency up to the correct load value shown in signal 75.43 Absolute hoist
load filtered.
• If value in signal 75.43 is less than the weight of the known load, increase the
value in parameter 75.27 Hoist efficiency up.
• If value in signal 75.43 is more than the weight of the known load, decrease
value in parameter 75.27 Hoist efficiency up.
2. Lower the known load with constant speed and adjust the value in parameter
75.28 Hoist efficiency down to the correct load value shown in signal 75.43
Absolute hoist load filtered.
• If value in signal 75.43 is more than the weight of the known load, increase the
value in parameter 75.28 Hoist efficiency down.
• If value in signal 75.43 is less than the weight of the known load, decrease
value in parameter 75.28 Hoist efficiency down.
3. Lift the known load with variable speed (accelerating and decelerating) and adjust
the value in parameter 75.29 Inertia up to the correct load value shown in signal
75.43 Absolute hoist load filtered during acceleration and deceleration.
• If value in signal 75.43 is more than the weight of the known load during
acceleration, increase the value in parameter 75.29 Inertia up.
• If value in signal 75.43 is less than the weight of the known load during
acceleration, decrease value in parameter 75.29 Inertia up.
4. Lower the known load with variable speed (accelerating and decelerating) and
adjust the value in parameter 75.30 Inertia down to the correct load value shown
in signal 75.43 Absolute hoist load filtered during acceleration and deceleration.
• If value in signal 75.43 is more than the weight of the known load during
acceleration, increase the value in parameter 75.30 Inertia down.
• If value in signal 75.43 is less than the weight of the known load during
acceleration, decrease value in parameter 75.30 Inertia down.
122 Crane program features
Settings
Parameters: 75 Hoist speed optimization
Signals: 09.01 Crane SW1, 09.05 Load speed limit, 09.07 Load speed error status,
75.43 Absolute hoist load filtered
Warnings: D203 Hoist speed up limit, D204 Hoist speed down limit
Faults: D103 Hoist speed opt settings
Crane program features 123
Smooth lifting
The Smooth lifting function can be used to decrease the mechanical stress in crane
construction that occurs mainly during load lifting. The function monitors the load on
the hoist after each lowering operation and ramps down the speed if load is detected.
The function releases control only after the load is lifted. See the timing diagram
below:
The function can be enabled with parameter 83.01 Smooth lifiting and following
charactersistics can be configured:
• Sensitivity (parameters 83.03 Smooth lifting torque step, 83.04 Smooth lifting acc
speed diff, 83.05 Smooth lifiting speed diff)
• Triggering margins (parameters 83.02 Smooth lifting delay, 83.06 Smooth lifting
torque lim, 83.07 Smooth lifting zero speed delay)
• Speed of reaction (parameter 83.08 Smooth lifiting dec time multiplier)
Settings
Parameters: group 83 Smooth lifiting
Signals: 83.10 Smooth lifting sw
124 Crane program features
Antisway
See related topics listed below:
• Antisway functional description (page 124)
• Sway tracking (page 129)
• Automatic ON switching (page 129)
• Ramp times (page 130)
• Limit switches (page 130)
• Antisway communication (page 131)
• Fieldbus communication (page 131)
• Antisway commissioning instructions (page 132)
• Measuring and calculating a real pendulum arm with an empty hook (page 133)
• Determining pendulum arm offset (page 135)
swaying (τ) that can control trolley and long travel accelerations and decelerations.
See the acceleration and deceleration movements in the figure below.
Total pendulum arm length is the sum of rope length and offset. See the below figure
on page 126.
• Rope length is based on the hoist position. This value is transfered either from
the hoist drive (with encoder) or from a PLC.
• Offset or pendulum arm offset is the distance between hook and gravity point of
the lifted object. It can vary for different load types. See Total pendulum arm
length on page 126.
Note: The accuracy of antisway control is as good as the known real pendulum arm
length.
126 Crane program features
t = time constant
Offset determination
Pendulum arm offset determination is needed if the shape of lifted load varies. The
determination is based on one of the following methods. The final offset is added to
the pendulum arm length (from the hoist drive) and this result is used by the antisway
core.
Step offset: Uses the step logic and consists of three offset values that are selected
by either digital inputs DIx, PTR, or hoist load. For more information, see Step offset
on page 135.
Linear offset: Used when the weight of the lifted load (hoist load) correlates with the
shape of lifted load. The values are set in this parameter combination: Min load-Min
offset and Max load-Max offset. See Linear offset/weight sensitive offset on page
136.
Direct offset: The value comes directly from the fieldbus, analog inputs or PTR. See
Direct offset on page 137.
Auto offset: Used when the load is every time lifted from the same floor level.
Offset = maximum length - actual hook position. See Auto offset on page 138.
Note: In some cases, a separate offset is not needed because the hook may consist
of a fixed lifting device like the grab device (for waste handling) or a magnnetic disc
(for waste metal handling). These lifting devices are fixed permanently to the hook.
Crane program features 127
External disturbances
Because there is no feedback signal for the real load sway, Antisway function cannot
compensate the effect of external disturbances (see figure below) such as wind or un-
direct lifting, or the difference between the behavior of real pendulum and behavior of
pendulum model in the frequency converter (wrong settings during start-up).
For successful operation, the function should have the following actual values from
the hoist drive:
• Load/torque. If the hoist and antisway drives have D2D communication, then
antisway drives calculate the actual load from the actual hoist torque.
• Hook position/rope length.
128 Crane program features
Antisway
core
Antisway
On/Off On/Off
logic
77.27 Pendulum arm
D2D, Hook length
AIx, position + 77.70 Total pendulum
(scaling) arm length
PTR... Pendulum Pendulum arm
arm length
DIx, 77.69
AIx, Total pendulum offset Speed ref out 77.73 Speed ref
Load,
Offset + from antisway
Antisway On/Off is activated with parameter 77.01 Antisway enable. When antisway
is enabled, for example, with digital inputs DIx, then it is possible to switch Off/On
antisway automatically if parameter 77.02 Enable auto on function is enabled with
following parameters:
• minimum speed logic (parameter 77.05 Antisway enable minimum speed)
• pendulum arm minimum/maximum length (parameters 77.03 Auto on at
maximum pendulum and 77.04 Auto on a minimum pendulum).
See also Automatic ON switching on page 129.
Pendulum arm length is the sum of hook position and offset. See Total pendulum
arm length on page 126.
• The value of hook position is transfered from the hoist drive. The signal source
for hoist position can be selected with parameter 77.20 Pendulum length
source 1.
• Offset can be determined by step reference logic with actual hoist load (see
parameters 77.33...77.54).
• Offset can also be automatically determined using the Auto offset mode
(parameter 77.56). This method is used if the load is lifted up from the same
floor level and when different load types and loading devices are used.
Antisway core modifies the speed reference ramp with the known pendulum arm
length (parameters 77.72 and 77.73) to eliminate load swaying. You can check the
status of the Antisway function in parameter 77.71 Antisway status.
Crane program features 129
Sway tracking
The Sway tracking function allows the drive to compensate the sway caused by
movements before switching on the Antisway function.
The pendulum state calculation is activated whenever the speed reference changes.
This allows the load swing compensation even if the Antisway function is enabled
after the crane movement is already started.
• If sway tracking is enabled (parameter 77.07 Sway tracking enable) and the
antisway function is disabled (parameters 77.01 Antisway enable and 77.02
Enable auto on function), the control program tracks the sway movement caused
by the given speed reference.
Note: If Antisway function is enabled during acceleration, the control program
compensates the existing (calculated) sway.
• If sway tracking is disabled (parameter 77.07) and the Antisway function is
disabled (parameters 77.01 and 77.02), the control program does not track the
sway movement. This gives the possibility for the crane operator during start
(during hoisting) to compensate manually the initial sway before enabling the
Antisway function.
You can check the status of the Sway tracking function in parameter 77.71 Antisway
status, bit 2.
Automatic ON switching
Switching the Antisway function ON and OFF can be automated based on the hoist
position for the following occurrences:
• speed reference is above the set minimum speed (parameter 77.05 Antisway
enable minimum speed)
• pendulum arm length is between the set minimum and maximum length
(parameters 77.03 Auto on at maximum pendulum and 77.04 Auto on a minimum
pendulum
• time has not elapsed for Antisway function to end calculations (parameter 77.11
Antisway timeout)
If it is frequently needed to correct the initial sway during hoisting of the load
(example, trolley movement of waste-handling grab cranes), it is possible to define a
certain lifting range where the Antisway function is always ON. Outside that range, it
is always OFF. The AUTO ON function operates only when the Antisway function is
switched ON and auto on function is enabled with parameter 77.02 Enable auto on
function. If the Antisway function is disabled, then the AUTO ON function has no
effect.
You can check the status of the auto ON for antisway function in parameter 77.71
Antisway status, bit 11, 13, 14 and 15.
130 Crane program features
Ramp times
The control program takes the ramp time based on the activation of Antisway
function.
• If parameter 77.01 Antisway enable = Enable, ramp time is taken from parameter
77.08 Antisway ramp time.
• If parameter 77.01 Antisway enable = Disable, ramp time is taken from
parameters 23.201 Crane acc time 1 and 23.204 Crane dec time 2.
In many cases, a higher acceleration rate can be utilized when driving the crane with
the Antisway function.
Limit switches
The distance to stop the crane from full speed can be estimated using the following
formula (units are SI units):
v
s = --- ( τ + t acc ) ,t acc = deceleration time
4
Here τ is the longest possible pendulum time constant. It can be estimated from the
hoisting height
τ = 2 h
2
4hπ
τ = ------------
(approximation from g , where g = gravity and h = length of pendulum arm)
Example: The hoisting height is 16 m, crane full speed is 30 m/min (0.5 m/s), normal
deceleration time for manual driving is 5 sec (parameter 23.202 Crane dec tme 1).
For a linear ramp (antisway OFF), the slowdown distance of the crane would be
1 1 m
s = --- v × t acc --- × 0, 5 ---- × 5 s = 1, 25m
2 2 s
With Antisway function enabled the basic ramp time can be set shorter, for example
4 seconds (parameter 77.08 Antisway ramp time). In this case, the slowdown
distance of the load is:
τ = 2 × 16 = 8 s
0, 5ms
s = ---------------- × ( 8 s + 4 s ) = 1, 5m
4
Note: Stopping the load without antisway control (with linear ramp) in this example
can cause overshoot of the load (swaying) which can make the real stopping distance
of the load longer than the calculated distance (1.25 m).
With antisway (1.5 m), there is no overshoot problem and the load travels
perpendicular to the trolley (because the load stops at equilibrium).
Crane program features 131
Antisway communication
Antisway communication can be used for delivering signals from the hoist drive to the
Antisway function like hoist position and hoist torque. Antisway drives (trolley and
long travel) form a chain. D2D communication must be used.
See Example 3: Parameter settings for antisway communication from host to main
trolley on page 68.
Fieldbus communication
In case of fieldbus controlled antisway drive (trolley/long travel), to get a faster
response to the start and stop commands, use parameter 20.216 Crane control word
1. Do the following parameter settings:
• 20.01 Ext1 commands = In1 Start fwd; In2 Start rev
• 20.03 Ext1 in1 source = Par. 20.216, bit 0
• 20.04 Ext1 in2 source = Par. 20.216, bit 1,
instead of fieldbus control word (20.01 Ext1 commands = Fieldbus A).
132 Crane program features
Preliminary actions
Trial run the crane drives (hoist, trolley and long travel) to confirm the crane works as
planned without the Antisway function.
Check the position counter settings and function (rope length measurement) in the hoist
drive or in an overriding system (PLC). The output of the position counter can be read in
parameter 90.05 Load position scaled.
In the hoist drive, set parameter 90.05 Load position scaled into D2D-link communication
with parameter 77.20 Pendulum length source 1 = par. 90.05.
Build and configure Antisway communication between the drives according to the
master/follower communication setup instructions. See Example 3: Parameter settings
for antisway communication from host to main trolley on page 68. See also figure in The
figure below shows the D2D-link configuration. on page 64.
Check that actual length in parameter 77.21 Active length from source follows the value
sent by the hoist drive.
Check that actual load is as shown in parameter 77.31 Active load (when driving hoist up
and down). The transmitted load value is set in the hoist drive with parameter 77.80 Load
to antisway selection (Internal = 77.81 Hoist load from torque act, Other…(75.40 Relative
hoist load, but in this case hoist speed optimization needs real crane data)
Crane program features 133
4 3
Hook in UP position
Step Action
1 Set parameter 77.01 Antisway enable = Disable. The mathematical length of pendulum
arm can be different for bridge and trolley directions, so these settings must be done for
both movements. See the above picture.
2 Move the hook to UP position, for example, 25% from top position (UP).
3 In the trolley drive, read the signal in parameter 77.21 Active length from source and
enter it to parameter 77.23 Up position length value. See (1) in above figure.
4 In the trolley drive, initiate load swing, for example, stop the trolley using emergency
stop.
5 Measure the time for five full oscillations. Divide the measured time by the number of
full oscillations (5). Set the calculated time in the parameter 77.22 Up position swing
time. See (2) in above figure.
6 While the hook is in the same UP position, repeat steps 3 to 5 with the long travel drive.
134 Crane program features
Step Action
1 Make sure that parameter 77.01 Antisway enable = Disable. The mathematical length
of pendulum arm can be different for bridge and trolley directions, so these settings
must be done for both movements. See the above picture.
2 Lower the hook to DOWN to the floor level, for example, 75% from top position (UP).
3 In the trolley drive, read the signal in parameter 77.21 Active length from source and
enter it to parameter 77.25 Down position length value. See (3) in above figure.
4 In the trolley drive, initiate load swing, for example, stop the trolley by using emergency
stop/fast stop.
5 Measure the time for five full oscillations. Divide the measured time by the number of
full oscillations (5). Set the calculated time in the parameter 77.24 Down position swing
time. See (4) in above figure.
6 While the hook is in the same DOWN position, repeat steps 3 to 5 with the long travel
drive.
Step Action
3 If swinging still exists, switch OFF antisway temporarily and swing the hook. Now
measure/calculate the time for full cycle time and calculate the real pendulum length
using the below formula. Compare the results with parameter 77.27 Pendulum arm
length.
Pendulum arm length = 0.25 x One_full_cycle_time2 = 1/4 τ2
4 If the values are different, make sure the values are correct in parameters 77.22...77.25
and the actual position shown in parameter 77.21 Active length from source is updated
from the hoist drive or from the PLC.
Crane program features 135
Step Action
1 Read the empty hook or the lowest possible load from parameter 77.31 Active load
(when moving UP).
2 Enter the value into parameter 77.52 Load min. Above this load, the linear effect to
pendulum arm is calculated.
3 Measure the pendulum time and calculate the corresponding total pendulum arm length
(five full cycles/5 = τ [s], length [m] = 0.25 x τ) m. Make sure that Antisway function is
disabled.
4 Calculate the difference between the result of step 3 and value in parameter
77.27 Pendulum arm length. Set this value into parameter 77.50 Load offset min.
5 Connect the highest possible load to the hook and read the load value from parameter
77.31 Active load (when moving UP).
6 Enter the value read in step 5 into parameter 77.53 Load max.
7 Measure the pendulum time and calculate the corresponding total pendulum arm length
(five full cycles/5 = τ [s], length [m] = 0.25 x τ) m. Make sure that Antisway function is
disabled.
8 Calculate the difference between the result of step 7 and value in parameter
77.27 Pendulum arm length. Set this value into parameter 77.51 Load offset max.
9 Trial run with different load. If swaying still exist, then calculate the real pendulum arm
length and compare with value in parameter 77.70 Total pendulum arm length and tune
points of linear offset.
Note: The accuracy remains same for any measurement unit other than millimeters,
for example, centimeters.
Crane program features 137
a b c
15 tn
30 tn
45 tn
a, b and c are the pendulum arm offset
77.51
77.50
77.52 77.53
Direct offset
When the pendulum arm offset is determined in a PLC program the value of the offset
can be directly written into the antisway drive. The value can be first written into, for
example, parameter 47.21 Data storage 1 int16 and picked up using pointer selection
in parameter 77.65 Direct offset source (=Parameter 47.21).
The source for direct offset can also be from analog inputs AI.
138 Crane program features
Auto offset
The Auto offset mode (parameter 77.56 Auto offset enable) can be used only when
the load is always lifted up from the same (approximately) floor level and it is
especially useful when several different load types and loading devices (lifting straps)
are in use.
In Auto offset mode, parameter 77.56 Auto offset enable is considered as full
pendulum arm length, meaning the load is just/almost touching the floor level.
The below procedure describes the configurations to use in the Auto offset mode.
Step Action
1 Measure and calculate the real pendulum arm length with an empty hook. See
page 133.
2 Pick-up the lightest load to be lifted during normal operation.
3 Enter a suitable load value between the empty condition (point 1) and small load
condition into parameter 77.58 Load minimum in auto mode (this is the decision level
between a load and no-load condition).
4 Put the empty hook swaying when close to the floor level and calculate the pendulum
arm. Enter the result into parameter 77.57 Full pendulum arm.
Five cycles/5 = ___ s, length = 0.25 x tau = ___ m
5 Put the load on the floor and lift it up and measure/calculate again. Compare that value
to the actual calculated pendulum arm in the signal 77.70 Total pendulum arm length. If
the values differ from each other considerably, change the setting of the parameter
77.57 Full pendulum arm respectively and repeat the measurement. The actual signal
77.60 Active auto offset shows the active offset.
Power on acknowledgement
See related topics:
• Function description (page 139)
• Timing diagram (page 139)
• Wiring example (page 140)
Function description
The Power on acknowledgement function checks that the main power is connected
and the drive is ready for operation. You can use this function, for example, to
automatically reset faults that are generated during the drive in standby.
The control board (BCU-xx or ZCU-xx) consists of an external +24 V power supply
that can be selected with parameter 95.04 Control board supply.
The source to Power on acknowledgement signal (par. 20.212) can be from the
following sources:
• typically from the auxiliary contact of the main contactor. By default, the signal is
connected to the DIIL input of the drive control unit. This is the default connection.
or
• from the Safe torque off (STO), parameter 06.18 Start inhibit status word, bit 7
inverted.
If the drive trips on a fault, and the Power on acknowledgment signal is activated (a
rising edge), the drive generates an internal fault reset after a time delay (20.213).
Meanwhile the Power on acknowledgement circuit is open (par. 20.212 = False) and
the drive shows the warning D20B Power on acknowledge.
Timing diagram
Power on acknowledgement
Note: The same input [DIIL or STO status (P.6.18.7)] for Power on acknowledge (par. 20.212)
is also used for RUN ENABLE (par. 20.12 Run enable 1 source).
140 Crane program features
Wiring example
~3
ACS880
Item Description
1 Main contactor
2 Auxiliary contact
Note: By default, the input DIIL is also used in par. 20.12 Run enable 1 source
Settings
Parameters: 20.212 Power on acknowledge, 20.213 Power on ackn reset delay
Signals: 09.01 Crane SW1
Warnings: D20B Power on acknowledge
Faults: -
Crane program features 141
Settings
Parameter: 31.40 Disable warnings, 31.205 Crane warning masking
Signals: 06.19 Speed control status word, 09.01 Crane SW1, 09.02 Crane SW2,
30.02 Torque limit status
Warnings: -
Faults: -
142 Crane program features
Toggle bit
See related topics listed below:
• Function description (page 142)
• Function block diagram (page 142)
• Timing diagram (page 143)
• Example of Toggle bit function setup (page 143)
Function description
The Toggle bit function can be used as an additional communication supervision
between the overriding system, e.g. a PLC and the drive. The function can be
activated with parameter 31.211 Toggle bit enable. The value of parameter 31.215
Toggle bit statusword, bit 0 is transfered into the overriding system through fieldbus.
Once the return bit (from the input defined with 31.214 Toggle bit source) is equal to
the value of 31.215, bit 0, the value of the latter is inverted and the timer is reset. In
the event of a communication loss, the return bit is not updated during the defined
delay and the function triggers a warning/fault. See the below timing diagram.
PLC
Note: External control is intended to work like a repeater and does not modify the
signal in any way.
Crane program features 143
Timing diagram
31.215
Toggle bit statusword,
bit 0
31.214
Toggle bit source
2
31.213
Toggle bit time delay 1 1 1
Settings
Parameter: 31.211 Toggle bit enable, 31.212 Toggle bit action, 31.213 Toggle bit time
delay, 31.214 Toggle bit source.
Signal: 31.215 Toggle bit statusword
Warning: D210 Toggle bit supervision wrn
Maintenance counters
In addition to the Supervision function (group 32 Supervision), the crane control
program contains the following three maintenance counters for supervising:
• Crane operating hours counter (page 145)
• Brake operated counts (page 145)
• Number of power on counts (page 146).
The values of these maintenance counters can be set/reset after some maintenance
actions or drive unit replacements. All these counters have warning limits. Parameter
09.02 Crane SW2 shows the actual status of these counter.
5
Standard program features
Contents of this chapter
The chapter describes
• the control locations and operating modes supported by the control program
• some of the more important functions in the control program that are not specific
to crane applications, such as motor control.
Contents See page
Local control vs. external control 148
Operating modes of the drive 150
Drive configuration and programming 153
Control interfaces 157
Motor control 171
Application control 195
DC voltage control 197
Safety and protections 201
Diagnostics 209
Miscellaneous 211
148 Standard program features
ACS880
2)
External control
I/O 1)
Local control PLC
Embedded fieldbus
interface (EFB) or
Control panel or Drive master/follower link
composer PC tool (optional)
Control panel
M
3~
MOTOR
Encoder
1) Extra inputs/outputs can be added by installing optional I/O extension modules (FIO-xx) in
drive slots.
2) Encoder or resolver interface module(s) (FEN-xx) installed in drive slots.
Local control
The control commands are given from the control panel keypad or from a PC
equipped with Drive composer when the drive is set to local control. Speed and
torque control modes are available for local control; frequency mode is available
when scalar motor control mode is used (see parameter 19.16 Local control mode).
Local control is mainly used during commissioning and maintenance. The control
panel always overrides the external control signal sources when used in local control.
Changing the control location to local can be prevented by parameter 19.17 Local
control disable.
Standard program features 149
The user can select by a parameter (49.05 Communication loss action) how the drive
reacts to a control panel or PC tool communication break. (The parameter has no
effect in external control.)
External control
When the drive is in external control, control commands are given through
• the I/O terminals (digital and analog inputs), or optional I/O extension modules
• the embedded fieldbus interface or an optional fieldbus adapter module
• the external (DDCS) controller interface, and/or
• the master/follower link., and/or
• the control panel.
Two external control locations, EXT1 and EXT2, are available. The user can select
the sources of the start and stop commands separately for each location by
parameters 20.01…20.10. The operating mode can be selected separately for each
location (in parameter group 19 Operation mode), which enables quick switching
between different operating modes, for example speed and torque control. Selection
between EXT1 and EXT2 is done via any binary source such as a digital input or
fieldbus control word (see parameter 19.11 Ext1/Ext2 selection). The source of
reference is selectable for each control location separately.
The control location selection is checked on a 2 ms time level.
With the reference source selection parameter set to Control panel (ref copied), the
initial panel reference value depends on whether the operating mode changes with
the reference source. If the source switches to the panel and the operating mode
does not change, the last reference from the previous source is adopted. If the
operating mode changes, the drive actual value corresponding to the new mode is
adopted as the initial value.
General representation
The following is a general representation of the reference types and control chains.
The page numbers refer to detailed diagrams in chapter Control chain diagrams.
Torque limitation
(p 733) Torque
controller
(p 734)
DTC motor
control mode
Scalar motor
control mode
The firmware program performs the main control functions, including speed control,
drive logic (start/stop), I/O, feedback, communication and protection functions. The
application program extends the functions of the firmware program. Both the
application and firmware functions are configured and programmed with parameters.
See related topics listed below:
• Programming via parameters (page 153)
• Adaptive programming (page 154)
• Application programming (page 156)
Adaptive programming
Conventionally, the user can control the operation of the drive by parameters.
However, the standard parameters have a fixed set of choices or a setting range. To
further customize the operation of the drive, an adaptive program can be constructed
out of a set of function blocks.
The Drive composer pro PC tool (version 1.10 or later, available separately) has an
Adaptive programming feature with a graphical user interface for building the custom
program. The function blocks include the usual arithmetic and logical functions, as
well as eg. selection, comparison and timer blocks. The program can contain a
maximum of 20 blocks. The adaptive program is executed on a 10 ms time level.
The physical inputs, drive status information, actual values, constants and data
storage parameters can be used as the input for the program. The output of the
program can be used eg. as a start signal, external event or reference, or connected
to the drive outputs. See below for a listing of the available inputs and outputs. Note
that connecting the output of the adaptive program to a selection parameter will write-
protect the parameter.
Parameter 07.30 Adaptive program status shows the status of the adaptive program.
The program can be disabled with parameter 96.70 Disable adaptive program.
For more information, see the Adaptive programming application guide
(3AXD50000028574 [English]).
Inputs available to the adaptive program
Input Source
I/O
DI1 10.02 DI delayed status, bit 0
DI2 10.02 DI delayed status, bit 1
DI3 10.02 DI delayed status, bit 2
DI4 10.02 DI delayed status, bit 3
DI5 10.02 DI delayed status, bit 4
DI6 10.02 DI delayed status, bit 5
DIIL 10.02 DI delayed status, bit 15
AI1 12.11 AI1 actual value
AI2 12.21 AI2 actual value
DIO1 11.02 DIO delayed status, bit 0
DIO2 11.02 DIO delayed status, bit 1
Actual signals
Motor speed 01.01 Motor speed used
Output frequency 01.06 Output frequency
Motor current 01.07 Motor current
Motor torque 01.10 Motor torque
Motor shaft power 01.17 Motor shaft power
Status
Enabled 06.16 Drive status word 1, bit 0
Standard program features 155
Application programming
The crane application program is based on the IEC 61131-3 standard. The program is
an in-house application and is locked to the user to avoid any changes to the
program.
Standard program features 157
Control interfaces
See related topics listed below:
• Programmable analog inputs (page 157)
• Programmable analog outputs (page 157)
• Programmable digital inputs and outputs (page 158)
• Programmable relay outputs (page 158)
• Programmable I/O extensions (page 158)
• Fieldbus control (page 159)
• Master/follower functionality (page 160)
• External controller interface (page 166)
• Control of a supply unit (LSU) (page 168)
Settings
Parameter group 12 Standard AI (page 270).
Settings
Parameter group 13 Standard AO (page 274).
158 Standard program features
Settings
Parameter groups 10 Standard DI, RO (page 257) and 11 Standard DIO, FI, FO
(page 264).
Settings
Parameter group 10 Standard DI, RO (page 257).
The table below shows the number of I/O on the control unit as well as optional I/O
extension modules.
Digital inputs Digital I/Os Analog inputs Analog outputs Relay outputs
Location
(DI) (DIO) (AI) (AO) (RO)
Control unit 6 + DIIL 2 2 2 3
FIO-01 - 4 - - 2
FIO-11 - 2 3 1 -
FAIO-01 - - 2 2 -
FDIO-01 3 - - - 2
Three I/O extension modules can be activated and configured using parameter
groups 14…16.
Note: Each configuration parameter group contains parameters that display the
values of the inputs on that particular extension module. These parameters are only
way of utilizing the inputs on I/O extension modules as signal sources. To connect to
an input, choose the setting Other in the source selector parameter, then specify the
appropriate value parameter (and bit, for digital signals) in group 14, 15 or 16.
Settings
• Parameter groups 14 I/O extension module 1 (page 278), 15 I/O extension
module 2 (page 298), 16 I/O extension module 3 (page 302).
• Parameter 60.41 (page 474).
Fieldbus control
The drive can be connected to several different automation systems through its
fieldbus interfaces. See chapters Fieldbus control through the embedded fieldbus
interface (EFB) (page 681) and Fieldbus control through a fieldbus adapter
(page 705).
Settings
Parameter groups 50 Fieldbus adapter (FBA) (page 446), 51 FBA A settings
(page 454), 52 FBA A data in (page 455), and 53 FBA A data out (page 456), 54 FBA
B settings (page 456), 55 FBA B data in (page 457), and 56 FBA B data
out(page 458).
160 Standard program features
Master/follower functionality
General
Note: The crane control program uses its own master/follower communication with
D2D-link and ready made crane application interlocks with Synchro and antisway
controls. See section Master/follower communication in crane application on page 62.
However, the Master/Follower functionality can be implemented as described in this
section, but then you must separately build the crane application based interlocking.
The master/follower functionality can be used to link several drives together so that
the load can be evenly distributed between the drives. This is ideal in applications
where the motors are coupled to each other via gearing, chain, belt, etc.
The external control signals are typically connected to one drive only which acts as
the master. The master controls up to 10 followers by sending broadcast messages
over an electrical cable or fiber optic link. The master can read feedback signals from
up to 3 selected followers.
Speed-controlled
master
M
~ Process master
M
Process follower ~
(For example) Torque- or speed-
Master Control word Follower
controlled
Speed reference follower
DDCS
DDCS
Master/follower link
(For example)
Status word
01.01 Motor speed used
01.10 Motor torque
Fieldbus control
The master drive is typically speed-controlled and the other drives follow its torque or
speed reference. In general, a follower should be
• torque-controlled when the motor shafts of the master and the follower are rigidly
coupled by gearing, chain etc. so that no speed difference between the drives is
possible
• speed-controlled when the motor shafts of the master and the follower are flexibly
coupled so that a slight speed difference is possible. When both the master and
the follower are speed-controlled, drooping is also typically used (see parameter
25.08 Drooping rate). The distribution of load between the master and follower
can alternatively be adjusted as described in section Load share function with a
speed-controlled follower on page 162.
Note:
• With a speed-controlled follower (without load sharing), pay attention to the
acceleration and deceleration ramp times of the follower. If the ramp times are set
longer than in the master, the follower will follow its own acceleration/deceleration
ramp times rather than those from the master. In general, it is recommended to
set identical ramp times in both the master and the follower(s). Any ramp shape
settings (see parameters 23.16...23.19) should only be applied in the master.
• In some applications, both speed control and torque control of the follower are
required. In those cases, the operating mode can be switched by parameter
(19.12 Ext1 control mode or 19.14 Ext2 control mode). Another method is to set
one external control location to speed control mode, the other to torque control
mode. Then, a digital input of the follower can be used to switch between the
control locations. See sections Local control vs. external control (page 148) and
Operating modes of the drive (page 150).
• With torque control, follower parameter 26.15 Load share can be used to scale
the incoming torque reference for optimal load sharing between the master and
the follower. Some torque-controlled follower applications, eg. where the torque is
very low, or very low speed operation is required, may require encoder feedback.
• If a drive needs to quickly switch between master and follower statuses, one user
parameter set (see page 211) can be saved with the master settings, another with
the follower settings. The suitable settings can then be activated using eg. digital
inputs.
• In the crane application, the master/follower functionality is implemented in the
application program instead of the primary control program, because it contains
more number of nodes and more interlock signals. The function uses the D2D-link
and also uses antisway communication from the hoist drive to long travel and
trolley drives.
In case of limited followers, you can use the primary control based
Master/follower function having speed-torque or speed-speed combination with
limited interlocking.
For more information of the crane control master/follower function, see
Master/follower communication in crane application on page 62.
162 Standard program features
Communication
A master/follower link can be built by connecting the drives together with fiber optic
cables (may require additional equipment depending on existing drive hardware), or
by wiring together the XD2D connectors of the drives. The medium is selected by
parameter 60.01 M/F communication port.
Parameter 60.03 M/F mode defines whether the drive is the master or a follower on
the communication link. Typically, the speed-controlled process master drive is also
configured as the master in the communication.
The communication on the master/follower link is based on the DDCS protocol, which
employs data sets (specifically, data set 41). One data set contains three 16-bit
words. The contents of the data set are freely configurable using parameters
61.01…61.03. The data set broadcast by the master typically contains the control
word, speed reference and torque reference, while the followers return a status word
with two actual values.
The default setting of parameter 61.01 M/F data 1 selection is Follower CW. With this
setting in the master, a word consisting of bits 0…11 of 06.01 Main control word and
four bits selected by parameters 06.45…06.48 is broadcast to the followers.
However, bit 3 of the follower control word is modified so that it remains on as long as
the master is modulating, and its switching to 0 causes the follower to coast to a stop.
This is to synchronize the stopping of both master and follower.
Standard program features 163
Note: When the master is ramping down to a stop, the follower observes the
decreasing reference but receives no stop command until the master stops
modulating and clears bit 3 of the follower control word. Because of this, the
maximum and minimum speed limits on the follower drive should not have the same
sign − otherwise the follower would be pushed against the limit until the master finally
stops.
Three words of additional data can optionally be read from each follower. The
followers from which data is read are selected by parameter 60.14 M/F follower
selection in the master. In each follower drive, the data to be sent is selected by
parameters 61.01…61.03. The data is transferred in integer format over the link, and
displayed by parameters 62.28…62.36 in the master. The data can then be
forwarded to other parameters using 62.04…62.12.
To indicate faults in the followers, each follower must be configured to transmit its
status word as one of the above-mentioned data words. In the master, the
corresponding target parameter must be set to Follower SW. The action to be taken
when a follower is faulted is selected by 60.17 Follower fault action. External events
(see parameter group 31 Fault functions) can be used to indicate the status of other
bits of the status word.
Block diagrams of the master/follower communication are presented on pages 735
and 736.
T = Transmitter; R = Receiver
164 Standard program features
Follower 3
T R
FDCO
R T R T R T R T
MSTR CH0 CH1 CH2
NDBU
Follower 3
R TR TR TR T
CHx CHx CHx CHx
NDBU
X13 = REGEN
Standard program features 165
Topology
An example connection with either a ZCU-based or BCU-based drive using fiber optic
cables is shown below.
Drives with ZCU control unit require an additional FDCO DDCS communication
module; drives with a BCU control unit require an RDCO or FDCO module. The BCU
has a dedicated slot for the RDCO − an FDCO module can also be used with a BCU
control unit but it will reserve one of the three universal option module slots. Ring and
star configurations are also possible much in the same way as with the
master/follower link (see section Master/follower functionality on page 160). The
notable difference is that the external controller connects to channel CH0 on the
RDCO module instead of CH2. The channel on the FDCO communication module
can be freely selected. See the connection diagram below.
Standard program features 167
ACS880 ACS880
FDCO RDCO
CH0
T R T R T R
T = Transmitter; R = Receiver
The external controller can also be wired to the D2D (RS-485) connector using
shielded, twisted-pair cable. The selection of the connection is made by parameter
60.51 DDCS controller comm port.
The transfer rate can be selected with parameter 60.56 DDCS controller baud rate.
Communication
The communication between the controller and the drive consists of data sets of three
16-bit words each. The controller sends a data set to the drive, which returns the next
data set to the controller.
The communication uses data sets 10…33. The contents of the data sets are freely
configurable, but data set 10 typically contains the control word and one or two
references, while data set 11 returns the status word and selected actual values. For
ModuleBus communication, the ACS880 can be set up as a “standard drive” or an
“engineered drive” by parameter 60.50 DDCS controller drive type. ModuleBus
communication uses data sets 1...4 with a “standard drive” and data sets 10...33 with
an “engineered drive”.
The word that is defined as the control word is internally connected to the drive logic;
the coding of the bits is as presented in section Contents of the fieldbus Control word
(page 711). Likewise, the coding of the status word is as shown in section Contents of
the fieldbus status word (page 713).
168 Standard program features
By default, data sets 32 and 33 are dedicated for the mailbox service, which enables
the setting or inquiry of parameter values as follows:
Controller ACS880
Value = 4300 3 3 .2
Inquire address Data set
feedback 3 3 .3
Value = 6147**
By parameter 60.64 Mailbox dataset selection, data sets 24 and 25 can be selected
instead of data sets 32 and 33.
The update intervals of the data sets are as follows:
• Data sets 10...11:2 ms
• Data sets 12...13:4 ms
• Data sets 14...17:10 ms
• Data sets 18...25, 32, 33:100 ms.
Settings
Parameter groups 60 DDCS communication (page 466), 61 D2D and DDCS transmit
data (page 484) and 62 D2D and DDCS receive data (page 488).
Topology
The control units of the supply unit and the inverter unit are connected by fiber optic
cables. With BCU-x2 control units equipped with RDCO modules, CH1 of the inverter
is connected to CH0 of the supply unit.
An example connection with a BCU-based drive system is shown below.
RDCO RDCO
CH0 CH1
T R T R
T = Transmitter; R = Receiver
With single drives consisting of separate supply and inverter units, the connection is
factory-wired.
The fibre optic link specifications stated under Specifications of the fiber optic
master/follower link (page 166) apply.
Communication
The communication between the converters and the drive consists of data sets of
three 16-bit words each. The inverter unit sends a data set to the supply unit, which
returns the next data set to the inverter unit.
The communication uses data sets 10 and 11, updated at 2 ms intervals. Data set 10
is sent by the inverter unit to the supply unit, while data set 11 is sent by the supply
unit to the inverter unit. The contents of the data sets are freely configurable, but data
set 10 typically contains the control word, while data set 11 returns the status word.
With ACS880 single drives with a separately-controlled supply unit, the basic
communication is initialized by parameter 95.20 HW options word 1. This will make
several parameters visible (see below).
If the supply unit is regenerative (such as an IGBT supply unit), it is possible to send
a DC voltage and/or reactive power reference to it from inverter parameter grou 94
LSU control. A regenerative supply unit will also send actual signals to the inverter
unit which are visible in parameter group 01 Actual values.
170 Standard program features
Settings
• Parameters 01.102...01.164 (page 227), 05.111...05.121 (page 237), and 95.20
HW options word 1 (page 548).
• Parameter groups 60 DDCS communication (page 466), 61 D2D and DDCS
transmit data (page 484), and 62 D2D and DDCS receive data (page 488).
Standard program features 171
Motor control
See related topics listed below:
• Direct torque control (DTC) (page 171)
• Reference ramping (page 172)
• Constant speeds (page 172)
• Critical speeds (page 173)
• Speed controller autotune (page 173)
• Oscillation damping (page 177)
• Rush control (page 179)
• Encoder support (page 179)
• Position counter (page 182)
• Scalar motor control (page 187)
• Autophasing (page 188)
• Flux braking (page 191)
• DC magnetization (page 192)
• Hexagonal motor flux pattern (page 194)
Settings
Parameters 99.04 Motor control mode (page 567) and 99.13 ID run requested (page
569).
Reference ramping
Acceleration and deceleration ramping times can be set individually for speed, torque
and frequency reference.
With a speed or frequency reference, the ramps are defined as the time it takes for
the drive to accelerate or decelerate between zero speed or frequency and the value
defined by parameter 46.01 Speed scaling. The user can switch between two preset
ramp sets using a binary source such as a digital input. For speed reference, also the
shape of the ramp can be controlled.
With a torque reference, the ramps are defined as the time it takes for the reference
to change between zero and nominal motor torque (parameter 01.30 Nominal torque
scale).
Settings
• Speed reference ramping: Parameters 23.16…23.19 and 46.01
(pages 23.19 and 438).
• Motor potentiometer: Parameters 22.220...22.227 (page 339).
Constant speeds
Constant speeds and frequencies are predefined references that can be quickly
activated, for example, through digital inputs. It is possible to define up to 7 constant
speeds for speed control.
Settings
Parameter groups 22 Speed reference selection (page 329).
Standard program features 173
Critical speeds
Critical speeds (sometimes called “skip speeds”) can be predefined for applications
where it is necessary to avoid certain motor speeds or speed ranges because of, for
example, mechanical resonance problems.
The Critical speeds function prevents the reference from dwelling within a critical
band for extended times. When a changing reference (22.87 Speed reference act 7)
enters a critical range, the output of the function (22.01 Speed ref unlimited) freezes
until the reference exits the range. Any instant change in the output is smoothed out
by the ramping function further in the reference chain.
Example
A fan has vibrations in the range of 540 to 690 rpm and 1380 to 1560 rpm. To make
the drive avoid these speed ranges,
• enable the critical speeds function by turning on bit 0 of parameter 22.51 Critical
speed function, and
• set the critical speed ranges as in the figure below.
Settings
• Critical speeds: parameters 22.51…22.57 (page 334)
The maximum torque reference used during autotuning is the initial torque (ie. torque
when the routine is activated) plus 25.38 Autotune torque step, unless limited by the
maximum torque limit (parameter group 30 Limits) or the nominal motor torque (99
Motor data). The calculated maximum speed during the routine is the initial speed (ie.
speed when the routine is activated) + 25.39 Autotune speed step, unless limited by
30.12 Maximum speed or 99.09 Motor nominal speed.
The diagram below shows the behavior of speed and torque during the autotune
routine. In this example, 25.40 Autotune repeat times is set to 2.
Initial torque
t
Initial speed + [25.39]
Initial speed
Notes:
• If the drive cannot produce the requested braking power during the routine, the
results will be based on the acceleration stages only, and not as accurate as with
full braking power.
• The motor exceeds the calculated maximum speed slightly at the end of each
acceleration stage.
Standard program features 175
Autotune modes
Autotuning can be performed in three different ways depending on the setting of
parameter 25.34 Speed controller autotune mode. The selections Smooth, Normal
and Tight define how the drive torque reference should react to a speed reference
step after tuning. The selection Smooth will produce a slow but robust response;
Tight will produce a fast response but possibly too high gain values for some
applications. The figure below shows speed responses at a speed reference step
(typically 1…20%).
n
%
nN
A B C D
t
A: Undercompensated
B: Normally tuned (autotuning)
C: Normally tuned (manually). Better dynamic performance than with B
D: Overcompensated speed controller
Autotune results
At the end of a successful autotune routine, its results are automatically transferred
into parameters
• 25.02 Speed proportional gain (proportional gain of the speed controller)
• 25.03 Speed integration time (integration time of the speed controller)
• 25.37 Mechanical time constant (mechanical time constant of the motor and
machine).
Nevertheless, it is still possible to manually adjust the controller gain, integration time
and derivation time.
Standard program features 177
The figure below is a simplified block diagram of the speed controller. The controller
output is the reference for the torque controller.
Derivative
acceleration
compensation
Proportional,
Speed integral + Torque
+ Error +
reference - value + reference
Derivative
Actual speed
Warning indications
A warning message, AF90 Speed controller autotuning, will be generated if the
autotune routine does not complete successfully. See chapter Fault tracing (page
637) for further information.
Settings
Oscillation damping
The oscillation damping function can be used to cancel out oscillations caused by
mechanics or an oscillating DC voltage. The input – a signal reflecting the oscillation
– is selected by parameter 26.53 Oscillation compensation input. The oscillation
damping function outputs a sine wave (26.58 Oscillation damping output) which can
be summed with the torque reference with a suitable gain (26.57 Oscillation damping
gain) and phase shift (26.56 Oscillation damping phase).
The oscillation damping algorithm can be activated without connecting the output to
the reference chain, which makes it possible to compare the input and output of the
function and make further adjustments before applying the result.
178 Standard program features
• Increase 26.57 Oscillation damping gain • Try other values for 26.56 Oscillation
and adjust 26.56 Oscillation damping damping phase
phase if necessary
Note: Changing the speed error low-pass filter time constant or the integration time of
the speed controller can affect the tuning of the oscillation damping algorithm. It is
recommended to tune the speed controller before the oscillation damping algorithm.
(The speed controller gain can be adjusted after the tuning of this algorithm.)
Settings
Parameters 26.51…26.58
Standard program features 179
Rush control
In torque control, the motor could potentially rush if the load were suddenly lost. The
control program has a rush control function that decreases the torque reference
whenever the motor speed exceeds 30.11 Minimum speed or 30.12 Maximum speed.
Motor speed
Overspeed trip level
0
Time
Rush control active
30.11
The function is based on a PI controller. The proportional gain and integration time
can be defined by parameters. Settings these to zero disables rush control.
Settings
Parameters 26.81 Rush control gain and 26.82 Rush control integration time
Encoder support
The program supports two single-turn or multiturn encoders (or resolvers). The
following optional interface modules are available:
• TTL encoder interface FEN-01: two TTL inputs, TTL output (for encoder
emulation and echo) and two digital inputs
• Absolute encoder interface FEN-11: absolute encoder input, TTL input, TTL
output (for encoder emulation and echo) and two digital inputs
• Resolver interface FEN-21: resolver input, TTL input, TTL output (for encoder
emulation and echo) and two digital inputs
• HTL encoder interface FEN-31: HTL encoder input, TTL output (for encoder
emulation and echo) and two digital inputs.
• HTL/TTL encoder interface FSE-31 (for use with an FSO-xx safety functions
module): Two HTL/TTL encoder inputs (one HTL input supported at the time of
publication).
180 Standard program features
The interface module is to be installed onto one of the option slots on the drive control
unit. The module (except the FSE-31) can also be installed onto an FEA-03 extension
adapter.
90.53 90.43
90.62
X Load X X
X
e Y Y
M YY
e
Motor
Load encoder
encoder
90.61
90.54
90.44
Standard program features 181
Any gear ratio between the load encoder and the load is defined by 90.53 Load gear
numerator and 90.54 Load gear denominator. Similarly, any gear ratio between the
motor encoder and the motor is defined by 90.43 Motor gear numerator and 90.44
Motor gear denominator. In case the internal estimated position is chosen as load
feedback, the gear ratio between the motor and load can be defined by 90.61 Gear
numerator and 90.62 Gear denominator. By default, all of the ratios mentioned above
are 1:1. The ratios can only be changed with the drive stopped; new settings require
validation by 91.10 Encoder parameter refresh.
182 Standard program features
Position counter
Note: The crane control program uses its own interface to the position counter. The
difference is a reset/preset logic. See Power on acknowledgement on page 139. The
user can build a position counter for crane application without using any ready-made
logic.
The control program contains a position counter feature that can be used to indicate
the position of a load. The output of the counter function, parameter 90.07 Load
position scaled int, indicates the scaled number of revolutions read from the selected
source (see section Load and motor feedback on page 180).
The relation between revolutions of the motor shaft and the translatory movement of
the load (in any given unit of distance) is define by parameters 90.63 Feed constant
numerator and 90.64 Feed constant denominator. This gear function can be changed
without the need of a parameter refresh or position counter reintialization. However,
the counter ouput is updated only after the new position input data is received.
For detailed parameter connections of the load feedback function, see the block
diagram on page 727.
-21474838
The position counter is initialized by setting a known physical position of the load into
the control program. The initial position (for example, the home/zero position, or the
distance from it) can be entered manually in a parameter (90.58 Pos counter init
value int), or taken from another parameter. This position is set as the value of the
Standard program features 183
position counter (90.07 Load position scaled int) when the source selected by 90.67
Pos counter init cmd source, such as a proximity switch connected to a digital input, is
activated. A successful initialization is indicated by bit 4 of 90.35 Pos counter status.
Any subsequent initialization of the counter must first be enabled by 90.69 Reset pos
counter init ready. To define a time window for initializations, 90.68 Disable pos
counter initialization can be used to inhibit the signal from the proximity switch. An
active fault in the drive also prevents counter initialization.
Example 1: Using the same encoder for both load and motor feedback
The drive controls a motor used for lifting a load in a crane. An encoder attached to
the motor shaft is used as feedback for motor control. The same encoder is also used
for calculating the height of the load in the desired unit. A gear exists between the
motor shaft and the cable drum. The encoder is configured as Encoder 1 as shown in
Configuration of HTL encoder motor feedback above. In addition, the following
settings are made:
• 90.43 Motor gear numerator = 1
• 90.44 Motor gear denominator = 1
(No gear is needed as the encoder is mounted directly on the motor shaft.)
• 90.51 Load feedback selection = Encoder 1
• 90.53 Load gear numerator = 1
• 90.54 Load gear denominator = 50
The cable drum turns one revolution per 50 revolutions of the motor shaft.
• 90.61 Gear numerator = 1
• 90.62 Gear denominator = 1
(These parameters need not be changed as position estimate is not being used
for feedback.)
• 90.63 Feed constant numerator = 7
• 90.64 Feed constant denominator = 10
The load moves 70 centimeters, ie. 7/10 of a meter, per one revolution of the
cable drum.
The load height in meters can be read from 90.07 Load position scaled int, while
90.03 Load speed displays the rotational speed of the cable drum.
Standard program features 185
In the PLC, if the initial value is set in 32-bit format using low and high words
(corresponding to ACS800 parameters POS COUNT INIT LO and POS COUNT INIT
HI), enter the value 66770 into these words as follows:
For example,
PROFIBUS:
• FBA data out x = POS COUNT INIT HI = 1 (as bit 16 equals 66536)
• FBA data out (x + 1) = POS COUNT INIT LO = 1234.
ABB Automation using DDCS communication, eg.:
• Data set 12.1 = POS COUNT INIT HI
• Data set 12.2 = POS COUNT INIT LO
To test the configuration of the PLC, initialize the position counter with the encoder
connected. The initial value sent from the PLC should immediately be reflected by
90.07 Load position scaled int in the drive. The same value should then appear in the
PLC after having been read from the drive.
Settings
Parameter groups 90 Feedback selection (page 523), 91 Encoder module settings
(page 533), 92 Encoder 1 configuration (page 536) and 93 Encoder 2 configuration
(page 543).
Standard program features 187
Autophasing
Autophasing is an automatic measurement routine to determine the angular position
of the magnetic flux of a permanent magnet synchronous motor or the magnetic axis
of a synchronous reluctance motor. The motor control requires the absolute position
of the rotor flux in order to control motor torque accurately.
Sensors like absolute encoders and resolvers indicate the rotor position at all times
after the offset between the zero angle of rotor and that of the sensor has been
established. On the other hand, a standard pulse encoder determines the rotor
position when it rotates but the initial position is not known. However, a pulse encoder
can be used as an absolute encoder if it is equipped with Hall sensors, albeit with
coarse initial position accuracy. Hall sensors generate commutation pulses that
change their state six times during one revolution, so it is only known within which 60°
sector of a complete revolution the initial position is.
Many encoders give a zero pulse (also called Z-pulse) once during each rotation. The
position of the zero pulse is fixed. If this position is known with respect to zero
position used by motor control, the rotor position at the instant of the zero pulse is
also known.
Using zero pulse improves the robustness of the rotor position measurement. The
rotor position must be determined during starting because the initial value given the
encoder is zero. The autophasing routine determines the position, but there is a risk
of some position error. If the zero pulse position is known in advance, the position
found by autophasing can be corrected as soon as the zero pulse is detected for the
first time after starting.
Rotor
ș
Absolute encoder/resolver
S
Standard program features 189
Autophasing modes
Several autophasing modes are available (see parameter 21.13 Autophasing mode).
The turning mode (Turning) is recommended especially with case 1 (see the list
above) as it is the most robust and accurate method. In turning mode, the motor shaft
is turned back and forward (±360/polepairs)° in order to determine the rotor position.
In case 3 (open-loop control), the shaft is turned only in one direction and the angle is
smaller.
Another turning mode, Turning with Z-pulse, can be used if there is difficulty using the
normal turning mode, for example, because of significant friction. With this mode, the
rotor is turned slowly until a zero pulse is detected from the encoder. When the zero
pulse is detected for the first time, its position is stored into parameter 98.15 Position
offset user, which can be edited for fine-tuning. Note that it is not mandatory to use
this mode with a zero pulse encoder. In open-loop control, the two turning modes are
identical.
190 Standard program features
The standstill modes (Standstill 1, Standstill 2) can be used if the motor cannot be
turned (for example, when the load is connected). As the characteristics of motors
and loads differ, testing must be done to find out the most suitable standstill mode.
The drive is capable of determining the rotor position when started into a running
motor in open-loop or closed-loop control. In this situation, the setting of 21.13
Autophasing mode has no effect.
The autophasing routine can fail and therefore it is recommended to perform the
routine several times and check the value of parameter 98.15 Position offset user.
An autophasing fault (3385 Autophasing) can occur with a running motor if the
estimated angle of the motor differs too much from the measured angle. This could
be caused by, for example, the following:
• The encoder is slipping on the motor shaft
• An incorrect value has been entered into 98.15 Position offset user
• The motor is already turning before the autophasing routine is started
• Turning mode is selected in 21.13 Autophasing mode but the motor shaft is
locked
• Turning with Z-pulse mode is selected in 21.13 Autophasing mode, but no zero
pulse is detected within a revolution of the motor
• The wrong motor type is selected in 99.03 Motor type
• Motor ID run has failed.
Settings
Parameters 21.13 Autophasing mode, 98.15 Position offset user and 99.13 ID run
requested
Standard program features 191
Flux braking
The drive can provide greater deceleration by raising the level of magnetization in the
motor. By increasing the motor flux, the energy generated by the motor during
braking can be converted to motor thermal energy.
Motor TBr
(%) TBr = Braking torque
speed TN TN = 100 Nm
No flux braking 60
40 Flux braking
20
Flux braking No flux braking
t (s) f (Hz)
The drive monitors the motor status continuously, also during flux braking. Therefore,
flux braking can be used both for stopping the motor and for changing the speed. The
other benefits of flux braking are:
• The braking starts immediately after a stop command is given. The function does
not need to wait for the flux reduction before it can start the braking.
• The cooling of the induction motor is efficient. The stator current of the motor
increases during flux braking, not the rotor current. The stator cools much more
efficiently than the rotor.
• Flux braking can be used with induction motors and permanent magnet
synchronous motors.
Two braking power levels are available:
• Moderate braking provides faster deceleration compared to a situation where flux
braking is disabled. The flux level of the motor is limited to prevent excessive
heating of the motor.
• Full braking exploits almost all available current to convert the mechanical braking
energy to motor thermal energy. Braking time is shorter compared to moderate
braking. In cyclic use, motor heating may be significant.
Settings
Parameter 97.05 Flux braking
192 Standard program features
DC magnetization
DC magnetization can be applied to the motor to
• heat the motor to remove or prevent condensation, or
• to lock the rotor at, or near zero speed.
Pre-heating
A motor pre-heating function is available to prevent condensation in a stopped motor,
or to remove condensation from the motor before start. Pre-heating involves feeding
a DC current into the motor to heat up the windings.
Pre-heating is deactivated at start, or when one of the other DC magnetization
functions is activated. With the drive stopped, pre-heating is disabled by the safe
torque off function, a drive fault state, or the process PID sleep function. Pre-heating
can only start after one minute has elapsed from stopping the drive.
A digital source to control pre-heating is selected by parameter 21.14 Pre-heating
input source. The heating current is set by 21.16 Pre-heating current.
Pre-magnetization
Pre-magnetization refers to DC magnetization of the motor before start. Depending
on the selected start mode (21.01 Start mode or 21.19 Scalar start mode), pre-
magnetization can be applied to guarantee the highest possible breakaway torque,
up to 200% of the nominal torque of the motor. By adjusting the pre-magnetization
time (21.02 Magnetization time), it is possible to synchronize the motor start and, for
example, the release of a mechanical brake.
DC hold
The function makes it possible to lock the rotor at (near) zero speed in the middle of
normal operation. DC hold is activated by parameter 21.08 DC current control. When
both the reference and motor speed drop below a certain level (parameter 21.09 DC
hold speed), the drive stops generating sinusoidal current and starts to inject DC into
the motor. The current is set by parameter 21.10 DC current reference. When the
Standard program features 193
Reference
Notes:
• DC hold is only available in speed control in DTC motor control mode (see
page 150).
• The function applies the DC current to one phase only, depending on the position
of the rotor. The return current will be shared between the other phases.
Post-magnetization
This feature keeps the motor magnetized for a certain period (parameter 21.11 Post
magnetization time) after stopping. This is to prevent the machinery from moving
under load, for example before a mechanical brake can be applied. Post-
magnetization is activated by parameter 21.08 DC current control. The magnetization
current is set by parameter 21.10 DC current reference.
Note: Post-magnetization is only available in speed control in DTC motor control
mode.
Continuous magnetization
This feature is used in processes requiring motors to be stopped (for example, to
stand by until the new material is processed) and then quickly start without
magnetizing them first.
In crane application, the Extended run time function uses this feature with parameter
21.12 Continuous magnetization command. See Extended run time on page 92.
Settings
Parameters 06.21 Drive status word 3, 21.01 Start mode, 21.02 Magnetization time,
21.08...21.12, 21.14 Pre-heating input source, 21.16 Pre-heating current.
194 Standard program features
Settings
Parameters 97.18 Hexagonal field weakening and 97.19 Hexagonal field weakening
point (page 563).
Standard program features 195
Application control
Motor potentiometer
The motor potentiometer is, in effect, a counter whose value can be adjusted up and
down using two digital signals selected by parameters 22.73 Motor potentiometer up
source and 22.74 Motor potentiometer down source. Note that these signals have no
effect when the drive is stopped.
When enabled by 22.71 Motor potentiometer function, the motor potentiometer
assumes the value set by 22.72 Motor potentiometer initial value. Depending on the
mode selected in 22.71, the motor potentiometer value is either retained or reset over
a power cycle.
The change rate is defined in 22.75 Motor potentiometer ramp time as the time it
would take for the value to change from the minimum (22.76 Motor potentiometer min
value) to the maximum (22.77 Motor potentiometer max value) or vice versa. If the up
and down signals are simultaneously on, the motor potentiometer value does not
change.
The output of the function is shown by 22.80 Motor potentiometer ref act, which can
directly be set as the source of any selector parameter such as 22.11 Speed ref1
source.
The following example shows the behavior of the motor potentiometer value.
1
22.73
0
1
22.74
0
22.77
22.80
0
22.76
22.75
You can use the normal motor potentiometer by opening the user lock in parameter
96.02 Pass code with the code 584. Then the motor potentiometer parameters
22.71...22.80 are visible. Again set parameter 96.02 to 1 to hide this and the rest of
hidden parameters
Settings
Parameters 22.71…22.80.
Standard program features 197
DC voltage control
See related topics listed below:
• Overvoltage control (page 197)
• Undervoltage control (power loss ride-through) (page 197)
• Voltage control and trip limits (page 199)
• Brake chopper (page 200)
Overvoltage control
Overvoltage control of the intermediate DC link is typically needed when the motor is
in generating mode. The motor can generate when it decelerates or when the load
overhauls the motor shaft, causing the shaft to turn faster than the applied speed or
frequency. To prevent the DC voltage from exceeding the overvoltage control limit,
the overvoltage controller automatically decreases the generating torque when the
limit is reached. The overvoltage controller also increases any programmed
deceleration times if the limit is reached; to achieve shorter deceleration times, a
brake chopper and resistor may be required.
Note: Units equipped with a main contactor must be equipped with a hold circuit (e.g.
UPS) to keep the contactor control circuit closed during a short supply break.
Umains
TM fout UDC
(Nm) (Hz) (V DC)
UDC
160 80 520
120 60 390
fout
80 40 260
TM
40 20 130
t (s)
1.6 4.8 8 11.2 14.4
UDC= intermediate circuit voltage of the drive, fout = output frequency of the drive, TM = motor torque
Loss of supply voltage at nominal load (fout = 40 Hz). The intermediate circuit DC voltage drops to the
minimum limit. The controller keeps the voltage steady as long as the mains is switched off. The drive runs
the motor in generator mode. The motor speed falls but the drive is operational as long as the motor has
enough kinetic energy.
Automatic restart
It is possible to restart the drive automatically after a short (max. 5 seconds) power
supply failure by using the Automatic restart function provided that the drive is
allowed to run for 5 seconds without the cooling fans operating.
When enabled, the function takes the following actions upon a supply failure to
enable a successful restart:
• The undervoltage fault is suppressed (but a warning is generated)
• Modulation and cooling is stopped to conserve any remaining energy
• DC circuit pre-charging is enabled.
If the DC voltage is restored before the expiration of the period defined by parameter
21.18 Auto restart time and the start signal is still on, normal operation will continue.
However, if the DC voltage remains too low at that point, the drive trips on a fault,
3280 Standby timeout.
Standard program features 199
WARNING! Before you activate the function, make sure that no dangerous
situations can occur. the function restarts the drive automatically and continues
operation after a supply break.
Settings
Parameters 01.11 DC voltage, 30.30 Overvoltage control, 30.31 Undervoltage
control, 95.01 Supply voltage and 95.02 Adaptive voltage limits.
200 Standard program features
Brake chopper
A brake chopper can be used to handle the energy generated by a decelerating
motor. When the DC voltage rises high enough, the chopper connects the DC circuit
to an external brake resistor. The chopper operates on the pulse width modulation
principle.
The internal brake choppers of ACS880 drives start conducting when the DC link
voltage reaches 1.156 × UDCmax. 100% pulse width is reached at approximately 1.2 ×
UDCmax, depending on supply voltage range – see table under Voltage control and
trip limits above. (UDCmax is the DC voltage corresponding to the maximum of the AC
supply voltage range.) For information on external brake choppers, refer to their
documentation.
Note: For runtime braking, overvoltage control (parameter 30.30 Overvoltage control)
needs to be disabled for the chopper to operate.
In the crane control program, the overvoltage control (parameter 30.30 Overvoltage
control) is disabled by default and brake chopper (parameter 43.06 Brake chopper
function) is set as Enabled without thermal model.
Settings
Parameters 01.11 DC voltage and 30.30 Overvoltage control; parameter group 43
Brake chopper.
Standard program features 201
Emergency stop
The emergency stop function is used by the control program. An emergency stop can
be generated through fieldbus (parameter 06.01 Main control word, bits 0…2).
The mode of the emergency stop from the control program is always Off3: Stop by
the emergency stop ramp, defined by parameter 23.23 Emergency stop time.
The ramp-down of the motor speed can be supervised by parameters 31.32
Emergency ramp supervision and 31.33 Emergency ramp supervision delay.
Notes:
• For SIL 3 / PL e-level emergency stop functions, the drive can be fitted with a
TÜV-certified FSO-xx safety options module. The module can then be
incorporated into certified safety systems.
• The installer of the equipment is responsible for installing the emergency stop
devices and all additional devices needed for the emergency stop function to fulfill
the required emergency stop categories. For more information, contact your local
ABB representative.
• After an emergency stop signal is detected, the emergency stop function cannot
be canceled even though the signal is canceled.
• If the minimum (or maximum) torque limit is set to 0%, the emergency stop
function may not be able to stop the drive.
• Speed and torque reference additives (parameters 22.15, 22.17, 26.16, 26.25 and
26.41) and reference ramp shapes (23.16...23.19) are ignored in case of
emergency ramp stops.
Note: In the crane control program, the crane movement can be stopped using the
Fast stop function. See section Fast stop on page 105.
Settings
Parameters 06.17 Drive status word 2, 06.18 Start inhibit status word,
23.23 Emergency stop time, 31.32 Emergency ramp supervision and 31.33
Emergency ramp supervision delay.
202 Standard program features
+24VD
T
DI6
The resistance of the PTC sensor increases when its temperature rises. The
increasing resistance of the sensor decreases the voltage at the input, and eventually
its state switches from 1 to 0, indicating overtemperature.
1...3 PTC sensors can also be connected in series to an analog input and an analog
output. The analog output feeds a constant excitation current of 1.6 mA through the
sensor. The sensor resistance increases as the motor temperature rises, as does the
Standard program features 203
voltage over the sensor. The temperature measurement function calculates the
resistance of the sensor and generates an indication if overtemperature is detected.
For wiring of the sensor, refer to the Hardware Manual of the drive.
The figure below shows typical PTC sensor resistance values as a function of
temperature.
Ohm
4000
1330
550
100
In addition to the above, optional FEN-xx encoder interfaces, and FPTC-xx modules
have connections for PTC sensors. Refer to the module-specific documentation for
more information.
over the sensor. The temperature measurement function reads the voltage through
the analog input and converts it into degrees Celsius.
FEN-xx encoder interfaces (optional) also have a connection for one KTY84 sensor.
The figure and table below show typical KTY84 sensor resistance values as a
function of the motor operating temperature.
Ohm
3000
2000
KTY84 scaling
90 °C = 936 ohm
110 °C = 1063 ohm
130 °C = 1197 ohm 1000
150 °C = 1340 ohm
0 T oC
Settings
Parameter groups 35 Motor thermal protection and 91 Encoder module settings;
parameter 95.15 Special HW settings.
Standard program features 205
Settings
Parameters 35.60…35.62.
OVERLOAD
37.31 (%)
37.35 (%)
37.21 (%)
UNDERLOAD
The action (none, warning or fault) taken when the signal exits the allowed operation
area can be selected separately for overload and underload conditions (parameters
37.03 and 37.04 respectively). Each condition also has an optional timer to delay the
selected action (37.41 and 37.42).
Settings
Parameter group 37 User load curve (page 424).
WARNING! Before you activate the function, make sure that no dangerous
situations can occur. The function resets the drive automatically and continues
operation after a fault.
Settings
Parameters 31.12…31.16
Standard program features 209
Diagnostics
See related topics listed below:
• Fault and warning messages, data logging (page 209)
• Signal supervision (page 209)
• Maintenance timers and counters (page 209)
• Load analyzer (page 210)
Signal supervision
Three signals can be selected to be supervised by this function. Whenever a
supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision
status is activated, and a warning or fault generated. The contents of the message
can be edited on the control panel by selecting Menu - Settings - Edit texts.
The supervised signal is low-pass filtered. The supervision operates on a 2 ms time
level. The configuration parameters are scanned for changes on a 10 ms time level.
Settings
Parameter group 32 Supervision
Settings
Parameter group 33 Generic timer & counter
210 Standard program features
Load analyzer
Peak value logger
The user can select a signal to be monitored by a peak value logger. The logger
records the peak value of the signal along with the time the peak occurred, as well as
motor current, DC voltage and motor speed at the time of the peak. The peak value is
sampled at 2 ms intervals.
Amplitude loggers
The control program has two amplitude loggers.
For amplitude logger 2, you can select a signal to be sampled at 200 ms intervals,
and specify a value that corresponds to 100%. The collected samples are sorted into
10 read-only parameters according to their amplitude. Each parameter represents an
amplitude range of 10 percentage points wide, and displays the percentage of the
collected samples that fall within that range. Note that the lowest range also contains
negative values (if any), while the highest range also contains the values above
100%.
Percentage of samples
<10%
>90%
10…20%
20…30%
30…40%
40…50%
50…60%
60…70%
70…80%
80…90%
Amplitude ranges
(parameters 36.40…36.49)
Amplitude logger 1 is fixed to monitor motor current, and cannot be reset. With
amplitude logger 1, 100% corresponds to the maximum output current of the drive
(Imax as given in the hardware manual). The measured current is logged
continuously. The distribution of samples is shown by parameters 36.20…36.29.
Settings
Parameter group 36 Load analyzer
Standard program features 211
Miscellaneous
See related topics listed below:
• User parameter sets (page 211)
• Parameter checksum calculation (page 211)
• User lock (page 212)
• Data storage parameters (page 213)
• Reduced run function (page 213)
• du/dt filter support (page 215)
• Sine filter support (page 215)
Settings
Parameters 96.10…96.13
Signal: 09.02 Crane SW1, bits 2...5 indicates the loaded user set 1...4
By default, the set of parameters included in the calculation contain most parameters
with the exception of
• actual signals
• parameter group 47 Data storage
• parameters that are activated to validate new settings (such as 51.27 and 96.07)
• parameters that are not saved to the flash memory (such as 96.24…96.26)
• parameters that are internally calculated from others (such as 98.09…98.14).
• dynamic parameters (eg. parameters that vary according to hardware), and
• application program parameters.
The default set can be edited using the Drive customizer PC tool.
Settings
Parameters 96.53…96.59 (page 555).
User lock
For better cybersecurity, it is highly recommended that you set a master password to
prevent for example, the changing of parameter values and/or the loading of firmware
and other files.
WARNING! ABB will not be liable for damages or losses caused by failure to
activate the user lock using a new pass code. See Cyber security disclaimer
(page 19).
WARNING! Store the pass code in a safe place. If the pass code is lost, even
ABB cannot open the user lock.
4. In 96.102 User lock functionality, define the actions you want to prevent.
Note: We recommend that you select all the actions unless otherwise required by
the application.
5. Enter an invalid (random) pass code into 96.02 Pass code.
Standard program features 213
6. Activate 96.08 Control board boot, or cycle the power to the control unit.
7. Check that parameters 96.100…96.102 are hidden. If they are not hidden, then
enter another random pass code into 96.02.
To reopen the lock, enter your pass code into 96.02 Pass code. This will again make
parameters 96.100…96.102 visible.
Settings
Parameters 96.02 (page 550) and 96.100…96.102 (page 558).
Settings
Parameter group 47 Data storage
1. Disconnect the supply voltage and all auxiliary voltages from the drive/inverter
unit.
2. If the inverter control unit is powered from the faulty module, install an extension
to the wiring and connect it to one of the remaining modules.
3. Remove the module(s) to be serviced from its bay. See the appropriate hardware
manual for instructions.
4. If the Safe torque off (STO) function is in use, install jumpering in the STO wiring
in place of the missing module (unless the module was the last on the chain).
5. Install an air baffle to the top module guide to block the airflow through the empty
module bay.
6. In case the inverter unit has a DC switch with a charging circuit, disable the
appropriate channel on the xSFC-xx charging controller.
7. Switch on the power to the drive/inverter unit.
8. Enter the number of inverter modules present into parameter 95.13 Reduced run
mode.
9. Reset all faults and start the drive/inverter unit. The maximum current is now
automatically limited according to the new inverter configuration. A mismatch
between the number of detected modules (95.14) and the value set in 95.13 will
generate a fault.
After all modules have been reinstalled, parameter 95.13 Reduced run mode must
be reset to 0 to disable the reduced run function. In case the inverter is equipped with
a charging circuit, the charging monitoring must be reactivated for all modules. If the
Safe torque off (STO) function is in use, an acceptance test must be performed (see
the hardware manual of the drive/inverter unit for instructions).
Settings
Parameters 06.17 and 95.13...95.14
Standard program features 215
Settings
Parameters 95.20 HW options word 1.
Settings
For both ABB and custom filters: Parameter 95.15 Special HW settings (page 547).
For custom filters: Parameters 97.01 Switching frequency reference, 97.02 Minimum
switching frequency (page 559), 99.18 Sine filter inductance and 99.19 Sine filter
capacitance (page 573).
216 Standard program features
Default control connections 217
6
Default control connections
The default I/O connections of the control program are shown in section Control
through the I/O interface using a joystick on page 30.
218 Default control connections
Parameters 219
7
Parameters
Contents of this chapter
The chapter describes the parameters, including actual signals, of the control
program.
Term Definition
FbEq16 (In the following table, shown on the same row as the parameter range,
or for each selection)
16-bit fieldbus equivalent: The scaling between the value shown on the
panel and the integer used in communication when a 16-bit value is
selected for transmission to an external system.
A dash (-) indicates that the parameter is not accessible in 16-bit format.
The corresponding 32-bit scalings are listed in chapter Additional
Parameter data (page 575).
Other The value is taken from another parameter.
Choosing “Other” displays a parameter list in which the user can specify
the source parameter.
Note: The source parameter must be a 32-bit real (floating point) number.
To use a 16-bit integer (for example, received from an external device in
data sets) as the source, use data storage parameters 47.01…47.08.
Other [bit] The value is taken from a specific bit in another parameter.
Choosing “Other” displays a parameter list in which the user can specify
the source parameter and bit.
Parameter Either a user-adjustable operating instruction for the drive, or an actual
signal.
p.u. Per unit
Parameters 221
Parameter listing
No. Name/Value Description Def/FbEq16
01
01 Actual values Basic signals for monitoring the drive.
All parameters in this group are read-only unless otherwise
noted.
01.01 Motor speed used Measured or estimated motor speed depending on which -
type of feedback is used (see parameter 90.41 Motor
feedback selection). A filter time constant for this signal can
be defined by parameter 46.11 Filter time motor speed.
-30000.00 … Measured or estimated motor speed. See par.
30000.00 rpm 46.01
01.02 Motor speed Estimated motor speed in rpm. A filter time constant for this -
estimated signal can be defined by parameter 46.11 Filter time motor
speed.
-30000.00 … Estimated motor speed. See par.
30000.00 rpm 46.01
01.03 Motor speed % Shows the value of 01.01 Motor speed used in percent of 10 = 1%
the synchronous speed of the motor.
-1000.00 ... Measured or estimated motor speed. See par.
1000.00% 46.01
01.04 Encoder 1 speed Speed of encoder 1 in rpm. A filter time constant for this -
filtered signal can be defined by parameter 46.11 Filter time motor
speed.
-30000.00 … Encoder 1 speed. See par.
30000.00 rpm 46.01
01.05 Encoder 2 speed Speed of encoder 2 in rpm. A filter time constant for this -
filtered signal can be defined by parameter 46.11 Filter time motor
speed.
-30000.00 … Encoder 2 speed. See par.
30000.00 rpm 46.01
01.06 Output frequency Estimated drive output frequency in Hz. A filter time constant -
for this signal can be defined by parameter 46.12 Filter time
output frequency.
-500.00 … 500.00 Estimated output frequency. See par.
Hz 46.02
01.07 Motor current Measured (absolute) motor current in A. -
0.00 … 30000.00 A Motor current. See par.
46.05
01.08 Motor current % of Motor current (drive output current) in percent of nominal -
motor nom motor current.
0.0 … 1000.0% Motor current. 1 = 1%
01.10 Motor torque Motor torque in percent of the nominal motor torque. See -
also parameter 01.30 Nominal torque scale.
A filter time constant for this signal can be defined by
parameter 46.13 Filter time motor torque.
-1600.0 … Motor torque. See par.
1600.0% 46.03
01.11 DC voltage Measured DC link voltage. -
0.00 … 2000.00 V DC link voltage. 10 = 1 V
Parameters 225
Notes:
a If bit 1 of 06.16 Drive status word 1 is still set after the removal of the inhibiting condition,
and edge triggering is selected for the active external control location, a fresh rising-edge
start signal is required. See parameters 20.02, 20.07 and 20.19.
b If bit 1 of 06.16 Drive status word 1 is still set after the removal of the inhibiting condition, a
fresh rising-edge start signal is required.
c Informative bit. The inhibiting condition need not be removed by the user.
Notes:
a If bit 1 of 06.16 Drive status word 1 is still set after the removal of the inhibiting
condition,
and edge triggering is selected for the active external control location, a fresh rising-
edge start signal is required. See parameters 20.02, 20.07 and 20.19.
b If bit 1 of 06.16 Drive status word 1 is still set after the removal of the inhibiting
condition, a fresh rising-edge start signal is required.
0b0000…0b1111 ACC interface crane control program fieldbus status word. 1=1
09.41 ACC Crane fault (Visible only when user lock is open with pass code 584. -
word 1 See parameter 96.02 Pass code.)
ACC interface crane control program fault status word 1.
This parameter is read-only.
0b0000…0b1111 ACC interface crane control program fault status word 1. 1=1
Parameters 255
0b0000…0b1111 ACC interface crane control program fault status word 2. 1=1
09.43 ACC Crane alarm (Visible only when user lock is open with pass code 584. -
word 1 See parameter 96.02 Pass code.)
ACC interface crane control program alarm status word 1.
This parameter is read-only.
0b0000…0b1111 ACC interface crane control program alarm status word 1. 1=1
256 Parameters
0b0000…0b1111 ACC interface crane control program auxiliary status word. 1=1
09.45 ACC Crane (Visible only when user lock is open with pass code 584. -
fieldbus CW See parameter 96.02 Pass code.)
ACC interface crane control program fieldbus control word.
0b0000…0b1111 ACC interface crane control program fieldbus control word. 1=1
Parameters 257
0b0000…0b1111 ACC interface crane control program auxiliary control word. 1=1
09.47 ACC DC voltage (Visible only when user lock is open with pass code 584. -
See parameter 96.02 Pass code.)
Shows the DC voltage for ACC interface.
This parameter is read-only.
0...2000 V ACC interface DC voltage 1=1V
09.48 ACC Shaft power (Visible only when user lock is open with pass code 584. 0
See parameter 96.02 Pass code.)
Shows the shaft power for ACC interface.
This parameter is read-only.
-300...300 kW ACC interface shaft power 1 = 1 kW
09.49 ACC Measured (Visible only when user lock is open with pass code 584. 0.00 %
load See parameter 96.02 Pass code.)
Shows the measured load for ACC interface.
This parameter is read-only.
-300.00...300.00 % Percent of ACC interface measured load. 100 = 1%
09.50 Crane speed (Visible only when user lock is open with pass code 584. 0.00 rpm
reference cor See parameter 96.02 Pass code.)
Shows the crane speed reference correction value.
This parameter is read-only.
-30000.00... Speed correction. 100 = 1 rpm
30000.00 rpm
10
10 Standard DI, RO Configuration of digital inputs and relay outputs.
10.01 DI status Displays the electrical status of digital inputs DIIL and -
DI6…DI1. The activation/deactivation delays of the inputs (if
any are specified) are ignored. A filtering time can be
defined by parameter 10.51 DI filter time.
Bits 0…5 reflect the status of DI1…DI6; bit 15 reflects the
status of the DIIL input. Example: 1000000000010011b =
DIIL, DI5, DI2 and DI1 are on, DI3, DI4 and DI6 are off.
This parameter is read-only.
0000h…FFFFh Status of digital inputs. 1=1
258 Parameters
Bit Value
0 1 = Force DI1 to value of bit 0 of parameter 10.04 DI force data.
1 1 = Force DI2 to value of bit 1 of parameter 10.04 DI force data.
2 1 = Force DI3 to value of bit 2 of parameter 10.04 DI force data.
3 1 = Force DI4 to value of bit 3 of parameter 10.04 DI force data.
4 1 = Force DI5 to value of bit 4 of parameter 10.04 DI force data.
5 1 = Force DI6 to value of bit 5 of parameter 10.04 DI force data.
6…14 Reserved
15 1 = Force DIL to value of bit 15 of parameter 10.04 DI force data.
1
*DI status
0
1
**Delayed DI
status 0
Time
tOn tOff tOn tOff
1
*DI status
0
1
**Delayed DI
status 0
Time
tOn tOff tOn tOff
1
*DI status
0
1
**Delayed DI
status 0
Time
tOn tOff tOn tOff
1
*DI status
0
1
**Delayed DI
status 0
Time
tOn tOff tOn tOff
1
*DI status
0
1
**Delayed DI
status 0
Time
tOn tOff tOn tOff
1
*DI status
0
1
**Delayed DI
status 0
Time
tOn tOff tOn tOff
1
Status of selected
source
0
1
RO status
0
Time
tOn tOff tOn tOff
1
Status of selected
source
0
1
RO status
0
Time
tOn tOff tOn tOff
1
Status of selected
source
0
1
RO status
0
Time
tOn tOff tOn tOff
1
*DIO status
0
1
**Delayed DIO
status 0
Time
tOn tOff tOn tOff
1
*DIO status
0
1
**Delayed DIO
status 0
Time
tOn tOff tOn tOff
11.45
11.44
fin (11.38)
11.42 11.43
11.61
11.60
11.61
11.60
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T )
12.20
AIin (12.11)
12.17
12.18
12.19
12.30
AIin (12.21)
12.27
12.28
12.29
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T)
IAO1 (mA)
13.20
13.19
IAO1 (mA)
13.20
13.19
IAO2 (mA)
13.30
13.29
IAO2 (mA)
13.30
13.29
1
*DI status
0
1
**Delayed DI
status 0
Time
tOn tOff tOn tOff
1
*DIO status
0
1
**Delayed DIO
status 0
Time
tOn tOff tOn tOff
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T)
1
Status of selected
source
0
1
RO status
0
Time
tOn tOff tOn tOff
14.36
AIin (14.26)
14.33
14.34
14.35
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T)
14.51
AIin (14.41)
14.48
14.49
14.50
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T)
14.66
AIin (14.56)
14.63
14.64
14.65
%
Unfiltered signal
100
63 Filtered signal
t
T
O = I × (1 - e-t/T)
IAO1 (mA)
14.83
14.82
14.83
14.82
IAO2 (mA)
14.93
14.92
14.93
14.92
In1 Start; In2 Dir The source selected by 20.03 Ext1 in1 source is the start 2
signal; the source selected by 20.04 Ext1 in2 source
determines the direction. The state transitions of the source
bits are interpreted as follows:
In1P Start; In2 Stop The sources of the start and stop commands are selected 4
by parameters 20.03 Ext1 in1 source and 20.04 Ext1 in2
source. The state transitions of the source bits are
interpreted as follows:
In1 Start; In2 Dir The source selected by 20.08 Ext2 in1 source is the start 2
signal; the source selected by 20.09 Ext2 in2 source
determines the direction. The state transitions of the source
bits are interpreted as follows:
In1 Start fwd; In2 The source selected by 20.08 Ext2 in1 source is the forward 3
Start rev start signal; the source selected by 20.09 Ext2 in2 source is
the reverse start signal. The state transitions of the source
bits are interpreted as follows:
In1P Start; In2 Stop The sources of the start and stop commands are selected 4
by parameters 20.08 Ext2 in1 source and 20.09 Ext2 in2
source. The state transitions of the source bits are
interpreted as follows:
Normal stop Normal ramp is used when end limit command is active. 0
Emergency stop Emergency stop ramp is used when end limit command is 1
active.
Fast stop Fast stop ramp is used when end limit command is active. 2
Coast stop Coast stop is initiated when end limit command is active. 3
Parameters 323
Speed
Time
Parameters 325
Speed
Speed controller remains
active. Motor is decelerated to
true zero speed.
Delay Time
Bit Value
0 1 = Enable DC hold. See section DC hold (page 192).
Note: The DC hold function has no effect if the start signal is switched off.
1 1 = Enable post-magnetization. See section Post-magnetization (page 193).
2…15 Reserved
22.11
22.13
0
AI Ref1
22.81
FB
…… ADD 22.14
Other SUB 0
MUL 22.83
22.12 MIN 1
MAX
0
AI 22.82
FB
……
Other
Zero None. 0
AI1 scaled 12.12 AI1 scaled value (see page 271). 1
AI2 scaled 12.22 AI2 scaled value (see page 273). 2
FB A ref1 03.05 FB A reference 1 (see page 228). 4
FB A ref2 03.06 FB A reference 2 (see page 228). 5
EFB ref1 03.09 EFB reference 1 (see page 228). 8
EFB ref2 03.10 EFB reference 2 (see page 229). 9
DDCS ctrl ref1 03.11 DDCS controller ref 1 (see page 229). 10
DDCS ctrl ref2 03.12 DDCS controller ref 2 (see page 229). 11
M/F reference 1 03.13 M/F or D2D ref1 (see page 229). 12
M/F reference 2 03.14 M/F or D2D ref2 (see page 229). 13
Motor 22.80 Motor potentiometer ref act (output of the motor 15
potentiometer potentiometer).
PID Not in use. 16
Control panel (ref Control panel reference, with initial value from last-used 18
saved) panel reference. See section Using the control panel as an
external control source (page 149).
Control panel (ref Control panel reference, with initial value from previous 19
copied) source or actual value. See section Using the control panel
as an external control source (page 149).
330 Parameters
Linear ramp:
23.16 = 0 s
S-curve ramp:
23.17 > 0 s
S-curve ramp:
23.16 > 0 s
Time
Deceleration:
Speed
S-curve ramp:
23.18 > 0 s
Linear ramp:
23.18 = 0 s
S-curve ramp:
23.19 > 0 s
Linear ramp:
23.19 = 0 s
Time
Speed reference
Speed
reference
Time
23.203 Crane acc time 2 Defines acceleration time 2. See parameter 23.201 Crane 3.00 s
acc time 1.
0.00 …1800.00 s Acceleration time 2. 10 = 1.0 s
23.204 Crane dec time 2 Defines deceleration time 2. See parameter 23.202 Crane 3.00 s
dec tme 1.
0.00 …1800.00 s Deceleration time 2. 10 = 1.0 s
23.206 Fast stop Defines the time within which the drive stops if the drive 0.50 s
deceleration time receives a Fast stop command (20.210 Fast stop input).
0.00 …3000.00 s Fast stop deceleration time. 10 = 1.0 s
24
24 Speed reference Speed error calculation; speed error window control
conditioning configuration; speed error step.
See the control chain diagrams on pages 727 and 729.
24.01 Used speed Displays the ramped and corrected speed reference (before -
reference speed error calculation).See the control chain diagram on
page 727.
This parameter is read-only.
-30000.00 … Speed reference used for speed error calculation. See par.
30000.00 rpm 46.01
24.02 Used speed Displays the speed feedback used for speed error -
feedback calculation. See the control chain diagram on page 727.
This parameter is read-only.
-30000.00 … Speed feedback used for speed error calculation. See par.
30000.00 rpm 46.01
24.03 Speed error filtered Displays the filtered speed error. See the control chain -
diagram on page 727.This parameter is read-only.
-30000.0 … Filtered speed error. See par.
30000.0 rpm 46.01
348 Parameters
20log10|H(ω)|
20
-20
-40
-60
0 50 100 150
f (Hz)
20log10|H(ω)|
20
fzero = 45 Hz
ξzero = 0.250
ξpole = 1
0
-20
fzero = 45 Hz
ξzero = 0
-40 ξpole = 1
-60
0 50 100 150
f (Hz)
20log 10|H(ω)|
40
fzero = 45 Hz
fpole = 50 Hz
20 ξzero = 0
ξpole = 0.250
0
-20
fzero = 45 Hz fzero = 45 Hz
fpole = 30 Hz fpole = 40 Hz
-40 ξzero = 0 ξzero = 0
ξpole = 0.250 ξpole = 0.250
-60
0 50 100
f (Hz)
20log10|H(ω)|
40
fzero = 45 Hz
fpole = 40 Hz
20 ξzero = 0
ξpole = 0.050
0
-20
fzero = 45 Hz fzero = 45 Hz
fpole = 40 Hz fpole = 40 Hz
-40 ξzero = 0 ξzero = 0
ξpole = 0.750 ξpole = 0.250
-60
0 50 100
f (Hz)
Speed (rpm)
Forward
0 rpm
Reverse
%
Gain = Kp = 1
TI = Integration time = 0
TD= Derivation time = 0
Error value
Controller output
Controller e = Error value
output = Kp × e
Time
Controller output
Gain = Kp = 1
TI = Integration time > 0
TD= Derivation time = 0
Kp × e
Kp × e e = Error value
Time
TI
Note: This parameter is automatically set by the speed controller autotune function. See section
Speed controller autotune (page 173).
0.00 … 1000.00 s Integration time for speed controller. 10 = 1 s
Parameters 355
Controller output
Δe
Kp × TD ×
TsKp × e
Error value
Kp × e e = Error value
TI Time
Gain = Kp = 1
TI = Integration time > 0
TD= Derivation time > 0
Ts= Sample time period = 500 µs
Δe = Error value change between two samples
Speed reference
Actual speed
Time
Acceleration compensation:
Speed reference
Actual speed
Time
Motor speed in
% of nominal
No drooping
100%
Drooping 25.08 Drooping rate
1.000
0…30000 rpm Minimum actual speed for speed controller adaptation. 1 = 1 rpm
Parameters 359
1.000
0 25.25 Torque
adapt max limit
0.0 … 1600.0% Maximum torque reference for speed controller adaptation. See par.
46.03
360 Parameters
1.000
Flux reference
(01.24) (%)
0.000
0 100
26.11
26.13
0
AI Ref1
26.70
FB
…… ADD 26.14
Other SUB 0
MUL 26.72
26.12 MIN 1
MAX
0
AI 26.71
FB
……
Other
Zero None. 0
AI1 scaled 12.12 AI1 scaled value (see page 271). 1
AI2 scaled 12.22 AI2 scaled value (see page 273). 2
FB A ref1 03.05 FB A reference 1 (see page 228). 4
FB A ref2 03.06 FB A reference 2 (see page 228). 5
EFB ref1 03.09 EFB reference 1 (see page 228). 8
EFB ref2 03.10 EFB reference 2 (see page 228). 9
DDCS ctrl ref1 03.11 DDCS controller ref 1 (see page 229). 10
DDCS ctrl ref2 03.12 DDCS controller ref 2 (see page 229). 11
M/F reference 1 03.13 M/F or D2D ref1 (see page 229). 12
M/F reference 2 03.14 M/F or D2D ref2 (see page 229). 13
Motor 22.80 Motor potentiometer ref act (output of the motor 15
potentiometer potentiometer).
PID Not in use. 16
Control panel (ref Control panel reference, with initial value from last-used 18
saved) panel reference. See section Using the control panel as an
external control source (page 149).
Control panel (ref Control panel reference, with initial value from previous 19
copied) source or actual value. See section Using the control panel
as an external control source (page 149).
Other Source selection (see Terms and abbreviations on page -
219).
Parameters 365
30.21
0
AI1 30.18
AI2 1
PID
30.23 User-defined
0
Other minimum torque
limit
30.19
30.22
0
AI1 30.25
AI2 1
PID
30.24 User-defined
0
Other maximum torque
limit
30.20
The limit selection parameters are updated on a 10 ms time
level.
Note: In addition to the user-defined limits, torque may be
limited for other reasons (such as power limitation). Refer to
the block diagram on page 733.
Minimum torque 1 0 (minimum torque limit defined by 30.19 is active). 0
Minimum torque 2 1 (minimum torque limit selected by 30.21 is active). 1
source
DI1 Digital input DI1 (10.02 DI delayed status, bit 0). 2
DI2 Digital input DI2 (10.02 DI delayed status, bit 1). 3
DI3 Digital input DI3 (10.02 DI delayed status, bit 2). 4
DI4 Digital input DI4 (10.02 DI delayed status, bit 3). 5
DI5 Digital input DI5 (10.02 DI delayed status, bit 4). 6
DI6 Digital input DI6 (10.02 DI delayed status, bit 5). 7
DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). 10
DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). 11
Other [bit] Source selection (see Terms and abbreviations on -
page 219).
Parameters 375
AI scaled
Dead-band forward
12.17 AI1 min AI mA/V
Bit Fault
0 Overcurrent
1 Overvoltage
2 Undervoltage
3 AI supervision fault
4 Supply unit
5…7 Reserved
8 Application fault 1 (defined in the application program)
9 Application fault 2 (defined in the application program)
10 Selectable fault (see parameter 31.13 User selectable fault)
11 External fault 1 (from source selected by parameter 31.01 External event 1 source)
12 External fault 2 (from source selected by parameter 31.03 External event 2 source)
13 External fault 3 (from source selected by parameter 31.05 External event 3 source)
14 External fault 4 (from source selected by parameter 31.07 External event 4 source)
15 External fault 5 (from source selected by parameter 31.09 External event 5 source)
31.14 Number of trials Defines the maximum number of automatic resets that the 0
drive is allowed to attempt within the time specified by 31.15
Total trials time.
If the fault persists, subsequent reset attempts will be made
at intervals defined by 31.16 Delay time.
The faults to be automatically reset are defined by 31.12
Autoreset selection.
0…5 Number of automatic resets. 1=1
382 Parameters
Fault/Warning 1
Inputs Indication
IN1 IN2 Running Stopped
0 0 Fault 5091 Safe Warning A5A0 Safe
torque off torque off
0 1 Faults 5091 Safe Warning A5A0 Safe
torque off and FA81 torque off and fault
Safe torque off 1 loss FA81 Safe torque off 1
loss
1 0 Faults 5091 Safe Warning A5A0 Safe
torque off and FA82 torque off and fault
Safe torque off 2 loss FA82 Safe torque off 2
loss
1 1 (Normal operation)
Fault/Event 2
Inputs Indication
IN1 IN2 Running Stopped
0 0 Fault 5091 Safe Event B5A0 Safe
torque off torque off
0 1 Faults 5091 Safe Event B5A0 Safe
torque off and FA81 torque off and fault
Safe torque off 1 loss FA81 Safe torque off 1
loss
1 0 Faults 5091 Safe Event B5A0 Safe
torque off and FA82 torque off and fault
Safe torque off 2 loss FA82 Safe torque off 2
loss
1 1 (Normal operation)
Warning/Warning 3
Inputs Indication (running or stopped)
IN1 IN2
0 0 Warning A5A0 Safe torque off
0 1 Warning A5A0 Safe torque off and fault FA81
Safe torque off 1 loss
1 0 Warning A5A0 Safe torque off and fault FA82
Safe torque off 2 loss
1 1 (Normal operation)
384 Parameters
No indication/No 5
Inputs Indication (running or stopped)
indication
IN1 IN2
0 0 None
0 1 Fault FA81 Safe torque off 1 loss
1 0 Fault FA82 Safe torque off 2 loss
1 1 (Normal operation)
31.23 Wiring or earth Selects how the drive reacts to incorrect input power and Fault
fault motor cable connection (i.e. input power cable is connected
to drive motor connection).
Note: The protection must be disabled with drive/inverter
hardware supplied from a common DC bus.
No action No action taken. 0
Fault The drive trips on fault 3181 Wiring or earth fault. 1
31.24 Stall function Selects how the drive reacts to a motor stall condition. Fault
A stall condition is defined as follows:
• The drive exceeds the stall current limit (31.25 Stall
current limit), and
• the output frequency is below the level set by parameter
31.27 Stall frequency limit or the motor speed is below
the level set by parameter 31.26 Stall speed limit, and
• the conditions above have been true longer than the time
set by parameter 31.28 Stall time.
No action None (stall supervision disabled). 0
Warning The drive generates an A780 Motor stall warning. 1
Fault The drive trips on fault 7121 Motor stall. 2
31.25 Stall current limit Stall current limit in percent of the nominal current of the 200.0%
motor. See parameter 31.24 Stall function.
0.0 … 1600.0% Stall current limit. 10 = 1%
31.26 Stall speed limit Stall speed limit in rpm. See parameter 31.24 Stall function. 150.00 rpm;
180.00 rpm
(95.20 b0)
0.00 … Stall speed limit. See par.
10000.00 rpm 46.01
31.27 Stall frequency limit Stall frequency limit. See parameter 31.24 Stall function. 15.00 rpm;
Note: Setting the limit below 10 Hz is not recommended. 18.00 rpm
(95.20 b0)
0.00 … 500.00 Hz Stall frequency limit. See par.
46.02
Parameters 385
Speed (90.01)
Overspeed trip level
31.30
30.12
0
Time
30.11
31.30
Bit Fault
0 Overvoltage
1 Reserved
2 Encoder 1
3 Encoder 2
4…15 Reserved
Bit Name
0 A7C1 FBA A comm
1 A7C2 FBA B comm
2 A7CB M/F comm loss
3 D10C M/F comm loss
4 A791 Brake resistor
5 A793 Brake resistor temp
6 A79B Br chop short circuit
7 A79C Brake igbt temp
8 A7A1 Brake closing fail
9…14 Reserved
15 User bit 1
Bit Function
0 Counter mode
0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 0 of
33.01) switches to 1 for one second. The warning (if enabled) stays active for at least
10 seconds.
1 = Saturate: When the limit is reached, the counter status (bit 0 of 33.01) switches to
1, and remains so until 33.10 is reset. The warning (if enabled) also stays active until
33.10 is reset.
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning (see 33.14) is given when the limit is reached
2…15 Reserved
Bit Function
0 Counter mode
0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 1 of
33.01) switches to 1 for one second. The warning (if enabled) stays active for at least
10 seconds.
1 = Saturate: When the limit is reached, the counter status (bit 1 of 33.01) switches to
1, and remains so until 33.20 is reset. The warning (if enabled) also stays active until
33.20 is reset.
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning (see 33.24) is given when the limit is reached
2…15 Reserved
Bit Function
0 Counter mode
0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 2 of
33.01) switches to 1 and remains so until the counter is again incremented. The
warning (if enabled) stays active for at least 10 seconds.
1 = Saturate: When the limit is reached, the counter status (bit 2 of 33.01) switches to
1, and remains so until 33.30 is reset. The warning (if enabled) also stays active until
33.30 is reset.
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning (see 33.35) is given when the limit is reached
2 Count rising edges
0 = Disable: Rising edges are not counted
1 = Enable: Rising edges are counted
3 Count falling edges
0 = Disable: Falling edges are not counted
1 = Enable: Falling edges are counted
4…15 Reserved
Bit Function
0 Counter mode
0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 3 of
33.01) remains 1 until the counter is again incremented. The warning (if enabled)
stays active for at least 10 seconds.
1 = Saturate: After the limit is reached, the counter status (bit 3 of 33.01) remains 1
until 33.40 is reset. The warning (if enabled) also stays active until 33.40 is reset.
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning (see 33.45) is given when the limit is reached
2 Count rising edges
0 = Disable: Rising edges are not counted
1 = Enable: Rising edges are counted
3 Count falling edges
0 = Disable: Falling edges are not counted
1 = Enable: Falling edges are counted
4…15 Reserved
Bit Function
0 Counter mode
0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 4 of
33.01) switches to 1 for one second. The warning (if enabled) stays active for at
least 10 seconds.
1 = Saturate: When the limit is reached, the counter status (bit 4 of 33.01) switches
to 1, and remains so until 33.50 is reset. The warning (if enabled) also stays active
until 33.50 is reset.
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning is given when the limit is reached
2…15 Reserved
Bit Function
0 Counter mode
0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 5 of
33.01) switches to 1 for one second. The warning (if enabled) stays active for at least
10 seconds.
1 = Saturate: When the limit is reached, the counter status (bit 5 of 33.01) switches to
1, and remains so until 33.60 is reset. The warning (if enabled) also stays active until
33.60 is reset.
1 Warning enable
0 = Disable: No warning is given when the limit is reached
1 = Enable: A warning (see 33.65) is given when the limit is reached
2…15 Reserved
I/IN
(%) I = Motor current
IN = Nominal motor current
150
35.51
100
50
35.52
Temperature
Motor nominal
temperature rise
Ambient temperature
Time
Motor current
100%
Time
Temperature rise
100%
63%
Cable current
100%
Time
Temperature rise
100%
63%
46.01 Speed scaling Defines the maximum speed value used to define the 1500.00 rpm;
acceleration ramp rate and the initial speed value used to 1800.00 rpm
define the deceleration ramp rate (see parameter group 23 (95.20 b0)
Speed reference ramp). The speed acceleration and
deceleration ramp times are therefore related to this value
(not to parameter 30.12 Maximum speed).
Also defines the 16-bit scaling of speed-related parameters.
The value of this parameter corresponds to 20000 in
fieldbus, master/follower etc. communication.
0.10… Acceleration/deceleration terminal/initial speed. 1 = 1 rpm
30000.00 rpm
46.02 Frequency scaling (Visible only when user lock is open with pass code 584. 50.00 Hz;
See parameter 96.02 Pass code.) 60.00 Hz
Defines the maximum frequency value used to define the (95.20 b0)
acceleration ramp rate and the initial frequency value used
to define deceleration ramp rate. The frequency
acceleration and deceleration ramp times are therefore
related to this value (not to parameter 30.14 Maximum
frequency).
Also defines the 16-bit scaling of frequency-related
parameters. The value of this parameter corresponds to
20000 in fieldbus, master/follower etc. communication.
0.10 … 1000.00 Hz Acceleration/deceleration terminal/initial frequency. 10 = 1 Hz
Parameters 439
90.01 (rpm)
0 rpm
0.00 … Limit for “at setpoint” indication in speed control. See par.
30000.00 rpm 46.01
46.22 At frequency (Visible only when user lock is open with pass code 584. 10.00 Hz
hysteresis See parameter 96.02 Pass code.)
Defines the “at setpoint” limits for frequency control of the
drive. When the absolute difference between reference and
actual frequency (01.06 Output frequency) is smaller than
46.22 At frequency hysteresis, the drive is considered to be
“at setpoint”. This is indicated by bit 8 of 06.11 Main status
word.
0.00 … 1000.00 Hz Limit for “at setpoint” indication in frequency control. See par.
46.02
46.23 At torque Defines the “at setpoint” limits for torque control of the drive. 10.0%
hysteresis When the absolute difference between reference (26.73
Torque reference act 4) and actual torque (01.10 Motor
torque) is smaller than 46.23 At torque hysteresis, the drive
is considered to be “at setpoint”. This is indicated by bit 8 of
06.11 Main status word.
0.0…300.0% Limit for “at setpoint” indication in torque control. See par.
46.03
46.31 Above speed limit Defines the trigger level for “above limit” indication in speed 1500.00 rpm
control. When actual speed exceeds the limit, bit 10 of 06.17
Drive status word 2 is set.
0.00 … 30000.00 “Above limit” indication trigger level for speed control. See par.
rpm 46.01
46.32 Above frequency (Visible only when user lock is open with pass code 584. 50.00 Hz
limit See parameter 96.02 Pass code.)
Defines the trigger level for “above limit” indication in
frequency control. When actual frequency exceeds the limit,
bit 10 of 06.17 Drive status word 2 is set.
0.00 … 1000.00 Hz “Above limit” indication trigger level for frequency control. See par.
46.02
Parameters 441
49.01 Node ID number Defines the node ID of the drive. All devices connected to 1
the network must have a unique node ID.
Note: For networked drives, it is advisable to reserve ID 1
for spare/replacement drives.
•
1…32 Node ID. 1=1
49.03 Baud rate Defines the transfer rate of the link. 230.4 kbps
38.4 kbps 38.4 kbit/s. 1
57.6 kbps 57.6 kbit/s. 2
86.4 kbps 86.4 kbit/s. 3
115.2 kbps 115.2 kbit/s. 4
230.4 kbps 230.4 kbit/s. 5
49.04 Communication Sets a timeout for control panel (or PC tool) communication. 10.0 s
loss time If a communication break lasts longer than the timeout, the
action specified by parameter 49.05 Communication loss
action is taken.
0.3 … 3000.0 s Panel/PC tool communication timeout. 10 = 1 s
49.05 Communication Selects how the drive reacts to a control panel (or PC tool) Fault
loss action communication break.
No action No action taken. 0
Fault Drive trips on 7081 Panel port communication. 1
Last speed Drive generates an A7EE Panel loss warning and freezes 2
the speed to the level the drive was operating at. The speed
is determined on the basis of actual speed using 850 ms
low-pass filtering.
WARNING! Make sure that it is safe to continue
operation in case of a communication break.
Speed ref safe Drive generates an A7EE Panel loss warning and sets the 3
speed to the speed defined by parameter 22.41 Speed ref
safe.
WARNING! Make sure that it is safe to continue
operation in case of a communication break.
Fault always Drive trips on 7081 Panel port communication. This occurs 4
even though no control is expected from the panel (or PC
tool).
Warning Drive generates an A7EE Panel loss warning. This occurs 5
even though no control is expected from the panel (or PC
tool).
WARNING! Make sure that it is safe to continue
operation in case of a communication break.
49.14 Panel speed (Visible only when user lock is open with pass code 584. rpm
reference unit See parameter 96.02 Pass code.)
Defines the unit for speed reference when given from the
control panel.
rpm rpm. 0
% Percent of absolute value of 30.12 Maximum speed or 30.11 1
Minimum speed, whichever is greater.
49.15 Minimum ext (Visible only when user lock is open with pass code 584. -30000.00
speed ref panel See parameter 96.02 Pass code.) rpm
Defines a minimum limit for control panel speed reference in
external control.
In local control, the limits in parameter group 30 Limits are in
force. See section Local control vs. external control
(page 148).
-30000.00 … Minimum speed reference. See par.
30000.00 rpm 46.01
446 Parameters
50.46 FBA B status word Displays the raw (unmodified) status word sent by fieldbus -
adapter B to the master (PLC) if debugging is enabled by
parameter 50.42 FBA B debug mode.
This parameter is read-only.
00000000h … Status word sent by fieldbus adapter B to master. -
FFFFFFFFh
Parameters 453
7 Offset 1 and 2 are 1 = Offset 1 and 2 (parameters 77.39 and 77.40) values are added
selected to pendulum.
8 Offset load 1 level 1 = Load level 1 reached. See parameter 77.36 Load step1.
reached
9 Offset load 2 level 1 = Load level 2 reached. See parameter 77.37 Load step2.
reached
10 Offset load 3 level 1 = Load level 3 reached. See parameter 77.38 Load step3.
reached
11 Auto mode load level 1 = Load level defined for auto offset activation is reached.
reached
12 Reserved
13 Above minimum 1 = Condition to enable Antisway function: actual speed is greater
speed than defined minimum speed. See parameter 75.05 Antisway
enable minimum speed.
14 Minimum pendulum 1 = Condition to enable Antisway function: Pendulum arm length is
higher than the defined limit. See parameter 75.04 Auto on a
minimum pendulum
15 Maximum pendulum 1 = Condition to enable Antisway function: Pendulum arm length is
higher than the defined limit. See parameter 75.03 Auto on at
maximum pendulum
77.72 Speed ref into (Visible only when parameter 60.200 Crane drive type = -
antisway Main trolley or Main long travel)
Shows the speed reference into the antisway core.
This parameter is read-only.
-30000.00... Speed reference 100 = 1 rpm
30000.00 rpm
77.73 Speed ref from (Visible only when parameter 60.200 Crane drive type = -
antisway Main trolley or Main long travel)
Shows the speed reference from antisway control. This is
connected to the speed reference chain.
This parameter is read-only.
-30000.00... Speed reference -
30000.00 rpm
514 Parameters
92.12 Zero pulse enable (Visible when an absolute encoder is selected) Disable
Enables the encoder zero pulse for the absolute encoder
input (X42) of the FEN-11 interface module.
Note: No zero pulse exists with serial interfaces, ie. when
parameter 92.11 Absolute position source is set to EnDat,
Hiperface, SSI or Tamagawa.
Disable Zero pulse disabled. 0
Enable Zero pulse enabled. 1
92.12 Resolver polepairs (Visible when a resolver is selected) 1
Defines the number of pole pairs of the resolver.
1…32 Number of resolver pole pairs. 1=1
92.13 Position estimation (Visible when a TTL, TTL+ or HTL encoder is selected) Enable
enable Selects whether position estimation is used with encoder 1
to increase position data resolution or not.
Disable Measured position used. (The resolution is 4 × pulses per 0
revolution for quadrature encoders, 2 × pulses per
revolution for single-track encoders.)
Enable Estimated position used. (Uses position interpolation; 1
extrapolated at the time of data request.)
92.13 Position data width (Visible when an absolute encoder is selected) 0
Defines the number of bits used to indicate position within
one revolution. For example, a setting of 15 bits
corresponds to 32768 positions per revolution.
The value is used when parameter 92.11 Absolute position
source is set to EnDat, Hiperface or SSI. When parameter
92.11 Absolute position source is set to Tamagawa, this
parameter is internally set to 17.
Note: With an EnDat or HIPPERFACE encoder and FEN-11
FPGA version VIE 12200 or later, this parameter is
automatically set upon validation of encoder settings (91.10
Encoder parameter refresh).
0…32 Number of bits used in position indication within one 1=1
revolution.
540 Parameters
DC bus
DC switch
Inverter module
DIIL
+24 V
Charging Charging
logic contactor
Bit Name
0 End user
1 Service
2 Advanced programmer
3…10 Reserved
11 OEM access level 1
12 OEM access level 2
13 OEM access level 3
14 Parameter lock
15 Reserved
Not selected 0. 0
Selected 1. 1
DI1 Digital input DI1 (10.02 DI delayed status, bit 0). 2
DI2 Digital input DI2 (10.02 DI delayed status, bit 1). 3
DI3 Digital input DI3 (10.02 DI delayed status, bit 2). 4
DI4 Digital input DI4 (10.02 DI delayed status, bit 3). 5
DI5 Digital input DI5 (10.02 DI delayed status, bit 4). 6
DI6 Digital input DI6 (10.02 DI delayed status, bit 5). 7
DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). 10
DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). 11
Other [bit] Source selection (see Terms and abbreviations on page -
219).
96.13 User set I/O mode See parameter 96.12 User set I/O mode in1. Not selected
in2
96.16 Unit selection Selects the unit of parameters indicating power, temperature 0000 0000b
and torque.
U / UN
(%)
100%
97.13
f (Hz)
97.12 Field weakening
point
U / UN
(%)
100%
50% of nominal
frequency
M
3~
C C C
99.19 = C
Drive
Sine filter
M
3~
C C
Drive C
99.19 = 3 × C
Sine filter
8
Additional Parameter data
Contents of this chapter
This chapter lists the parameters with some additional data such as their ranges and
32-bit fieldbus scaling. For parameter descriptions, see chapter Parameters
(page 219).
Fieldbus addresses
Refer to the User’s manual of the fieldbus adapter.
Additional Parameter data 577
9
Fault tracing
Contents of this chapter
This chapter lists the warning and fault messages including possible causes and
corrective actions. The causes of most warnings and faults can be identified and
corrected using the information in this chapter. If not, an ABB service representative
should be contacted.
Warnings and faults are listed below in separate tables. Each table is sorted by
warning/fault code.
Safety
WARNING! Only qualified electricians are allowed to service the drive. Read
the Safety instructions on the first pages of the Hardware manual before
working on the drive.
Indications
Warnings and faults
Warnings and faults indicate an abnormal drive status. The codes and names of
active warnings/faults are displayed on the control panel of the drive as well as the
Drive composer PC tool. Only the codes of warnings/faults are available over
fieldbus.
Warnings do not need to be reset; they stop showing when the cause of the warning
ceases. Warnings do not latch and the drive will continue to operate the motor.
Faults do latch inside the drive and cause the drive to trip, and the motor stops. After
the cause of a fault is removed, the fault can be reset from a selectable source (see
638 Fault tracing
parameter 31.11 Fault reset selection) such as the control panel, Drive composer PC
tool, the digital inputs of the drive, or fieldbus. After the fault is reset, the drive can be
restarted. Note that some faults require a reboot of the control unit either by switching
the power off and on, or using parameter 96.08 Control board boot – this is
mentioned in the fault listing wherever appropriate.
Warning and fault indications can be directed to a relay output or a digital input/output
by selecting Warning, Fault or Fault (-1) in the source selection parameter. See
sections
• Programmable digital inputs and outputs (page 158)
• Programmable relay outputs (page 158), and
• Programmable I/O extensions (page 158).
Pure events
In addition to warnings and faults, there are pure events that are only recorded in the
event logs of the drive. The codes of these events are included in the Warning
messages table.
Editable messages
For some warnings and faults, the message text can be edited and instructions and
contact information added. To edit these messages, choose Menu - Settings - Edit
texts on the control panel.
Auxiliary codes
Some events generate an auxiliary code that often helps in pinpointing the problem.
The auxiliary code is displayed on the control panel together with the message. It is
also stored in the event log details. In the Drive composer PC tool, the auxiliary code
(if any) is shown in the event listing.
Fault tracing 639
Warning messages
Note: The list also contains events that only appear in the Event log.
Code
Warning Cause What to do
(hex)
A2A1 Current calibration Current offset and gain Informative warning. (See parameter
measurement calibration will 99.13 ID run requested.)
occur at next start.
A2B1 Overcurrent Output current has exceeded Check motor load.
internal fault limit. . Also check parameters 46.01 Speed
scaling, 46.02 Frequency scaling and
46.03 Torque scaling.
Check motor and motor cable (including
phasing and delta/star connection).
Check there are no contactors opening
and closing in motor cable.
Check that the start-up data in parameter
group 99 corresponds to the motor rating
plate.
Check that there are no power factor
correction capacitors or surge absorbers
in motor cable.
Check encoder cable (including
phasing).
A2B3 Earth leakage Drive has detected load Check there are no power factor
unbalance typically due to correction capacitors or surge absorbers
earth fault in motor or motor in motor cable.
cable. Check for an earth fault in motor or motor
cables by measuring the insulation
resistances of motor and motor cable.
Try running the motor in scalar control
mode if allowed. (See parameter 99.04
Motor control mode.)
If no earth fault can be detected, contact
your local ABB representative.
A2B4 Short circuit Short-circuit in motor cable(s) Check motor and motor cable for cabling
or motor. errors.
Check there are no power factor
correction capacitors or surge absorbers
in motor cable.
A2BA IGBT overload Excessive IGBT junction to Check motor cable.
case temperature. This Check ambient conditions.
warning protects the IGBT(s) Check air flow and fan operation.
and can be activated by a short Check heatsink fins for dust pick-up.
circuit in the motor cable.
Check motor power against drive power.
642 Fault tracing
Code
Warning Cause What to do
(hex)
A3A1 DC link overvoltage Intermediate circuit DC voltage Check the supply voltage setting
too high (when the drive is (parameter 95.01 Supply voltage). Note
stopped). that the wrong setting of the parameter
may cause the motor to rush
A3A2 DC link undervoltage Intermediate circuit DC voltage
uncontrollably, or may overload the brake
too low (when the drive is
chopper or resistor..
stopped).
Check the supply voltage.
A3AA DC not charged The voltage of the intermediate With A3A1 or A3A2 on parallel-
DC circuit has not yet risen to connected inverter modules, the auxiliary
operating level. code indicates the affected module. The
format of the code is 000X XX00, where
“XXX” specifies the channel on the BCU
control unit.
If the problem persists, contact your local
ABB representative.
A480 Motor cable overload Calculated motor cable Check the settings of parameters 35.61
temperature has exceeded and 35.62.
warning limit. Check the dimensioning of the motor
cable in regard to required load.
A490 Incorrect temperature Sensor type mismatch Check the settings of temperature source
sensor setup parameters 35.11 and 35.21 against
91.21 and 91.24.
Faulty wiring between an Check the wiring of the sensor.
encoder interface module and The auxiliary code identifies the interface
the temperature sensor. module. (0 = Module 1, 1 = Module 2).
A491 External temperature Measured temperature 1 has Check the value of parameter 35.02
1 exceeded warning limit. Measured temperature 1.
(Editable message text) Check the cooling of the motor (or other
equipment whose temperature is being
measured).
Check the value of 35.13 Temperature 1
warning limit.
A492 External temperature Measured temperature 2 has Check the value of parameter 35.03
2 exceeded warning limit. Measured temperature 2.
(Editable message text) Check the cooling of the motor (or other
equipment whose temperature is being
measured).
Check the value of 35.23 Temperature 2
warning limit.
A497 Motor temperature 1 The thermistor protection Check the cooling of the motor.
(Editable message text) module installed in slot 1 Check the motor load and drive ratings.
indicates overtemperature. Check the wiring of the temperature
A498 Motor temperature 2 The thermistor protection sensor. Repair wiring if faulty.
(Editable message text) module installed in slot 2 Measure the resistance of the sensor.
indicates overtemperature. Replace sensor if faulty.
A499 Motor temperature 3 The thermistor protection
(Editable message text) module installed in slot 3
indicates overtemperature.
A4A0 Control board Control unit temperature is Check the auxiliary code. See actions for
temperature excessive. each code below.
(none) Temperature above warning Check ambient conditions.
limit Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Fault tracing 643
Code
Warning Cause What to do
(hex)
1 Thermistor broken Contact an ABB service representative
for control unit replacement.
A4A1 IGBT overtemperature Estimated drive IGBT Check ambient conditions.
temperature is excessive. Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.
A4A9 Cooling Drive module temperature is Check ambient temperature. If it exceeds
excessive. 40 °C (104 °F), ensure that load current
does not exceed derated load capacity of
drive. See appropriate Hardware manual.
Check drive module cooling air flow and
fan operation.
Check inside of cabinet and heatsink of
drive module for dust pick-up. Clean
whenever necessary.
A4B0 Excess temperature Power unit module Check ambient conditions.
temperature is excessive. Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.
Check the auxiliary code (format XXXY
YYZZ). “Y YY” specifies through which
BCU control unit channel the fault was
received. “ZZ” specifies the location (1:
U-phase, 2: V-phase, 3: W-phase, 4: INT
board, 5: Brake chopper, 6: Air inlet, 7:
Power supply board, 8: du/dt filter (R8i)
or temperature switch (XT), 0FA:
Ambient temperature).
A4B1 Excess temperature High temperature difference Check the motor cabling.
difference between the IGBTs of different Check cooling of drive module(s).
phases. Check the auxiliary code (format XXXY
YYZZ). “XXX” indicates the source of
difference (0: Single module, difference
between phase IGBTs, 1: parallel-
connected modules, minimum-maximum
difference between all IGBTs of all
modules). With parallel-connected
modules, “Y YY” specifies through which
BCU control unit channel the fault was
received. “ZZ” specifies the phase (0:
single module, 1: U-phase [parallel
connection], 2: W-phase [parallel
connection], 3: W-phase [parallel
connection]).
A4B2 PCB space cooling Temperature difference Check the cooling fan inside the PCB
between ambient and drive space.
module PCB space is With parallel-connected modules, check
excessive. the auxiliary code (format XXXY YYZZ).
“Y YY” specifies through which BCU
control unit channel the fault was
received.
A4F6 IGBT temperature Drive IGBT temperature is Check ambient conditions.
excessive. Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.
644 Fault tracing
Code
Warning Cause What to do
(hex)
A580 PU communication Communication errors Check the connections between the drive
detected between the drive control unit and the power unit.
control unit and the power unit. Check the auxiliary code (format XXXY
YYZZ). With parallel-connected modules,
“Y YY” specifies the affected BCU control
unit channel (0: broadcast). “ZZ”
specifies the error source
(8: Transmission errors in PSL link [see
“XXX”], 9: Transmitter FIFO warning limit
hit). “XXX” specifies the transmission
error direction and detailed warning code
(0: Rx/communication error, 1: Tx/Reed-
Solomon symbol error, 2: Tx/no
synchronization error, 3: Tx/Reed-
Solomon decoder failures,
4: Tx/Manchester coding errors).
A581 Fan Cooling fan feedback is Check the setting of parameter 95.20
missing. HW options word 1, bit 14.
Check the auxiliary code to identify the
fan. Code 0 denotes main fan 1. Other
codes (format XYZ): “X” specifies state
code (1: ID run, 2: normal). “Y” specifies
the index of the inverter unit connected to
BCU (0…n, always 0 for ZCU control
units). “Z” specifies the index of the fan
(1: Main fan 1, 2: Main fan 2, 3: Main fan
3).
Check fan operation and connection.
Replace fan if faulty.
A582 Auxiliary fan missing An auxiliary cooling fan The auxiliary code identifies the fan (1:
(connected to the fan Auxiliary fan 1, 2: Auxiliary fan 2).
connectors on the control unit) Check auxiliary fan(s) and connection(s).
is stuck or disconnected. Replace faulty fan.
Make sure the front cover of the drive
module is in place and tightened. If the
commissioning of the drive requires that
the cover is off, this warning will be
generated even if the corresponding fault
is defeated. See fault 5081 Auxiliary fan
broken (page 665).
A5A0 Safe torque off Safe torque off function is Check safety circuit connections. For
Programmable warning: active, i.e. safety circuit more information, see appropriate drive
31.22 STO indication signal(s) connected to hardware manual and description of
run/stop connector XSTO is lost. parameter 31.22 STO indication run/stop
(page 382).
A5EA Measurement circuit Problem with internal Check the auxiliary code (format XXXY
temperature temperature measurement of YYZZ). “Y YY” specifies through which
the drive. BCU control unit channel the fault was
received (“0 00” with a ZCU control unit).
“ZZ” specifies the location (1: U-phase,
IGBT, 2: V-phase IGBT, 3: W-phase
IGBT, 4: Power unit INT board, 5: Brake
chopper, 6: Air inlet, 7: Power supply
board, 8: du/dt filter, FAh: Air in temp).
A5EB PU board powerfail Power unit power supply Contact your local ABB representative.
failure.
Fault tracing 645
Code
Warning Cause What to do
(hex)
A5EC PU communication Communication errors Check the connections between the drive
internal detected between the drive control unit and the power unit.
control unit and the power unit.
A5ED Measurement circuit Problem with measurement Contact your local ABB representative.
ADC circuit of power unit (analog to
digital converter)
A5EE Measurement circuit Problem with current or voltage Contact your local ABB representative.
DFF measurement of power unit.
A5EF PU state feedback State feedback from output Contact your local ABB representative.
phases does not match control
signals.
A5F0 Charging feedback Charging in progress Information warning. Wait until charging
finishes before starting the inverter unit.
A5F3 Switching frequency Adequate motor control at Informative warning.
below requested requested output frequency
cannot be reached because of
limited switching frequency
(eg. by parameter 95.15).
A682 Flash erase speed The flash memory (in the Avoid forcing unnecessary parameter
exceeded memory unit) has been erased saves by parameter 96.07 or cyclic
too frequently, compromising parameter writes (such as user logger
the lifetime of the memory. triggering through parameters).
Check the auxiliary code (format XYYY
YZZZ). “X” specifies the source of
warning (1: generic flash erase
supervision). “ZZZ” specifies the flash
subsector number that generated the
warning.
A683 Data saving to power An error in saving data to the Check the auxiliary code. See actions for
unit power unit. each code below.
0 An error is preventing saving Cycle the power to the drive. If the
from initializing. control unit is externally powered, also
1
reboot the control unit (using parameter
2 Write error. 96.08 Control board boot) or by cycling
its power. If the problem persists, contact
your local ABB representative.
A684 SD card Error related to SD card used Check the auxiliary code. See actions for
to store data (BCU control unit each code below.
only).
1 No SD card Insert a compatible, writable SD card into
the SD CARD slot of the BCU control
2 SD card write-protected
unit.
3 SD card unreadable
A686 Checksum mismatch The calculated parameter Check that all necessary approved
Programmable warning: checksum does not match any (reference) checksums (96.56…96.59)
96.54 Checksum action enabled reference checksum. are enabled in 96.55 Checksum control
word.
Check the parameter configuration.
Using 96.55 Checksum control word,
enable a checksum parameter and copy
the actual checksum into that parameter.
646 Fault tracing
Code
Warning Cause What to do
(hex)
A687 Checksum An action has been defined for Contact your local ABB representative for
configuration a parameter checksum configuring the feature, or disable the
mismatch but the feature has feature in 96.54 Checksum action.
not been configured.
A688 Parameter map Too much data in parameter See the Drive customizer PC tool user’s
configuration mapping table created in Drive manual (3AUA0000104167 [English]).
customizer.
A689 Mapped parameter Parameter value saturated eg. Check parameter scaling and format in
value cut by the scaling specified in parameter mapping table. See the Drive
parameter mapping table customizer PC tool user’s manual
(created in Drive customizer). (3AUA0000104167 [English]).
A6A4 Motor nominal value The motor parameters are set Check the auxiliary code. See actions for
incorrectly. each code below.
The drive is not dimensioned
correctly.
1 Slip frequency is too small Check the settings of the motor
configuration parameters in groups 98
2 Synchronous and nominal
and 99.
speeds differ too much
Check that the drive is sized correctly for
3 Nominal speed is higher than the motor.
synchronous speed with 1 pole
pair
4 Nominal current is outside
limits
5 Nominal voltage is outside
limits
6 Nominal power is higher than
apparent power
7 Nominal power not consistent
with nominal speed and torque
A6A5 No motor data Parameters in group 99 have Check that all the required parameters in
not been set. group 99 have been set.
Note: It is normal for this warning to
appear during the start-up and continue
until the motor data is entered.
A6A6 Supply voltage The supply voltage has not Set supply voltage in parameter 95.01
unselected been defined. Supply voltage.
A6D1 FBA A parameter The drive does not have a Check PLC programming.
conflict functionality requested by a Check settings of parameter groups 50
PLC, or requested functionality Fieldbus adapter (FBA) and 51 FBA A
has not been activated. settings.
A6D2 FBA B parameter The drive does not have a Check PLC programming.
conflict functionality requested by a Check settings of parameter groups 50
PLC, or requested functionality Fieldbus adapter (FBA) and 54 FBA B
has not been activated. settings.
Fault tracing 647
Code
Warning Cause What to do
(hex)
A6DA Reference source A reference source is Check the reference source selection
parametrization simultaneously connected to parameters.
multiple parameters with Check the auxiliary code (format
different units. XXYY 00ZZ). “XX” and “YY” specify the
two sets of parameters where the source
was connected to (01 = speed reference
chain [22.11, 22.12, 22.15, 22.17], 03 =
torque reference chain [26.11, 26.12,
26.16], 04 = other torque-related
parameters [26.25, 30.21, 30.22, 44.09],
“ZZ” indicates the conflicting reference
source (01…0E = index in parameter
group 3, 33 = process PID control, 3D =
motor potentiometer, 65 = AI1, 66 = AI2,
6F = frequency input).
A6E5 AI parametrization The current/voltage hardware Check the auxiliary code. The code
setting of an analog input does identifies the analog input whose settings
not correspond to parameter are in conflict.
settings. Adjust either the hardware setting (on the
drive control unit) or parameter
12.15/12.25.
Note: Control board reboot (either by
cycling the power or through parameter
96.08 Control board boot) is required to
validate any changes in the hardware
settings.
A6E6 ULC configuration User load curve configuration Check the auxiliary code (format XXXX
error. ZZZZ). “ZZZZ” indicates the problem
(see actions for each code below).
0000 Speed points inconsistent. Check that each speed point (parameters
37.11…37.15) has a higher value than
the previous point.
0001 Frequency points inconsistent. Check that each frequency point
(37.16…37.20) has a higher value than
the previous point.
0002 Underload point above Check that each overload point
overload point. (37.31…37.35) has a higher value than
the corresponding underload point
0003 Overload point below
(37.21…37.25).
underload point.
A780 Motor stall Motor is operating in stall Check motor load and drive ratings.
Programmable warning: region because of e.g. Check fault function parameters.
31.24 Stall function excessive load or insufficient
motor power.
A781 Motor fan No feedback received from Check external fan (or other equipment
Programmable warning: external fan. controlled) by the logic.
35.106 DOL starter event Check settings of parameters
type 35.100…35.106.
648 Fault tracing
Code
Warning Cause What to do
(hex)
A782 FEN temperature Error in temperature Check that parameter 35.11 Temperature
measurement when 1 source / 35.21 Temperature 2 source
temperature sensor (KTY or setting corresponds to actual encoder
PTC) connected to encoder interface installation.
interface FEN-xx is used.
Error in temperature FEN-01 does not support temperature
measurement when KTY measurement with KTY sensor. Use PTC
sensor connected to encoder sensor or other encoder interface
interface FEN-01 is used. module.
A791 Brake resistor Brake resistor broken or not Check that a brake resistor has been
connected. connected.
Check the condition of the brake resistor.
A793 BR excess Brake resistor temperature has Stop drive. Let resistor cool down.
temperature exceeded warning limit defined Check resistor overload protection
by parameter 43.12 Brake function settings (parameter group 43
resistor warning limit. Brake chopper).
Check warning limit setting, parameter
43.12 Brake resistor warning limit.
Check that the resistor has been
dimensioned correctly.
Check that braking cycle meets allowed
limits.
A794 BR data Brake resistor data has not One or more of the resistor data settings
been given. (parameters 43.08…43.10) is incorrect.
The parameter is specified by the
auxiliary code.
0000 0001 Resistance value too low. Check value of 43.10.
0000 0002 Thermal time constant not Check value of 43.08.
given.
0000 0003 Maximum continuous power Check value of 43.09.
not given.
A797 Speed feedback Speed feedback configuration Check the auxiliary code (format XXYY
configuration has changed. ZZZZ). “XX” specifies the number of the
encoder interface module (01:
91.11/91.12, 02: 91.13/91.14), “YY”
specifies the encoder (01: 92 Encoder 1
configuration, 02: 93 Encoder 2
configuration). “ZZZZ” indicates the
problem (see actions for each code
below).
0001 Adapter not found in specified Check module location (91.12 or 91.14).
slot.
0002 Detected type of interface Check the module type (91.11 or 91.13)
module does not match against status (91.02 or 91.03).
parameter setting.
0003 Logic version too old. Contact your local ABB representative.
0004 Software version too old. Contact your local ABB representative.
0006 Encoder type incompatible with Check module type (91.11 or 91.13)
interface module type. against encoder type (92.01 or 93.01).
0007 Adapter not configured. Check module location (91.12 or 91.14).
Fault tracing 649
Code
Warning Cause What to do
(hex)
0008 Speed feedback configuration Use parameter 91.10 Encoder parameter
has changed. refresh) to validate any changes in the
settings.
0009 No encoders configured to Configure the encoder in group 92
encoder module Encoder 1 configuration or 93 Encoder 2
configuration.
000A Non-existing emulation input. Check input selection (91.31 or 91.41).
000B Echo not supported by Check input selection (91.31 or 91.41),
selected input (for example, interface module type, and encoder type.
resolver or absolute encoder).
000C Emulation in continuous mode Check input selection (91.31 or 91.41)
not supported. and serial link mode (92.30 or 93.30)
settings.
A798 Encoder option comm Encoder feedback not used as Check that the encoder is selected as
loss actual feedback, or measured feedback source in parameter 90.41 or
motor feedback lost (and 90.51.
parameter 90.45/90.55 is set to Check that the encoder interface module
Warning). is properly seated in its slot.
Check that the encoder interface module
or slot connectors are not damaged. To
pinpoint the problem, try installing the
module into a different slot.
If the module is installed on an FEA-03
extension adapter, check the fiber optic
connections.
Check the auxiliary code (format XXXX
YYYY). “YYYY” indicates the problem
(see actions for each code below).
0001 Failed answer to encoder
configuration message.
0002 Failed answer to adapter
watchdog disable message.
0003 Failed answer to adapter
watchdog enable message.
Contact your local ABB representative.
0004 Failed answer to adapter
configuration message.
0005 Too many failed answers inline
to speed and position
messages.
0006 DDCS driver failed.
A79B BC short circuit Short circuit in brake chopper Replace brake chopper if external. Drives
IGBT with internal choppers will need to be
returned to ABB.
Ensure brake resistor is connected and
not damaged.
650 Fault tracing
Code
Warning Cause What to do
(hex)
A79C BC IGBT excess Brake chopper IGBT Let chopper cool down.
temperature temperature has exceeded Check for excessive ambient
internal warning limit. temperature.
Check for cooling fan failure.
Check for obstructions in the air flow.
Check the dimensioning and cooling of
the cabinet.
Check resistor overload protection
function settings (parameters
43.06…43.10).
Check minimum allowed resistor value
for the chopper being used.
Check that braking cycle meets allowed
limits.
Check that drive supply AC voltage is not
excessive.
A7A1 Mechanical brake Status of mechanical brake Check mechanical brake connection.
closing failed acknowledgement is not as Check mechanical brake settings in
Programmable warning: expected during brake close. parameter group 44 Mechanical brake
44.17 Brake fault function control (especially 44.213 Brake long fall
delay).
Check also setting in parameter 32.226
Watchdog mask
Check that acknowledgement signal
matches actual status of brake.
A7A2 Mechanical brake Status of mechanical brake Check mechanical brake connection.
opening failed acknowledgement is not as Check mechanical brake settings in
Programmable warning: expected during brake open. parameter group 44 Mechanical brake
44.17 Brake fault function control.
Check that acknowledgement signal
matches actual status of brake.
A7A5 Mechanical brake Open conditions of mechanical Check mechanical brake settings in
opening not allowed brake cannot be fulfilled (for parameter group 44 Mechanical brake
Programmable warning: example, brake has been control (especially 44.11 Keep brake
44.17 Brake fault function prevented from opening by closed).
parameter 44.11 Keep brake Check that acknowledgement signal (if
closed). used) matches actual status of brake.
Fault tracing 651
Code
Warning Cause What to do
(hex)
A7AA Extension AI The hardware current/voltage Check the auxiliary code (format
parametrization setting of an analog input (on XX00 00YY). “XX” specifies the number
an I/O extension module) does of the I/O extension module (01:
not correspond to parameter parameter group 14 I/O extension
settings. module 1, 02: 15 I/O extension module 2,
03: 16 I/O extension module 3). “YY”
specifies the analog input on the module.
For example, in case of I/O extension
module 1, analog input AI1 (auxiliary
code 0000 0101), the hardware
current/voltage setting on the module is
shown by parameter 14.29. The
corresponding parameter setting is
14.30. Adjust either the hardware setting
on the module or the parameter to solve
the mismatch.
Note: Control board reboot (either by
cycling the power or through parameter
96.08 Control board boot) is required to
validate any changes in the hardware
settings.
A7AB Extension I/O The I/O extension module Check the auxiliary code. The code
configuration failure types and locations specified indicates which I/O extension module is
by parameters do not match affected.
the detected configuration. Check the type and location settings of
the modules (parameters 14.01, 14.02,
15.01, 15.02, 16.01 and 16.02).
Check that the modules are properly
installed.
A7B0 Motor speed feedback No motor speed feedback is Check the auxiliary code (format XXYY
Programmable warning: received. ZZZZ). “XX” specifies the number of the
90.45 Motor feedback fault encoder interface module (01:
91.11/91.12, 02: 91.13/91.14), “YY”
specifies the encoder (01: 92 Encoder 1
configuration, 02: 93 Encoder 2
configuration). “ZZZZ” indicates the
problem (see actions for each code
below).
0001 Motor gear definition invalid or Check motor gear settings (90.43 and
outside limits. 90.44).
0002 Encoder not configured. Check encoder settings (92 Encoder 1
configuration or 93 Encoder 2
configuration).
Use parameter 91.10 Encoder parameter
refresh) to validate any changes in the
settings.
0003 Encoder stopped working. Check encoder status.
0004 Encoder drift detected. Check for slippage between encoder and
motor.
652 Fault tracing
Code
Warning Cause What to do
(hex)
A7B1 Load speed feedback No load speed feedback is Check the auxiliary code (format XXYY
Programmable warning: received. ZZZZ). “XX” specifies the number of the
90.55 Load feedback fault encoder interface module (01:
91.11/91.12, 02: 91.13/91.14), “YY”
specifies the encoder (01: 92 Encoder 1
configuration, 02: 93 Encoder 2
configuration). “ZZZZ” indicates the
problem (see actions for each code
below).
0001 Load gear definition invalid or Check load gear settings (90.53 and
outside limits. 90.54).
0002 Feed constant definition invalid Check feed constant settings (90.63 and
or outside limits. 90.64).
0003 Encoder stopped working. Check encoder status.
A7C1 FBA A communication Cyclical communication Check status of fieldbus communication.
Programmable warning: between drive and fieldbus See user documentation of fieldbus
50.02 FBA A comm loss adapter module A or between interface.
func PLC and fieldbus adapter Check settings of parameter groups 50
module A is lost. Fieldbus adapter (FBA), 51 FBA A
settings, 52 FBA A data in and 53 FBA A
data out.
Check cable connections.
Check if communication master is able to
communicate.
A7C2 FBA B communication Cyclical communication Check status of fieldbus communication.
Programmable warning: between drive and fieldbus See user documentation of fieldbus
50.32 FBA B comm loss adapter module B or between interface.
func PLC and fieldbus adapter Check settings of parameter group 50
module B is lost. Fieldbus adapter (FBA).
Check cable connections.
Check if communication master is able to
communicate.
A7CA DDCS controller DDCS (fiber optic) Check status of controller. See user
comm loss communication between drive documentation of controller.
Programmable warning: and external controller is lost. Check settings of parameter group 60
60.59 DDCS controller DDCS communication.
comm loss function
Check cable connections. If necessary,
replace cables.
A7CB MF comm loss Master/follower Check the auxiliary code. The code
Programmable warning: communication is lost. indicates which node address (defined by
60.09 M/F comm loss parameter 60.02 in each drive) on the
function master/follower link is affected.
Check settings of parameter group 60
DDCS communication.
Check cable connections. If necessary,
replace cables.
A7CE EFB comm loss Communication break in Check the status of the fieldbus master
Programmable warning: embedded fieldbus (EFB) (online/offline/error etc.).
58.14 Communication loss communication. Check cable connections to the XD2D
action connector on the control unit.
Fault tracing 653
Code
Warning Cause What to do
(hex)
A7E1 Encoder Encoder error. Check the auxiliary code (format XXYY
Programmable warning: ZZZZ). “XX” specifies the number of the
90.45 Motor feedback fault encoder interface module (01:
91.11/91.12, 02: 91.13/91.14), “YY”
specifies the encoder (01: 92 Encoder 1
configuration, 02: 93 Encoder 2
configuration). “ZZZZ” indicates the
problem (see actions for each code
below).
0001 Cable fault Check the conductor order at both ends
of the encoder cable.
Check the groundings of the encoder
cable.
If the encoder was working previously,
check the encoder, encoder cable and
encoder interface module for damage.
See also parameter 92.21 Encoder cable
fault mode.
0002 No encoder signal Check the condition of the encoder.
0003 Overspeed
0004 Overfrequency
0005 Resolver ID run failed
0006 Resolver overcurrent fault Contact your local ABB representative.
Code
Warning Cause What to do
(hex)
A880 Motor bearing Warning generated by an on- Check the auxiliary code. Check the
Programmable warnings: time timer or a value counter. source of the warning corresponding to
33.14 On-time 1 warn the code:
message 0: 33.13 On-time 1 source
33.24 On-time 2 warn
message 1: 33.23 On-time 2 source
33.55 Value counter 1 4: 33.53 Value counter 1 source
warn message 5: 33.63 Value counter 2 source.
33.65 Value counter 2
warn message
A881 Output relay Warning generated by an edge Check the auxiliary code. Check the
counter. source of the warning corresponding to
A882 Motor starts
Programmable warnings: the code:
A883 Power ups 33.35 Edge counter 1 warn 2: 33.33 Edge counter 1 source
message
A884 Main contactor 33.45 Edge counter 2 warn
3: 33.43 Edge counter 2 source.
message
A885 DC charge
A886 On-time 1 Warning generated by on-time Check the source of the warning
(Editable message text) timer 1. (parameter 33.13 On-time 1 source).
Programmable warning:
33.14 On-time 1 warn
message
A887 On-time 2 Warning generated by on-time Check the source of the warning
(Editable message text) timer 2. (parameter 33.23 On-time 2 source).
Programmable warning:
33.24 On-time 2 warn
message
A888 Edge counter 1 Warning generated by edge Check the source of the warning
(Editable message text) counter 1. (parameter 33.33 Edge counter 1
Programmable warning: source).
33.35 Edge counter 1
warn message
A889 Edge counter 2 Warning generated by edge Check the source of the warning
(Editable message text) counter 2. (parameter 33.43 Edge counter 2
Programmable warning: source).
33.45 Edge counter 2
warn message
A88A Value counter 1 Warning generated by value Check the source of the warning
(Editable message text) counter 1. (parameter 33.53 Value counter 1
Programmable warning: source).
33.55 Value counter 1
warn message
A88B Value counter 2 Warning generated by value Check the source of the warning
(Editable message text) counter 2. (parameter 33.63 Value counter 2
Programmable warning: source).
33.65 Value counter 2
warn message
A88C Device clean Warning generated by an on- Check the auxiliary code. Check the
time timer. source of the warning corresponding to
A88D DC capacitor
Programmable warnings: the code:
A88E Cabinet fan 33.14 On-time 1 warn message 0: 33.13 On-time 1 source
33.24 On-time 2 warn message
A88F Cooling fan 1: 33.23 On-time 2 source
10: 05.04 Fan on-time counter.
A890 Additional cooling
Fault tracing 655
Code
Warning Cause What to do
(hex)
A8A0 AI supervision An analog signal is outside the Check the auxiliary code (format XYY).
Programmable warning: limits specified for the analog “X” specifies the location of the input (0:
12.03 AI supervision input. AI on control unit; 1: I/O extension
function module 1, etc.), “YY” specifies the input
and limit (01: AI1 under minimum,
02: AI1 over maximum, 03: AI2 under
minimum, 04: AI2 over maximum).
Check signal level at the analog input.
Check the wiring connected to the input.
Check the minimum and maximum limits
of the input in parameter group 12
Standard AI.
A8B0 Signal supervision Warning generated by the Check the source of the warning
(Editable message text) signal supervision 1 function. (parameter 32.07 Supervision 1 signal).
Programmable warning:
32.06 Supervision 1 action
A8B1 Signal supervision 2 Warning generated by the Check the source of the warning
(Editable message text) signal supervision 2 function. (parameter 32.17 Supervision 2 signal).
Programmable warning:
32.16 Supervision 2 action
A8B2 Signal supervision 3 Warning generated by the Check the source of the warning
(Editable message text) signal supervision 3 function. (parameter 32.27 Supervision 3 signal).
Programmable warning:
32.26 Supervision 3 action
A8BE ULC overload warning Selected signal has exceeded Check for any operating conditions
Programmable fault: the user overload curve. increasing the monitored signal (for
37.03 ULC overload example, the loading of the motor if the
actions torque or current is being monitored).
Check the definition of the load curve
(parameter group 37 User load curve).
A8BF ULC underload Selected signal has fallen Check for any operating conditions
warning below the user underload decreasing the monitored signal (for
Programmable fault: curve. example, loss of load if the torque or
37.04 ULC underload current is being monitored).
actions Check the definition of the load curve
(parameter group 37 User load curve).
A8C0 Fan service counter A cooling fan has reached the Check the auxiliary code. The code
end of its estimated lifetime. indicates which fan is to be replaced.
See parameters 05.41 and 0: Main cooling fan
05.42. 1:Auxiliary cooling fan
2:Auxiliary cooling fan 2
3:Cabinet cooling fan
4:PCB compartment fan
Refer to the hardware manual of the
drive for fan replacement instructions.
A981 External warning 1 Fault in external device 1. Check the external device.
(Editable message text) Check setting of parameter 31.01
Programmable warning: External event 1 source.
31.01 External event 1
source
31.02 External event 1
type
656 Fault tracing
Code
Warning Cause What to do
(hex)
A982 External warning 2 Fault in external device 2. Check the external device.
(Editable message text) Check setting of parameter 31.03
Programmable warning: External event 2 source.
31.03 External event 2
source
31.04 External event 2
type
A983 External warning 3 Fault in external device 3. Check the external device.
(Editable message text) Check setting of parameter 31.05
Programmable warning: External event 3 source.
31.05 External event 3
source
31.06 External event 3
type
A984 External warning 4 Fault in external device 4. Check the external device.
(Editable message text) Check setting of parameter 31.07
Programmable warning: External event 4 source.
31.07 External event 4
source
31.08 External event 4
type
A985 External warning 5 Fault in external device 5. Check the external device.
(Editable message text) Check setting of parameter 31.09
Programmable warning: External event 5 source.
31.09 External event 5
source
31.10 External event 5
type
AF8C Process PID sleep The drive is entering sleep Informative warning.
mode mode.
AF90 Speed controller The speed controller autotune Check the auxiliary code (format XXXX
autotuning routine did not complete YYYY). “YYYY” indicates the problem
successfully. (see actions for each code below).
0000 The drive was stopped before Repeat autotune until successful.
the autotune routine finished.
0001 The drive was started but was Make sure the prerequisites of the
not ready to follow the autotune run are fulfilled. See section
autotune command. Before activating the autotune routine
(page 175).
0002 Required torque reference Decrease torque step (parameter 25.38)
could not be reached before or increase speed step (25.39).
the drive reached maximum
speed.
0003 Motor could not Increase torque step (parameter 25.38)
accelerate/decelerate to or decrease speed step (25.39).
maximum/minimum speed.
0005 Motor could not decelerate Decrease torque step (parameter 25.38)
with full autotune torque. or speed step (25.39).
AFAA Autoreset A fault is about to be autoreset. Informative warning. See the settings in
parameter group 31 Fault functions.
Fault tracing 657
Code
Warning Cause What to do
(hex)
AFE1 Emergency stop (off2) Drive has received an Check that it is safe to continue
emergency stop (mode operation. Reset the source of the
selection off2) command. emergency stop signal (such as an
emergency stop push button). Restart
drive.
(Follower drive in a Informative warning. After stopping on a
master/follower configuration) ramp stop (Off1 or Off3) command, the
Drive has received a stop master sends a short, 10-millisecond
command from the master. coast stop (Off2) command to the
follower(s). The Off2 stop is stored in the
event log of the follower.
AFE2 Emergency stop (off1 Drive has received an Check that it is safe to continue
or off3) emergency stop (mode operation. Reset the source of the
selection off1 or off3) emergency stop signal (such as an
command. emergency stop push button). Restart
drive.
AFE7 Follower A follower drive has tripped. Check the auxiliary code. Add 2 to the
code to find out the node address of the
faulted drive.
Correct the fault in the follower drive.
AFEA Enable start signal No enable start signal Check the setting of (and the source
missing received. selected by) parameter 20.19 Enable
(Editable message text) start command.
AFEB Run enable missing No run enable signal is Check setting of parameter 20.12 Run
received. enable 1 source. Switch signal on (e.g. in
the fieldbus Control Word) or check
wiring of selected source.
AFEC External power signal 95.04 Control board supply is Check the external 24 V DC power
missing set to External 24V but no supply to the control unit, or change the
voltage is connected to the setting of parameter 95.04.
XPOW connector of the control
unit.
AFF6 Identification run Motor ID run will occur at next Informative warning.
start, or is in progress.
AFF7 Autophasing Autophasing will occur at next Informative warning.
start.
B5A0 STO event Safe torque off function is Check safety circuit connections. For
Programmable event: active, i.e. safety circuit more information, see appropriate drive
31.22 STO indication signal(s) connected to hardware manual and description of
run/stop connector XSTO is lost. parameter 31.22 STO indication run/stop
(page 382).
B5A4 SW internal Control unit rebooted Informative event.
diagnostics unexpectedly.
B686 Checksum mismatch The calculated parameter See A686 Checksum mismatch (page
Programmable event: checksum does not match any 645).
96.54 Checksum action enabled reference checksum.
D200 Brake slip at Brake is slipping when the Check the mechanical brake.
standstill2 motor is not running. Check the parameter settings in group 74
Speed matching.
D201 Slowdown up Slowdown command is active Run the motor in the opposite direction
in the forward (up) direction and deactivate the Slowdown command,
based on the selection in or let the drive run with the limited speed
parameter 20.200 Slowdown reference.
select.
658 Fault tracing
Code
Warning Cause What to do
(hex)
D202 Slowdown down Slowdown command is active Run the motor in the opposite direction
in the reverse (down) direction and deactivate the Slowdown command,
based on the selection in or let the drive run with the limited speed
parameter 20.200 Slowdown reference.
select.
D203 Hoist speed up limit Hoist speed optimization Check the parameter settings in group 75
function is limiting the speed Hoist speed optimization.
reference in the forward Check the physical load condition and
direction. the motor current settings.
D204 Hoist speed down limit Hoist speed optimization Check the parameter settings in group 75
function is limiting the speed Hoist speed optimization.
reference in the reverse Check the physical load condition and
direction. the motor current settings.
D205 End limit 1 End limit 1 command is active Check the wiring of the End limit 1
based on the selection in connection.
parameter 20.205 End limit 1. Run the motor in the opposite direction
and deactivate the End limit 1 command.
D206 End limit 2 End limit 2 command is active Check the wiring of the End limit 2
based on the selection in connection.
parameter 20.206 End limit 2. Run the motor in the opposite direction
and deactivate the End limit 2 command.
D207 Wrong start Drive does not accept a start Check and correct the possible causes
sequence command because the drive is for the warning, and then give the start
not ready for the following command again.
reasons:
• The main power is switched
off.
• Fieldbus control bits are
used in the wrong order.
• The upper or lower limit is
active.
D208 Joystick reference Speed reference is greater Check the wiring of the joystick zero
check than +/- 10% of the minimum position input.
or maximum scaled value of Check the wiring of the analog input
the used joystick reference, the reference signal of the joystick.
joystick zero position input
(20.214 Joystick zero position)
is active, and the delay defined
with parameter 20.215 Joystick
warning delay has elapsed.
D209 Joystick zero position2 Drive does not accept a start Check the wiring of the joystick zero
command because of a wrong position input.
state of the joystick zero
position input (20.214 Joystick
zero position).
D210 Toggle bit supervision Communication loss occurred Check communication between
wrn between the overriding system overriding system and drive.
and the drive.
Time between two consecutive
toggle bit rising edges from
overriding system is longer
than the time set in parameter
31.213 Toggle bit time delay.
Fault tracing 659
Code
Warning Cause What to do
(hex)
D211 Synchro sel mismatch Parameter (82.01 Synchro Check settings in parameter 82.01
control) settings are different in Synchro control. The settings should be
Master and Follower drives. same.
D212 Crane operating hours Crane actual operating time Do the required maintenance task.
(when brake was open) limit is Reset the time counter with parameter
more than the limit defined in 33.200 Set crane operation hours.
parameter 33.202 Crane
operation hrs warning limit.
D213 Brake oper counts Number of times mechanical Do the required maintenance task.
brake was open is more than Reset the brake operating counter with
the limit defined in parameter parameter 33.210 Set brake oper counts.
33.212 Brake oper counts
warning limit.
D214 Number of power on Number of times the drive was Do the required maintenance task.
powered on is more than the Reset the power on counter with
limit defined in parameter parameter 33.220 Set number of power
33.222 Number of pwr on on.
warning limit.
D215 Watchdog warning Monitored condition detected Check parameter 32.228 Watchdog trip
and watchdog relay is sw.
activated
D216 Liftetime left less 10% System lifetime is less than Do the required maintenance task.
10%. Reset the maintenance counters.
D217 Slack rope Slack rope condition detected. Check parameter settings.
75.70 Start lifetime monitor
D20A Fast stop Fast stop command (20.210 Deactivate the Fast stop command.
Fast stop input) is activated.
D20B Power on Power on acknowledge circuit Check the wiring and the setting of
acknowledge is open. parameter 20.212 Power on
acknowledge.
D20C Slowdown safe zone Crane is operating within the Check the source for activating the
safe zone limit. Slowdown command in parameter
Slowdown function mode in 20.201 Slowdown input 1.
parameter 20.200 Slowdown Check the external circuit.
select is set as Single bit See also section Slowdown on page 103.
without direction. Check parameter 31.205 Crane warning
masking, b2 for masking warning.
D20D External speed limit2 External speed limits are active Check the source from parameter 30.200
instead of the internal speed External speed limits.
limits. Check the external circuit.
See also section External speed
limitation on page 98.
Check parameter 31.205 Crane warning
masking, b5 for masking warnings.
D20E M/F control location Master and follower are not in Check that the master and the follower
mismatch the same control location. are both in control location EXT2.
D20F Follower 4 Faulted Follower drive 4 has tripped on See the follower drive 4 for more detailed
a fault. This fault message is fault description.
displayed in the master drive
only.
660 Fault tracing
Code
Warning Cause What to do
(hex)
E200 Follower 1 faulted Follower drive 1 has tripped on See the follower drive 1 for more detailed
a fault. This fault message is fault description.
displayed in the master drive
only.
E201 Follower 2 faulted Follower drive 2 has tripped on See the follower drive 2 for more detailed
a fault. This fault message is fault description.
displayed in the master drive
only.
E202 Follower 3 faulted Follower drive 3 has tripped on See the follower drive 3 for more detailed
a fault. This fault message is fault description.
displayed in the master drive
only.
D20F Brake match Brake slippage is detected The drive may be restarted automatically
when the brake is assumed to based on the selected brake
be closed i.e., delay time in matching mode. See Brake matching
parameter 44.13 Brake close modes on page 87.
delay elapses and if the Check parameter 44.13 Brake close
change in actual load position delay.
(parameter 90.05 Load
position scaled) exceeded the
limit in 44.221 Brake match
position limit.
D218 Brake match config Not all drive parameter settings
are configured to enable the
use of the brake match
function.
For example, A Brake match
mode is selected with
parameter 44.220 Brake match
mode, when the encoder or
mechanical brake control is not
in use.
Fault tracing 661
Fault messages
Code Fault Cause What to do
(hex)
2281 Calibration Measured offset of output Try performing the current calibration
phase current measurement or again (select Current measurement
difference between output calibration at parameter 99.13). If the
phase U2 and W2 current fault persists, contact your local ABB
measurement is too great (the representative.
values are updated during
current calibration).
2310 Overcurrent Output current has exceeded Check motor load.
internal fault limit. Check acceleration times in parameter
group 23 Speed reference ramp (speed
control) and 26 Torque reference chain
(torque control). Also check parameters
31.42 Overcurrent fault limit, 46.01
Speed scaling, 46.02 Frequency scaling
and 46.03 Torque scaling.
Check motor and motor cable (including
phasing and delta/star connection).
Check there are no contactors opening
and closing in motor cable.
Check that the start-up data in parameter
group 99 corresponds to the motor rating
plate.
Check that there are no power factor
correction capacitors or surge absorbers
in motor cable.
Check encoder cable (including
phasing).
Check the auxiliary code (format XXXY
YYZZ). With parallel-connected inverter
modules, “Y YY” specifies through which
BCU control unit channel the fault was
received. “ZZ” indicates the phase that
triggered the fault (0: No detailed
information available, 1: U-phase, 2: V-
phase, 4: W-phase, 3/5/6/7: multiple
phases).
2330 Earth leakage Drive has detected load Check there are no power factor
Programmable fault: 31.20 unbalance typically due to correction capacitors or surge absorbers
Earth fault earth fault in motor or motor in motor cable.
cable. Check for an earth fault in motor or motor
cables by measuring the insulation
resistances of motor and motor cable.
Try running the motor in scalar control
mode if allowed. (See parameter 99.04
Motor control mode.)
With parallel-connected modules, check
the auxiliary code (format XXXY YYZZ).
“Y YY” specifies through which BCU
control unit channel the fault was
received.
If no earth fault can be detected, contact
your local ABB representative.
662 Fault tracing
10
Fieldbus control through the
embedded fieldbus interface
(EFB)
What this chapter contains
The chapter describes how the drive can be controlled by external devices over a
communication network (fieldbus) using the embedded fieldbus interface.
System overview
The drive can be connected to an external control system through a communication
link using either a fieldbus adapter or the embedded fieldbus interface.
The embedded fieldbus interface supports the Modbus RTU protocol. The drive
control program can handle 10 Modbus registers in a 10-millisecond time level. For
example, if the drive receives a request to read 20 registers, it will start its response
within 22 ms of receiving the request – 20 ms for processing the request and 2 ms
overhead for handling the bus. The actual response time depends on other factors as
well, such as the baud rate (a parameter setting in the drive).
The drive can be set to receive all of its control information through the fieldbus
interface, or the control can be distributed between the embedded fieldbus interface
and other available sources, for example, digital and analog inputs.
682 Fieldbus control through the embedded fieldbus interface (EFB)
Fieldbus controller
Fieldbus
Data flow
Control Word (CW)
References
Process I/O (cyclic)
Status Word (SW)
Actual values
Parameter R/W
requests/responses Service messages (acyclic)
COMMUNICATION INITIALIZATION
58.01 Protocol enable Modbus RTU Initializes embedded fieldbus communication.
Drive-to-drive link operation is automatically
disabled.
Setting for
Parameter Function/Information
fieldbus control
58.33 Addressing eg. Mode 0 Defines the mapping between parameters
mode (default) and holding registers in the 400001…465536
(100…65535) Modbus register range.
58.34 Word order LO-HI (default) Defines the order of the data words in the
Modbus message frame.
58.101 Data I/O 1 For example, the Define the address of the drive parameter
… default settings which the Modbus master accesses when it
58.124 Data I/O 24 (I/Os 1…6 contain reads from or writes to the register address
the control word, corresponding to Modbus In/Out parameters.
the status word, Select the parameters that you want to read
two references and or write through the Modbus I/O words.
two actual values)
RO/DIO control These settings write the incoming data into
word, AO1 data storage parameters 10.99 RO/DIO control
storage, AO2 data word, 13.91 AO1 data storage, 13.92 AO2
storage data storage.
58.06 Communication Refresh settings Validates the settings of the configuration
control parameters.
The new settings will take effect when the drive is powered up the next time, or when
they are validated by parameter 58.06 Communication control.
Setting for
Parameter Function/Information
fieldbus control
22.12 Speed ref2 EFB ref1 or EFB ref2 Selects a reference received through the
source embedded fieldbus interface as speed
reference 2.
OTHER SELECTIONS
EFB references can be selected as the source at virtually any signal selector parameter by
selecting Other, then either 03.09 EFB reference 1 or 03.10 EFB reference 2.
SEL
EFB CW 3)
CW 0
2) 03.09 EFB reference
REF1
1 20.01
REF2 2
03.10 EFB reference 20.06
2
Reference
EFB SW 3) selection
SW 0
2)
ACT1 Actual 1 3)
ACT2 2 Actual 2 3)
58.25
Groups
Data I/O 22/26/28/40 etc.
selection
I/O 1
I/O 2 Reference
selection
I/O 3 Par. 01.01…255.255
…
I/O 24
58.101
…
58.124 Groups
22/26/28/40 etc.
Parameter
Acyclic communication table
References
EFB references 1 and 2 are 16-bit or 32-bit signed integers. The contents of each
reference word can be used as the source of virtually any signal, such as the speed,
frequency, torque or process reference. In embedded fieldbus communication,
references 1 and 2 are displayed by 03.09 EFB reference 1 and 03.10 EFB reference
2 respectively. Whether the references are scaled or not depends on the settings of
58.26 EFB ref1 type and 58.27 EFB ref2 type. See section About the control profiles
(page 689).
Actual values
Fieldbus actual signals (ACT1 and ACT2) are 16-bit or 32-bit signed integers. They
convey selected drive parameter values from the drive to the master. Whether the
actual values are scaled or not depends on the settings of 58.28 EFB act1 type and
58.29 EFB act2 type. See section About the control profiles (page 689).
Data input/outputs
Data input/outputs are 16-bit or 32-bit words containing selected drive parameter
values. Parameters 58.101 Data I/O 1 … 58.124 Data I/O 24 define the addresses
from which the master either reads data (input) or to which it writes data (output).
The desired values of the relay outputs (RO) and digital input/outputs (DIO) can be
written in a 16-bit word into 10.99 RO/DIO control word, which is then selected as the
source of those outputs. Each of the analog outputs (AO) of the drive have a
dedicated storage parameter (13.91 AO1 data storage and 13.92 AO2 data storage),
which are available in the source selection parameters 13.12 AO1 source and 13.22
AO2 source.
Register addressing
The address field of Modbus requests for accessing holding registers is 16 bits. This
allows the Modbus protocol to support addressing of 65536 holding registers.
Historically, Modbus master devices used 5-digit decimal addresses from 40001 to
49999 to represent holding register addresses. The 5-digit decimal addressing limited
to 9999 the number of holding registers that could be addressed.
Modern Modbus master devices typically provide a means to access the full range of
65536 Modbus holding registers. One of these methods is to use 6-digit decimal
addresses from 400001 to 465536. This manual uses 6-digit decimal addressing to
represent Modbus holding register addresses.
Modbus master devices that are limited to the 5-digit decimal addressing may still
access registers 400001 to 409999 by using 5-digit decimal addresses 40001 to
49999. Registers 410000 to 465536 are inaccessible to these masters.
Note: Register addresses of 32-bit parameters cannot be accessed by using 5-digit
register numbers.
Fieldbus control through the embedded fieldbus interface (EFB) 689
Profile selection
58.25
Note that scaling of references and actual values can be selected independent of the
profile selection by parameters 58.26…58.29.
690 Fieldbus control through the embedded fieldbus interface (EFB)
Status Word
The table below shows the fieldbus Status Word for the ABB Drives control profile.
The embedded fieldbus interface converts the drive Status Word into this form for the
fieldbus. The upper case boldface text refers to the states shown in State transition
diagram on page 693.
Bit Name Value STATE/Description
0 RDY_ON 1 READY TO SWITCH ON.
0 NOT READY TO SWITCH ON.
1 RDY_RUN 1 READY TO OPERATE.
0 OFF1 ACTIVE.
2 RDY_REF 1 OPERATION ENABLED.
0 OPERATION INHIBITED.
3 TRIPPED 1 FAULT.
0 No fault.
4 OFF_2_STA 1 OFF2 inactive.
0 OFF2 ACTIVE.
5 OFF_3_STA 1 OFF3 inactive.
0 OFF3 ACTIVE.
6 SWC_ON_ 1 SWITCH-ON INHIBITED.
INHIB 0 –
7 ALARM 1 Warning/Alarm.
0 No warning/alarm.
8 AT_ 1 OPERATING. Actual value equals Reference = is within
SETPOINT tolerance limits, i.e. in speed control, speed error is 10%
max. of nominal motor speed.
0 Actual value differs from Reference = is outside tolerance
limits.
9 REMOTE 1 Drive control location: REMOTE (EXT1 or EXT2).
0 Drive control location: LOCAL.
10 ABOVE_ 1 Actual frequency or speed equals or exceeds supervision
LIMIT limit (set by drive parameter). Valid in both directions of
rotation.
0 Actual frequency or speed within supervision limit.
11 USER_0 S
12 EXT_RUN_ 1 External Run enable signal received.
ENABLE
0 No external Run enable signal received.
13…15 Reserved
Fieldbus control through the embedded fieldbus interface (EFB) 693
NOT READY TO
SWITCH ON (SW Bit0=0) CW = Control Word
A B C D
SW = Status Word
n = Speed
I = Input Current
(CW=xxxx x1xx xxxx x110)
RFG = Ramp Function
(CW Bit3=0)
Generator
READY TO f = Frequency
OPERATION SWITCH ON (SW Bit0=1)
INHIBITED (SW Bit2=0)
from any state
operation (CW=xxxx x1xx xxxx x111)
inhibited Fault
READY TO
FAULT (SW Bit3=1)
from any state OPERATE (SW Bit1=1)
OPERATION
C D
ENABLED (SW Bit2=1)
A
(CW Bit5=0) (CW=xxxx x1xx xxx1 1111)
D RFG: OUTPUT
ENABLED
B
(CW Bit6=0) (CW=xxxx x1xx xx11 1111)
References
The ABB drives profile supports the use of two references, EFB reference 1 and EFB
reference 2. The references are 16-bit words each containing a sign bit and a 15-bit
integer. A negative reference is formed by calculating the two’s complement from the
corresponding positive reference.
The references are scaled as defined by parameters 46.01…46.07; which scaling is
in use depends on the setting of 58.26 EFB ref1 type and 58.27 EFB ref2 type (see
page 462).
Fieldbus Drive
The scaled references are shown by parameters 03.09 EFB reference 1 and 03.10
EFB reference 2.
Fieldbus control through the embedded fieldbus interface (EFB) 695
Actual values
The ABB Drives profile supports the use of two fieldbus actual values, ACT1 and
ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit
integer. A negative value is formed by calculating the two’s complement from the
corresponding positive value.
The actual values are scaled as defined by parameters 46.01…46.04; which scaling
is in use depends on the setting of parameters 58.28 EFB act1 type and 58.29 EFB
act2 type (see page 462).
Fieldbus Drive
0 0
Exception codes
The table below shows the Modbus exception codes supported by the embedded
fieldbus interface.
Code Name Description
01h ILLEGAL FUNCTION The function code received in the query is not an
allowable action for the server.
02h ILLEGAL DATA The data address received in the query is not an
ADDRESS allowable address for the server.
03h ILLEGAL DATA VALUE The requested Quantity of Registers is larger than the
drive can handle.
Note: This error does not mean that a value written to
a drive parameter is outside the valid range.
04h SLAVE DEVICE The value written to a drive parameter is outside the
FAILURE valid range. See section Error code registers (holding
registers 400090…400100) on page 703.
06h SLAVE DEVICE BUSY The server is engaged in processing a long-duration
program command.
700 Fieldbus control through the embedded fieldbus interface (EFB)
11
Fieldbus control through a
fieldbus adapter
Contents of this chapter
This chapter describes how the drive can be controlled by external devices over a
communication network (fieldbus) through an optional fieldbus adapter module.
The fieldbus control interface of the drive is described first, followed by a
configuration example.
System overview
The drive can be connected to an external control system through an optional
fieldbus adapter mounted onto the control unit of the drive. The drive actually has two
independent interfaces for fieldbus connection, called “fieldbus adapter A” (FBA A)
and “fieldbus adapter B” (FBA B). The drive can be configured to receive all of its
control information through the fieldbus interface(s), or the control can be distributed
between the fieldbus interface(s) and other available sources such as digital and
analog inputs, depending on how control locations EXT1 and EXT2 are configured.
Note: It is recommended that the FBA B interface is only used for monitoring.
706 Fieldbus control through a fieldbus adapter
Fieldbus adapters are available for various communication systems and protocols, for
example
• CANopen (FCAN-01 adapter)
• ControlNet (FCNA-01 adapter)
• DeviceNet (FDNA-01 adapter)
• EtherCAT® (FECA-01 adapter)
• EtherNet/IPTM (FENA-11 or FENA-21 adapter)
• Modbus/RTU (FSCA-01 adapter)
• Modbus/TCP (FENA-11 or FENA-21 adapter)
• POWERLINK (FEPL-02 adapter)
• PROFIBUS DP (FPBA-01 adapter)
• PROFINET IO (FENA-11 or FENA-21 adapter).
Note: Fielbdbus adapters with suffix “M” (eg. FPBA-01-M) are not supported.
Drive
Fieldbus
controller
Fieldbus
Other
devices
Data Flow
Control word (CW)
References
Process I/O (cyclic)
Status word (SW)
Actual values
Fieldbus network
1)
Fieldbus adapter FBA Profile
EXT1/2
Start func
DATA Profile
OUT 2) selection
4) FBA MAIN CW
4)
FBA REF1
1
DATA OUT FBA REF2 20.01
2 selection 20.06
Fieldbus-specific interface
3
3)
… Speed/Torque
REF1 sel
12 Par. 10.01…99.99
DATA Profile
IN 2) Group 53
selection
FBA MAIN SW 22.11 / 26.11
5) 5) FBA ACT1 / 26.12
1 FBA ACT2
DATA IN
2 selection Speed/Torque
3 REF2 sel
3)
…
12 Par. 01.01…99.99
References
References are 16-bit words containing a sign bit and a 15-bit integer. A negative
reference (indicating reversed direction of rotation) is formed by calculating the two’s
complement from the corresponding positive reference.
ABB drives can receive control information from multiple sources including analog
and digital inputs, the drive control panel and a fieldbus adapter module. In order to
have the drive controlled through the fieldbus, the module must be defined as the
source for control information such as reference. This is done using the source
selection parameters in groups 22 Speed reference selection and 26 Torque
reference chain.
Scaling of references
The references are scaled as defined by parameters 46.01…46.07; which scaling is
in use depends on the setting of 50.04 FBA A ref1 type and 50.05 FBA A ref2 type.
Fieldbus Drive
The scaled references are shown by parameters 03.05 FB A reference 1 and 03.06
FB A reference 2.
Actual values
Actual values are 16-bit words containing information on the operation of the drive.
The types of the monitored signals are selected by parameters 50.07 FBA A actual 1
type and 50.08 FBA A actual 2 type.
Fieldbus Drive
0 0