Professional Documents
Culture Documents
Module
23/3/2020
TABLE OF CONTENTS
Outline:
1. General
2. Aircraft Bolts
3. Aircraft Nuts
4. Special Shear & Bearing Load Fasteners
5. Screws- Machine Screws
6. Stud Types & Uses
2
General
Aircarft hardware is identified for use by its specification number or
trade name. ISO and ASTM standards are used.
Importance of aircraft hardware is often overlooked because of its
small size, however the efficient operation of any aircraft is greatly
dependent upon the correct selection and use of aircraft hardware
But common other standards exist for threaded fasteners and rivets:
3
General
Quick release fasteners are identified by factory trade names and size
designations
ü Riveting
ü Bolting
ü Brazing
ü Welding
Method used should form a union as strong as the parts that are joined
4
Aircraft Bolts
ü Cadmium
ü Zinc-plated corrosion resistant steel
ü Un-plated corrosion resistant steel
ü Anodized aluminium alloys
5
Aircraft Bolts
ü General purpose
ü AN bolts
ü NAS internal wrenching or close tolerance bolts
ü MS bolts
6
Aircraft Bolts
Special bolts are usually identified by the letter "S" stamped on the head are
made for a particular application and should be used like bolts in
replacement.
7
Aircraft Bolts
AN bolts head styles:
ü Hex
ü Clevis
ü Eyebolt
ü Hex
ü Internal Wrenching
ü Countersunk
8
Aircraft Bolts
Head Styles
9
Aircraft Bolts
ØAircraft Bolt Identification, Specification and Markings
10
Aircraft Bolts
ØAircraft Bolt Identification, Specification and Markings
11
Aircraft Bolts
ØGeneral Purpose Bolts
Hex head aircraft bolt AN-3 through AN-20:
ü Used for general applications involving tension or shear load
where a light drive fit is permissible (0.006 inc clearance for a
5/8 inch hole)
ü Alloy Steel Bolts smaller than 10-32 & Aluminum alloy smaller
tha 1/4inc in diameter are not used in primary structures
ü Aluminum alloy bolts & nuts are not used where they will be
repeatedly removed for purposes of maintenance &
inspection
12
Aircraft Bolts
ØGeneral Purpose Bolts
Hex head aircraft bolt AN-3 through AN-20:
ü Aluminum alloy nuts may be used with cadmium-plated steel
bolts loaded in shear on land airplanes.
ü However, not used on seaplanes due to the increased
possibility of dissimilar corrosion
13
Aircraft Bolts
ØGeneral Purpose Bolts
AN-73 drilled head bolt:
ü Similar to the standard hex bolt, but has deeper head which is
drilled to receive wire for safetying
14
Aircraft Bolts
ØClassification of Threads
ü NC à American National Coarse Thread Series
ü NF à American National Fine Thread Series
ü UNC à American Standard Unified Coarse Thread Series
ü UNF à American Standard Unified Fine Thread Series
15
Aircraft Bolts
ØClassification of Threads
Both types of threads are designated by the number of
times the incline(threads) rotates around 1 inch length of a
given diameter bolt or screw
Example:
4-28 thread
༠inch diameter bolt has 28 threads in 1 inch of its threaded
length
16
Aircraft Bolts
ØClasses of Fits
The class of a thread indicates the tolerance allowed in
manufacturing
üClass1 à loose fit
üClass2 à free fit
üClass3 à medium fit
üClass4 à close fit
Aircraft bolts are almost always manufactured in the class3
medium fit
17
Aircraft Bolts
ØClasses of Fits
üClass4 fit à requires a wrench to turn the nut onto a bolt
üClass1 fità can easily be turned with the fingers
18
Aircraft Bolts
ØInternal Wrenching Nut
19
Aircraft Bolts
ØInternal Wrenching Nut
20
Aircraft Bolts
ØInternal Wrenching Nut
21
Aircraft Bolts
ØInternal Wrenching Nut
22
Aircraft Bolts
ØIdentification & Markings
23
Aircraft Bolts
ØIdentification & Markings
Example: AN3DD5A
•AN à Air Force Navy Std
•3 à diameter in sixteenths of an inch 3/16
•DD à material 2024 aluminum alloy
•C (instead of DD) à corrosion resistant steel
•No letter (instead of DD) à cadmium plated steel
•5 à length in eights of an inch 5/8
•Aà shank undrilled
24
Aircraft Bolts
ØSpecial Purpose Bolts
Bolts designed for a particular application or use are
classified as special purpose bolts such as:
1. Clevis bolts
2. Eyebolts
3. Jo-Bolts
4. Lock-bolts
25
Aircraft Bolts
ØSpecial Purpose Bolts
1. Clevis Bolts
26
Aircraft Bolts
ØSpecial Purpose Bolts
1. Clevis Bolts
27
Aircraft Bolts
ØSpecial Purpose Bolts
2. Eye Bolts
28
Aircraft Bolts
ØSpecial Purpose Bolts
2. Eye Bolts
29
Aircraft Bolts
ØSpecial Purpose Bolts
3. Lock Bolts
ü Used to attach two materials permanently
ü Lightweight and equal in strength to standard bolts
ü Conform to military standards
ü Combines the features of a high strength bolt and rivet but it
has advantages over both
Drawback à Not easily removable compared to nuts and bolts
30
Aircraft Bolts
ØSpecial Purpose Bolts
3. Lock Bolts
ü Used in wing splice fittings, landing gear fittings, fuel cell
fittings, longeron, beams, skin splice plates ….
ü More easily and quickly installed than the conventional rivet
or bolt
ü Eliminates the use of lockwashers, cotter pins, and special
nuts
ü Requires a pneumatic hammer or « pull gun » for installation
ü When installed à rigidly & permanently locked in place
31
Aircraft Bolts
ØSpecial Purpose Bolts
3. Lock Bolts
32
Aircraft Nuts
33
Aircraft Nuts
1. Standard Nuts
ü Hexagonal in shape
34
Aircraft Nuts
1. Standard Nuts
v Castle Nut, AN310:
• Used with drilled shank AN hex head bolts, clevis bolts, eye bolts,
drilled head bolts or studs
35
Aircraft Nuts
1. Standard Nuts
v Castellated Shear Nut AN320:
• Designed for use with devices such as drilled cleavis bolts & threaded
taper pins which are normally subjected to shearing stress only
36
Aircraft Nuts
1. Standard Nuts
v Plain Hex Nut, AN315 & AN335:
37
Aircraft Nuts
1. Standard Nuts
v Plain Hex Nut, AN315 & AN335:
38
Aircraft Nuts
1. Standard Nuts
v Light Hex Nut, AN340 & AN345:
39
Aircraft Nuts
1. Standard Nuts
v Plain Check Nut, AN316 :
• Employed as a locking device for plain nuts, set screws, threaded rod
ends …
40
Aircraft Nuts
1. Standard Nuts
v Wing Nut, AN350 :
• Intended for use where the desired tightness can be obtained with the
fingers & where the assembly is frequently removed
41
Aircraft Nuts
2. Self Locking Nuts
Need no auxiliary means of safetying ,but have a safetying
feature included as an integral part of their construction
Most common applications:
42
Aircraft Nuts
2. Self Locking Nuts
43
Aircraft Nuts
2. Self Locking Nuts
1. Provide tight connections that will not shake loose under
severe vibration.
2. Should not be used on joints that subject the nut or bolt to
rotation
3. May be used with antifriction bearings and control pulleys
provided that the inner face of the bearing is clamped to the
supporting structure by the nut and bolt
4. No rotation or misalignment is allowed when tightening
44
Aircraft Nuts
2. Self Locking Nuts
v Boots Self Locking nuts
• One piece, all metal construction, designed to hold tight in spite of severe
vibrations
• Two sections, locking nut and load carrying nut
• The two sections are connected with a spring which is an integral part of
the nut
45
Aircraft Nuts
2. Self Locking Nuts
v Stainless Steel Locking
nuts
• Its locking action takes place
Only when the nut is seated
against a solid surface &
tightened
• The nut consists of two parts,
the case and the threaded
insert
46
Aircraft Nuts
2. Self Locking Nuts
v Stainless Steel Locking
nuts
1. Until the nut is tightened, it
spins on the bolt easily
because the threaded insert
is the proper size for the bolt
2. When the nut is seated
against a solid surface and
tightened, the locking
shoulder of the insert is
pulled downward and
wedged against the locking
shoulder of the case
3. This action compresses the
thread insert and causes it to
clench the bolt tightly 47
Aircraft Nuts
2. Self Locking Nuts
v Elastic Stop nuts
49
Aircraft Nuts
2.Self Locking Nuts
v Anchor nuts
ü Stiffnuts secured to anchor plates
ü Anchor plates are fixed at the back of a component so that
the bolt or screw can be inserted or removed from the front
ü Two rivets are used to secure the anchor plate to the
component
50
Aircraft Nuts
2. Self Locking Nuts
ü If the friction value is so low that the stiffnut on the bolt or
screw can be turned with the fingers, the nut is unserviceable
and must be renewed
ü Before renewing a stiffnut, ensure that it is not the bolt or
screw thread that is unserviceable
ü Under no circumstances should a stiffnut be tapped out as
this destroys its self-locking properties
ü When assembled, the end of the bolt should protrude from
the nut by a minimum of on thread
51
Aircraft Nuts
2. Self Locking Nuts
v Anchor nuts
52
Aircraft Nuts
3. Identification & Markings
Letters and digits following the part number indicate such items
as material size, threads per inch and whether the thread is right
or left hand. The letter « B » following the part number indicates
the nut material to be brass, a « d » indicates 2017-T aluminum
alloy, a « dd » indicated 2024-T aluminum alloy, a « c » indicates
stainless steel and a dash in place of a letter indicates cadmium
plated carbon steel
The digits following the dash or the material code letter is the
dash number of the nut and it indicates the size of the shank
and threads per inch of the bolt on which the nut will fit
53
Aircraft Nuts
3. Identification & Markings
The dash number corresponds to the first figure appearing in the
part number coding of the general bolts. A dash and the number
3, for example, indicates that the nut will fit an AN3 bolt(10-32);
a dash and the number 4 means it will fit an AN4 bolt(1/4-28)
and a dash and the number 5, an AN5 bolts(5/16-24) and so on
The code numbers for self-locking nuts end in three or four digit
numbers. The last two digits refer to threads per inch and the
one or two preceding digits stand for the nut size in the 6th of an
inch
54
Aircraft Nuts
3. Identification & Markings
AN310D5R:
• AN310: Aircraft castle nut
• D=2024-T aluminum alloy
• 5=5/16 inch diameter
• R=right hand thread
55
Special Shear & Bearing Load Fasteners
56
Special Shear & Bearing Load Fasteners
a. Pin Rivets
57
Special Shear & Bearing Load Fasteners
a. Pin Rivets
• Pin (Hi-Shear) rivets are classified as special rivets but are
not of the blind type
• Access to both sides of the material is required to install this
type of rivet
• Pin rivets:
ü Have the same shear strength as bolts of equal diameters
ü Are about 40 percent of the weight of a bolt
ü Require only about one-fifth as much time for installation as a bolt,
nut, and washer combination
58
Special Shear & Bearing Load Fasteners
a. Pin Rivets
• They are approximately three times as strong as solid shank
rivets
• Pin rivets are essentially thread less bolts
• The pin is headed at one end and is grooved about the
circumference at the other. A metal collar is swagged onto the
grooved end effecting a firm, tight fit
• Pin rivets are fabricated in a variety of materials but should be
used only in shear applications
• They should never be used where the grip length is less than
the shank diameter
59
Special Shear & Bearing Load Fasteners
b. Taper-Loks
60
Special Shear & Bearing Load Fasteners
b. Taper-Loks
61
Special Shear & Bearing Load Fasteners
b. Taper-Loks
62
Special Shear & Bearing Load Fasteners
c. Hi-tigue
63
Special Shear & Bearing Load Fasteners
c. Hi-tigue
ü The Hi-tigue special fastener has a bead that encircles the
bottom of its shank
ü The bead preloads the hole it fills, resulting in increased joint
strength
ü At installation, the bead presses against the sidewall of the
hole, exerting radial force that strengthens the surrounding
area
ü Since it is preloaded, the joint is not subjected to the constant
cyclic action that normally causes a joint to become cold
worked and eventually fail
64
Special Shear & Bearing Load Fasteners
c. Hi-tigue
ü Hi-tigue fasteners are made of aluminum, titanium, and
stainless steel alloys
ü The collars are composed of compatible metal alloys and
come in two types: sealing and non-sealing
ü Just like the Hi-loks, they can be installed using an Allen
wrench and a box-end wrench
65
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
66
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
ü Turnlock fasteners are used to secure inspection plates,
doors, and other removable panels on aircraft
àQuick opening, quick action, and stressed panel fasteners
ü The most desirable feature of these fasteners is that they
permit quick and easy removal of access panels for
inspection and servicing purposes
ü Turnlock fasteners are manufactured and supplied by a
number of manufacturers under various trade names
67
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Dzus Fasteners:
68
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Dzus Fasteners:
ü The grommet is made of aluminum or aluminum alloy material
ü It acts as a holding device for the stud
ü Grommets can be fabricated from 1100 aluminum tubing, if
none are available from normal sources
ü The spring is made of steel, cadmium plated to prevent
corrosion
ü The spring supplies the force that locks or secures the stud in
place when two assemblies are joined
69
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Dzus Fasteners:
70
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Dzus Fasteners:
ü The studs are fabricated from steel and are cadmium plated
ü They are available in three head styles: wing, flush, and oval
ü Body diameter, length, and head type may be identified or
determined by the markings found on the head of the stud
ü The diameter is always measured in sixteenths of an inch
71
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Dzus Fasteners:
72
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Dzus Fasteners:
ü Stud length is measured in hundredths of an inch and is the
distance from the head of the stud to the bottom of the spring
hole
ü A quarter of a turn of the stud (clockwise) locks the fastener
ü The fastener may be unlocked only by turning the stud
counter clockwise.
ü A Dzus key or a specially ground screwdriver locks or unlocks
the fastener
73
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Camloc Fasteners:
74
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Camloc Fasteners:
ü Camloc fasteners are made in a variety of styles and designs
ü Included among the most commonly used are the 2600, 2700,
40S51, and 4002 series in the regular line, and the stressed
panel fastener in the heavy duty line
ü The latter is used in stressed panels which carry structural
loads
75
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Camloc Fasteners:
ü The Camloc fastener is used to secure aircraft cowlings and
fairings
ü It consists of three parts:
ü a stud assembly,
ü a grommet,
ü and a receptacle
ü Two types of receptacles are available: rigid and floating
76
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Camloc Fasteners:
ü The stud and grommet are installed in the removable portion;
the receptacle is riveted to the structure of the aircraft
ü The stud and grommet are installed in either a plain, dimpled,
countersunk, or counterbored hole, depending upon the
location and thickness of the material involved
ü A quarter turn (clockwise) of the stud locks the fastener
ü The fastener can be unlocked only by turning the stud
counter clockwise
77
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Airloc Fasteners:
78
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Airloc Fasteners:
79
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Airloc Fasteners:
ü It consists of three parts: a stud, a cross pin, and a stud
receptacle
ü The studs are manufactured from steel and casehardened to
prevent excessive wear
ü The stud hole is reamed for a press fit of the cross pin
80
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Airloc Fasteners:
ü The total amount of material thickness to be secured with the
Airloc fastener must be known before the correct length of
stud can be selected for installation
ü The total thickness of material that each stud will satisfactorily
lock together is stamped on the head of the stud in
thousandths of an inch
ü Studs are manufactured in three head styles: flush, oval, and
wing
81
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Airloc Fasteners:
ü The cross pin is manufactured from chrome-vanadium steel
and heat treated to provide maximum strength, wear, and
holding power
ü It should never be used the second time; once removed from
the stud, replace it with a new pin
ü Receptacles for Airloc fasteners are manufactured in two
types: rigid and floating
82
Special Shear & Bearing Load Fasteners
d. Turnlock Fasteners
Ø Airloc Fasteners:
ü Receptacles are fabricated from high-carbon, heat-treated
steel
ü An upper wing assures ejection of the stud when unlocked
and enables the cross pin to be held in a locked position
between the upper wing, cam, stop, and wing detent,
regardless of the tension to which the receptacle is subjected
83
Screws- Machine Screws
84
Screws- Machine Screws
1. Structural Screws à have the same strength as equal size
bolts
85
Screws- Machine Screws
1. Structural Screws à have the same strength as equal size
bolts
ü Are made of alloy steel, properly heat treated, and can be
used as structural bolts
ü Are found in the NAS204 through NAS235 and AN509 and
AN525 series
ü They have a definite grip and the same shear strength as a
bolt of the same size
86
Screws- Machine Screws
1. Structural Screws à have the same strength as equal size
bolts
ü Shank tolerances are similar to AN hex head bolts, and the
threads are National Fine
87
Screws- Machine Screws
2. Machine Screws à include the majority of types used for
general repair
88
Screws- Machine Screws
2. Machine Screws à include the majority of types used for
general repair
ü Machine screws are usually of the flathead (countersunk),
roundhead, or washer head types
ü These are general purpose screws and are available in low
carbon steel, brass, corrosion-resistant steel, and aluminum
alloy
ü Roundhead screws, AN515 and AN520, have either slotted or
recessed heads
89
Screws- Machine Screws
2. Machine Screws à include the majority of types used for
general repair
ü The AN515 screw has coarse threads, and the AN520 has
fine threads Countersunk machine screws are listed as
AN505 and AN510for82° and AN507 for 100°
ü The AN505 and AN510 correspond to the AN515 and AN520
roundhead in material and usage
ü The fillister head screw, AN500 through AN503, is a general
purpose screw and is used as a capscrew in light
mechanisms
ü This could include attachments of cast aluminum parts such
as gearbox cover plates
90
Screws- Machine Screws
2. Machine Screws à include the majority of types used for
general repair
91
Screws- Machine Screws
2. Machine Screws à include the majority of types used for
general repair
ü The AN502 and AN503 fillister head screws are made of heat-
treated alloy steel, have a small grip, and are available in fine
and coarse threads
ü These screws are used as capscrews where great strength is
required
ü The coarse threaded screws are commonly used as
capscrews in tapped aluminum alloy and magnesium castings
because of the softness of the metal
92
Screws- Machine Screws
3. Self Tapping Screws à which are used for attaching lighter
parts
93
Screws- Machine Screws
3. Self Tapping Screws à which are used for attaching lighter
parts
95
Screws- Machine Screws
4. Dowels
ü It is a headless fastener with a lag thread at both ends
ü They are designed to be inserted into a predrilled pilot hole
ü The end of the wood thread is designed as taper that is
threaded all the way to its blunt tip
96
Screws- Machine Screws
Ø Identifications & Markings for Screws
ü The coding system used to identify screws is similar to that
used for bolts
ü There are AN and NAS screws
ü NAS screws are structural screws
ü Part numbers 510, 515, 550, and so on, catalog screws into
classes, such as roundhead, flathead, washer head, and so
forth
ü Letters and digits indicate their material composition, length,
and thickness
97
Screws- Machine Screws
Ø Identifications & Markings for Screws
Example:
• AN501B-416-7
• AN = Air Force-Navy standard
• 501 = fillister head, fine thread
• B = brass
• 416 = 4/16-inch diameter
• 7 = 7/16-inch length
98
Stud Types & Uses
1. Installation Practices
ü Examine the markings on the bolt head to determine that
each bolt is of the correct material
ü It is of extreme importance to use like bolts in replacement
ü In every case, refer to the applicable Maintenance
Instructions Manual and Illustrated Parts Breakdown
ü Be sure that washers are used under both the heads of bolts
and nuts unless their omission is specified
99
Stud Types & Uses
1. Installation Practices
ü A washer guards against mechanical damage to the material
being bolted and prevents corrosion of the structural
members
ü An aluminum alloy washer should be used under the head
and nut of a steel bolt securing aluminum alloy or magnesium
alloy members
ü Any corrosion that occurs then attacks the washer rather than
the members
10
Stud Types & Uses
1. Installation Practices
10
Stud Types & Uses
1. Installation Practices
ü Be certain that the bolt grip length is correct
ü Grip length is the length of the unthreaded portion equal the
thickness of the material being bolted together
ü However, bolts of slightly greater grip the bolt head
ü In the case of plate nuts, add shims under the plate
10
Stud Types & Uses
2. Removal of Damaged Bolts
ü Installation or replacement of bolts is simple when compared
to the installation or replacement of studs
ü Bolt heads and nuts are cut in the open, whereas studs are
installed into internal threads in a casting or built-up assembly
ü Damaged threads on bolts or nuts can be seen and only
require replacement of the defective part
10
Stud Types & Uses
2. Removal of Damaged Bolts
ü If internal threads are damaged, two alternatives are
apparent: the part may be replaced or the threads repaired or
replaced
ü Correction of the thread problem is usually cheaper and more
convenient
ü Two methods of repairing are by replacement bushings or
helicoils
10
Stud Types & Uses
2. Removal of Damaged Bolts
10
Stud Types & Uses
2. Removal of Damaged Bolts
10