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F9111

SERVO-MOTOR
PART NUMBER
C18165AA
ABBREVIATED COMPONENT MAINTENANCE MANUAL

Description and Operation

TASK 22-11-30-870-801-A01
1. Description and Operation
A. Description
(1) Functions
- The servo-motor is associated with a capstan. They constitute an auto-Pilot Actuator Unit
(APAU).
- Three APAU are installed on the aircraft, to control the aircraft in the three axis: Pitch, Roll,
Yaw.
- Each APAU reduces flight crew workload by responding to auto-pilot commands, providing
load and movement inputs into the flight control system cables (Pitch, Roll and Yaw axis).
(2) Characteristics
(a) Overall dimensions: Refer to Figure 1 / 22-11-30-991-011-A01
(b) Mechanical characteristics
- Nominal travels (no mechanical stops):
• for pitch axis: 49 degrees (Auto-pilot Quadrant) or 256 degrees (capstan pulley
travel).
• for roll axis: 58 degrees (Auto-pilot Quadrant) or 198 degrees (capstan pulley
travel).
• for Yaw axis: 48 degrees (Auto-pilot Quadrant) or 163 degrees (capstan pulley
travel).
- Other characteristics, refer to mechanical characteristics of the capstan.
(c) Electrical characteristics
- Voltage: + 28 VDC +/- 0.1VDC.
- Nominal power consumption:
• power consumption without load, clutch engaged: <15 W.
• power consumption with 9 Nm on pulley: <45 W.
• maximum power consumption: transient load, with 13.74 Nm on the pulley: 65 W.
- Consumption in case of current limiting failure: 10 A (duration less than 0.1 second).

Revision : 00 First Issue : 2000/06/30


© THOMSON-CSF SEXTANT. This document and any data included
are the property of Thomson-CSF Sextant. They cannot be reproduced,
disclosed or utilized without the company’s prior written approval.
22-11-30 Page 1
2000/06/30
Abbreviated Component Maintenance Manual
C18165
(d) Weight: 3.4 kg (servo-motor + capstan).
(e) Environment
- Operating temperature: -55°C to +70°C.
- Storage temperature: -55°C to +85°C.
(3) External Description
- The servo-motor takes the form of a rectangular box, protected by a cover that includes:
• A base plate attached to the capstan by four screws. A centering pin in the base plate
permits the correct location with the capstan.
• An "O" ring located in a groove of the base plate which makes the seal with the
capstan.
• An output shaft.
• A functional connector P1.

© THOMSON-CSF SEXTANT. This document and any data included


are the property of Thomson-CSF Sextant. They cannot be reproduced,
disclosed or utilized without the company’s prior written approval.
22-11-30 Page 2
2000/06/30
0
+.00197

-.00079
-.00197
+0,05
.256

6,5

.059

-0.02
-0.05
|A

|A

1.5
|A
DENTELURE INTERIEURE SUIVANT NF E 22-151 |A NOMINAL : 14
CENTRE DE GRAVITE INNER TOOTH NF E 22-151 COMPLIANT NOMINAL |A .551
5%P2
CENTER OF GRAVITY
.197 %P.07874
64%P2
CENTRE DE GRAVITE
2.52%P.07874
21%P0.3 21%P0.3 CENTER OF GRAVITY
29 MIN 7.5%P0.5

Connector P1
.827 %P.01181 .827 %P.01181
%P.01969

0
1.141 MIN .295

-.00118

0
-0,03
4
.157
A

|A
|A
26%P2
1.024%P.07874
A

57.7%P0.2
%P.03937

50%P0.02
32

2.272%P.00787
1.26

1.75%P1

1.969%P.00079
35.5%P0.3
-.00394
-.00591

-0,1
-0,15

.069

disclosed or utilized without the company’s prior written approval.


1.398%P.01181
42
1.654

|A

are the property of Thomson-CSF Sextant. They cannot be reproduced,


© THOMSON-CSF SEXTANT. This document and any data included
|A

31%P0.2
13

1.22%P.00787
.512

%P.01181
32.5%P0.5

16%P0.3
.63
1.28%P.0197 |d1
32%P0.3 32%P0.3 3,25
+0,2
1.26%P.01181 1.26%P.01181 .128 |d.03937
160 MAX. 7.5%P0.2 4 |A 6,8 0

%P.00787 +.00787
C18165

6.30 MAX .295 42 42


48%P0.2 48%P0.2
4 |A .268 0
A
1.89%P.00787 1.89%P.00787 1.654 1.654
|T |A 0,25 A
CONNECTEUR D 38999 / 24 W D 35 P N
Overall dimensions

CONNECTEUR D 38999 / 24 W D 35 P N

Output Shaft
10 VIS 7,2 MAX
Figure 1 / 22-11-30-991-011-01

10 SCREWS .284 MAX

ZONE D’IDENTIFICATION 40%P0.5


1.575%P.01969
IDENTIFICATION LABEL

3,5 MAX.
.138 MAX

22-11-30
Abbreviated Component Maintenance Manual

33.8%P0.8
33.5%P0.2

1.33%P.0315
1.319%P.00787

34%P0.8
33.5%P0.2

1.338%P.0315
1.319%P.00787

47.5%P0.8
1.861%P.0315
4 VIS TETE HEXAGONALE NAS6604-03 7%P0.2
.276 %P.00787
4 HEX HEAD SCREW NAS6604-03
Base Plate

45 MIN
1.772 MIN
Centering Pin

221130-011a01.cgm

2000/06/30
Page 3
Abbreviated Component Maintenance Manual
C18165
B. Operation
(1) Mechanics
(a) The mechanics includes:
- A brushless DC motor.
- First stage reduction gears between motor and clutch.
- An electromechanical clutch.
- Second stage reduction gears between the clutch and the output shaft .
- One output shaft.
- A dual track potentiometer, driven externally (by the capstan) through a coupling
device.
- An electronic PCB with:
• A protection PCB.
• A control PCB.
(2) Electronic PCB
(a) The protection PCB permits:
- lightning protection.
- Interconnection with the connector P1.
(b) The control PCB permits:
- Transformation the electrical input signal into a mechanical angle through the rotary
movement of the output shaft.
- Power commutation for motor control.
- Motor servo-control loop:
• position and speed.
• feedback position.
- Torque measurement through the motor current.
- Disengagement to prevent active failure (runaway) by declutching or inhibition of the
motor.
- Short circuit protection by motor current limiting.
- Power supply generation.

Testing and Fault Isolation

TASK 22-11-30-700-801-A01
1. Testing and Fault Isolation
A. General
- Not applicable at the second level.

© THOMSON-CSF SEXTANT. This document and any data included


are the property of Thomson-CSF Sextant. They cannot be reproduced,
disclosed or utilized without the company’s prior written approval.
22-11-30 Page 4
2000/06/30
Abbreviated Component Maintenance Manual
C18165
Cleaning

TASK 22-11-30-100-801-A01
1. Cleaning
A. General
- Standard procedure are given in the Standard Practices Manual ATA number 22-09-04.

Storage and Transportation

TASK 22-11-30-500-801-A01
1. Storage and Transportation
A. General
- Storage temperature: -55°C to +70°C.
B. Procedure
- The procedures of the storage (including transportation) are given in the Standard Practices
Manual, ATA number 22-09-04.

© THOMSON-CSF SEXTANT. This document and any data included


are the property of Thomson-CSF Sextant. They cannot be reproduced,
disclosed or utilized without the company’s prior written approval.
22-11-30 Page 5
2000/06/30
Abbreviated Component Maintenance Manual
C18165

© THOMSON-CSF SEXTANT. This document and any data included


are the property of Thomson-CSF Sextant. They cannot be reproduced,
disclosed or utilized without the company’s prior written approval.
22-11-30 Page 6
2000/06/30

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