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Waste and Biomass Valorization

https://doi.org/10.1007/s12649-022-01758-1

ORIGINAL PAPER

Multi‑period Enviro‑Economic Optimization of Municipal Solid Waste


to Electricity
Desti Octavianthy1,2 · Ahmad Syauqi1,2 · Nadhilah Reyseliani1,2 · Widodo Wahyu Purwanto1,2

Received: 21 July 2021 / Accepted: 27 March 2022


© The Author(s), under exclusive licence to Springer Nature B.V. 2022

Abstract
The increased production of municipal solid waste has adverse effects on the environment, such as increased greenhouse
gas emissions, which drive climate change and accelerate global warming. Waste to energy (WtE) conversion is one of the
solutions whereby waste is used to generate energy and mitigate the adverse effects of waste accumulation on the environ-
ment. This study proposes a method to select an optimum WtE technology based on multi-objective optimization through
enviro-economic analysis of municipal solid waste conversion into electricity using various technologies, such as anaerobic
digestion, incineration, gasification, and pyrolysis, and coupled with power generation technologies such as gas engine, gas
turbine, steam turbine, solid-oxide fuel cell, and molten carbonate fuel cell technology, in multiple periods (2020–2050),
these technologies are simulated using Aspen Plus. An optimization model was developed using General Algebraic Mod-
eling System to determine optimum technologies with the minimum levelized cost of electricity and emission intensity. The
energy efficiency of the studied power generation technologies has been validated with the literature and it is found that the
deviation is only less than 4% which is within the acceptable range. From the parametric analysis, all the technologies expe-
rience cost reduction with GASIF+SOFC has the highest cost reduction with 58.5% from 2020 to 2050. The result shows
that the optimum technologies for 2020–2030 period, is pyrolysis combined with a gas engine. The optimum technologies
for 2035–2040 and 2045–2050 are pyrolysis with a gas turbine and gasification with solid-oxide fuel cell, respectively.
Graphical Abstract

Keywords Enviro-economic · Pyrolysis · Municipal solid waste · Multi-objective optimization · Waste to energy
* Widodo Wahyu Purwanto
widodo@che.ui.ac.id Nomenclature
1
Department of Chemical Engineering, Faculty Technology
of Engineering, Universitas Indonesia, Depok 16424, AD Anaerobic digestion
Indonesia DE Diesel engine
2
Sustainable Energy Systems and Policy Research Cluster, GASIF Gasification
Universitas Indonesia, Depok 16424, Indonesia

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Vol.:(0123456789)
Waste and Biomass Valorization

GE Gas engine CP Equipment cost ($)


GT Gas turbine FBM Bare module factor
INS Incineration
Greek Letter
MCFC Molten carbonate fuel cell
Β Learning index
PYRO Pyrolysis
Η Overpotential (V)
SOFC Solid oxide fuel cell
Α Electronic transfer coefficient
ST Steam turbine
Subscript
Power Generation Technology Modeling
act Activation
A Area ­(m2)
0 Reference
E Activation energy for electrode j
conc Concentration
Enernst Cell potential (V)
E Electric
F Faraday constant
J Electrode
I Current density (A/m2)
M MSW processing technology
Ioj Exchange current density (A/m2)
N Power generation technology
L Distance (km)
ohmic Ohmic
R Resistance (Ω)
T Year
R Gas ideal constant
Th Thermal
T Temperature (K)
Trans Transportation
V Voltage (V)
Y Sub-district
ΔG Gibbs Energy (kJ/kg)
ṅ O2 Mole flow of oxygen (kgmole/s)
Cp Heat capacity under constant pressure (kJ/
(kg-K)) Statement of Novelty
Cv Heat capacity under constant volume (kJ/
(kg-K)) Municipal solid waste (MSW) problem has been emerged
𝜸 Heat capacity ratio as one of the main problems in cities. One of the promising
H Enthalpy solutions to address this problem is to use waste to energy
K Pre exponential factor for electrode j (WtE) technology to utilize MSW to generate electricity.
The novelty of this study lies in selecting the WtE tech-
Objective Function & Constraint
nology selection of MSW conversion and power generation
CAPEX Capital expenditure ($/kWe)
using long-term multi-objective optimization by minimizing
CAPtruck Truck capacity (ton/trip)
both cost and ­CO2 emissions.
CF Capacity factor (%)
CRF Cost recovery factor
DOC Dismantled organic compound
E CO2eq emission (kg ­CO2eq) Introduction
EFF Efficiency (%)
F Fraction of ­CH4 in landfill gas Solid waste is a problem currently faced by entire communi-
FE Fuel economy (L/km) ties, especially in urban areas. Currently, the total amount of
FOM Fixed operation and maintenance cost (% of solid waste produced globally each year is 2.1 billion tons, of
CAPEX) which 33% is not treated optimally. Indonesia is among the
FP Fuel price ($/L) countries with such problem. According to [1], Indonesia’s
FUEL Fuel cost ($/year) current population is about 261 million, which corresponds
GWP Global warming potential (kg/kg ­CO2eq) to 65.2 million tons of municipal solid waste (MSW) gener-
LHV Lower heating value (kJ/kg) ated per year.
Lr Learning rate One of the solutions to MSW problem is to implement
MCF Methane correction factor waste to energy (WtE) power plant. There are several WtE
NEE Net Electrical Efficiency (%) technology that being developed such as, incineration,
P Power ­(kWe) anaerobic digestion, pyrolysis, and gasification [2]. These
TRANS Transportation cost ($) technologies are called MSW processing technology, they
VOM Variable operation and maintenance cost ($/ convert MSW into thermal energy or fuel. Power generation
kWhe) technology such as steam turbine, diesel engine, gas turbine,
CBM Bare module cost ($) gas engine, solid oxide fuel cell, and molten carbonate fuel

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Waste and Biomass Valorization

cell are common technologies that can convert the thermal mathematical programming to optimize the MSW treat-
energy or fuel into electricity. ment superstructure in Athens, to determine the optimal
The MSW processing technologies have gone through pathway of waste processing. Munster et al., [14] used an
various improvements. Anaerobic digestion recent devel- optimization method to choose the best pathway to pro-
opment revolved around the work to increase the yield of cess MSW through WtE technologies. Syauqi et al., [15]
biogas by modification of the pre-treatment using different has explored the possibility of selecting power generation
types of microorganism such as fungi, microbial consortium, technologies for only gasification technology. Taskhiri
hyperthermophilic anaerobic bacterium, and enzyme, the et al., [16] developed a network based on optimization to
other measures are microaeration, composting, and ensil- optimize the network to maximize the satisfactory level
ing or even used genetic and metabolic engineering of tar- of the potential stakeholder. Perera et al., [17] developed
get microorganism are also can be one of the measures to multi-objective optimization to maximize NPV and land-
increase the production of the biogas [3, 4]. In the pyrolysis filling capacity using evolutionary algorithm. Saif et al.,
technology, microwave-assisted pyrolysis and co-pyrolysis [18] performed a optimization to plan supply chain man-
are the latest trend to increase the yield and quality of the agement of waste to energy and assess the sustainability of
pyrolysis products. The latest trends are also concern about the system based on optimization. Mayanti et al., [19] used
the bio-oil upgrading since it is one of the vital processes to multi-objective optimization to find the optimal solution
be conducted to make the bio-oil can be utilized. The choice in terms of energy, environment, and economic aspect for
of the catalyst is also essential, it can boost the production of incineration technology. Ooi et al., [20] planned country-
bio-oil such as the use of zeolite [5–7]. For gasification tech- wide waste processing planning that includes waste to
nology, plasma gasification become one of the latest devel- energy technology such as anaerobic digestion, landfilling,
opments in this technology. Plasma gasification can enhance gasification, and incineration based on optimization. The
the yield of syngas. The other development is enhancing summary of the previous study can be found on Table 1.
the plasma gasification using microwave-assisted plasma However, those studies still focus on the selection of MSW
gasification [8]. While in the incineration technology, recent processing technology and rarely discussed the selection
development revolves around improving the environmental of power generation technology. Furthermore, the poten-
and energy consumption of the system [9]. tial advanced technology for generating electricity such as
Many studies have discussed the choice of WtE technol- solid oxide fuel cell (SOFC) and molten carbonate fuel cell
ogy based on optimization methods. Behzadi et al., [10] (MCFC) are rarely discussed. Hence, this paper focuses
select the best waste processing technology using multi- on determining the optimum power generation technology
objective optimization. Korai et al., [11] performed opti- and MSW processing technologies with the lowest emis-
mization to choose the best MSW processing technology sion intensities and levelized costs of electricity through
to produce electricity from MSW in Pakistan. Ng et al., multi-period superstructure optimization, considering cost
[12] proposed a multi-objective optimization of end-to- reduction driven by the learning rate. This study used the
end WtE superstructure model systems to choose the best case study of Depok city, Indonesia.
WtE technology in Selangor. Mavrotas et al., [13] used

Table 1  Summary of the state-of-the-art


Study Objective function MSW processing technology option Power generation technology option
Environment Economy AD INS GASIF PYRO GT GE ST DE SOFC MCFC

Behzadi et al. [10] ✓ ✓ ✓


Korai et al. [11] ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Ng et al. [12] ✓ ✓ ✓ ✓ ✓ ✓ ✓
Mavrotas et al. [13] ✓ ✓ ✓ ✓ ✓ ✓
Munster et al. [14] ✓ ✓ ✓ ✓ ✓ ✓
Syauqi et al. [15] ✓ ✓ ✓ ✓ ✓ ✓ ✓
Taskhiri et al. [16] ✓ ✓ ✓
Perera et al. [17] ✓ ✓ ✓
Saif et al. [18] ✓ ✓ ✓ ✓ ✓ ✓ ✓
Mayanti et al. [19] ✓ ✓ ✓ ✓
Ooi et al. [20] ✓ ✓ ✓ ✓ ✓ ✓
This study ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

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Waste and Biomass Valorization

Methods MSW that fed into MSW processing technologies while


the remaining non-combustible part is landfilled.
WtE was optimized in multiple periods in terms of envi- It is assumed that the waste generation from 2020 to 2050
ronmental and economic performance. The reviewed sys- will increase linearly in accordance with population growth
tem is a superstructure of WtE with various options for [23]. Thus, the projected MSW generation (mMSW ) in Depok
conversion and power generation technology (see Fig. 1). is 3690.81 ton/year by 2050 increased 87% from 2020. In
Process simulation of WtE is conducted using Aspen Plus this research it is assumed that all MSW generated must be
v11, then the superstructure is optimized using General processed in MSW processing facility in Cipayung landfill
Algebraic Modeling System (GAMS) to select the best (the main dump site in Depok) and converted into electric-
WtE technology option. ity. It is also assumed that the composition of waste does not
change over time.

Characteristics of Feedstock Process Description and Simulation

The waste composition, proximate, and ultimate analysis Figure 1 illustrates the proposed WtE superstructure. It can
of the waste is described in Table 2. The MSW that enter be inferred those four MSW processing technologies (m) can
the system is assumed to have been segregated and under- be coupled with six power generation technologies (n). How-
gone mechanical treatment before fed into all the MSW ever, because of the limitations of the process, there are con-
processing technologies. Only the combustible part of the straints with respect to which MSW processing technologies
can be couples with which power generation technologies

Fig. 1  Proposed WtE superstructure, m is the MSW MSW process- GASIF = gasification; PYRO pyrolysis; ST steam turbine; GE gas
ing technologies and n is the power generation technologies. (MSW engine; GT gas turbine; SOFC solid oxide fuel cell; MCFC molten
municipal solid waste; INS incineration; AD anaerobic digestion; carbonate fuel cell; DE diesel engine

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Waste and Biomass Valorization

Table 2  Average composition, proximate, and ultimate analysis of MSW [21, 22]
Combustible (%) Non-combustible (%)

Organics 65 Residue 17
Plastics 8 Glass 1
Paper/boxes 7 Other 1
Rubber 1
Total 81 Total 19
Proximate analysis (%) Ultimate analysis (%)

Moisture content 20 C 43.71


Fixed carbon 12.82 H 7.73
Volatile matter 77.66 O 37.66
Ash 9.51 N 1.95
LHV (kJ/kg) 16,013.6 S 0.4

and which waste can be fed into which MSW processing included the equivalent ratio, steam to carbon ratio, and
technologies. INS can only be paired with ST. GASIF and gasifier temperature. The equivalent ratio value was set to
AD-INS can be coupled with all power generation technolo- 0.25. The value of the steam-to-carbon ratio was 1.2. In
gies except diesel engines. PYRO can be coupled with all addition, the gasifier temperature was set to 1000 °C. The
power generation technologies. In addition, diesel engines kinetics used were retrieved from previous studies [15].
only produce electricity from pyrolysis oil. AD only can
be fed with organic MSW and the inorganic part is being Incineration Incineration is the treatment of waste mate-
processed using INS as can be seen in Fig. 1. rial by combustion of organic substances present in the
Process simulations was carried out by Aspen Plus v11 waste materials. It converts the waste material into heat,
providing heat and mass balance of each process which can flue gas and ash which are released into the atmosphere
be further utilized to determine the size of equipment and without any further treatment for usage [26]. In INS, MSW
direct emissions both from the power generator and flare. is burned to heat water and convert it into high-pressure
superheated steam, which drives a ST to generate electric-
Waste‑to‑Energy MSW Processing Technologies ity. The incinerator is modeled using the combustor and
the generated heat captured to boil the water to turn into
Anaerobic Digestion A thermophilic digester that produces high-pressure superheated steam. The input parameters
biogas from organic MSW was simulated. The digester for INS include an equivalent ratio, which was set to be
contains microbes that decomposes the MSW into methane 1.3 to ensure the complete combustion of MSW.
and several other impurities such as C­ O2 and sludge. The
digester is modeled using batch reactor. For the detail of Pyrolysis Pyrolysis process in this research used fast
the modeling of the anaerobic digester is explained more pyrolysis which was used to convert MSW into bio-oil
detail in our previous research [24]. Several types of data and pyro-gas. The bio-oil is used to generate electricity
are needed to simulate the biogas production process, by mixing bio-oil with biodiesel in ratio 1:1. While the
including reaction rates and process parameters. The reac- pyro-gas is used to generate electricity as well. Pyrolizer
tion was modeled using the Monod kinetic model and the was modeled using an equilibrium approach. The input
Buswell equation [25]. The input parameters for simulating parameter used was temperature, which was set to 650 °C.
the digester are temperature, retention time, and moisture Produced oil and gas are used as fuel to generate elec-
content. tricity while the char is burned to provide heat for the
pyrolizer. The produced gas is used to generate electricity
Gasification GASIF was simulated to produce syngas from all power generation technology options examined;
using pure oxygen and steam as a gasification agent. A for fuel cells, this gas must be enriched in H ­ 2 by adding
bubbling fluidized bed was used as the gasifier and mod- the steam reformer process. pyro-oil is used to generate
eled using RCSTR (continuous stirred tank reactor) in the electricity using a diesel engine after it is blended 1:1 with
process simulator. For the detail of the modeling of the diesel fuel [27] except when the fuel cells are used, then
anaerobic digester is explained more detail in our previ- the pyro-oil is reformed to become additional source of
ous research [15]. Input parameters used in the simulation fuel for generating electricity in fuel cells.

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Waste and Biomass Valorization

Power Generation Technologies Diesel Engine Diesel engine is only used to generate electric-
ity from pyrolytic oil that has been mixed with biodiesel. Die-
Gas Turbine GT are used to generate electricity from biogas, sel engine is a well-known engine that work under the prin-
syngas, and pyrogas. This power generation technology uses ciple of diesel cycle similar to otto cycle but without spark
the Brayton cycle principle. The principle follows three ignition rather it uses compressed ignition. In this model
steps, i.e. compression, combustion, and expansion. The gas compression ratio of 14:1 and air-to-fuel ratio of 20 is used
turbine modeled using the combination of compressor for to ensure complete combustion and maximal efficiency. The
modeling compression process, combustion chamber for diesel engine is modeled based on the work of [29] that uses
modeling combustion process, and expander for modeling compressor to imitate the compression stage, reactor as the
expansion process. One of the most determining factor to combustion chamber, and expander to model the expansion
generate power in GT is the pressure ratio which is the com- stage. The equation used in this equipment is similar to the
parison of the pressure of
( after
) compression and after expan- gas turbine equation since the process basically the same i.e.
sion, the pressure ratio P2 was set to 18:1 [28]. The gen-
P
compression, combustion, and expansion.
1
eration of power in gas turbine follows the Eqs. 1–3
Solid Oxide Fuel Cell SOFC is used to generate electric-
P = ṁ × ΔH (1) ity from biogas, syngas, and pyrogas; however, because
a SOFC can process CO and H ­ 2, only syngas can be pro-
( )(𝛾−1)∕𝛾 cessed directly by SOFC, whereas the other types of gas
P1
𝜂 =1− (2) must undergo steam reforming. The reaction that occurs in a
P2
SOFC can be described as shown in Eqs. 4–6:

Cp Anode reaction ∶ H2 + CO + 2O2− → H2 O + CO2 + 4e−


𝛾= (3) (4)
Cv
Cathode reaction ∶ O2 + 4e− → 2O2− (5)
Gas Engine A GE is an internal combustion engine used
to convert biogas, syngas, and pyrogas into electricity. Overall cell reaction ∶ H2 + CO + O2 → H2 O + CO2 . (6)
This power generation technology is based on the princi-
For the simulation of SOFC, it was assumed that yttria-
ple of the Otto cycle. The Otto cycle principle consist of
stabilized zirconia (YSZ) was used as the electrolyte, Ni-
air intake, compression, ignition, and expansion process.
YSZ as the anode, and lanthanum strontium manganite as
The gas engine is modeled using reciprocating compres-
the cathode [15]. It was also assumed that the fuel utilization
sor for modeling the compression phase, combustion
rate in the SOFC was 85% [15]. Based on this assumption,
chamber for modeling ignition process, and reciprocating
15% of unreacted fuels were then utilized in the afterburner
expander for modeling expansion process. Similar to the
to generate additional electricity in the GT. SOFC was
gas turbine, the ratio
( )of pressure in compression and simulated in Aspen Plus using the CALCULATOR block
expansion process P2 is vital to determine the power
P
1 embedded with FORTRAN to calculate the power output.
generation. In the GT it is called pressure ratio where in The power output was calculated using Eqs. 7–17, retrieved
GE it is called compression ratio, which was set to 1:8. from [30], with the assumed temperature of the SOFC set
The generation of power in gas engine follows the same to 1000 °C:
equation as the GT since the process is similar thermody-
namically. V = ENernst − Losses (7)

[ ( )]
Steam Turbine ST was used for all MSW processing tech- ΔG RT Preact
nologies. The ST uses the Rankine cycle principle to gen-
ENernst = + ln (8)
nF nF Pproduct
erate electricity. The Rankine cycle consist of pumping,
heating, expansion, and condensing process. The process
Δṅ O2 nF
uses water to carry the energy from the combustion of i= (9)
fuel to generates electricity in the expansion process. The A
Rankine cycle modeled using pump to model the pumping
process, heat exchanger to models the heating and con- Losses = 𝜂ohmix + 𝜂act + 𝜂conc (10)
densing process, and expander to model expansion pro-

cess The ST employs the equation similar to Eq. 1. 𝜂ohmix = i × rj , j = cathode, anode, electrolyte (11)

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Waste and Biomass Valorization

( ) { [ ( )]}
RT i 1 1
𝜂act = ln , j = cathode, anode (12) 𝜂ohmix = i 0.5 × 10−4 exp 3016 − (21)
𝛼nF ioj T 923
[ ( ) ]
( ) Ea,ca
Ej 𝜂ca = i 7.505 × 10−10 × exp P−0.43 P−0.09
(22)
ioj = kj exp − , j = cathode, anode (13) RT O2 CO2
RT
[ ( ) ]
Ea,an
𝜂conc = 𝜂conc,an + 𝜂conc,cat (14) 𝜂an = i 2.27 × 10−9 × exp P−0.43
H2 P−0.17 −10
CO2 PH2 O (23)
RT
( )
RT PH2 PTPB
H O After every combination of conversion and power gen-
(15)
2
𝜂conc,an = ln eration technologies was simulated, coupled technologies
2F PH2 O PTPB
H 2 were evaluated based on EFF and NEE. Both are defined
in Eqs. 24 and 25:
� �0.5
⎡ ⎤
RT ⎢ PO2 ⎥ Pn
𝜂conc,cat = ln (16) EFF = (24)
4F ⎢ PTPB ⎥ mfuel × LHVfuel
⎣ O 2 ⎦

Pn
P = V × i × A. (17) NEE = . (25)
mMSW × LHVMSW

Molten Carbonate Fuel Cell MCFCs are used to generate


electricity from biogas, syngas, and pyrogas. The reaction Multi‑period Enviro‑Economic Optimization
that occurs in a MCFC is described in Eqs. 18–20 [31]:
General Mathematical Formulation
Anode reaction ∶ H2 + CO2−
3
→ H2 O + CO2 + 2e− (18)
Multi-objective optimization was performed to identify the
1 optimum conversion and power generation technologies
Cathode reaction ∶ O2 + CO2 + 2e− → CO2−
3 (19) in multiple periods (2020–2050). This determination was
2
based on environmental and economic aspects, which are
1 considered as objective functions. This optimization was
Overall cell reaction ∶ H2 + O2 → H2 O. (20) carried out using GAMS with BONMIN as the solver. The
2
proposed model is formulated based on the superstructure
To calculate the power output of the cell, the voltage depict in Fig. 1, the mathematical formulation is given in
(Eqs. 4, 5, and 7) and current density of the cell (Eq. 6) Eqs. 26–34. Equations 26 and 29 are the objective functions
must be calculated, while the voltage losses of the MCFC of this model based on levelized cost of electricity (LCOE)
are calculated using Eqs. 21–23, retrieved from [31]: and emission intensity, whereas Eq. 33 is the integer con-
straint that ensures only one technology is selected.

OF1
( ( ) ( ) )
∑ ∑ ∑ CRFm,n,t CAPEXm,n,t × Pn,t + FOMm,n,t × CAPEXm,n,t × Pn,t + VOMm,n,t × Fpyro−oil + TRANSt − FUELt (26)
= min zi ( ( )) ,
i m∈M n∈N Pn,t − Pown used × mMSW × CF × 8760

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Waste and Biomass Valorization

∑ mMSWt,y Table 3  Distance from each Sub-district (y) Distance (km)


TRANSt = FE × 2Ly ×
CAPtruck
× FP (27) sub-district to the Cipayung
y landfill Sawangan 8
Bojongsari 10.6
FUELt = mMSW × TF (28) Pancoran Mas 4.2
Cipayung 3.7
( )
∑∑ ∑ Edirectm,n,t + Elandfillt + Etranst Sukmajaya 11.4
OF2 = min zi ( ( )) Cilodong 12.8
i m∈M n∈N Pn,t − Pown used × mMSW × CF × 8760
(29) Cimanggis 14.6
Tapos 16.6
( ) 8% Beji 8.5
Edirectm,n,t = Em,n + EFlare t × + Exm,n × mMSWt (30) Limo 7.7
81%
Cinere 11.6
16
Elandfillt = mMSWt × MCF × DOC × DOCF × F × × GWPCH4 .
12
(31) for $0.37/L. Since the amount of diesel fuel blended is equal
∑ mMSWt,y to the amount of pyro-oil.
Etranst = FE × 2Ly ×
CAPtruck
× GWPdiesel (32) Equations 27 and 28 are equations for calculating trans-
y
portation and fuel cost. TRANS was calculated using Eq. 27.
∑ The transportation cost is a function of round-trip distance
zi = 1, zi ∈ {0, 1} (33) of each sub-district in Depok to the Cipayung landfill (see
Table 3), the fuel economy of the truck, number of trips and
∀t ∈ T ∈ {2020, 2025, 2030, 2035, 2040, 2045, 2050}. (34) capacity of the truck, and fuel price. FUEL was calculated
using Eq. 28 from the tipping fee of Cipayung landfill i.e.
$10/ton and amount of mMSW .
In this study some of the assessed technology is new
Economic Objective Function
technology and not yet matured i.e. SOFC, MCFC, GASIF,
PYRO, AD, and GT. These technologies will experience
OF1 is the objective function for minimum LCOE which
CAPEX reduction due to the effect of accumulated experi-
consists of investment cost, operating & maintenance cost,
ence or learning that first observed by Wright in 1936 [35] in
fuel cost, transport cost, and electricity production. For
case of aeroplane manufacturing later Zimmerman in 1982
investment cost, it was assumed that all technologies have
[36] observed the same nature happen in the case of power
the same lifetime, 20 years, and annualized with a discount
plant. The phenomenon is explained as “learning by doing”
rate of 10%. The investment cost of each technology was cal-
by Arrow [37] and mathematically formulated as learning
culated based on size of each process equipment using Bare
curve [38, 39]. The CAPEX reduction is driven by a constant
module cost method and then benchmarked with literature in
called “learning rate”, a constant that describe how fast a
[32]. CAPEX can be estimated from several steps explained
technology (especially the new one) experience a CAPEX
in [33] and mathematically described by Eq. 35. The FBM is
reduction over cumulative installed capacity. This approach
a factor to compensate the indirect cost of equipment that
is often used to project the future CAPEX of certain technol-
includes delivery, construction, engineering expenses, and
ogy in energy modeling as presented by several researchers
procurement. While the CP is the cost of equipment which
[39–43].
calculated using Guthrie method [33].
Since this study examined several emerging technolo-
CBM = Cp × FBM (35) gies from 2020 to 2050 it is worth noted that some of the
technology will experience CAPEX reduction and need to
Operating & maintenance cost consists of fixed and be accounted in this model. Heuberger et al., [38] gives the
variable cost. The values of fixed operating & maintenance equation to mathematically estimates the CAPEX reduc-
(FOM) for INS, GASIF, AD, PYRO, GT, GE, ST, SOFC, tion as shown in Eqs. 36 and 37. Equation 36 estimates the
and MCFC were 3.2%, 4.5%, 2.6%, 4.5%, 5%, 1.5%, 1%, 5%, cost reduction as a function of ratio of global cumulative
and 5% of the investment cost, respectively [27, 32, 34]. The installed capacity at year t (Pt) and at year 2020 (P2020), the
values of variable operating & maintenance (VOM) for all cost reduction is in exponential term with the power of −𝛽
technologies except DE are negligible since the component which indicates the learning index of each technology that
of VOM are small [28]. For DE, VOM consists of diesel price can be calculated using Eq. 37. Learning index is a function
of learning rate (lr), which value are 22.78%, 20%, 15%,

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Waste and Biomass Valorization

Fig. 2  Learning curves for con- 12,000.00


version and power generation
technologies
10,000.00

8,000.00

CAPEX ($2020/kW)
6,000.00

4,000.00

2,000.00

-
2020 2025 2030 2035 2040 2045 2050

GT SOFC MCFC AD PYRO GASIF

15%, 35%, and 13% for GASIF, PYRO, AD, GT, SOFC, and Environment Objective Function
MCFC respectively [15, 44–46]. Learning rate is the only
driver of the CAPEX reduction the higher the learning rates OF2 is the objective function for minimum GHG emissions
the steeper the CAPEX reduction. All the learning curves which the calculation is based on life cycle assessment
for all the technologies are shown in Fig. 2. CAPEX that has (LCA) method. The boundary of this study is depicted in
been calculated at year 2020 is considered as the CAPEX at Fig. 3. This study does not consider the GHG emissions that
reference year (CAPEX0). In addition, the value of global came from the plant installation and part manufacturing due
cumulative installed capacity of certain technology at year to the value of such emission is infinitesimal [49, 50]. The
t and cumulative installed capacity of certain technology at calculated GHG emissions then benchmarked with literature
2020 as the reference year is retrieved from data taken in data to validate the calculation.
[15, 46–48] Transportation emission was calculated from the dis-
( )−𝛽 tance traveled by and the specifications of the truck. The
CAPEXt = CAPEX0
Pt
(36) parameter Etranst (Eq. 32) was calculated in accordance with
P2020 truck specifications and the distances between every sub-
district in Depok and the Cipayung landfill. The truck speci-
−𝛽 = log2 (1 − lr). (37) fications are characterized by capacity, fuel economy, and
diesel GWP, with values of 3000 kg/trip, 0.373 L/km, and
2.9 kg-CO2-eq/L [51–53], respectively.

Fig. 3  LCA boundary of the study

13
Waste and Biomass Valorization

Table 4  Additional LCA data MSW process- Process GHG emissions (kg Electricity consumption
ing technology ­CO2eq/ton MSW)(Ex ) (kWh/ton MSW)(Pown used )

INSa Air pollution control 10 0.8


ADb Wastewater and sludge treatment 0.81 0.25
GASIFc Ash treatment 0 0.77
PYROc Ash treatment 0 0.77
a
[55, 56]
b
[57]
c
[55]

( )
Furthermore, landfill emitted methane emission was
of plastic in the combustible MSW 8%
. The calculation
calculated using Eq. 31 retrieved from IPCC [54]. For cal- 81%

culation of the emission, it was assumed that the reserve for direct emission is defined by Eq. 30. However, due to
of MSW lasted for seven days in a fully operational power the limitation of the process simulator to mimic the real-
plant. The values used for MCF, DOC, DOCF, and GWPCH4, world process, there are an additional information needed
is in accordance to IPCC guideline [54]. to complete the LCA calculation. The additional data for
Lastly, the direct emissions, either from a flare or power the additional process (Ex) are shown in Table 4
generator (En + Eflare), were retrieved from the mass bal- All the mentioned cost and emissions are divided with
ance generated in process simulation. However, based on electricity production in a year to convert all cost and emis-
IPCC guideline [54], MSW consists of fossil-based and sion into per unit of kWh electricity. The calculation is given
non-fossil based components; therefore, a fraction of C ­ O2 in the denominator of Eqs. 26 and 29. The CF was assumed
emissions that come from the non-fossil-based component to be constant for every combined technology i.e. 85% [32].
can actually be assumed to be carbon neutral, and only Multi-objective optimization was performed using the
emissions that come from the fossil-based component ε-constraint method. The multi-objective optimization
count as direct emissions. Thus, the direct emissions cal- results a series of non-dominated options called the Pareto
culation should introduce a correction factor to satisfy curve [58]. The Pareto curve is further analyzed using
IPCC guideline, and the value must represent the fraction

Table 5  Technical performance MSW processing Power generation EFF (%) Reference EFF NEE (%) Reference
of combined technologies technology technology (%) NEE (%)

AD-INS GE 28.39 26.6b 21.37 21.3b


AD-INS GT 29.17 32.2b 21.80 25.8b
AD-INS ST 19.04 22.6b 18.27 18.1b
AD-INS SOFC 56.89 56.5b 33.29 38.7b
AD-INS MCFC 49.53 48.4b 31.76 38.7b
PYRO GE+DE 24.67 22.5a 22.55 18.6a
PYRO GT+DE 25.88 23.3a 23.63 19.2a
PYRO ST+DE 16.22 18.4a 15.42 14.8a
PYRO SOFC 51.12 50.0a 42.78 42.5a
PYRO MCFC 46.18 35.3a 37.62 30.0a
GASIF GE 25.42 20.1a 22.12 18.1a
GASIF GT 26.20 26.5a 22.90 23.6a
GASIF ST 19.35 18.9a 17.10 16.4a
GASIF SOFC 64.15 60.0a 42.90 42.0a
GASIF MCFC 56.20 50.0a 38.72 35.0a
INS ST 18.55 16.2a 18.55 16.2a
Deviation 3.96 3.74
a
[55]
b
[60–62]

13
Waste and Biomass Valorization

LINMAP method [59] to determine the most optimal solu- Parametric Analysis
tion from the curve.
Economic and environmental parametric analyses were
performed. By considering the learning curves of all tech-
Results and Discussion nologies, LCOE projections for all technologies could be
evaluated. The LCOEs of all WtE technologies can be seen
Technical Performance of Technologies in Fig. 4.
Based on the calculation, INS+ST technology had the
The datasets generated during and/or analyzed during the lowest LCOE compared with the other evaluated technolo-
current study are available from the corresponding author on gies, whereas AD-INS+SOFC had the highest LCOE.
reasonable request. The technical performances of various The high LCOE is subjected to several variables such as
WtE technologies were assessed. EFF and NEE based on investment cost, operation and maintenance cost, and elec-
the simulation were reviewed. In brief, the technical perfor- tricity production. However, investment cost plays a major
mance results for various WtE technologies are summarized role on deciding LCOE for biomass [63], thus the high
in Table 5. It can be inferred from the table the combination LCOE contributed by the high investment and vice versa.
of GASIF+SOFC has the highest efficiency due to the suit- The INS-ST has the lowest LCOE since it is a mature and
ability of the fuel (syngas) with the power generator tech- simple technology since the investment cost is low while
nology. Based on the comparison of EFF and NEE among AD-INS+SOFC has the highest LCOE since it has complex
technologies, fuel cells coupled with any MSW processing technology and immature technology i.e. SOFC, thus the
technologies reaches highest efficiency among each MSW investment cost will be high. Fuel cells coupled technology
processing technology, since fuel cells have very high effi- such as GASIF+SOFC, AD-INS+SOFC, PYRO+SOFC,
ciency compared to other power generation technologies. PYRO+MCFC have higher LCOE since fuel cell has very
The high efficiency is contributed by the fact that fuel cells high investment cost [34].
convert chemical energy directly to electricity, while the oth- Figure 4 shows that the LCOEs of all technologies
ers need to convert chemical energy to thermal energy first decreased over the time. The decline in LCOE for all tech-
then to electricity. Since the pathway to generate electricity nologies except INS+ST was caused by the learning rate of
is shorter the energy loss is also lower. Table 5 presents each technology and the increasing capacity of the WtE plant
the technical performance of all combined technologies and associated with population growth. However, the decrease in
comparing it to the literature, the standard deviation of EFF LCOE for INS+ST was affected only by increasing capacity.
and NEE are only 3.96% and 3.74% consecutively, as the low The fastest cost reduction is for the GASIF+SOFC tech-
standard deviation suggest that the model is valid. nology which drop 58.5% from 2020 to 2050 due to fast

Fig. 4  LCOE reduction for 0.36


combined technologies AD-INS+GE
AD-INS+GT
0.32
AD-INS+ST
AD-INS+SOFC
0.28
AD-INS+MCFC
LCOE ($2020/kWh)

PYRO+GE
0.24
PYRO+GT
PYRO+ST
0.2
PYRO+SOFC
PYRO+MCFC
0.16
GASIF+GE
GASIF+GT
0.12
GASIF+ST
GASIF+SOFC
0.08
GASIF+MCFC
2020 2025 2030 2035 2040 2045 2050
INS+ST
Year

13
Waste and Biomass Valorization

1.4000

Emission Intensity (kg-CO2eq/kWhe) 1.2000

1.0000

0.8000

0.6000

0.4000

0.2000

0.0000

Fig. 5  GHG emission intensity of combined technologies

learning rate. The emission intensities from all combined cleaner. However, because of the effect of learning, this tech-
technologies are shown in Fig. 5. The emission intensities nology became cheaper and dominated the technologies that
of all combined technologies were the same over the studied previously dominated it. This phenomenon also occurred for
period. The emission intensities from all combined tech- AD-INS+GE, which appear in the first period but was then
nologies are also benchmarked with reference data shown dominated by AD-INS+GT in the second period.
in Table 6. LINMAP was used to determine the best technology
with the lowest LCOE and emission intensity. In the multi-
Enviro‑Economic Optimization period review, the optimum technology was chosen for every
5-year interval. Table 7 presents the decision results from the
Multi-objective optimization was performed to determine Pareto curve, which represent the optimum WtE technolo-
the optimum technology in every period from 2020 until gies selected under the reviewed periods.
2050 that had the lowest LCOE and emission intensity. Some Based on the decision results, the optimum technology
candidate technologies were excluded outright because of in 2020–2030 is PYRO+GE. This selection is based on
the dominance of the other technologies. The non-dominated PYRO+GE was found to be quite clean and relatively cost-
technology candidates were then plotted into the Pareto competitive compared with other MSW processing technolo-
curve (Fig. 6) to identify the optimum technologies. gies in this period. However, in 2035–2040, the optimum
Over the studied period, there were changes in the Pareto technology selected is replaced with PYRO+GT because
curve. Figure 6 shows that the GASIF+SOFC technology of the learning effect experienced by GT. For 2045–2050,
did not appear in the first and second periods (2020 and GASIF+SOFC becomes the chosen technology. The change
2025). However, in the third period, this combined technol- in selection of WtE technology was attributed to the effect
ogy appeared in the Pareto curve. This phenomenon can of learning, which made SOFC cost competitive relative to
be explained by the Pareto curve shows the non-dominated other power generation technologies, and SOFC coupled
options; thus, when an option does not appear in the curve, well with gasification because it does not need any addi-
it is dominated by other technologies that are cheaper and tional processing, which could add other costs. Despite all

13
Waste and Biomass Valorization

Table 6  Benchmarking of LCA result for different combined technol- tolerance, such as H
­ 2S limit for fuel cell is very strict it
ogies with literatures should be lower than 1 ppm.
Technology Model (kg Reference (kg Error (%)
­CO2eq/kWh) ­CO2eq/kWh)

AD-INS+GE 0.381 0.4a 5.0


AD-INS+GT 0.372 0.342b 8.1
Conclusion and Future Direction
AD-INS+ST 0.462 0.411c 12.4
There are several technologies used in WtE systems. From
AD-INS+SOFC 0.228 0.219d 3.9
a technical point of view, the most efficient option is GASIF
AD-INS+MCFC 0.24 0.342e 29.8
with SOFC. From an economic standpoint, the most eco-
PYRO+GE 0.566 0.536f 5.3
nomical option is INS, because of the simplicity of the
PYRO+GT 0.54 0.535f 0.9
system. However, AD-INS+SOFC is the cleanest option
PYRO+ST 0.827 0.753g 9.8
because it produces the lowest emission intensity. In sum-
PYRO+SOFC 0.291 0.26h 11.9
mary, from an environmental and economic standpoint,
PYRO+MCFC 0.339 0.312h 8.6
the optimum technology in 2020–2030 is PYRO+GE. In
GASIF+GE 0.758 0.728f 4.0
2035–2040 and 2045–2050, PYRO+GT and GASIF+SOFC
GASIF+GT 0.702 0.73f 4.0
become the optimum technologies, respectively. The future
GASIF+ST 0.899 1.1f 22.4
direction of the study should be more concern on the deep
GASIF+SOFC 0.354 0.253i 28.5
analysis regarding the exergy analysis, it can also combine
GASIF+MCFC 0.437 0.459h 4.8
with the sustainability analysis hence a more complete pic-
INS+ST 1.31 1.29 h 1.5
ture of the whole impact of the technology on the economy,
a
[50] social, and environment aspect can be understood. The sec-
b
[64] ond direction can move by addressing the technical barriers
c
[65] to implement the technology in the real-world application.
d
[66] Lastly, since one of the main barriers of WtE technology
e
[67] is cost of generation electricity, uncertainty regarding the
f
[55] future cost reduction should be well studied to estimate more
g
[68] precisely on the risk of implementing the technology.
h
[68–70]
i
[71]

of the result, technical barrier for implementation to support


the practical application of the technology must be consid-
ered. For example, fuel cell’s fuel has very strict quality

13
Waste and Biomass Valorization

Fig. 6  Pareto curve, arrow indicating the optimal point (INS incineration; PYRO pyrolysis; AD anaerobic digestion; GASIF gasification; ST
steam turbine; GE gas engine; GT gas turbine; MCFC molten carbonate fuel cell; SOFC solid oxide fuel cell)

Table 7  The preferred in-m


​ enuru​ t-k​ ecama​ tan-d​ i-k​ ota-d​ epok-2​ 017.h​ tml (2018). Accessed
Years Technology selected
combination technology as 6 Nov 2019
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Conflict of interest The authors declare no conflict of interest. ous approach. Renew. Sustain. Energy Rev. 135, 110148 (2021).
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