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CONTENTS

This package of information about API Heat Transfer products and solutions was made
especially for you based on your unique heat transfer needs. If there's anything you'd like
to add, visit apiheattransfer.com or call your API Heat Transfer contact today.

TEMA
.....................................................................................................................................
BEP Custom Shell & Tube Heat Exchanger 1

Basco
.....................................................................................................................................
Hairpin Heat Exchanger 2

Steam
.....................................................................................................................................
Surface Condensers 4

Type
.....................................................................................................................................
500 Shell & Tube Heat Exchangers 6

Extended
.....................................................................................................................................
Surface Plate Fin Heat Exchangers 8

Water
.....................................................................................................................................
Cooled Charge Air Coolers 10

Gland
.....................................................................................................................................
Steam Condenser Packages 12

Pipeline
.....................................................................................................................................
Aftercoolers (PLAC) 14

Type
.....................................................................................................................................
ST U Tube Shell & Tube Heat Exchangers 16

Type
.....................................................................................................................................
500 ES Shell & Tube Heat Exchanger 17

Basco
.....................................................................................................................................
Type HT Hub Design Shell & Tube Heat Exchangers 18

Type
.....................................................................................................................................
OP Shell & Tube Heat Exchanger 20

AB .....................................................................................................................................
Series Compressed Air 22

UC .....................................................................................................................................
Series Process Cooling 23

UC .....................................................................................................................................
Series Process Cooling UC Series 25

CA .....................................................................................................................................
Series 30

CA .....................................................................................................................................
Series CA Series 32

A Series
..................................................................................................................................... 36

EC .....................................................................................................................................
Series 38

EC .....................................................................................................................................
Series EC Series 40

EK .....................................................................................................................................
Series 46

EK .....................................................................................................................................
Series EK Series 48

EKT.....................................................................................................................................
Series 56

EKT.....................................................................................................................................
Series EKT Series 58

AB .....................................................................................................................................
Series Hydraulic Cooling 60

C/UC/UCV
.....................................................................................................................................
Series 62
CONTENTS

C/UC/UCV
.....................................................................................................................................
Series UC Series 64

Get.....................................................................................................................................
in touch 69
PRODUCTS & TECHNOLOGIES | TEMA BEP CUSTOM SHELL & TUBE HEAT EXCHANGER

TEMA BEP Custom Shell & Tube Heat


Exchanger
®
Basco Custom Engineered Shell & Tube Heat Exchangers
Before there were standard products, there were engineered products, with each heat
exchanger designed for the application. Our Basco shell and tube heat exchangers have filled
virtually every heat transfer need for over sixty years. Our experienced design and engineering
staff stand ready to bring the best team with the best tools in the industry to bear on your heat
transfer challenge. Please contact us to discuss your application.

PERFORMANCE NOTES.

We build all TEMA type heat exchangers


Shell sizes from 6" (150mm) to 144" (3658mm) normal, with
occasional smaller or larger shells
Maximum tube length of 50 ft (15.2 meters)
Tubes are available in tri pitch or square, lofin or bare,
BASCOR, and plate fin configurations
Heads are constructed with cast iron, bronze, or 316 S/S;
fabricated heads are available in steel, 304 S/S, or 90/10 CuNi
Available in 1-pass, 2-pass, and 4-pass designs

CODES.
EU Pressure Equipment Directive (PED) (97/23/EC)

Chinese Safety Quality License for Boiler and Pressure Vessel

Australian AS1210

Singapore Code

DOSH Malaysian Code

Canadian CRN, all provinces

Indian Boiler Regulations (IBR)

Polish Code

API 614, 660, 618

1 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | BASCO HAIRPIN HEAT EXCHANGER

Basco Hairpin Heat Exchanger


®
Basco Hairpin Heat Exchangers
A hairpin design is often more thermally efficient than a traditional shell and tube, which results in
a lower up-front cost and lower overall weight. Our experienced designers and engineers can
meet any custom cooling requirement.

PERFORMANCE NOTES.
Ideal for applications that require high thermal performance and a
compact footprint
True countercurrent flow allows for a close temperature approach
between the shell side and tube side fluids, as well as a temperature cross
Removable bundles are available in two closure options, separated or
common, for required cleaning on both the shell and tube sides
Non-removable bundles are the cost-effective option when a fixed
tubesheet design is feasible
Wide temperature differentials are handled without an expansion joint
Ease of maintenance with a long radius U-bend
All connections are at one end of the heat exchanger
Sizes up to 60 in. (150 cm) in diameter and 480 in. (1200 cm) in length
Materials include carbon steel, 300 series stainless steel, Duplex
stainless steel, copper alloy, chrome-moly alloys, Hastelloy, Inconel, Monel,
254 SMO, alloy clad/weld overlay
Designed and fabricated per ASME, TEMA, CRN, PED, CML

REMOVABLE BUNDLE TYPES. APPLICATIONS.

Separated Closure Double Pipe: Type SCDP Oil and gas processing
Chemical processing
Employs the industry’s most widely used separated head features
Petrochemical processing
Shell side and tube side closures are separately bolted through, ideal for
applications involving wide temperature or pressure differences between
the shell and tube side fluids
In cyclic service, separately gasketed closures are more leak resistant
compared to shell and tube designs
Separate shell and tube side seal configuration. This makes the tube
bundle easy to remove, clean and replace.
Well suited for large imbalance of flow on shellside
Long fins are used to achieve high thermal performance with minimal
pressure drop

2 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | BASCO HAIRPIN HEAT EXCHANGER

Common Closure Hairpin: Type CC


Single bolted closure design. Ideal for applications involving low design
temperature or pressure differences between the shell and tube side fluids
Enjoys the maintenance advantages of a Separated Closure Hairpin (Type
SC)
The center ring keeps the shell gasket seated during the removal of the
tube head for inspection or service

NON-REMOVABLE BUNDLE TYPES.

All-Welded Hairpin: Type AW


More cost effective design when removable bundle is not required
Fixed tubesheet design

Jacketed Pipe: Type JP


Most economical solution for any heat transfer application
Fixed tubesheet design

3 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | STEAM SURFACE CONDENSERS

Steam Surface Condensers


®
Basco Steam Surface Condensers
Our steam surface condensers are known for having a long life and requiring little maintenance.
These condensers create and maintain vacuum at the turbine exhaust. They convert the
exhaust steam into low oxygen content condensate, while also providing hotwell storage and
NPSH for condensate pumps.

PERFORMANCE NOTES.
Optimized steam transport areas and distribution patterns ensure
maximum efficiency and negligible shell-side pressure drop
Equipped with internal air-cooling configurations that displace
non-condensable gas to downstream air ejectors efficiently
Shell geometries facilitate the movement of condensate through a live
steam atmosphere and into a hotwell
Dissolved oxygen is effectively driven out of solution and removed by the
air ejector system
Available as standalone units or as complete systems
Sizes up to approximately 12 feet (365 cm) in diameter and 50 feet (15 m)
in length
Offered in a complete range of standard and high-alloy materials
Designed and fabricated per HEI, ASME, TEMA, API
Finite element analysis
Solid modeling as well as international codes

AUXILIARY EQUIPMENT.
APPLICATIONS.
Ejector system
Power generation
Full system instrumentation, local and/or electronic
Refinery service
Condensate pumps
Marine
Level gauge, transmitters, and level controls
Chemical processing
Atmospheric relief valve or rupture disc
HVAC
Steam inlet expansion joint/duct
Frame mounting/complete packaging

4 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | STEAM SURFACE CONDENSERS

5 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | TYPE 500 SHELL & TUBE HEAT EXCHANGERS

Type 500 Shell & Tube Heat Exchangers


®
Basco Type 500 Shell & Tube Heat Exchangers
Our Basco Type 500 remains the industry standard in ultimate value and long-term reliability.
This proven fixed tubesheet shell and tube heat exchanger offers the cost effectiveness that
comes with having a highly standardized design, while easily providing various options to meet
specific customer requirements.

PERFORMANCE NOTES.
Pre-engineered components
Many readily available designs
Available in straight tube or u-tube bundles; removable and
non-removable

SPECIFICATIONS.

Sizes 3" to 12" diameter; 14" to 120" length

APPLICATIONS.
Shells Carbon Steel or 304 Stainless Steel
Compressor systems
Tubes 1/4", 3/8" or 5/8" diameter tubes Lube oil consoles
available in Copper, Admiralty, 90/10
Hydraulic systems
CuNi, or 304 S/S.
Straight tube or U-Tube configurations Stationary engines
Turbines
Baffles Precision punched Carbon Steel,
Brass Marine applications
or 304 S/S Paint systems
Air dryers
Heads Cast heads available in iron, 304 S/S,
or bronze; Vapor recovery systems
Fabricated heads available in Steel,
304 S/S, or 90/10 CuNi.

Flow Available in 1-pass, 2-pass, and


4-pass designs

Codes Commercial Standard (non-code)


ASME
TEMA-C

6 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | TYPE 500 SHELL & TUBE HEAT EXCHANGERS

Our Basco Type 500 heat exchangers are manufactured in our ISO 9001
certified Buffalo, NY facility and our Suzhou, China facility. We employ Demand
Flow Technology (DFT) manufacturing processes where finished goods are
made "on-demand" from components and in-line support machining centers.
We've invested heavily in DFT and embrace the superior quality, improved
workflow, and cost controls inherent in DFT manufacturing.

7 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | EXTENDED SURFACE PLATE FIN HEAT EXCHANGERS

Extended Surface Plate Fin Heat Exchangers


®
Basco Type ES Extended Surface Plate Fin Heat Exchangers
Our Type ES extended surface plate fin heat exchanger is the industry leader for intercooler and
aftercooler performance. Its unique patented compact plate fin design provides superior cooling
of large air volumes at low pressure drops which means less energy consumption.

PERFORMANCE NOTES.
Compact package delivers max heat transfer in a minimum space
Tubes are continuously supported over the entire length by the plate fins,
providing a vibration-free design
Continuous silicone rubber seals at the top and bottom of the tube
bundle prevent any mixing of inlet and outlet gas
Integrated moisture separation removes need for an external device
Tubes are easily accessed for inspection and cleaning
Type HF heat exchanger are also available and feature high fin tubes,
more tube diameter and material options, and higher shell-side operating
pressures

SPECIFICATIONS.

Sizes: 20" to 120" diameter; 3' to 35' length

Shells: Carbon Steel or 304 Stainless Steel

Tubes: 3/8" or 5/8" diameter tubes available


Carbon Steel, 304 Stainless Steel,
Admiralty, 90/10 copper-nickel. 70/30
copper nickel, or per customer
specification.

Fins: Aluminum, Coated Aluminum, or


Copper.
Variations in fin spacing from 8 to 20
fins per inch

Flow: Available in 2 or 4 pass designs


typically, or any even number of
passes.

Codes: ASME, TEMA-C, B and R


PED.Chinese CML
Korean KFR

8 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | EXTENDED SURFACE PLATE FIN HEAT EXCHANGERS

9 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | WATER COOLED CHARGE AIR COOLERS

Water Cooled Charge Air Coolers


Water Cooled Charge Air Coolers
Custom designed in round shell and tube, or square engine and remote mounted fin designs,
our high performance water cooled charge air coolers utilize extended surface cooling fins in
either aluminium, copper, or stainless steel to ensure greater thermal effectiveness and durability.
This means our customers receive superior performance at a practical price. For over 100
years, our heat exchangers have been trusted among equipment manufacturers in the
transportation, power generation, construction, military and process industries.
Performance notes.
High thermal efficiency of copper fin design enables us to supply a reduced overall package size for advanced performance in all
conditions and environments
Design and material flexibility
High performance: compact and cost-effective
Custom designed to suit individual application and performance requirements

Specifications.

Technology: Single Shot Expansion or Manual/Multi Blow Expansion for tube to


fin bond

Maximum Length: Single shot expansion: up to 2 meters


Manual/Multi Blow Expansion: 53.1 in (1350 mm)

FPI: 14,16,18,20,24,26,28,30

Fins: Plain, Dimpled, or Winglet


Copper, Aluminum, Epoxy Coated Aluminum, or Stainless Steel

Tubes: Copper Nickel 90/10 or 70/30, Stainless Steel

Design Codes: If required, designed to CE/Ped category I, II or III, ASME VIII Div. 1

10 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | WATER COOLED CHARGE AIR COOLERS

PERFORMANCE NOTES.
High thermal efficiency of copper fin design enables us to supply a
reduced overall package size for advanced performance in all conditions
and environments
Design and material flexibility
High performance: compact and cost-effective
Custom designed to suit individual application and performance
requirements

SPECIFICATIONS.

Technology: Single Shot Expansion or Manual/Multi


Blow Expansion for tube to fin bond

Maximum Length: Single shot expansion: up to 2 meters

Manual/Multi Blow Expansion: 53.1 in


(1350 mm)

FPI: 14,16,18,20,24,26,28,30

Fins: Plain, Dimpled, or Winglet

Copper, Aluminum, Epoxy Coated


Aluminum, or Stainless Steel

Tubes: Copper Nickel 90/10 or 70/30, Stainless


Steel

Design Codes: If required, designed to CE/Ped category


I, II or III, ASME VIII Div. 1

11 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | GLAND STEAM CONDENSER PACKAGES

Gland Steam Condenser Packages


®
Basco Gland Steam Condenser Packages
Gland steam condensers are essential for improved efficiency in steam turbine systems. Our
gland steam condenser packages come in almost every possible configuration, allowing us to
supply complete systems to major steam turbine OEMs around the world.

PERFORMANCE NOTES.
Our gland steam condenser packages pull a slight vacuum on the turbine
shaft seals by means of vacuum pumps, centrifugal blowers, or steam
ejectors. This captures the leaked steam and air mixture. Once collected, the
steam is separated from the air and condensed in a shell and tube condenser.
The condensate drains out of the bottom while the air is pulled out of the top.
The condensed steam is then sent back to the steam cycle with the other
condensate.

We offer instruments to help monitor process conditions, including the amount


of vacuum, outlet air temperature, and condensate is drainage. And while
many manufacturers can only supply the condenser, API Heat Transfer can
provide the complete system – saving you time and ensuring maximum
efficiency.

TECHNICAL SPECIFICATIONS.

Sizes Diameter 3 to 42 in. (75 to 1050 mm);


length 12 to 360 in. (305 to 9150 mm)
[available in 6 in. (150 mm) increments]

Shells Carbon steel, 304 stainless steel, or


316 stainless steel
APPLICATIONS.

Tubes Sizes 3/8 in. (10 mm), 5/8 in. (16 mm), or 3/4 Steam turbines: steam extraction and
condensing
in. (19 mm) diameter

Tube Materials Carbon steel, copper, Admiralty, 90/10


or 70/30 CuNi, 304 stainless steel,
316 stainless steel, 2205 stainless
steel, titanium, and other high-alloy
materials

Tube Configurations Straight tube, U-tube

Baffles Precision-punched carbon steel, brass,


stainless steel

Heads Channels and bonnets in steel and


stainless steel

12 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | GLAND STEAM CONDENSER PACKAGES

Flow 1-pass, 2-pass, 4-pass designs for


fixed bundles

Codes ASME, PED, ABS, TEMA, USCG,


API611, API612, others

13 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | PIPELINE AFTERCOOLERS (PLAC)

Pipeline Aftercoolers (PLAC)


®
Basco PLAC for Compressed Air Cooling
Our Basco PLAC (Pipeline Aftercooler) and its companion separator provide an ideal
combination to remove troublesome moisture and oil from compressed air streams. Our
aftercoolers/separators offer proven performance and trouble-free operation of air powered tools
and equipment worldwide.

PERFORMANCE NOTES.
PLAC tubes are effectively arranged to maximize heat transfer and
reduce cooling water usage
Removable tube bundle simplifies cleaning of both tube and shell sides,
and reduces future maintenance costs
Double packed floating tubesheet with "O" ring seal protection permits
tube bundles to expand and contract without harmful strain or intermixing
of shell and tube side fluids
Tell-tale holes allow easy visual detection of leaks
Cast iron moisture separator provides maximum efficiency in removing
APPLICATIONS.
virtually all particulate matter over the entire operating range
Compressed air cooling
Separators are designed to bolt directly to the aftercooler without the
need for spools, mininimizing pressure drop and overall length
Standard operating pressures are 75 to 150 PSI to meet most material
and code requirements; units for use up to 300 PSI are available for
specialized applications

SPECIFICATIONS:

Sizes: 3" to 16" diameter; 6' to 10' 10-1/4"


length

Shells: Carbon Steel

Tubes: 3/8" or 5/8" diameter available


Copper and Admiralty
Straight tube configuration

Baffles: Precision punched Carbon Steel or


Brass

Heads: Not applicable.

Flow: Available in 1-pass designs only

Codes: ASME

14 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | PIPELINE AFTERCOOLERS (PLAC)

15 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | TYPE ST U-TUBE SHELL & TUBE HEAT EXCHANGERS

Type ST U-Tube Shell & Tube Heat


Exchangers
®
Basco U-Tube Shell & Tube Heat Exchangers
API Heat Transfer manufactures several variations of U-Tube heat exchangers. Both the Type
500 and Hub-Design are available in U-Tube configurations. However, to address the very basic
of needs for industrial heating and cooling applications, the Model BWS and BW U-Tube heat
exchangers offer highly standardized construction at a very attractive price. The BWS is
designed for water-to-steam, while the BW is built for water-to-water service. Units are also
available as immersion tank heat exchangers.

SPECIFICATIONS.

Sizes: 4" to 20" diameter; 28" to 130" length

Shells: Carbon Steel or 304 Stainless Steel

U-TUBE SHELL & TUBE HEAT EXCHANGER

APPLICATIONS.
Water heating with steam
Condensate cooling
Boiler feedwater preheating
Constructed in accordance with ASME Code, Section VIII, Division 1, these
heavy duty U-Tube heat exchangers have built-in protection against damage Cooling tower trim cooling
caused by the inherent forces which occur during heating and cooling as the
Glycol cooling
vessel thermally expands and contracts. As the one end of the bundle is free
to float, the unit is safe even under exteme thermal cycling. This makes them Oil cooling
ideal for use with steam as the heating medium.

16 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | TYPE 500 ES SHELL & TUBE HEAT EXCHANGER

Type 500 ES Shell & Tube Heat Exchanger


®
Basco Type 500 ES (Extended Surface) Shell & Tube Heat Exchangers
Introduced as an extension to our industry standard Type 500, our Basco Type 500 ES offers an
extended surface on the shell side to provide a higher heat transfer rate in a smaller overall unit
for more demanding applications. The Type 500 ES offers the cost effectiveness that comes
with a pre-engineered design while easily providing for various options to meet customer specific
requirements.

PERFORMANCE NOTES.
Units are available
Many pre-engineered designs
Available in straight tube or u-tube bundles; removable and
non-removable

SPECIFICATIONS:

Sizes: 3" to 12" diameter; 14" to 120" length

APPLICATIONS.
Shells: Carbon Steel or 304 Stainless Steel
Compressor systems
Tubes: 1/4", 3/8" or 5/8" diameter tubes Lube oil consoles
available in Copper, Admiralty, 90/10
Hydraulic systems
CuNi, or 304 S/S.
Straight tube or U-Tube configurations Stationary engines
Turbines
Baffles: Precision punched Carbon Steel,
Brass Marine applications
or 304 S/S Paint systems
Air dryers
Heads: Cast heads available in iron, 304 S/S,
or bronze; Vapor recovery systems
Fabricated heads available in Steel,
304 S/S, or 90/10 CuNi.

Flow: Available in 1-pass, 2-pass, and


4-pass designs

Codes: Commercial Standard (non-code)


ASME
TEMA-C

17 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | BASCO TYPE HT HUB-DESIGN SHELL & TUBE HEAT EXCHANGERS

Basco Type HT Hub-Design Shell & Tube


Heat Exchangers
Basco Type HT Hub-Design Heat Exchangers
®

Our extensive line of Basco Type HT and AHT heat exchangers offer the benefits of non-ferrous
construction in a highly standardized design for maximum flexibility at minimum cost. Hub-design
advantages include increased corrosion resistance, maximum obtainment of tube quantity in a
given diameter for better efficiency, and lower entrance velocity and pressure drop as a result of
the dome shell nozzle.

SPECIFICATIONS.

Sizes: 2" to 8" diameter; 8" to 96" length

Shells: Brass or 316 Stainless Steel

Tubes: 1/4", 3/8" or 5/8" diameter tubes


available Copper, Admiralty,
or 316 S/S Straight tube or U-Tube
configurations

Baffles: Precision punched Brass or 316 S/S

Heads: Cast iron, Bronze, 316 S/S;


Fabricated heads available in Steel,
304 S/S, or 90/10 CuNi

Flow: Available in 1-pass, 2-pass, and


4-pass designs

Codes: Commercial Standard (non-code)


ASME (available above 4" diameter)

18 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | BASCO TYPE HT HUB-DESIGN SHELL & TUBE HEAT EXCHANGERS

APPLICATIONS.
Lube oil cooling
Engine jacket water cooling
Hydraulic systems
Molding machines
Vegetable oil cooling
Marine applications
Refrigerant evaporating
Refrigerant condensing
Paints and coatings
Vapor recovery systems

Our Type HT heat exchangers have been in production since 1965. Standard
HT models feature low-cost, non-ferrous construction with brass shell, brass
tubesheet and straight copper tubes. End bonnets are cast iron. Numerous
options including special materials and nozzle orientation are available.

The Type AHT heat exchangers feature all 316 Stainless Steel construction in
a wide variety of configurations. Modified units are suitable for critical service
where ultra-clean conditions are paramount. Options include seal welding of
tube to tube sheet joints and polished surfaces for pharmaceutical and food
processing applications.

Type HTR and AHTR feature a removable tube bundle design allowing shellside
cleaning and bundle replacement, rare in a low cost small diameter design
where tubesheets are typically fixed. Available in non-ferrous or stainless
designs.

19 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | TYPE OP SHELL & TUBE HEAT EXCHANGER

Type OP Shell & Tube Heat Exchanger


®
Basco Type OP Shell & Tube Heat Exchangers
First introduced in 1962, our Basco OP design has proven to be the preferred TEMA Type AEW
shell and tube heat exchanger in the market. The "OP", or "O-Ring Protected" design features
removable tube bundle, nozzle location flexibility, and a unique threaded O-ring retainer that
permits removal of the reversing bonnet without disturbing the piping or draining the shellside
fluid. Removal of the channel cover permits full inspection and cleaning of the tube side.

SPECIFICATIONS.

Sizes: 3" to 42" diameter; 12" to 360" length


(available in 12" increments)

Shells: Carbon Steel or 304 Stainless Steel

Tubes: 3/8", 5/8", or 3/4" diameter tubes


available Carbon Steel, Copper,
Admiralty, 90/10 or 70/30 CuNi, 304
S/S or Titanium.
Straight tube configurations

Baffles: Precision punched Carbon Steel,


Brass or Stainless Steel

Heads: Channels and bonnets available in


Steel

Flow: Available in 1-pass and 2-pass


designs

Codes: ASME ABS


TEMA USCG
API614 Others

APPLICATIONS.
Compressed air
Steam or gas turbine oil
Hydraulic oil
Lube oil

20 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | TYPE OP SHELL & TUBE HEAT EXCHANGER

Bearing water
Jacket water
Gland seal condensers
Condensate cooling
Ship board and marine engines

OUR BASCO DOUBLE "O" RING SEAL PROTECTION


Permits the bundle to expand and contract without strain or intermixing of
shell and tubeside fluids. O-Rings retain compression and are unaffected by
vibration and temperature changes. Telltale holes reveal any leakage.

SPECIAL FEATURE
The unique construction of the Basco OP permits inspection and
maintenance of the tubeside without draining the shellside or disturbing the
piping.

21 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | AB SERIES - COMPRESSED AIR

AB Series - Compressed Air


Thermal Transfer Products Compressed Air Aftercoolers
API Heat Transfer's line of Thermal Transfer Products compressed air aftercoolers is a complete
series of standard catalog air-to-air and water-to-air aftercoolers for compressed air and lube oil
cooling. All Thermal Transfer Products aftercoolers are available with a wide variety of standard
options to best suit each application.
Water-Cooled
In-Line shell and tube
Up to 5000-cfm capacity
Large range of standard sizes
Low approach temperatures
Copper, copper-nickel, or stainless steel tubing

Air-Cooled
Belt Guard or fan-cooled units
Up to 5000-cfm capacity
Large range of standard sizes
AC, hydraulic, or air-motor fan drives
Copper tube aluminum fin
Brazed aluminum (P-BAR)
Heresite coating for offshore or corrosive environment operation

Customer Focused and Driven


All catalog products are available with short lead-times
Expert application engineers available to select and size the right product for your application
Custom designs are available

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

22 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | UC SERIES - PROCESS COOLING

UC Series - Process Cooling


Thermal Transfer Products Process Coolers
Our Thermal Transfer Products brand offers a full line of process cooling heat exchangers.
Water-Cooled
Fixed bundle shell and tube
U-Tube Removable Bundle
Stainless Steel brazed plate
Large range of standard sizes

Air-Cooled
Copper-tube and fin
Brazed aluminum
Large range of standard sizes

Standard Product Options


Thermal Transfer process coolers are available with a wide variety of standard options to best
suit each application.
Water-Cooled
Copper, copper-nickel, or stainless steel tubing
Nickel-braze plate coolers

Air-Cooled
AC, hydraulic, or air-motor fan drives
Copper tube aluminum fin
Brazed aluminum (P-BAR)
Heresite coating for offshore or corrosive environment operation

Customer Focused and Driven


All catalog product is available with short lead-times
Expert application engineers available to select and size the right product for your application
Custom designs are available

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

23 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | UC SERIES - PROCESS COOLING

24 © 2016 API Heat Transfer


FLUID COOLING | Shell & Tube UC/UCV Series
Copper & Steel Construction
Features
n
Steam & Large Temperature
Differentials
n
Removable Tube Bundle for Servicing
n
Reduces Thermal Expansion Stresses
n
3/8” Tubes
n
Built-In Expansion Chamber
n
Threaded or Flanged Connections
n
Mounting Brackets Included
n
Steel Shell Assembly

OPTIONS
Wide Variety of Materials Available
Custom Sizes/Designs
Stainless Steel Hardware and Mounting
WATER COOLED
UC/UCV

Ratings Materials UC/UCV Series Materials USSC/USSCV Series


UC Series Tubes Copper Tubes 316L Stainless Steel
Maximum Shell Pressure 250 psi Tube Sheets Steel Tube Sheets 316L Stainless Steel
Maximum Tube Side Pressure 150 psi Shell Steel/316L Stainless Steel (UCV) Shell 316L Stainless Steel
Maximum Temperature 400° F Shell Connections Steel Shell Connections 316L Stainless Steel
UCV Series Baffles Stainless Steel Baffles 316L Stainless Steel
Maximum Shell Pressure End Bonnets Cast Iron End Bonnets 316L Stainless Steel
600, 800, 1000 250 psi Mounting Brackets Steel Mounting Brackets Steel
UC/UCV

1200, 1700 150 psi


Gaskets Non-Asbestos Fiber/Nitrile Rubber Gaskets Non-Asbestos Fiber/Nitrile Rubber
Maximum Tube Side Pressure 150 psi
Nameplate Aluminum Foil Nameplate Aluminum Foil
Maximum Temperature 400° F

How to Order
– – – – – – – –
Model Model Size Selected Baffle Tube Tubeside Cooling End Tube Sheet Zinc
Series Spacing Diameter Passes Tube Bonnet Material Anodes
UC/USSC T - Two Pass Material Material Blank - Steel Blank - None
UCA/USSCA F - Four Pass Blank - Copper Blank - Cast Iron W - CuNi Z - Zinc
UCV/USSCV CN - CuNi B - Bronze S - Stainless
SS - Stainless SB - Stainless Steel
Steel Steel
UC/USSC = NPT Shell Connections; NPT Tube Connections
UCA/USSCA = ASME/ANSI Flange Shell Connections, NPT Tube Connections
UCV/USSCV = 1000 and Smaller: Inlet and Outlet NPT Shell Connections Rotated 180°, NPT Tube Side Connections
UCV/USSCV = 1200 and Larger: ASME/ANSI Flange Inlet and NPT Outlet Shell Connections Rotated 180°, NPT Tube Side Connections

122 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
UC Two Pass
A
F G R
N P

B E C R
R
D L

M K
J (2 EACH END)
UC/USSC TWO PASS H

All models except UC-800 &


UC-800 & UC-1200 Series UC-1200 Series

C FT 2
A B ASME* D E F G H J K L M N P R SURFACE
MODEL DIA NPT FLANGE DIA NPT NPT NPT NPT

WATER COOLED
AREA
612 17.22 11.25 17.66 .44 (2) (3) 1.00 1.00 2.4
5.38 6.75 2.75 3.25 4.03 3.25
29.22 4.50

UC/UCV
624 23.25 29.66 DIA .38 .25 4.7
812 19.47 12.38 19.65 4.0
.44 (2) (3)
824 31.47 6.00 6.75 8.25 3.50 4.25 24.38 4.97 31.65 3.50 1.50 1.25 0.75 7.9
DIA .38 .25
836 43.47 36.38 43.65 11.9
1012 19.68 11.50 19.94 .50 7.4
(3)
1024 31.68 6.75 7.75 9.25 4.00 5.25 23.50 5.62 31.94 4.00 x .75 (2) 1.50 1.50 1.50 14.5
SLOT .38 .38
1036 43.68 35.50 43.94 21.5
1218 26.22 17.38 26.12 15.3
.50 (3)
1224 32.22 23.38 32.12 21.1
4.50 6.25 5.89 5.00 x .75 (2) .38 2.00 2.00 1.10
1236 44.22 7.75 8.75 10.38 35.38 44.12 31.3

UC/UCV
SLOT .50
1248 56.22 47.38 56.12 41.6
1724 34.69 23.50 34.27 (3) 47.7
1736 46.69 35.50 46.27 .62 (2) 70.1
5.75 8.62 .38
1748 58.69 10.50 11.58 13.00 47.50 7.81 58.27 7.00 x .88
.50
3.00 2.50 2.25 92.5
SLOT
1760 70.69 59.50 70.27 114.8
*150# ASME/ANSI Flange (Optional). NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are inches.

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 123


Dimensions
UC Four Pass
A R R
F G .50
N

C R R
E
B

D .50

L
M K
(2 EACH END) J
H
All models
ALL MODELSexcept
EXCEPT UC-1700 Series
UC - 1700
UC-1700 Series
UC - 1700

C FT 2
B ASME* E L M N P SURFACE
MODEL A DIA NPT FLANGE D DIA F G H J K NPT NPT NPT NPT R AREA
612 17.20 4.50 11.25 17.66 .44 (3) 2.4
5.38 6.75 2.75 3.25 4.01 3.25 1.00 .75 1.00
624 29.20 23.25 29.66 DIA .25 4.7
WATER COOLED

812 19.47 12.00 19.65 4.0


.44 (2) (3)
824 31.47 6.00 6.75 8.25 3.50 4.25 24.00 4.97 31.65 3.50 1.50 .75 1.25 7.9
UC/UCV

DIA .38 .25


836 43.47 36.00 43.65 11.9
1012 19.50 11.50 19.95 .50 7.4
1024 31.50 6.75 7.75 9.25 4.00 5.25 23.50 5.43 31.95 4.00 x .75 (2) (3) 1.50 1.00 1.69 14.5
SLOT .38 .38
1036 43.50 35.50 43.95 21.5
1218 26.22 17.38 26.12 15.3
1224 32.22 7.75 23.38 32.12 .50 21.1
8.75 10.38 4.50 6.25 5.89 5.00 x .75 (2) (3) 2.00 1.50 2.00
1236 44.22 35.38 44.12 SLOT .38 .38 31.3
1248 56.22 47.38 56.12 41.6
1724 34.69 23.50 34.27 47.7
UC/UCV

1736 46.69 10.50 35.50 46.27 .62 70.1


11.58 13.00 5.75 8.62 7.81 7.00 x .88 (2) (3) 3.00 2.00 2.50
1748 58.69 47.50 58.27 SLOT .38 .38 92.5
1760 70.69 59.50 70.27 114.8
*150# ASME/ANSI Flange (Optional). NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are inches.

UC Applications Piping Hook-up


U-Tube Heat Exchangers allow the shell and tube bundle to expand HOT FLUID
and contract independently with temperature fluctuation. This reduces (MAY BE REVERSED)
temperature dependent stresses so they are ideal in applications with
large temperature differentials. Some typical examples for UC units COOLING
WATER
include quench oil coolers, liquid to liquid heaters, and barrel oil coolers
for plastic extrusion machines. The removable bundle design allows for
easier cleaning of the shell side cavity when the bundle is removed.
Specific applications may have different piping arrangements.
Consult factory for assistance.

124 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
UCV Two Pass

N Inlet
A
G H P R
P
3/4" NPT M
Vent
R
C
B F R
R
D E

L
N Outlet K (2 EACH END)
J
AllMODELS
ALL modelsEXCEPT
except UCVUCV-800 &
- 800 & 1200
UCV-800
UCV& UCV-1200
- 800 & 1200 Series UC-1200 Series

WATER COOLED
FT2
B F M N N P SURFACE

UC/UCV
MODEL A DIA C D E DIA G H J K L NPT INLET OUTLET NPT R AREA
612 17.22 11.00 17.66 .44 (2) 2.4
4.50 5.25 2.62 2.75 3.25 4.00 3.25 1.25 .75 1.00
624 29.22 23.00 29.66 DIA .38 4.7
812 19.47 12.00 19.65 4.0
.44 (2)
824 31.47 6.00 6.75 3.15 3.50 4.25 24.00 4.60 31.65 3.50 DIA 1.50 .75 1.25 0.75 7.9
.38
836 43.47 36.00 43.65 11.9
1012 19.68 11.50 19.94 .50 7.4
1024 31.68 6.75 23.50 31.94 (2) 14.5
7.77 3.70 4.00 5.25 5.37 4.00 x .75 .38 2.00 1.00 1.50 1.50
1036 43.68 35.50 43.94 SLOT 21.5

UC/UCV
1218 26.22 17.38 26.12 15.3
1224 32.22 23.38 32.12 .50 (2) 21.1
1236 44.22 7.75 11.38 4.22 4.50 6.25 35.38 5.38 44.12 5.00 x .75 .50 3.00* 1.00 2.00 1.10 31.3
SLOT
1248 56.22 47.38 56.12 41.6
1724 34.69 23.00 34.27 47.7
1736 46.69 35.00 46.27 .62 (2) 70.1
1748 58.69 10.50 14.00 5.58 5.75 8.62 47.00 7.31 58.27 7.00 x .88 .50 4.00* 1.50 2.50 2.25 92.5
SLOT
1760 70.69 59.00 70.27 114.8
*150# ASME/ANSI Flange. NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are inches.

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 125


Dimensions
UCV Four Pass

N Inlet R
A .50
R
G H

3/4" NPT
Vent P

C
F R R
B
D E .50
M
L
J K (2 EACH END)
N Outlet All models except UCV-1700 Series
UCV-1700 Series

FT2
WATER COOLED

B F M N N P SURFACE
MODEL A DIA C D E DIA G H J K L NPT INLET OUTLET NPT R AREA
UC/UCV

612 17.20 11.00 17.66 .44 (2) 1.25 2.4


4.50 5.25 2.62 2.75 3.25 3.98 3.25 .75 .75 1.00
624 29.20 23.00 29.66 DIA .38 4.7
812 19.47 12.38 19.65 4.0
824 31.47 6.00 6.75 3.15 3.50 4.25 24.38 4.60 31.65 3.50 .44 (2) 1.50 .75 .75 1.25 7.9
DIA .38 11.9
836 43.47 36.38 43.65
1012 19.50 11.50 19.95 .50 7.4
1024 31.50 6.75 7.77 3.70 4.00 5.25 23.50 5.18 31.95 4.00 x .75 (2) 2.00 1.00 1.00 1.69 14.5
1036 43.50 35.50 43.95 SLOT .38 21.5
1218 26.22 17.38 26.12 15.3
1224 32.22 7.75 23.38 32.12 .50 21.1
5.00 x .75 (2)
UC/UCV

10.38 4.22 4.50 6.25 5.38 3.00* 1.00 1.50 2.00


1236 44.22 35.38 44.12 SLOT .38 31.3
1248 56.22 47.38 56.12 41.6
1724 34.69 23.00 34.27 47.7
1736 46.69 10.50 35.00 46.27 .62 70.1
13.00 5.58 5.75 8.62 7.31 7.00 x .88 (2) 4.00* 1.50 2.00 2.50
1748 58.69 47.00 58.27 SLOT .38 92.5
1760 70.69 59.00 70.27 114.8
*150# ASME/ANSI Flange. NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are inches.

UCV Applications Piping Hook-up


U-Tube Heat Exchangers allow the shell and tube bundle to expand HOT FLUID IN
VENT
and contract independently with temperature fluctuation. This reduces
temperature dependent stresses so they are ideal in applications with
COOLING
large temperature differentials. A typical example for UCV units is steam WATER
to liquid heaters. The removable bundle design allows for easier cleaning
of the shell side cavity when the bundle is removed.

HOT FLUID OUT

Specific applications may have different piping arrangements.


Consult factory for assistance.

126 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


PRODUCTS & TECHNOLOGIES | CA SERIES

CA Series
Industrial Hydraulic Oil Coolers
Thermal Transfer Products offers a full line of standard catalog hydraulic oil coolers for all
industrial machine hydraulics for system cooling.
Air to Oil Cooling
Up to +500 HP of heat removal from hydraulic oil
Round tube copper, brass or steel
Brazed aluminum plate & bar (P-BAR™)
Extruded aluminum tube (T-BAR™)
Aluminum/steel fin construction
All aluminum brazed

Water to Oil Cooling


Steel, copper, copper/nickel, or stainless steel construction
Brazed plate construction
Internal fins
Diameters up to 10 inches
Lengths up to 12 feet

Product Options

Thermal Transfer industrial hydraulic oil coolers are available with a host of options to meet the
demands of your application.
Brass construction
Steel construction
Internal finned construction
Brazed plate construction
Internal bypass
Seawater service

Applications

Our hydraulic oil coolers are used worldwide in a broad range of industrial applications, including:
Hydraulic presses
Plastic injection molding
Lube oil coolers
Extrusion machinery
Gear boxes
Hydraulic power units
And more.

30 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | CA SERIES

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

31 © 2016 API Heat Transfer


FLUID COOLING | Shell & Tube CA-2000 Series
Copper & Steel Construction
Features
Super High Flow
n

Largest Flow Rates &


n

Heat Transfer Available


Rugged Steel Construction
n

Custom Designs Available


n

Competitively Priced
n

3 /8” & 5/8” Tubes Available


n

Max. 10” Diameter, 12’ Long


n

150# ANSI/ASME Flanged Shell


n

Connections (Metric Available)


Optional Construction on CA-2000
n

Series: Tubes, Tubesheets, and End


Bonnets
End Bonnets Removable For Servicing
n

Saddle Brackets For Incremental


WATER COOLED

Mounting
CA-2000

Ratings Materials Maximum Flow Rates


Maximum Shell Pressure 150 psi Headers Steel Shell Side (GPM) Tube Side GPM
Maximum Tube Side Pressure 150 psi Shell Steel 6” 9” One Two Four
Baffle Baffle Pass Pass Pass
Maximum Temperature 300° F Shell Connections Steel
210 320 652 326 163
CA-2000

Baffles Brass
End Bonnets Cast Iron
Mounting Brackets S teel/Cast Iron
Gaskets Nitrile Rubber/Cellulose Fiber
Nameplate Aluminum Foil

How to Order
– – – – – – – –
Model Model Size Selected Baffle Tube Tubeside Cooling End Tubesheet Zinc
Series Spacing Diameter Passes Tube Bonnet Material Anodes
CA Code 0 - One Pass Material Material Blank - Cast Iron Blank - None
CAM 6 - 3/8” T - Two Pass Blank - Copper Blank - Cast Iron W - CuNi Z - Zinc
10 - 5/8” F - Four Pass CN - CuNi NP - Electroless S - Stainless
SS - Stainless Nickel Plate Steel
Steel
CA = NPT tubeside bottom connections; ASME/ANSI flange shell top connections.
AD - Admiralty
CAM = BSPP shellside connections; BSPP tubeside connections.
Brass

106 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
One Pass
A Model A N O
B N J CA-2036 49.64
4“ 150# RF ASME/ANSI FLANGE
W/8 HOLES, .75 DIA.
CA-2048 61.64
ON 7.50 OBC 5“ 150# RF ASME/ANSI
2 PLACES FLAT FACE FLANGE CA-2060 73.64
W/8 HOLES, .88 DIA.
ON 8.50 OBC CA-2072 85.64
E BOTH ENDS
CA-2084 97.64 11.82 15.92
H D CA-2096 109.64
CA-20108 121.64
F
CA-20120 133.64
1/2 NPT DRAIN
1/2 NPT DRAIN
OPTIONAL ZINC
CA-20132 145.64
OPTIONAL ZINC C O
ANODE LOCATION
ANODE LOCATION 1/2 NPT DRAIN .75 DIA. HOLE
G
2 PLACES CA-20144 157.64
2 PLACES 4 PLACES 2 EACH END 12.50

Two Pass
A Model A N O
B N J CA-2036 45.55
22° 30’
4“ 150# RF ASME/ANSI FLANGE CA-2048 57.55
W/8 HOLES, .75 DIA.
ON 7.50 OBC 3“ NPT CA-2060 69.55
2 PLACES 2 PLACES
E CA-2072 81.55
CA-2084 93.55 9.90 14.38

WATER COOLED
H D 5.00
CA-2096 105.55
CA-20108 117.55

CA-2000
F CA-20120 129.55
1/2” NPT DRAIN CA-20132 141.55
4 PLACES 1/2” NPT DRAIN .75 DIA. HOLE
1/2 NPT DRAIN
C O
2 PLACES
G
2 EACH END CA-20144 153.55
12.50

CA-2000
OPTIONAL ZINC ANODE LOCATION
2 PLACES

Four Pass
A Model A N O
B N
J
CA-2036 45.34
4“ 150# RF ASME/ANSI FLANGE
W/8 HOLES, .75 DIA. CA-2048 57.34
ON 7.50 OBC
2 PLACES CA-2060 69.34
2-1/2“ NPT
2 PLACES CA-2072 81.34
E
CA-2084 93.34 9.78 13.78
H 1.75 CA-2096 105.34
D
CA-20108 117.34
F CA-20120 129.34
CA-20132 141.34
1/2 NPT DRAIN C O
OPTIONAL ZINC
4.00
.75 DIA. HOLE
CA-20144 153.34
ANODE LOCATION 1/2 NPT DRAIN G 2 EACH END
1/2” NPT DRAIN OPTIONAL ZINC
2 PLACES 4 PLACES 12.50
ANODE LOCATION
3 PLACES

NOTE: We reserve the right to make


Model B C D E F G H J reasonable design changes without
CA-2036 26 18 notice. Dimensions are in inches.
CA-2048 38 30
CA-2060 50 42 6.19 DIA
CA-2072 62 54 Raised
CA-2084 74 66 10.5 DIA 9 8 10 14.88 DIA Face
CA-2096 86 78 2 Places
CA-20108 98 90
CA-20120 110 102
CA-20132 122 114
CA-20144 134 126

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 107


Performance Curves
3/8” Tubes
HORSEPOWER REMOVED @ 40°F APPROACH
WATER COOLED
CA-2000

OIL FLOW (GPM @ 2:1 O/W RATIO)

5/8” Tubes
CA-2000
HORSEPOWER REMOVED @ 40°F APPROACH

OIL FLOW (GPM @ 2:1 O/W RATIO)

108 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Selection Procedure
5
Performance Curves are based on 100SSU oil leaving the cooler 40°F
higher than the incoming water temperature (40°F approach temperature). 4
Curves are based on a 2:1 oil to water ratio.
Determine the Heat Load. This will vary with different systems,
Step 1  3
but typically coolers are sized to remove 25 to 50% of the input

VISCOSITY CORRECTION
2.5
nameplate horsepower. (Example: 100 HP Power Unit x .33 = 33 B
HP Heat load.) 2
If BTU/Hr. is known: HP = BTU/Hr
2545
1.5 A
Determine Approach Temperature.
Step 2 
Desired oil leaving cooler °F – Water Inlet temp. °F = Actual
Approach 1

Determine Curve Horsepower Heat Load. Enter the


Step 3  .8
information from above: .7
HP heat load x 40 x Viscosity = Curve .6
Actual Approach Correction A Horsepower
.5
50 60 70 80 100 150 200 250 300 400 500
Enter curves at oil flow through cooler and curve horsepower.
Step 4 
Any curve above the intersecting point will work. OIL VISCOSITY - SSU

Step 5  etermine Oil Pressure Drop from Curves. Multiply pressure


D
drop from curve by correction factor B found on oil viscosity
correction curve.

WATER COOLED
l = 5 PSI; n = 10 PSI; s = 20 PSI; : = 40 PSI.

CA-2000
Oil Temperature
Oil coolers can be selected by using entering or leaving oil tempertures.
Typical operating temperature ranges are:

CA-2000
Hydraulic Motor Oil 110°F - 130°F
Hydrostatic Drive Oil 130°F - 180°F
Lube Oil Circuits 110°F - 130°F
Automatic Transmission Fluid 200°F - 300°F

Desired Reservoir Temperature


Return Line Cooling: Desired temperature is the oil temperature
leaving the cooler. This will be the same temperature that will be found
in the reservoir.
Off-Line Recirculation Cooling Loop: Desired temperature is the
temperature entering the cooler. In this case, the oil temperature change
must be determined so that the actual oil leaving temperature can be found.
Calculate the oil temperature change (Oil #T) with this formula:
Oil #T=(BTU’s/Hr.)/GPM Oil Flow x 210).
To calculate the oil leaving temperature from the cooler, use this formula:
Oil Leaving Temperature = Oil Entering Temperature - Oil #T.
This formula may also be used in any application where the only temperature
available is the entering oil temperature.
Oil Pressure Drop: Most systems can tolerate a pressure drop through the
heat exchanger of 20 to 30 PSI. Excessive pressure drop should be avoided.
Care should be taken to limit pressure drop to 5 PSI or less for case drain
applications where high back pressure may damage the pump shaft seals.

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 109


PRODUCTS & TECHNOLOGIES | A SERIES

A Series
Industrial Hydraulic Oil Coolers
Thermal Transfer Products offers a full line of standard catalog hydraulic oil coolers for all
industrial machine hydraulics for system cooling.
Air to Oil Cooling
Up to +500 HP of heat removal from hydraulic oil
Round tube copper, brass or steel
Brazed aluminum plate & bar (P-BAR™)
Extruded aluminum tube (T-BAR™)
Aluminum/steel fin construction
All aluminum brazed

Water to Oil Cooling


Steel, copper, copper/nickel, or stainless steel construction
Brazed plate construction
Internal fins
Diameters up to 10 inches
Lengths up to 12 feet

Product Options

Thermal Transfer industrial hydraulic oil coolers are available with a host of options to meet the
demands of your application.
Brass construction
Steel construction
Internal finned construction
Brazed plate construction
Internal bypass
Seawater service

Applications

Our hydraulic oil coolers are used worldwide in a broad range of industrial applications, including:
Hydraulic presses
Plastic injection molding
Lube oil coolers
Extrusion machinery
Gear boxes
Hydraulic power units
And more.

36 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | A SERIES

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

37 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | EC SERIES

EC Series
Industrial Hydraulic Oil Coolers
Thermal Transfer Products offers a full line of standard catalog hydraulic oil coolers for all
industrial machine hydraulics for system cooling.
Air to Oil Cooling
Up to +500 HP of heat removal from hydraulic oil
Round tube copper, brass or steel
Brazed aluminum plate & bar (P-BAR™)
Extruded aluminum tube (T-BAR™)
Aluminum/steel fin construction
All aluminum brazed

Water to Oil Cooling


Steel, copper, copper/nickel, or stainless steel construction
Brazed plate construction
Internal fins
Diameters up to 10 inches
Lengths up to 12 feet

Product Options

Thermal Transfer industrial hydraulic oil coolers are available with a host of options to meet the
demands of your application.
Brass construction
Steel construction
Internal finned construction
Brazed plate construction
Internal bypass
Seawater service

Applications

Our hydraulic oil coolers are used worldwide in a broad range of industrial applications, including:
Hydraulic presses
Plastic injection molding
Lube oil coolers
Extrusion machinery
Gear boxes
Hydraulic power units
And more.

38 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | EC SERIES

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

39 © 2016 API Heat Transfer


FLUID COOLING | Shell & Tube EC Series
Copper & Steel Construction
Features
Rugged Steel Shell Construction
n

3 /8” Tube Size


n

Larger Shell Diameter than EK,


n

8.50” Dia Max


n
High Flow Capacity & Performance
High Efficiency Finned Bundle Design
n

Optional Patented Built-in


n

Surge-Cushion® Bypass
End bonnets removable for easy
n

tube cleaning
Mounting brackets included –
n

may be rotated for simple installation


NPT, SAE, BSPP, BSPT or flange
n
Cutaway view shows high performance copper
connections tube/aluminum fin cooling chamber with patented
SURGE-CUSHION® relief bypass valve, and optional
WATER COOLED EC

Optional type 316 stainless steel


n
flange connections.
or 90/10 copper-nickel components
available

Ratings Materials Surge-Cushion (Option)


Operating Pressure 300 psi Shell Steel The Surge-cushion® is a protective device
Test Pressure 150 psi Tubesheets Steel (patented) designed to internally bypass
Operating Temperature 300° F Tubes Copper a portion of the oil flow during cold start
conditions, or when sudden flow surges
Baffles Steel temporarily exceed the maximum flow allowed
Mounting Brackets Steel for a given cooler. This device may replace an
Gaskets Nitrile Rubber/Cellulose Fiber external bypass valve, but it is not intended to
bypass the total oil flow.
Nameplate Aluminum Foil
Fins Aluminum
End Caps Grey Iron

How to Order
– – – – – – – –
Model Model Size Selected Baffle Tubeside Surge Cooling Tube End Bonnet Tubesheet Zinc
Series Spacing Passes Cushion Material Material Material Anodes
EC O - One Pass Blank - No Valve Blank - Copper Blank - Cast Iron Blank - Steel Blank - None
ECS T - 2 Pass R - Value Included CN - CuNi B - Bronze W - CuNi Z - Zinc Anodes
ECM F - 4 Pass SS - 316 SB - 316 S - 316
ECF Stainless Steel Stainless Steel Stainless Steel
ECFM
EC

EC = NPT Oil connections; NPT Water connections.


ECS = SAE O-Ring Oil connections; NPT Water connections.
ECM = BSPP Oil connections; BSPP Water connections.
ECF = SAE 4 Bolt Flange (Tapped SAE) Oil connections; NPT Water connections.
ECFM = SAE 4 Bolt Flange (Tapped Metric) Oil connections; BSPP Water connections.

92 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
One Pass X

R F G
Z
P Y (4 PLACES)
N
(BOTH ENDS)

SAE Flange Size X Y Z


E C

1-1/2 1.41 2.75 1/2 - 13


D

2 1.69 3.06 UNC-2B


S

H
J K 3 2.44 4.19 5/8 - 11 UNC 2B
L
A M
(2 EACH BRKT) B

C N P R S
MODEL A B NPT / BSPP SAE D E F G H J K L M NPT/BSPP SAE NPT NPT NPT
SAE O-RING FLANGE FLANGE O-RING BSPP BSPP BSPP
EC-1014 20.22 10.12 18.38
EC-1024 30.22 6.75 5.25 20.12 28.38
7.75 8.00 4.00 5.05 .92 4.00 5.25 .50 1-1/2 #24 2 (4)
EC-1036 42.22 DIA. DIA. 32.12 40.38
x SAE 3/8
EC-1054 60.22 50.12 58.32
.75
EC-1224 30.72 18.97 27.84
SLOT (3)
EC-1236 42.72 7.75 6.25 30.97 39.84
8.75 9.38 4.50 5.87 1.43 5.00 6.25 2 #32 3 3/8
EC-1254 60.72 DIA. DIA. 48.97 57.84

WATER COOLED EC
SAE (4)
EC-1272 78.72 66.97 75.84
EC-1724 32.22 18.75 29.25 3/8
.62
EC-1736 45.22 10.50 8.50 30.75 41.25
11.50 12.50 5.75 7.23 1.99 7.00 8.25 x 3 N/A 4
EC-1754 63.22 DIA. DIA. 48.75 59.25
.88
EC-1772 81.22 66.75 77.25
SLOT
EC-1784 43.22 78.75 89.25

NOTE:
NOTE: We
We reserve
reserve the
the right
right to
to make
make reasonable design changes
changes without
without notice.
notice. All
All dimensions
dimensionsare
areinininches.
inches.

Two Pass
F G X
Z
N (4 PLACES)
R Y
P
P

C
U U
E
SAE Flange Size X Y Z
D T
1-1/2 1.41 2.75 1/2 - 13
S T
H
K
L M U
2 1.69 3.06 UNC-2B
A B
3 2.44 4.19 5/8 - 11 UNC 2B
EC-1200 EC-1000 & 1700

C N P R S
MODEL A B NPT / BSPP SAE D E F G H J K L M NPT/BSPP SAE NPT NPT NPT T U
SAE O-RING FLANGE FLANGE O-RING BSPP BSPP BSPP
EC-1014 19.75 10.12 18.38
EC-1024 29.75 6.75 5.25 20.12 28.38
7.75 8.00 4.00 5.05 .92 4.00 5.25 .50 1-1/2 #24 1-1/2 (4) 1.50 1.06
EC-1036 41.75 DIA. DIA. 32.12 40.38
x SAE 3/8
EC-1054 59.75 50.12 58.32
.75
EC-1224 29.75 18.97 27.84
SLOT
EC-1236 41.75 7.75 6.25 30.97 39.84
8.75 9.38 4.50 5.44 1.00 5.00 6.25 2 #32 3/8 — 1.56
EC-1254 59.75 DIA. DIA. 48.97 57.84
SAE (4)
EC-1272 77.75 66.97 75.84
2
EC-1724 32.37 18.75 29.25 3/8
EC
.62
EC-1736 44.37 10.50 8.50 30.75 41.25
11.50 12.50 5.75 7.06 1.81 7.00 8.25 x 3 N/A 2.25 1.59
EC-1754 62.37 DIA. DIA. 48.75 59.25
.88
EC-1772 80.37 66.75 77.25
SLOT
EC-1784 92.37 78.75 89.25

NOTE: We
NOTE: Wereserve
reservethe
theright
right
to to make
make reasonable
reasonable design
design changes
changes without
without notice.notice. All dimensions
All dimensions are in inches.
are in inches.

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 93


Dimensions
Four Pass
F G Z (4 places)
P X
N Y
R

U
E C
SAE Flange Size X Y Z
D
1-1/2 1.41 2.75 1/2 - 13
S T 2 1.69 3.06 UNC-2B
H J K
M
A
L 3 2.44 4.19 5/8 - 11 UNC 2B
B

C N
P R S
NPT NPT
BSPP SAE BSPP SAE NPT NPT NPT
MODEL A B D E F G H J K L M T U
SAE O-RING FLANGE FLANGE O-RING BSPP BSPP BSPP
EC-1014 19.87 10.12 18.38
EC-1024 29.87 6.75 5.25 20.12 28.38 #24
7.75 8.00 4.00 4.82 .75 4.00 5.25 11/2 1 2.40 1.20
EC-1036 41.87 DIA. DIA. 32.12 40.38 SAE
.50
EC-1054 59.87 50.12 58.38
x
EC-1224 29.78 18.97 27.84
.75
WATER COOLED EC

EC-1236 41.78 7.75 6.25 30.97 39.84 #32 (3) (3)


8.75 9.38 4.50 5.44 1.00 5.00 6.25 SLOT 2 11/2 2.82 1.41
EC-1254 59.78 DIA. DIA. 48.97 57.84 SAE 3/8 3/8
EC-1272 77.78 66.97 75.84
EC-1724 31.61 18.75 29.25
.62
EC-1736 43.61 30.75 41.25
10.50 8.50 x
EC-1754 61.61 11.50 12.50 5.75 48.75 7.06 59.25 1.81 7.00 8.25 3 N/A 2 4.25 1.41
DIA. DIA. .88
EC-1772 79.61 66.75 77.25
SLOT
EC-1784 91.61 78.75 89.25
NOTE: We
NOTE: We reserve
reserve the
the right
right to
to make
make reasonable
reasonable design
design changes
changes without
without notice.
notice. All
All dimensions
dimensions are
are in
in inches.
inches.

Selection Procedure
Performance Curves are based on 100SSU oil leaving the cooler 40°F Enter curves at oil flow through cooler and curve horsepower.
Step 4 
higher than the incoming water temperature (40°F approach temperature). Any curve above the intersecting point will work.
Determine the Heat Load. This will vary with different systems,
Step 1  Step 5  etermine Oil Pressure Drop from Curves. Multiply pressure
D
but typically coolers are sized to remove 25 to 50% of the input drop from curve by correction factor B found on oil viscosity
nameplate horsepower. (Example: 100 HP Power Unit x .33 = 33 correction curve.
HP Heat load.) l = 5 PSI; n = 10 PSI; s = 20 PSI.
If BTU/Hr. is known: HP = BTU/Hr
2545 Oil Temperature
Determine Approach Temperature.
Step 2 
Oil coolers can be selected by using entering or leaving oil tempertures.
Desired oil leaving cooler °F – Water Inlet temp. °F = Actual
Approach
Typical operating temperature ranges are:
Determine Curve Horsepower Heat Load. Enter the
Step 3  Hydraulic Motor Oil 110°F - 130°F
information from above: Hydrostatic Drive Oil 130°F - 180°F
HP heat load x 40 x Viscosity = Curve Lube Oil Circuits 110°F - 130°F
Actual Approach Correction A Horsepower Automatic Transmission Fluid 200°F - 300°F
EC

94 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Desired Reservoir Temperature
Return Line Cooling: Desired temperature is the oil temperature
Performance Curves
leaving the cooler. This will be the same temperature that will be found 1:1 Oil to Water Ratio – High Water Usage
in the reservoir.
700
▲19
Off-Line Recirculation Cooling Loop: Desired temperature is the 600

500 ▲18 ■ ▲ 17
temperature entering the cooler. In this case, the oil temperature change ■
■ ●
must be determined so that the actual oil leaving temperature can be found.
Calculate the oil temperature change (Oil #T) with this formula:
400 ▲ 16
15
● ● ■
■▲

Oil #T=(BTU’s/Hr.)/GPM Oil Flow x 210).


300
● ▲ 14
● ■
250


200 ■
To calculate the oil leaving temperature from the cooler, use this formula: ● ▲13

Oil Leaving Temperature = Oil Entering Temperature - Oil #T.


● ▲

HORSEPOWER REMOVED IN COOLER


150
12 ■

● ● ▲
100 ● ■
This formula may also be used in any application where the only temperature 90 11 ■

available is the entering oil temperature. 80
10


70

Oil Pressure Drop: Most systems can tolerate a pressure drop through the 60
9 ●


50
heat exchanger of 20 to 30 PSI. Excessive pressure drop should be avoided. 6
8


Care should be taken to limit pressure drop to 5 PSI or less for case drain 40 ●

applications where high back pressure may damage the pump shaft seals. 30 7
5 ■
25 4

20
3
OIL VISCOSITY CORRECTION MULTIPLIERS
OIL P
5 15 = 5 PSI
2 = 10 PSI

WATER COOLED EC
= 20 PSI
4
B 10
1
9
8
3 9 10 15 20 25 30 40 50 60 70 80 90 100 150 200 250

2.5 OIL FLOW (GPM)


VISCOSITY CORRECTION

2
Curve Approx. Weights (lbs)
Number Model Net Shipping
1.5
1 ec-1014-7-0  28   32
A
2 ec-1014-4-0  28   32
1
.9
3 ec-1024-6-0  45   50
.8 4 ec-1024-4-0  45   50
.7 5 ec-1036-6-0  66   70
.6
6 ec-1054-7-0 105 140
.5 7 ec-1224-12-0  98 105
50 60 70 80 90100 150 200 250 300 400 500
OIL VISCOSITY - SSU 8 ec-1224-6-0  98 105
9 ec-1236-9-0 125 145
10 ec-1236-6-0 125 145
11 ec-1254-9-0 155 180
12 ec-1272-9-0 210 250
Maximum Flow Rates 13 ec-1724-6-0 145 175
Shell Tube Side GPM 14 ec-1736-9-0 201 235
Unit Side One Two Four 15 ec-1754-14-0 275 305
Size GPM Pass Pass Pass
1000 70 65 32 16
16 ec-1754-9-0 275 305
1200 120 120 60 30
17 ec-1772-12-0 330 380
1700 250 220 110 65
18 ec-1772-9-0 330 380
19 ec-1784-14-0 390 450
Incorrect installation can cause premature failure.
EC

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 95


Performance Curves
2:1 Oil to Water Ratio – Medium Water Usage
600
19
Curve Approx. Weights (lbs)
500 ▲ Number Model Net Shipping
▲17
400
▲18 ■ 1 ec-1014-7-T 28 32
■ ▲16 15
300 ● ■ 2 ec-1014-4-T 28 32

250 ●■

14
3 ec-1024-6-T 45 50
200 ●
●■ ■ 4 ec-1024-4-T 45 50


▲13 5 ec-1036-6-T 66 70
150
HORSEPOWER REMOVED IN COOLER

● ▲
● ■ ■ 6 ec-1054-7-T 105 140
100
■ ▲ 7 ec-1224-12-T 98 105

90


■ 8 ec-1224-6-T 98 105
80 12
70 ● ●■
9 ec-1236-9-T 125 145
11
60
10 ▲ 10 ec-1236-6-T 125 145
50 ● ■
9 ■ 11 ec-1254-9-T 155 185

40 8 ▲ 12 ec-1272-9-T 210 250

30
6
■ 13 ec-1724-6-T 145 175
25
5
7
14 ec-1736-9-T 201 235

20 4 15 ec-1754-14-T 275 305
OIL P 16 ec-1754-9-T 275 305
WATER COOLED EC

3
15 = 5 PSI
2
= 10 PSI
= 20 PSI
17 ec-1772-12-T 330 380
18 ec-1772-9-T 330 380
10
9 1 19 ec-1784-14-T 390 450
8
9 10 15 20 25 30 40 50 60 70 80 90 100 150 200 250

OIL FLOW (GPM)

4:1 Oil to Water Ratio – Low Water Usage


400
▲ 19 Curve Approx. Weights (lbs)
300 ▲ 17 Number Model Net Shipping
15
250 18 ■
1 ec-1014-7-F 28 32
▲ ▲ 16 ■

200 ▲ 14 2 ec-1014-4-F 28 32



■▲

3 ec-1024-6-F 45 50
150 ■
▲ 13
4 ec-1024-4-F 45 50
●■
● ■

▲ 5 ec-1036-6-F 66 70
HORSEPOWER REMOVED IN COOLER


100
90 ● ●

▲ 6 ec-1054-7-F 105 140
80 ■

● 7 ec-1224-12-F 98 105
70 ■

8 ec-1224-6-F 98 105
60 ●
●■ 9 ec-1236-9-F 125 145
50 ● ▲
12

10 ec-1236-6-F 125 145
40 11 ●
10 ■
● 11 ec-1254-9-F 155 180

30 9
8 12 ec-1272-9-F 210 250

25 ■
13 ec-1724-6-F 145 175
7
20 6 ● 14 ec-1736-9-F 201 235
5 OIL P
15 ec-1754-14-F 275 305
15 4
= 5 PSI
= 10 PSI 16 ec-1754-9-F 275 305
3 = 20 PSI
17 ec-1772-12-F 330 380
2
10
330
EC

9
18 ec-1772-9-F 380
8 1 19 ec-1784-14-F 390 450
7
9 10 15 20 25 30 40 50 60 70 80 90 100 150 200 250

OIL FLOW (GPM)

96 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Performance Curves
7:1 Oil to Water Ratio – Lower Water Usage
300
Curve Approx. Weights (lbs)

250
19 Number Model Net Shipping
200 1 ec-1014-7-F 28 32
14

2 ec-1014-4-F 28 32
150
3 ec-1024-6-F 45 50

▲12 ■
4 ec-1024-4-F 45 50
100
9
5 ec-1036-6-F 66 70
90
HORSEPOWER REMOVED IN COOLER

80 ● ■ 6 ec-1054-7-F 105 140


■ ▲ 10 ▲8
70 7 ec-1224-12-F 98 105
7
60
● ■

■ 8 ec-1224-6-F 98 105
50 9 ec-1236-9-F 125 145
40 ● ● ■ 10 ec-1236-6-F 125 145

12 ec-1254-9-F 210 250
30 ●
● ● ▲ 14 ec-1736-9-F 201 235
25 19 ec-1784-14-F 390 450

20

● OIL P
6
15

WATER COOLED EC
5 = 5 PSI
= 10 PSI
4 = 20 PSI
3

10 2
9
8 1
7
10 15 20 25 30 40 50 60 70 80 90 100 150 200 250
OIL FLOW (GPM)

10:1 Oil to Water Ratio – Low Water Usage


200
▲19 Curve Approx. Weights (lbs)
Number Model Net Shipping
150
1 ec-1014-7-F 28 32
14
■ ▲ 2 ec-1014-4-F 28 32
3 ec-1024-6-F 45 50
100
90
4 ec-1024-4-F 45 50
● 12 ■
80

5 ec-1036-6-F 66 70
9
70 6 ec-1054-7-F 105 140
HORSEPOWER REMOVED IN COOLER


60

▲10 ▲8 7 ec-1224-12-F 98 105

7
8 ec-1224-6-F 98 105
50 ●
■ 9 ec-1236-9-F 125 145

40 ● 10 ec-1236-6-F 125 145
■ ■
12 ec-1254-9-F 210 250
●▲
30 ● 14 ec-1736-9-F 201 235
25

● ▲ 19 ec-1784-14-F 390 450

20


6 OIL P
15 5 = 5 PSI
4 ● = 10 PSI
EC
3 = 20 PSI

2
10
9 1
8
15 20 25 30 40 50 60 70 80 90 100 150 200 250

OIL FLOW (GPM)

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 97


PRODUCTS & TECHNOLOGIES | EK SERIES

EK Series
Industrial Hydraulic Oil Coolers
Thermal Transfer Products offers a full line of standard catalog hydraulic oil coolers for all
industrial machine hydraulics for system cooling.
Air to Oil Cooling
Up to +500 HP of heat removal from hydraulic oil
Round tube copper, brass or steel
Brazed aluminum plate & bar (P-BAR™)
Extruded aluminum tube (T-BAR™)
Aluminum/steel fin construction
All aluminum brazed

Water to Oil Cooling


Steel, copper, copper/nickel, or stainless steel construction
Brazed plate construction
Internal fins
Diameters up to 10 inches
Lengths up to 12 feet

Product Options

Thermal Transfer industrial hydraulic oil coolers are available with a host of options to meet the
demands of your application.
Brass construction
Steel construction
Internal finned construction
Brazed plate construction
Internal bypass
Seawater service

Applications

Our hydraulic oil coolers are used worldwide in a broad range of industrial applications, including:
Hydraulic presses
Plastic injection molding
Lube oil coolers
Extrusion machinery
Gear boxes
Hydraulic power units
And more.

46 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | EK SERIES

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

47 © 2016 API Heat Transfer


FLUID COOLING | Shell & Tube EK Series
Copper & Steel Construction
Features
n
Compact Size
High Efficiency Finned Bundle Design
n

Low Cost
n

Optional Patented Built-in


n

Surge-Cushion® Relief Bypass


n
3/16” Tube Size
Heat Removal up to 400 Horsepower
n

(300 kW)
Oil Flow rates up to 80 U.S. GPM (300
n

Liters/min.) Cutaway view shows


high performance copper
Large Oil Connections for Minimum
n
tube/aluminum fin cooling
Entering and Exiting Flow Restriction chamber with patented SURGE-
Removable End Bonnets for easy
n CUSHION® relief bypass valve.
tube cleaning
WATER COOLED EK

Mounting Brackets Designed so


n

that Cooler can be Rotated in 90° Materials Surge-Cushion (Option)


Increments
Shell Steel The Surge-cushion® is a protective device
High Pressure Ratings
n
(patented) designed to internally bypass
Tube Sheets Steel
Complete Line of Accessories Available
n
Baffles Steel
a portion of the oil flow during cold start
conditions, or when sudden flow surges
Mounting Brackets Steel temporarily exceed the maximum flow allowed
Ratings Gaskets Nitrile Rubber/Cellulose Fiber for a given cooler. This device may replace an
Nameplate Aluminum Foil external bypass valve, but it is not intended to
Maximum Pressure/Shell side 500 psi bypass the total oil flow.
Tubes Copper
Maximum Pressure/Tubeshell side 150 psi
Fins Aluminum Maximum Flow Rates
Maximum Temperature 250° F
End Caps Grey Iron
Shell Tube Side GPM
Unit Side One Two Four
Size GPM Pass Pass Pass

500 20 13 6 N/A
700 60 24 12 6
1000 80 56 28 14
Incorrect installation can cause premature failure.

How to Order
– – – – – –
Model Model Size Baffle Tubeside Surge Cooling Tube End Bonnet
Series Selected Spacing Passes Cushion Material Material
EK EK-1036 0 - One Pass Blank - No Relief Blank - Copper Blank - Cast Iron
EKS & EK-1048 T - Two Pass Bypass CN - CuNi NP - Electroless
EKM Models Only F - Four Pass R - Relief Bypass Nickel Plate
EK

EKF
EKFM

EK = NPT Oil connections; NPT Water connections.


EKS = SAE O-Ring Oil connections; NPT Water connections.
EKM = BSPP Oil connections; BSPP Water connections.
EKF = SAE 4 Bolt Flange (Tapped SAE) Oil connections; NPT Water connections.
EKFM = SAE 4 Bolt Flange (Tapped Metric) Oil connections; BSPP Water connections.

80 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
One Pass

A FLANGE 1-1/2 2
X Flange SIZE
Size 1-1/2 2
F G X 1.41 1.69
X 1.41 1.69
M Z (4 PLACES)
Y Y 2.75 3.06
Y 2.75 3.06
N EKF Z 1/2 - 13 UNC-2B
EKF Z 1/2 - 13 UNC-28
EKFM Z M-12
EKFM Z M-12
E C

L J
H K B

C L M N
A B NPT / BSPP SAE D E F G H J K NPT SAE SAE NPT
NPT
MODEL SAE O-RING FLANGE BSPP O-RING FLANGE BSPP BSPP
EK-505 7.38 2.19 2.59 7.44 1/2 #8 3/4-16 1/2
3.74

WATER COOLED EK
UNF-2B
EK-508 10.38 3.85 10.44
.34
EK-510 12.38 3.5 5.85 12.44
2.55 x #12 N/A
EK-512 14.38 MAX. N/A 1.62 7.85 3.26 14.44 2.50 N/A 3/4 3/4 3/4
3.90 DIA. .62 11/16-12
EK-514 16.38 WIDTH 9.85 16.44
SLOT UN-2B
EK-518 20.38 13.85 20.44
EK-524 26.38 19.85 26.44
EK-536 38.38 31.85 38.44
EK-708 11.12 3.00 10.71
.44
EK-712 15.12 5.0 7.00 14.71
3.52 x
EK-714 17.12 MAX. 5.47 5.71 2.59 9.00 4.07 16.71 3.00 11/2 11/2 11/4
DIA. .75
EK-718 21.12 WIDTH 13.00 20.71
SLOT #24
EK-724 27.12 19.00 26.71
17/8-12
EK-736 39.12 31.00 38.71
1/4 UN-2B 11/2
EK-1012 15.33 6.18 15.45
EK-1014 17.33 8.18 17.45 .44
6.5
EK-1018 21.33 5.05 12.18 21.45 x
MAX. 7.64 8.28 4.00 4.57 4.00 2 2 11/2
EK-1024 27.33 DIA. 18.18 27.45 1.00
WIDTH
EK-1036 39.33 30.18 39.45 SLOT
EK-1048 51.33 42.18 51.45
NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in inches.

EK

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 81


Dimensions
Two Pass

X Flange
Size 1-1/2 2
A
F G X 1.41 1.69
Z (4 PLACES) Y
M P Y 2.75 3.06
N EKF Z 1/2 - 13 UNC-28
EKFM Z M-12
C
E

D
L
J
H K B

C L M N
A B NPT / BSPP SAE D E F G H J K NPT SAE SAE NPT P
NPT
O-RING FLANGE BSPP
WATER COOLED EK

MODEL SAE O-RING FLANGE BSPP BSPP


EK-505 7.38 3.74 2.19 2.59 7.44 1/2 #8 3/4-16 1/2
UNF-2B
EK-508 10.38 3.85 10.44
EK-510 12.38 5.85 12.44 .34
3.5 #12
EK-512 14.38 2.55 7.85 14.44 x 3/8 1.12
MAX. N/A 1.62 3.26 2.50 N/A 3/4 11/16-12 N/A 3/4
EK-514 16.38 3.90 DIA. 9.85 16.44 .62
WIDTH UN-2B
EK-518 20.38 13.85 20.44 SLOT
EK-524 26.38 19.85 26.44
EK-536 38.38 31.85 38.44
EK-708 10.19 3.00 10.71
EK-712 14.19 7.00 14.71 .44
5.0
EK-714 16.19 3.52 9.00 16.71 x 3/4 1.62
MAX. 5.71 2.59 3.57 3.00 11/2 11/2
EK-718 20.19 5.47 DIA. 13.00 20.71 .75
WIDTH
EK-724 26.19 19.00 26.71 SLOT
#24
EK-736 39.19 31.00 38.71
1/4 17/8-12 11/2
EK-1012 14.58 6.18 15.45
UN-2B
EK-1014 16.58 8.18 17.45 .44
6.5
EK-1018 20.58 5.05 12.18 21.45 x
MAX. 7.64 8.28 4.00 4.45 4.00 1.0 2.38
EK-1024 26.58 DIA. 18.18 27.45 1.00 2 2
WIDTH
EK-1036 38.58 30.18 39.45 SLOT
EK-1048 50.58 42.18 51.45
NOTE: We
NOTE: We reserve
reserve the
the right
right to
to make
make reasonable
reasonable design
design changes
changes without
without notice.
notice. All
All dimensions
dimensions are
are inin inches.
inches.
EK

82 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
Four Pass

X Flange
A Size 1-1/2 2
F G X 1.41 1.69
M Z (4 PLACES) Y
P Y 2.75 3.06
N
EKF Z 1/2 - 13 UNC-28
R
EKFM Z M-12
E C

L J
H K B

C L M N
A B NPT / BSPP SAE D E F G H J K NPT SAE SAE NPT P R

WATER COOLED EK
MODEL SAE O-RING FLANGE BSPP NPT O-RING FLANGE BSPP BSPP
EK-708 10.37 3.00 10.71
EK-712 14.37 5.0 7.00 14.71 .44
EK-714 16.37 MAX. 3.52 9.00 16.71 x
5.47 5.71 2.59 4.25 3.00 11/2 11/2 1/2 1.75 .70
EK-718 20.37 WIDTH DIA. 13.00 20.71 .75
EK-724 26.37 19.00 26.71 SLOT
#24
EK-736 38.37 31.00 38.71
1/4 17/8-12 11/2
EK-1012 14.33 6.18 15.45
UN-2B
EK-1014 16.33 6.5 8.18 17.45 .44
EK-1018 20.33 MAX. 12.18 21.45 x
7.64 8.28 4.00 5.05 4.45 4.00 2 2 3/4 2.50 .89
EK-1024 26.33 WIDTH 18.18 27.45 1.00
DIA.
EK-1036 38.33 30.18 39.45 SLOT
EK-1048 50.33 42.18 51.45

NOTE: We reserve the right to make reasonable design changes without notice. All
NOTE: All dimensions
dimensions are
are in
in inches.
inches.

EK

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 83


Selection Procedure
Performance Curves are based on 100SSU oil leaving the cooler 40°F OIL VISCOSITY CORRECTION MULTIPLIERS
higher than the incoming water temperature (40°F approach temperature). 5
Determine the Heat Load. This will vary with different systems,
Step 1 
4
but typically coolers are sized to remove 25 to 50% of the input B
nameplate horsepower. (Example: 100 HP Power Unit x .33 = 33
HP Heat load.) 3
If BTU/Hr. is known: HP = BTU/Hr
2545 2.5

VISCOSITY CORRECTION
Determine Approach Temperature.
Step 2  2
Desired oil leaving cooler °F – Water Inlet temp. °F = Actual
Approach
1.5
Determine Curve Horsepower Heat Load. Enter the
Step 3 
A
information from above:
HP heat load x 40 x Viscosity = Curve 1
Actual Approach Correction A Horsepower .9
.8
Enter curves at oil flow through cooler and curve horsepower.
Step 4 
.7
Any curve above the intersecting point will work.
.6
Step 5  etermine Oil Pressure Drop from Curves. Multiply pressure
D
drop from curve by correction factor B found on oil viscosity .5
50 60 70 80 90100 150 200 250 300 400 500
correction curve.
OIL VISCOSITY - SSU
WATER COOLED EK

l = 5 PSI; n = 10 PSI; s = 20 PSI.

Oil Temperature
Oil coolers can be selected by using entering or leaving oil tempertures.
Typical operating temperature ranges are:
Hydraulic Motor Oil 110°F - 130°F
Recirculation Loop
Hydrostatic Drive Oil 130°F - 180°F Water Cooled Hydraulic Oil Coolers
Lube Oil Circuits 110°F - 130°F
BASIS:
Automatic Transmission Fluid 200°F - 300°F
n 40°F Entering temperature difference (Maintain reservoir 40°F above the
Desired Reservoir Temperature incoming water temperature)
n Heat removal 30% of input horsepower
Return Line Cooling: Desired temperature is the oil temperature
n Hydraulic system flow (GPM) x 3 = Gallons; reservoir size
leaving the cooler. This will be the same temperature that will be found
in the reservoir. n 1 GPM cooler flow per HP heat to be removed
n Turn-over reservoir 3-4 times per hour
Off-Line Recirculation Cooling Loop: Desired temperature is the
temperature entering the cooler. In this case, the oil temperature change n Maximum flows
must be determined so that the actual oil leaving temperature can be found.
Calculate the oil temperature change (Oil #T) with this formula:
Oil #T=(BTU’s/Hr.)/GPM Oil Flow x 210).
Minimum Minimum
System Required GPM Required GPM Heat Exchanger
Horsepower HP Heat Load Oil Flow Water Flow Model Number
To calculate the oil leaving temperature from the cooler, use this formula: 3 .9 1
EK-505-T
Oil Leaving Temperature = Oil Entering Temperature - Oil #T.
5 1.5 1
2
7.5 2.25
This formula may also be used in any application where the only temperature 10 3 3 1.5
EK-512-T
available is the entering oil temperature. 15 4.5 4.5 2
Oil Pressure Drop: Most systems can tolerate a pressure drop through the 20 6 6 3
heat exchanger of 20 to 30 PSI. Excessive pressure drop should be avoided. 25 7.5 7.5 4
Care should be taken to limit pressure drop to 5 PSI or less for case drain 30 9 9 4.5 EK-712-T
applications where high back pressure may damage the pump shaft seals. 40 12 12 6
50 15 15 7.5
EK

60 18 18 9
EK-1012-T
75 22.5 23 12
100 30 30 15

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Performance Curves
1:1 Oil to Water Ratio – High Water Usage
500
22 Curve Approx. Weights (lbs)
400 ▲
21 Number Model Net Shipping
300 ■
● 20
1 eK-505-0 6 7
250 ●
■ ● 19 2 eK-508-0 7 8
200
● 18
3 eK-510-0 8 9
150 ■
4 eK-512-0 9 10
17
14 ●
16
5 eK-514-0 10 11
100 ●

90 ▲ 6 eK-518-0 11 12
80
HORSEPOWER REMOVED IN COOLER

70 ● 13
15

7 eK-524-0 13 14
60 ■

50 12 8 eK-536-0 17 18
40
● ● 11 9 eK-708-0 15 16
8 ■

10 eK-712-0 18 19
30 10
25

11 eK-714-0 19 20
20 7

9 12 eK-718-0 22 23

15
13 eK-724-0 26 28
6
■ 14 eK-736-0 34 36
10 15 eK-1012-0 35 37
9 4 ●
5
8 16 eK-1014-0 38 40

WATER COOLED EK
7
6 17 eK-1018-0 42 45
3
5
2 ● OIL P 18 eK-1024-0 50 55
= 5 PSI
4 = 10 PSI
= 20 PSI
19 eK-1036-9-0 67 85
3 20 eK-1036-6-0 67 85
2.5
1 21 eK-1048-8-0 78 95
2
2 2.5 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60
22 eK-1048-6-0 78 95
OIL FLOW (GPM)

2:1 Oil to Water Ratio – Medium Water Usage


Curve Approx. Weights (lbs)
250
▲ 22 Number Model Net Shipping
21
200
20 1 eK-505-T 6 7
● 19
150 ■● ■ 2 eK-508-T 7 8
■ 18
3 eK-510-T 8 9
17
100
90 ● ●
4 eK-512-T 9 10
● 16
80 14 ■ ▲ 5 eK-514-T 10 11
70 ●
60 ● 15 6 eK-518-T 11 12
HORSEPOWER REMOVED IN COOLER

50 ● 13 ■ 7 eK-524-T 13 14
12
40
11
8 eK-536-T 17 18
● ●
■ 9 eK-708-T 15 16
30
25
10 10 eK-712-T 18 19
● ●
20
11 eK-714-T 19 20
8 ●9
● 12 eK-718-T 22 23
15
7 13 eK-724-T 26 28

6 14 eK-736-T 34 36
10
9 15 eK-1012-T 35 37
8 ●
7 4 16 eK-1014-T 38 40
5
6
17 eK-1018-T 42 45
5
3 2
OIL P
18 eK-1024-T 50 55
● = 5 PSI
4 = 10 PSI
= 20 PSI
19 eK-1036-9-T 67 85
3 20 eK-1036-6-T 67 85
2.5 21 eK-1048-8-T 78 95
1
2
2 2.5 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60
22 eK-1048-6-T 78 95
OIL FLOW (GPM)

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 85


Performance Curves
4:1 Oil to Water Ratio – Low Water Usage
Curve Approx. Weights (lbs)
150
18 Number Model Net Shipping
19
▲17 16 1 eK-505-T 6 7

100
2 eK-508-T 7 8
● 15
90
■ ■ 14 3 eK-518-T 11 12
80 ■
70 ●
13 ▲ 4 eK-708-F 15 16

60 ● 12 5 eK-714-F 19 20
● ■
50
● ■ 6 eK-724-F 26 28
HORSEPOWER REMOVED IN COOLER


40

■ ●
7 eK-736-F 34 36
30 ●
■ 8 eK-708-T 15 16

25
11 ● ■
9 eK-712-T 18 19
20

10 eK-718-T 22 23
● ■
10 ● ● 11 eK-736-T 34 36
15
7 12 eK-1012-T 35 37
9 ●
6 13 eK-1014-T 38 40
10
9
5 8 ● 14 eK-1018-T 42 45
8 15 eK-1024-T 50 55
7
6
3
4 16 eK-1036-9-T 67 85
WATER COOLED EK

5
17 eK-1036-6-T 67 85
18 eK-1048-8-T 78 95
4 OIL P

2
= 5 PSI 19 eK-1048-6-T 78 95
= 10 PSI
3 ● = 20 PSI

2.5
1
2
4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80
OIL FLOW (GPM)

7:1 Oil to Water Ratio – Lower Water Usage


100
15 Curve Approx. Weights (lbs)
90 14 Number Model Net Shipping
80
13
70
■ 1 eK-508-T 7 8
12
60


2 eK-708-F 15 16

3 eK-712-F 18 19
50
11
● 10
4 eK-714-F 19 20
40
■ 5 eK-718-F 22 23
● ●
6 eK-124-F 26 28
HORSEPOWER REMOVED IN COOLER


30
7 eK-736-F 34 36
● ■ ■ 9
25 ● 8 eK-708-T 15 16

20 ● 9 eK-712-T 18 19
● ■ ■ 8 10 eK-724-T 26 28
15 11 eK-1012-T 35 37
■ 12 eK-1018-T 42 45
● ●
7
13 eK-1024-T 50 55
10
9
6 ● 14 eK-1036-9-T 67 85
5
8 15 eK-1048-8-T 78 95
4
7
3 ●
6
EK

OIL P
2
5 = 5 PSI
= 10 PSI
= 20 PSI
4

1
3
7 8 9 10 15 20 25 30 40 50 60 70 80
OIL FLOW (GPM)

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Performance Curves
10:1 Oil to Water Ratio – Lowest Water Usage
70
11 Curve Approx. Weights (lbs)
60
10 Number Model Net Shipping
9

1 eK-508-T 7 8
50
2 eK-708-F 15 16

40
▲■ 3 eK-712-F 18 19
8
4 eK-714-F 19 20
5 eK-718-F 22 23
30 ● ■ ▲
■ ● 6 eK-724-F 26 28

25 7 eK-736-F 34 36
HORSEPOWER REMOVED IN COOLER

8 eK-1012-F 35 37
20 ■ ▲ ●
● 9 eK-1014-F 50 55

10 eK-1036-9-f 67 85
15
■ 11 eK-1048-8-f 78 95
● ■

10

9 7

6
8 5

WATER COOLED EK
4
7
3
6

OIL P
5 2 ●
= 5 PSI
= 10 PSI
= 20 PSI
4

1
3
10 15 20 25 30 40 50 60 70 80
OIL FLOW (GPM)

Recirculation Loop

Horsepower
Minimum
System Required GPM Required GPM
HP Heat Load Oil Flow
Minimum

Water Flow
Heat Exchanger
Model Number
Water Cooled Hydraulic Oil Coolers 3 .9 1
EK-505-T
BASIS: 5 1.5 1
2
n 40°F Entering temperature difference (Maintain reservoir 40°F 7.5 2.25
above the incoming water temperature) 10 3 3 1.5
EK-512-T
n Heat removal 30% of input horsepower 15 4.5 4.5 2
n Hydraulic system flow (GPM) x 3 = Gallons; reservoir size 20 6 6 3
25 7.5 7.5 4
n 1 GPM cooler flow per HP heat to be removed
30 9 9 4.5 EK-712-T
n Turn-over reservoir 3-4 times per hour 40 12 12 6
n Maximum flows 50 15 15 7.5
60 18 18 9
EK-1012-T
75 22.5 23 12
100 30 30 15
EK

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 87


PRODUCTS & TECHNOLOGIES | EKT SERIES

EKT Series
Industrial Hydraulic Oil Coolers
Thermal Transfer Products offers a full line of standard catalog hydraulic oil coolers for all
industrial machine hydraulics for system cooling.
Air to Oil Cooling
Up to +500 HP of heat removal from hydraulic oil
Round tube copper, brass or steel
Brazed aluminum plate & bar (P-BAR™)
Extruded aluminum tube (T-BAR™)
Aluminum/steel fin construction
All aluminum brazed

Water to Oil Cooling


Steel, copper, copper/nickel, or stainless steel construction
Brazed plate construction
Internal fins
Diameters up to 10 inches
Lengths up to 12 feet

Product Options

Thermal Transfer industrial hydraulic oil coolers are available with a host of options to meet the
demands of your application.
Brass construction
Steel construction
Internal finned construction
Brazed plate construction
Internal bypass
Seawater service

Applications

Our hydraulic oil coolers are used worldwide in a broad range of industrial applications, including:
Hydraulic presses
Plastic injection molding
Lube oil coolers
Extrusion machinery
Gear boxes
Hydraulic power units
And more.

56 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | EKT SERIES

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

57 © 2016 API Heat Transfer


FLUID COOLING | Shell & Tube EKT Series
Copper & Steel Construction
Features
n
HPU, In-tank Cooler
n
Compact Size
n
EK Style & Size
n
High Efficiency Finned Bundle Design
n
Serviceable
n
Removable
n
In-tank Design Minimizes Space
Requirements and Reduces Plumbing
n
Internal Aluminum Fins Dramatically
Increase Performance OPTIONS
n
Removable End Bonnets Allow Water SAE or BSPP Connections Available
Passage Servicing Internal Oil Flow Bypass Relief
n
High Strength Steel Shell (Surge-Cushion® )
WATER COOLED EKT

Ratings Materials Surge-Cushion (Option)


Operating Pressure: Shell Steel The Surge-cushion® is a protective device
Shellside 75 psi – Tubeside 150 psi Tubes Copper (patented) designed to internally bypass
a portion of the oil flow during cold start
Test Pressure: Fins Aluminum
conditions, or when sudden flow surges
Shellside 75 psi – Tubeside 150 psi Tubesheets Steel temporarily exceed the maximum flow allowed
Maximum Temperature 250° F Baffles Steel for a given cooler. This device may replace an
End Bonnets Cast Iron external bypass valve, but it is not intended to
bypass the total oil flow.
Gaskets Nitrile Rubber/Cellulose Fiber

How to Order
– –
EKT

Model Model Size Selected Surge-Cushion®


Series Blank - No SURGE-CUSHION®
EKT R - SURGE-CUSHION®
EKTS
EKTM

EKT = NPT Connections.


EKTS = SAE Oil Connections.
EKTM = All Metric Connections.

98 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
A A D D B B
T2 Rad.
T2 Rad. T1 andT1T2and
Radii
T2 Radii
J J represent
represent
oil tank
oil tank
cut out.
cut out.

Oil Oil
“Inlet”“Inlet” T1 Rad.
T1 Rad.
Oil “Outlet”
Oil “Outlet”
G G

H H
“C” Dia.
“C” Dia.

.34" Dia.
.34"Holes
Dia. Holes
“Q” Quantity
“Q” Quantity
W W “R” Dia.
“R”Bolt
Dia.Circle
Bolt Circle
K (2 Places)
K (2 Places)
E E F F

J J K Approx.
MODEL NPT or SAE NPT or
A B C D E F G H BSPF BSPF Q R T1 T2 W Net. Wt. Ship Wt.
EKT-508 8.87 11 14
6.79 2.55 1.84 1.68 1.12 2.44 .50 3/4" #12 3/8" 6 5.60 2.25 .79 .62
EKT-518 18.87 14 16
EKT-708 8.72 23 27
9.75 3.52 1.67 1.62 3.94 1.25 3/4" 8.94 4.00 —
EKT-718 18.72 30 34
2.22 1-1/2" #24 12 .70
EKT-1012 12.55 42 46
10.38 5.05 2.23 2.38 4.69 1.19 1" 9.62 4.38 1.12
EKT-1024 24.55 58 63
NOTE: We reserve the right to make reasonable design changes without notice. Certified drawings are available upon request. All dimensions in inches. Tank gasket is included.
BSPP threads are 55° full form whitworth.

WATER COOLED EKT


Selection Procedure Performance Curves
Performance Curves are based on a 40°F approach temperature, a 2:1 oil 150

to water ratio and an average oil viscosity of 100 SSU. Example: oil leaving
100
cooler at 125°F with 85°F cooling water (125°F - 85°F = 40°F). The 2:1 oil 90
80 EKT-1024
to water ratio means that for every GPM of oil circulated, a minimum of 70

1/2 GPM of water must must be circulated to obtain the curve results. 60

50

Corrections for approach temperature and oil viscosity.


Step 1  40 EKT-718
EKT-1012
HP HEAT REMOVED IN COOLER

HPHeat Removed in Cooler =


30

HPActual x
[     40°F
Oil out and °F - Water in °F     ]
x Correction A 25

20 EKT-518 EKT-708

Step 2 Oil Pressure Drop Coding: l = 5 PSI; n = 10 PSI. Curves 15

havingnopressuredropsymbolindicatethattheoilpressuredropisless
than 5 PSI to the highest oil flow rate for that curve. Multiply curve oil 10
9
EKT-508

pressure drop by Correction B. 8


7
6

Viscosity Corrections 4

Average Oil SSU A B 3


2 2.5 3 4 5 6 7 8 9 10 15 20 25 30 40 50 60
50 0.84 0.6 OIL FLOW - GAL/MIN

100 1.0 1.0


200 1.14 2.0
300 1.24 3.1
400 1.31 4.1
EKT
500 1.37 5.1

Maximum Flow Rates


Unit Size Shell Side GPM) Tube Side(GPM)
500 20 6
700 60 12
1000 80 28
If maximum allowable flow rates are exceeded, premature failure may occur.

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 99


PRODUCTS & TECHNOLOGIES | AB SERIES - HYDRAULIC COOLING

AB Series - Hydraulic Cooling


Industrial Hydraulic Oil Coolers
Thermal Transfer Products offers a full line of standard catalog hydraulic oil coolers for all
industrial machine hydraulics for system cooling.
Air to Oil Cooling
Up to +500 HP of heat removal from hydraulic oil
Round tube copper, brass or steel
Brazed aluminum plate & bar (P-BAR™)
Extruded aluminum tube (T-BAR™)
Aluminum/steel fin construction
All aluminum brazed

Water to Oil Cooling


Steel, copper, copper/nickel, or stainless steel construction
Brazed plate construction
Internal fins
Diameters up to 10 inches
Lengths up to 12 feet

Product Options

Thermal Transfer industrial hydraulic oil coolers are available with a host of options to meet the
demands of your application.
Brass construction
Steel construction
Internal finned construction
Brazed plate construction
Internal bypass
Seawater service

Applications

Our hydraulic oil coolers are used worldwide in a broad range of industrial applications, including:
Hydraulic presses
Plastic injection molding
Lube oil coolers
Extrusion machinery
Gear boxes
Hydraulic power units
And more.

60 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | AB SERIES - HYDRAULIC COOLING

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

61 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | C/UC/UCV SERIES

C/UC/UCV Series
Industrial Hydraulic Oil Coolers
Thermal Transfer Products offers a full line of standard catalog hydraulic oil coolers for all
industrial machine hydraulics for system cooling.
Air to Oil Cooling
Up to +500 HP of heat removal from hydraulic oil
Round tube copper, brass or steel
Brazed aluminum plate & bar (P-BAR™)
Extruded aluminum tube (T-BAR™)
Aluminum/steel fin construction
All aluminum brazed

Water to Oil Cooling


Steel, copper, copper/nickel, or stainless steel construction
Brazed plate construction
Internal fins
Diameters up to 10 inches
Lengths up to 12 feet

Product Options

Thermal Transfer industrial hydraulic oil coolers are available with a host of options to meet the
demands of your application.
Brass construction
Steel construction
Internal finned construction
Brazed plate construction
Internal bypass
Seawater service

Applications

Our hydraulic oil coolers are used worldwide in a broad range of industrial applications, including:
Hydraulic presses
Plastic injection molding
Lube oil coolers
Extrusion machinery
Gear boxes
Hydraulic power units
And more.

62 © 2016 API Heat Transfer


PRODUCTS & TECHNOLOGIES | C/UC/UCV SERIES

For application help and quoting, visit our Full TTP site o r c o n t a c t ttpsales@apiheattransfer.com.

63 © 2016 API Heat Transfer


FLUID COOLING | Shell & Tube UC/UCV Series
Copper & Steel Construction
Features
n
Steam & Large Temperature
Differentials
n
Removable Tube Bundle for Servicing
n
Reduces Thermal Expansion Stresses
n
3/8” Tubes
n
Built-In Expansion Chamber
n
Threaded or Flanged Connections
n
Mounting Brackets Included
n
Steel Shell Assembly

OPTIONS
Wide Variety of Materials Available
Custom Sizes/Designs
Stainless Steel Hardware and Mounting
WATER COOLED
UC/UCV

Ratings Materials UC/UCV Series Materials USSC/USSCV Series


UC Series Tubes Copper Tubes 316L Stainless Steel
Maximum Shell Pressure 250 psi Tube Sheets Steel Tube Sheets 316L Stainless Steel
Maximum Tube Side Pressure 150 psi Shell Steel/316L Stainless Steel (UCV) Shell 316L Stainless Steel
Maximum Temperature 400° F Shell Connections Steel Shell Connections 316L Stainless Steel
UCV Series Baffles Stainless Steel Baffles 316L Stainless Steel
Maximum Shell Pressure End Bonnets Cast Iron End Bonnets 316L Stainless Steel
600, 800, 1000 250 psi Mounting Brackets Steel Mounting Brackets Steel
UC/UCV

1200, 1700 150 psi


Gaskets Non-Asbestos Fiber/Nitrile Rubber Gaskets Non-Asbestos Fiber/Nitrile Rubber
Maximum Tube Side Pressure 150 psi
Nameplate Aluminum Foil Nameplate Aluminum Foil
Maximum Temperature 400° F

How to Order
– – – – – – – –
Model Model Size Selected Baffle Tube Tubeside Cooling End Tube Sheet Zinc
Series Spacing Diameter Passes Tube Bonnet Material Anodes
UC/USSC T - Two Pass Material Material Blank - Steel Blank - None
UCA/USSCA F - Four Pass Blank - Copper Blank - Cast Iron W - CuNi Z - Zinc
UCV/USSCV CN - CuNi B - Bronze S - Stainless
SS - Stainless SB - Stainless Steel
Steel Steel
UC/USSC = NPT Shell Connections; NPT Tube Connections
UCA/USSCA = ASME/ANSI Flange Shell Connections, NPT Tube Connections
UCV/USSCV = 1000 and Smaller: Inlet and Outlet NPT Shell Connections Rotated 180°, NPT Tube Side Connections
UCV/USSCV = 1200 and Larger: ASME/ANSI Flange Inlet and NPT Outlet Shell Connections Rotated 180°, NPT Tube Side Connections

122 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
UC Two Pass
A
F G R
N P

B E C R
R
D L

M K
J (2 EACH END)
UC/USSC TWO PASS H

All models except UC-800 &


UC-800 & UC-1200 Series UC-1200 Series

C FT 2
A B ASME* D E F G H J K L M N P R SURFACE
MODEL DIA NPT FLANGE DIA NPT NPT NPT NPT

WATER COOLED
AREA
612 17.22 11.25 17.66 .44 (2) (3) 1.00 1.00 2.4
5.38 6.75 2.75 3.25 4.03 3.25
29.22 4.50

UC/UCV
624 23.25 29.66 DIA .38 .25 4.7
812 19.47 12.38 19.65 4.0
.44 (2) (3)
824 31.47 6.00 6.75 8.25 3.50 4.25 24.38 4.97 31.65 3.50 1.50 1.25 0.75 7.9
DIA .38 .25
836 43.47 36.38 43.65 11.9
1012 19.68 11.50 19.94 .50 7.4
(3)
1024 31.68 6.75 7.75 9.25 4.00 5.25 23.50 5.62 31.94 4.00 x .75 (2) 1.50 1.50 1.50 14.5
SLOT .38 .38
1036 43.68 35.50 43.94 21.5
1218 26.22 17.38 26.12 15.3
.50 (3)
1224 32.22 23.38 32.12 21.1
4.50 6.25 5.89 5.00 x .75 (2) .38 2.00 2.00 1.10
1236 44.22 7.75 8.75 10.38 35.38 44.12 31.3

UC/UCV
SLOT .50
1248 56.22 47.38 56.12 41.6
1724 34.69 23.50 34.27 (3) 47.7
1736 46.69 35.50 46.27 .62 (2) 70.1
5.75 8.62 .38
1748 58.69 10.50 11.58 13.00 47.50 7.81 58.27 7.00 x .88
.50
3.00 2.50 2.25 92.5
SLOT
1760 70.69 59.50 70.27 114.8
*150# ASME/ANSI Flange (Optional). NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are inches.

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 123


Dimensions
UC Four Pass
A R R
F G .50
N

C R R
E
B

D .50

L
M K
(2 EACH END) J
H
All models
ALL MODELSexcept
EXCEPT UC-1700 Series
UC - 1700
UC-1700 Series
UC - 1700

C FT 2
B ASME* E L M N P SURFACE
MODEL A DIA NPT FLANGE D DIA F G H J K NPT NPT NPT NPT R AREA
612 17.20 4.50 11.25 17.66 .44 (3) 2.4
5.38 6.75 2.75 3.25 4.01 3.25 1.00 .75 1.00
624 29.20 23.25 29.66 DIA .25 4.7
WATER COOLED

812 19.47 12.00 19.65 4.0


.44 (2) (3)
824 31.47 6.00 6.75 8.25 3.50 4.25 24.00 4.97 31.65 3.50 1.50 .75 1.25 7.9
UC/UCV

DIA .38 .25


836 43.47 36.00 43.65 11.9
1012 19.50 11.50 19.95 .50 7.4
1024 31.50 6.75 7.75 9.25 4.00 5.25 23.50 5.43 31.95 4.00 x .75 (2) (3) 1.50 1.00 1.69 14.5
SLOT .38 .38
1036 43.50 35.50 43.95 21.5
1218 26.22 17.38 26.12 15.3
1224 32.22 7.75 23.38 32.12 .50 21.1
8.75 10.38 4.50 6.25 5.89 5.00 x .75 (2) (3) 2.00 1.50 2.00
1236 44.22 35.38 44.12 SLOT .38 .38 31.3
1248 56.22 47.38 56.12 41.6
1724 34.69 23.50 34.27 47.7
UC/UCV

1736 46.69 10.50 35.50 46.27 .62 70.1


11.58 13.00 5.75 8.62 7.81 7.00 x .88 (2) (3) 3.00 2.00 2.50
1748 58.69 47.50 58.27 SLOT .38 .38 92.5
1760 70.69 59.50 70.27 114.8
*150# ASME/ANSI Flange (Optional). NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are inches.

UC Applications Piping Hook-up


U-Tube Heat Exchangers allow the shell and tube bundle to expand HOT FLUID
and contract independently with temperature fluctuation. This reduces (MAY BE REVERSED)
temperature dependent stresses so they are ideal in applications with
large temperature differentials. Some typical examples for UC units COOLING
WATER
include quench oil coolers, liquid to liquid heaters, and barrel oil coolers
for plastic extrusion machines. The removable bundle design allows for
easier cleaning of the shell side cavity when the bundle is removed.
Specific applications may have different piping arrangements.
Consult factory for assistance.

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Dimensions
UCV Two Pass

N Inlet
A
G H P R
P
3/4" NPT M
Vent
R
C
B F R
R
D E

L
N Outlet K (2 EACH END)
J
AllMODELS
ALL modelsEXCEPT
except UCVUCV-800 &
- 800 & 1200
UCV-800
UCV& UCV-1200
- 800 & 1200 Series UC-1200 Series

WATER COOLED
FT2
B F M N N P SURFACE

UC/UCV
MODEL A DIA C D E DIA G H J K L NPT INLET OUTLET NPT R AREA
612 17.22 11.00 17.66 .44 (2) 2.4
4.50 5.25 2.62 2.75 3.25 4.00 3.25 1.25 .75 1.00
624 29.22 23.00 29.66 DIA .38 4.7
812 19.47 12.00 19.65 4.0
.44 (2)
824 31.47 6.00 6.75 3.15 3.50 4.25 24.00 4.60 31.65 3.50 DIA 1.50 .75 1.25 0.75 7.9
.38
836 43.47 36.00 43.65 11.9
1012 19.68 11.50 19.94 .50 7.4
1024 31.68 6.75 23.50 31.94 (2) 14.5
7.77 3.70 4.00 5.25 5.37 4.00 x .75 .38 2.00 1.00 1.50 1.50
1036 43.68 35.50 43.94 SLOT 21.5

UC/UCV
1218 26.22 17.38 26.12 15.3
1224 32.22 23.38 32.12 .50 (2) 21.1
1236 44.22 7.75 11.38 4.22 4.50 6.25 35.38 5.38 44.12 5.00 x .75 .50 3.00* 1.00 2.00 1.10 31.3
SLOT
1248 56.22 47.38 56.12 41.6
1724 34.69 23.00 34.27 47.7
1736 46.69 35.00 46.27 .62 (2) 70.1
1748 58.69 10.50 14.00 5.58 5.75 8.62 47.00 7.31 58.27 7.00 x .88 .50 4.00* 1.50 2.50 2.25 92.5
SLOT
1760 70.69 59.00 70.27 114.8
*150# ASME/ANSI Flange. NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are inches.

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 125


Dimensions
UCV Four Pass

N Inlet R
A .50
R
G H

3/4" NPT
Vent P

C
F R R
B
D E .50
M
L
J K (2 EACH END)
N Outlet All models except UCV-1700 Series
UCV-1700 Series

FT2
WATER COOLED

B F M N N P SURFACE
MODEL A DIA C D E DIA G H J K L NPT INLET OUTLET NPT R AREA
UC/UCV

612 17.20 11.00 17.66 .44 (2) 1.25 2.4


4.50 5.25 2.62 2.75 3.25 3.98 3.25 .75 .75 1.00
624 29.20 23.00 29.66 DIA .38 4.7
812 19.47 12.38 19.65 4.0
824 31.47 6.00 6.75 3.15 3.50 4.25 24.38 4.60 31.65 3.50 .44 (2) 1.50 .75 .75 1.25 7.9
DIA .38 11.9
836 43.47 36.38 43.65
1012 19.50 11.50 19.95 .50 7.4
1024 31.50 6.75 7.77 3.70 4.00 5.25 23.50 5.18 31.95 4.00 x .75 (2) 2.00 1.00 1.00 1.69 14.5
1036 43.50 35.50 43.95 SLOT .38 21.5
1218 26.22 17.38 26.12 15.3
1224 32.22 7.75 23.38 32.12 .50 21.1
5.00 x .75 (2)
UC/UCV

10.38 4.22 4.50 6.25 5.38 3.00* 1.00 1.50 2.00


1236 44.22 35.38 44.12 SLOT .38 31.3
1248 56.22 47.38 56.12 41.6
1724 34.69 23.00 34.27 47.7
1736 46.69 10.50 35.00 46.27 .62 70.1
13.00 5.58 5.75 8.62 7.31 7.00 x .88 (2) 4.00* 1.50 2.00 2.50
1748 58.69 47.00 58.27 SLOT .38 92.5
1760 70.69 59.00 70.27 114.8
*150# ASME/ANSI Flange. NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are inches.

UCV Applications Piping Hook-up


U-Tube Heat Exchangers allow the shell and tube bundle to expand HOT FLUID IN
VENT
and contract independently with temperature fluctuation. This reduces
temperature dependent stresses so they are ideal in applications with
COOLING
large temperature differentials. A typical example for UCV units is steam WATER
to liquid heaters. The removable bundle design allows for easier cleaning
of the shell side cavity when the bundle is removed.

HOT FLUID OUT

Specific applications may have different piping arrangements.


Consult factory for assistance.

126 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


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