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1 Department of Electromechanical Engineering, Faculty of Science and Technology, University of Macau, Taipa, Macau, China
2 School of Mechanical Engineering, Southeast University, Nanjing, China
*Corresponding author(s) E-mail: qsxu@umac.mo
DOI: 10.5772/59677
© 2014 The Author(s). Licensee InTech. This is an open access article distributed under the terms of the Creative Commons Attribution License
(http://creativecommons.org/licenses/by/3.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the
original work is properly cited.
Abstract 1. Introduction
This paper presents the design of a new monolithic two- In recent years, microgrippers have been widely applied in
axis electrostatically actuated MEMS microgripper with microassembly and micromanipulation tasks. Microgrip‐
integrated capacitive position and force sensors working at pers act as a key element for handling fragile objects, such
the micro-scale level. Each of the two jaws of the micro‐ as living cells, micromechanical parts, etc. Besides, micro‐
gripper possesses two degrees-of-freedom (DOF) and is electromechanical systems (MEMS) technology enables the
capable of positioning in both x-and y-axes. Unlike existing devices to achieve a compact size, low cost, and simple
works, where one gripper arm is actuated and other one is fabrication process. Hence, MEMS microgrippers have
sensed, both arms of the proposed microgripper are drawn considerable attention from both academia and
actuated and sensed independently. A sensing scheme is industry.
constructed to provide the position and force signals in the
noncontact and contact phases, respectively. By applying a Different kinds of actuators such as shape-memory alloys
120V driving voltage, the jaw can provide 70 μm x-axis and [1], electrostatic, electrothermal [2], piezoelectric [3],
18 μm y-axis displacements with the force of 190 μN. By pneumatic [4] and electromagnetic [5] actuators have been
this design, the real-time position and grasping force designed to actuate the microgripper dedicated to various
information can be obtained in the dual sensing mode. Both applications. The review of recent developments on MEMS
microgrippers can be found in [6]. In particular, a micro‐
analytical calculation and finite-element analysis (FEA)
gripper driven by an electrostatic actuator was present in
were performed to verify the performance of the proposed
[7]. This can provide a one-axis displacement of 100 μm
design. A scaled-up prototype is designed, fabricated and
with 150 V applied voltage, and the gripper was fabricated
tested through the experiment to verify the structure
by deep-reactive ion etching (DRIE) on silicon-on-insulator
design of the microgripper.
(SOI) wafer. On the other hand, an electrothermally driven
Keywords MEMS, Microgripper, Electrostatic actuator, microgripper has been designed [8]. Owing to the benefits
Capacitive sensor of the SU-8 structure, such as high coefficient of thermal
expansion [9], relatively large elastic modulus [10], [11],
l = 4 lm
lm
where V is applied voltage, ε is permittivity of air, t is The actuator with integrated capacitive position sensor
material thickness, g is actuator electrode gap spacing enables the generation of the real-time gripper jaw position.
width, and n is number of electrode gaps per actuator. As shown in (3), the gripper moves with a linear motion
once a certain voltage applied. Usually, when the gripper
In addition, four equal-sized flexures are connected with
touch the target object, an external force that is equal to the
the actuator. Hence, the overall spring constant k can be
grasping force is applied to the gripper jaw. The equation
calculated by:
can be expressed as (5):
E × t × w 3f
k = 4× F ac - Fgp
(2) d= (5)
L3f k
calculated by: F ac Fgp
t w3f wf is the width of d (5)
where E is Young’s modulus E where F gp is the grasping force.k
k 4 of silicon, (2)
flexure, and Lf is the length of flexure.
L3f F gp isforce
This external
where will change
the grasping the displacement increment
force.
Then,where
the displacement d can be of
E is Young’s modulus derived
silicon,for
wf each
is the axis
widthasof rate. As shown in Figure 3, the grasping process can be
follows.
flexure, and Lf is the length of flexure. classified into freeforce
This external phasewill
and change
contact phase. In the former
the displacement
phase, the capacitive
increment rate. As sensor
shownactsin as a position
Figure sensor,
3, the while
grasping
Then, the displacement d can be derived for each axis as inprocess
the latter
canphase, the capacitive
be classified into freesensor
phase functions
and contactasphase.
a force
Parameter Value
follows. sensor.
In the former phase, the capacitive sensor acts as a
Actuator position sensor, while in the latter phase, the capacitive
Parameter value
sensor functions as a force sensor.
V Actuator
Applied voltage 0-120V
V Applied voltage 0-120V Original displacement increment rate
ε Permittivity of air 8.85×10-12F/m
ε Permittivity of air -12
8.85×10 F/m
t Material thickness 50 μm
Displacement
t Material thickness 50 μm
g Actuator electrode gap
gActuator electrode gap spacing width 5 μm
5 μm
spacing width New displacement increment
n Number of electrode gaps per actuator 300 rate
Number of electrode gaps
n 300
E Young’s modulus of silicon
per actuator 169 GPa
E Young’s modulus of silicon 169 GPa
wf Width of flexure 6 μm
wf Width of flexure 6 μm
L f Length of flexure 900 μm t1 Time t2
Lf Length of flexure 900 μm
Capacitive position sensor
Capacitive position sensor Grasping force increment rate
Initial capacitive electrode overlapping
t1 L 0 Initial capacitive electrode 75 μm
t1L0 plate length
overlapping plate length
75 μm
Grasping force
F ac d F ac
d= (3)(3)
k k t1 Time t2
Moreover, the displacement of the gripper jaw is Figure 3. The relationship between displacement and grasping
amplified by a lever. The output displacement of each Figure
force3. The relationship between displacement and grasping force
Moreover, the displacement of the gripper jaw is amplified
arm can be calculated as:
by a lever. The output displacement of each arm can be The blue line in the upper chart in Figure 3 denotes the
calculated as: l The blue line in the upper chart in Figure 3 denotes the
original displacement without force applied. It describes
x d 4d (4) original displacement without force applied. It describes
lm the free phase increment rate without force applied. The
Yukun Jia, Minping Jia and Qingsong Xu: 3
where l/lm = 4 is adopted in the present study. In addition, free phaseA Dual-Axis
occurs before time t1, Driven
Electrostatically in which
MEMStheMicrogripper
external
x is the x-axis displacement, which is generated at the tip force is not applied. At a certain time (t1), the gripper jaw
of the microgripper jaw by an applied voltage V. touches the object and the contact phase is induced.
During this phase, since the external force is applied, the
the free phase increment rate without force applied. The than 10%. Hence, the analytical models are confirmed by
free phase occurs before time t1, in which the external force the conducted FEA. Because of their computational
is not applied. At a certain time (t1), the gripper jaw touches efficiency, the analytical models will be employed for an
the object and the contact phase is induced. During this optimal design of the gripper dimension in the future.
phase, since the external force is applied, the displacement
incremental rate is changed. It follows that the sensor In addition, both analytical model and FEA simulation
output signal is contributed to by both the driving dis‐ reveal that the microgripper is capable of over 140 μm
placement and the external force. gripping range. With an initial gap of 50 μm between the
two gripper jaws, the objects ranging between 50 and 190
Therefore, the force signal needs to be extracted from the
μm can be grasped by adopting the designed microgripper.
combined signal. Specifically, a factor can be determined
below to give the relationship between the displacement From the dynamic modelling, some analytical calculations
and grasping force: and FEA-based simulations are performed to validate
natural frequency as follows. First, the stiffness of a leaf
D Fgp flexure can be calculated as:
h= (6)
Dd
EI
Kq = 2g Kt (7)
where △F gp and △d are the change values of the grasping Lf
force and displacement, respectively, in the same time
interval. where γ is the optimal value of the characteristic radius, the
In practice, before the microgripper is used for the first average value of γ =0.85 is used in the research, K t =2.669 is
time, it needs to be calibrated by the aforementioned stiffness coefficient and I is the area moment of inertia:
method to find the factor (6). Then, the real-time position
and force signal can be provided by the capacitive sensor
in the free and contact phases, alternately.
Parameter Value
V 120V
Fac 190 μN
Displacement (analytical)
x-axis 76.35 μm
Figure 4. The x-axis displacement result of FEA simulation
y-axis 19.09 μm
Displacement (FEA)
x-axis 70.88 μm
y-axis 18.19 μm
Mq&&2 + Kq = F (13)
d c b
Figure Figure
6. Illustration of variousof
6. Illustration components of the microgripper
various components of the microgripper
Figure 7. Modal analysis result of natural frequency along x-axis
Parameter Value
Parameter Value
Lf 120V
L f 120V190μN
t
t Size 190μN
6.9x6.5 mm2
Size Frequency (analytical)
6.9x6.5 mm2
x-axis 592.3745 Hz
Frequency (analytical)
y-axis 2102.8 Hz
x-axis 592.3745 Hz
Displacement (FEA) Figure 7. Modal analysis result of natural frequency along x-axis
y-axis x-axis 2102.8531.8
Hz Hz
Displacement (FEA)
y-axis 1819 Hz
Mq&&2 + Kq = 0 (14)
Table 3.x-axis 531.8 Hz
Natural frequency result of microgripper
y-axis 1819 Hz
Therefore, the natural frequency can be calculated as:
1
2 2
1 of
tA
Table 3. Natural frequency result
a
microgripper
tA b tA
c
4 4
mx 2 Figure 8. Modal analysis result of natural frequency along y-axis
1 tAd Lf2 Yukun Jia, Minping Jia and Qingsong Xu: 5
4 tAd 8 4
128Lf
2 A Dual-Axis Electrostatically Driven MEMS Microgripper
model:
where the components a, b, c, and d are denoted in Figure Mq2 Kq 0 (14)
6. Therefore, the natural frequency can be calculated as:
The stiffness K y can be expressed as:
Kq
Kx = (19)
Lf 2
5. Experiment study
In order to verify the capability of the microgripper Figure 11. Experiment result of the gripper displacement
structure design, a scaled-up model has been developed
based on the design. Due to the relatively easier fabrication
process and faster manufacturing time, the prototype is
fabricated based on the scaled-up model. In this design, the
PZT is selected to produce the main displacement instead
of electrostatic actuator. Both analytical method and FEA
are tested to verify the static and dynamic performances.
The results have been compared with experimental results
to show the detailed structure capability of the microgrip‐
per design.
In this experiment, the PZT amplifier gain is adjusted as 10. Figure 12. Experiment result of natural frequency evaluation
The real-time output sensing is carried out by both an
optimal microscope and a non-contact laser displacement
ment at the tip has a magnitude of 24.28 μm. At this
sensor. The experiment setup is shown in Figure 10.
moment, this result is confirmed by the conducted FEA
simulation.
5.2 Experiment results