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MANGALAM TESTING BUREAU

DoC. NO. : MTB/TEST/22


Measurement Uncertenity Catculation
ITEM :
round

Parameter Case Depth (as per tS 6416 )

TYPE - A calculation

Parameter/Element X1 x2 X3 x4 X5 X(mean)
Case Depth 1.20 7.22 1.18 1.24 L.25 1.218

no. of readings n= 5
Standard Deviation : : S(q ) = rll/(n-r)I(qi- q),
0.02863564 mm.

'.'. UA: S(q)/ i/n 0.01280625 mm.

TYPE B Calclulations :

U81 = Uncetainty from the calibration certificate of Microscope


= 0.5%
= (0.512) * x/100 = 0.003
mm.
U82 = Uncetainty from the calibration certificate of stage Micrometer
=0
= (4.5/2) 11,000 mm = 0.0023 mm

Ub combined Ubc : rl( Ugt'+ IJB22+ UB3r...) :


0.0038 mm

Uc= combined uncertianty = Uc = i( UAr+ UBc2) =


0,013 mm.

Veff= effective Degree of freedom = Veff : 4*(Uc lrJa)a 4.2476 <30


Thus, k = (from stutent t table )= = Z.7g

Expanded uncertinaty= Ue =k* Uc - 2.78 X 0.013mm


= Q.036 mm.
Result= 1.218 mm. t 0.036 mm

Signature n- d:P
I). Chandra
Sr. Tech. Offlcer
MAI{GALAM TESTII{G BUREAU
DOC. NO.: MTB/TE
Measurement Uncertenity Calculation
ITEM round

Parameter: Total Depth of Decarburization (tS 6396 _ Cl. 6)

TYPE - A calculation

Parameter/Element X1 x2 X3 x4 X5
Total Depth of Decarb mean)
0.02s 0.028 0.025 0.026 0.025 0.02s8

no. of readings
n= 5
= S(q ) : ./r4n-t)Itqi_ q),
Standard Deviation :

0.0013 mm

* UA = S(q)/ r/n
0.00058 mm

TYPE B Calclulations :

UBL = Uncetainty from the caribration


certificate of Microsco pe 0.5%
* =
= (0.5/2) x/1,00 = 0.000065 mm.
U82 = Uncetainty from the caribration
certificate of stage Micrometer 0.5%o
=
= (4.5/2) /LOOO mm = O.OO22S mm

Ub combined = ubc: ril unt,+ IJB22+u83,...; =


0.002251 mm.

Uc= combined uncertianty


= Uc = i( UAr+ UBcr) =
0.002 mm
Veff= effective Degree of freedom
= Veff : 4*(tJc[a)4 553.6332 >30
Thus, k = (from stutent t table
)= 1.96

Expanded uncertinaty= Ue
= k * Uc - 1.96 X 0.002mm
- 0.004 mm.
Result=
0.026 mm. t 0.004 mm

signature .. .. ..'A-:..t/r/'Y
D' Chandra
Sr. Tech' O'[flPBf
MANGALAM TESTING BUREAU
DOC. NO.: MTB/TESTl22
Measurement Uncertenity Calculation
ITEM round

Parameter: Zinc Coating Thickness (tS 3203 - Microscopic method


)

TYPE - A calculation

Parameter/Element X1 x2 X3 x4 X5 X(mean)
Zinc Coating
Thickness 0.044 0.048 0.045 0.047 0.045 0.0458 mm

no. of readings n= 5
Standard Deviation : S(q ) = r/l/(n- | )l(qi- q),
0.00164317 mm

{. UA = S(q)/ r/n 0.00067082 mm

TYPE B Calclulations

U81 = Uncetainty from the calibration certificate of Microscope 0.5%


=
*
= (0.512) x/100 - 0.000115 mm.
U82 = Uncetainty from the calibration certificate of stage Micrometer o.Syo
=
= (4.512) /1000 mm = 0.00225 mm

Ub combined = Ubc = r/1Uetr+ IJB22+ UB3z...; =


0.0023 mm

Uc= combined uncertianty = Uc = {( UAr+ UBc2) =


0.002 mm.

Veff= effective Degree of freedom = Veff :4*(Uc/Ua )a 316.05 >30


Thus, k = (from stutent t table )= 1.96

Expanded uncertinaty= Ue = k * Uc - 1.96 X 0.002mm


- 0.004 mm.
Result= 0.046 mm. t 0.004 mm

signature /)-* .,fl..{*


D. Chandra
a Sr. Tech. Offlcer
MAN-GALAUI TE$"TI N"G B U FEAU MTBITEST/03
METALLOGRAPHY JOB SHEET / WITNE$SED SHEET

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Micro Examination hl
0' ur.[ 0" a'o4 3 u o'o tlt o" o+{
Case depthlDecarbu rization/Coating Thickness ( ll
NON METALIC INCLUSION RATIIUG
'fype'o[]" {Aluminate) T'ype *DS"
Type ooA" (Sulphide) T__vpe "C" (Silicate) Type "D'n ((ilokrular 0xirle)
(Glohular 0xide)
Thin Thick Thin Thick Thin Thin Thin Ilhich

Test Method :
/s- 320 s
Remarks:

/d*w (o z--< - "tL-*q?/?D


Signature of I/C Witnessed hy Grfr,tr
n,*r,"r,*A
(Customer Service Dept.)
CA ^CAa^-L* )
*To be filled at the Time of Witness.
MANGALAM TE$TI NG BUREAU MTBITEST/03
TI,ETALLOGRAPHY JOB SHEET WITNESSED SHEET
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Examination "lg
+ "28 ,R5

depth/D rizationy'Coating ess V

METALIC INCLUSION RATING

'liype o'tri" (Alurninate) Typc r'I)q"


Type'oA" (Snlphide) T_ype o'C'o (Silicnte) Tvpe'nl)" (Globular tlxide)
Glohulnr
Thin Thick fhin Thick Thin Thin Thin Thiclq

M;fhod
st
,marks: ' /3 - € kdK r l7sv &^t{ B -

,,/fu, (a*^<< 1r/,a


Signature of I/C
- Witnesscd bv Authorised Signat*re
ustomer Sen,ice Dept.)
-\
j
o be filled at the Time of Witnoss.
MA-N*GALAM TESTI N G -B U R EAU MTBITEsT/03
METALLOGRAPHY JOE SHEET T WITNESSED SHEET
ard No- n{ S->la . sneci{iearian :
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depth/ d.ol8 o^o{ Z o, a)23

[/IETALIC I NCLUSION RATI NG


6'l]" (Aluminnte) Type (6Dq'!
Type "A" (Sulphide) '["Ype Type "C" (Silicate) Type n-l)" (dilerhular 0xide)
hular
Thin Thick Thin Thick Thin Thin Thin Thick

st Method : 6, zan cl-at


marks :

/*YLH.'- L"q?/b
Signature of l/t) Witnesscd b3, Au-thorised Sisnature
ustomer Service Dept.) (-2 r eXi,*,4"^ t
\
o be filled at the Time of Witness.
MANSALAM TESTINQ qUREAU MTB/TEST/o3
METALLOGRAPHY JOB $HEET / WITNESSED SHEET
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[. rlIi'TAII q . *II\/Df} ]\IN

c.D,#64+.C^y_ : / 74/'61(t-*r- AyfC:y nc/^rr4^'Aa;


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/IETALIC INCLUSION RATING


(6D{i'!
TYPe
'Iype ooA" (Sulphide) Type o'Ii" (Aluminate) T-vpe o'C" (Silicate) 'I"-vpe "D" ((ilobular ()xitlc) lobulnr

Thin Thick Thin Thick Thin Thin Thin Thick

rt Method : l5-6W4 /2,{o elw *


narks :

/Av*cj-4- ,/L
Signature of l/C Witnessed b-v Authorised Sisnature
rstomer Service Dept.) (fr, Clua+/^P 2
,

t
r be filled at the Time of Witnoss,
MANGALAM TESTI NG BUREAU MTBITEST/03
METALLOGRAPHY JOB SHEET / WITNE$SED SI.IEET
N/ SZ1O .
ardNo- snecification .*c ustomer's Nanre : . ST,AMP:

'}LEDETAILS:* ._ ". _*** _**|D/P0N*;


Macro Exam ination wY'" "Wy"v-


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Micro mination {''l''':l 0 'w-g-
c' 0 /,{ C:

depth/Decarb urization/Coating Thickness ( ll


METALIC INCLUSION RATING
T.vpe'oIlS"
Type "A" (Sulphide) Type "B" (Aluminate) "tr"pe "C" (Silieate) Type ooD" (Globular Oxide)
{ilolrular 0xide
Thin Thick Thin Thick Thin Thin Thin Thick

st Method | /g- 6Ai{ , ZuOa ^ cZ,w "A


fm&rks:

Ai, C:/--ut - ,h-4r(*


Signature of l/Cl Witnessed by o"ffi?Lfux^,-,;
ustomer Service Dept.)

o be filled at the Time of Witness.

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