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ABSTRACT characteristics and are smaller in size over the passive PFC
The paper deals with an improvement of the Valley- circuit, the disadvantages are higher cost, more complicated
Fill (VF) Power Factor Correction (PFC) circuit for Elec- circuit design, potentially lower efficiency, and many EMI
tronic Ballast (EB), which reduces input harmonic current problems. The passive PFC approach is attractive for low
emissions in compliance with EN 61000-3-2 standard and power applications due to low cost, possible high efficiency,
at the same time keeps an output voltage ripple at minimal excellent reliability, simple circuit design and very low gen-
value as it is necessary for possible assurance of good op- erated EMI. In general, the passive power factor correction
eration characteristics of an electronic ballast with such approach is suitable for low-power low-cost light sources,
type of the power factor correction circuit. because the used chokes and storage capacitors can be kept to
feasible sizes and costs.
Keywords: Harmonic current limits, passive PFC tech- The passive PFC circuits can be generally divided into an
niques, Valley-Fill passive PFC, Electronic ballast inductive and capacitive type [8]. The passive inductive PFC
circuit is simply the use of an inductor in the input circuit,
1 INTRODUCTION which forms with the bulk DC bus capacitor a serial LC filter.
Electronic ballasts are generally required to comply, as But in case of the electronic ballast with input active power
many other electrical equipment types, with electromagnetic over 25 W, a large LC filter has to be used to achieve the
compatibility (EMC) specifications such as EN 61000-3-2 compliance with EN 61000-3-2. It means usage of large
[1], which determines maximum limits for harmonic compo- heavy chokes, since they work at the mains frequency.
nents in input current for electrical appliances with input The passive capacitive PFC based circuit employing ca-
current RMS value up to 16A per phase. pacitor-diode block and named passive Valley-Fill PFC can
For 230 VRMS distribution systems, the electronic ballast improve power factor and reduce harmonic distortion of the
generally consists of a Half Bridge (HB) resonant inverter, input line current with reduction in volume [2] (Fig. 2). How-
which has to be supplied from a source of DC voltage and ever the VF-PFC circuit operating principle causes an enor-
consequently in direction to supply network, of an AC/DC mous output DC voltage ripple. So a lamp current waveform
feeding converter. As the AC/DC converter, in simplest case, of such ballast is highly modulated due to this high level DC
there is used a bridge-diode rectifier with a large bulk capaci- bus voltage ripple. The high lamp current waveform modula-
tor connects to its output (Fig. 1). That diode rectifier is asso- tion and moreover possible lamp re-strikes every half cycle
ciated with high level of input current harmonics emission. lead to reduction in the lamp life [5]. To overcome the disad-
Concerning the limits of the EN 61000-3-2 standard for light- vantage of the very high lamp current crest factor, an addi-
ing devices, such low power factor supplying circuit is not tional circuit can be used to modulate the Half Bridge
sufficient for electronic ballast with input power P>25 W. frequency versus the bus voltage [5] [6]. The system works at
a minimum frequency when the bus voltage is low and in-
S1 Lr crease the frequency while the bus voltage increases. This can
stabilize the lamp power versus the AC line changes and
IC improve the current crest factor. Nevertheless this system can
work effectively only if the DC bus voltage ripple magnitude
CDC is not oversized [6].
Cr
S2
EMI filter 2 ORIGINAL VALLEY-FILL PFC CIRCUIT
The original Valley-Fill circuit is shown in Fig. 2. The
Fig. 1. Electronic ballast capacitors CVF1 and CVF2 are charged in series, and dis-
For this reason, many active and passive power factor cor- charged, via the diodes DVF1 and DVF2, in parallel. Each ca-
rection techniques have been proposed and are used. Al- pacitor is charged to ½ of the AC peak voltage (Us,m), minus
though the active power factor correction circuits generally three diode drops - two in the bridge rectifier and one in the
have higher Power Factor (PF) (>0.98), lower Total Har- diode between the two capacitors. Indeed symmetrical VF
monic Distortion (THD) (< 10%), excellent lamp operation network (CVF1=CVF2) is supposed. Diode DVF3 is inserted to
prevent CVF2 from discharging via CVF1.
DRÁPELA, J. and BOK, J., 2008. "An improved valley-fill passive power-factor-correction circuit for electronic
ballast", Proceedings of the 9th International Scientific Conference Electric Power Engineering 2008, EPE
2008, 2008, pp. 149-155, ISBN 978-80-214-3650-3.
is in percentage of fundamental harmonic component at Fig.
iS CVF1 DVF2 iL 4. Total harmonic distortion of the line current is close to
35% and power factor is 0.942. Using the original VF-PFC
~ uS uDC RL circuit, the line current distortion of electronic ballast (Fig. 1)
DVF3 is significantly reduced. However the high order line current
DVF1 CVF2 harmonics limiting is not sufficient in comparison with limits
of the standard [1] for lighting devices. Actually, the ballast
with active power up to 25 W can meet the standard specifi-
Fig. 2. Original passive Valley-Fill PFC circuit cations as it is shown in Fig. 4, because of additional condi-
Since each capacitor is charged to half the peak AC volt- tions given by the standard [1].
age, they supply output current only after the bus voltage 80 simulation Limits of EN 61000-3-2 table 3
follows the sinusoidal waveform down to Us,m /2. At this time
(Iν/I1).100 (%)
the capacitors are essentially in parallel and supply load cur- 60
rent until the rectified AC input again exceeds Us,m /2 on the
next half cycle. The discharge duty cycle for the capacitors is
approximately 37% followed by an idle period during which 40
time the load is being supplied directly from the rectified AC
input. At the peak of the input AC voltage there is an addi- 20
tional current to re-charge the capacitors up to Us,m. The mag-
nitude and duration of this current is a function of the depth 0
of discharge. So the input AC current is discontinuous and in
3 5 7 9 11 13 15 17 19 21 23 25 ν27
(-) 29
ideal case is drawn from the line for 120° in each half period
of the fundamental system frequency. It mean the input cur- Fig. 4. Comparison of the original VF-PFC circuit input
rent conduction is from 30° to 150°, and then from 210° to
line current harmonics (Fig. 3 - CVF1=CVF2=6.8μF,
330°.
PL=23W) with limits of the standard EN 61000-3-2
The H-B resonant inverter loaded by a Fluorescent Lamp
(FL) is replaced with load RL in Fig. 2. This simplification But for lighting devices with input power over 25 W, the
definitely affects waveform of the line current because of limits for harmonic current emissions are much more strict
nonlinear static VA characteristic of the FL. But for such and electronic ballast power factor correction using original
analysis, that influence can be neglected in first step. VF-PFC circuit is not satisfactory.
Fig. 3 shows the input current and DC bus voltage wave-
forms, obtained by simulations in PSpice, for original VF-
PFC with different VF network capacitors value. The circuit 3 VALLEY-FILL PFC CIRCUIT MODIFICATIONS
load has been set by RL to 23 W. As can be seen from Fig. 3, For a next decreasing of the line current distortion level
the input current conduction duration and the DC bus voltage and corresponding harmonics emission, the current conduc-
ripple magnitude is indirectly proportional to VF capacitors tion time in half-period has to be enlarged. The peak charging
value or more precisely to VF capacitors value and their pulse is also a major contributor of current harmonics and its
loading. The VF-PFC circuit capacitance has to be designed suppression reduces line current harmonics level as well.
with respect to optimal ratio between acceptable minimum of One of the possible solutions, there is VF bridge stages
the DC bus voltage, the input current distortion level and the expansion to 3, 4 or more capacitors type VF rectifier [4].
capacitors volume. It results in CVF1=CVF2= (0.4-0.25) μF/W. The three capacitors type VF-PFC circuit is at Fig. 5
iS DVF2 iL
CVF1
DVF3 DVF5
~ uS
DVF1 CVF2
uDC RL
DVF6
DVF4 CVF3
20
15
10
5
0
3 5 7 9 11 13 15 17 19 21 23 25 ν27
(-) 29
Fig. 9. Waveforms of the DC bus voltage and input line
Fig. 7. Comparison of the three capacitors type VF-PFC current of the VF-PFC circuit with smoothing resistor of
circuit input line current harmonics (Fig. 6) with limits of 0.1, 2 and 500 kΩ (PZ=36W, CVF1=CVF2=10μF )
the standard EN 61000-3-2
30 Simulation Limits of EN 61000-3-2 table 2
Even if the input current THD is lower then before
(15.6%), requirements of the standard [1] are not fulfilled 25
(Iν/I1).100 (%)
(Iν/I1).100 (%)
20
4 VF-PFC CIRCUIT WITH VOLTAGE DOUBLER 15
All VF-PFC circuits’ modifications to improve line cur- 10
rent waveform described before are based on simultaneous
decreasing of the minimum DC bus voltage. So another tech- 5
nique stretching the conduction time of the current drawn
0
form line without additional drop in DC bus voltage should
be used. In [3], to maintain the flow of input current a Volt- 3 5 7 9 11 13 15 17 19 21 23 25 ν27
(-) 29
age Doubler (VD) is inserted to feed the valley-fill circuit.
Fig. 13. Comparison of the input line current harmonics
The VF-PFC circuit with the voltage doubler is in Fig. 11.
(Fig. 12) with limits of the standard EN 61000-3-2
iS CVF1 DVF2 iL So for fulfilling the standard [1], the smoothing resistor
RVF has to be employed again, with all the consequences. In
CVD1 this case, the optimal resistance RVF is also 2kΩ, then the line
~ uS
DVF3 RVF
uDC RL
current THD goes to 10.8% and the minimal DC bus voltage
CVD2 is still lower than it is acceptable. Results are in Table 1.
DVF1 CVF2
(Iν/I1).100 (%)
As it is obvious the VF capacitor are no more charged in
series and discharged in parallel, but charging and discharg- 20
ing of that capacitors alternate with the help of the charge
15
pump capacitor CpL. The optimal capacitance of the CpL is as
follows 10
PL 5
C pL = (3)
2πf 1U S2, RMS
0
Even if the DC bus voltage ripple magnitude is lower than 3 5 7 9 11 13 15 17 19 21 23 25 ν27
(-) 29
in case of the original VF-PFC (Table 1) and input current
distortion is at relatively low level (15%), compliance with Fig. 19. Comparison of the input line current harmonics
standard [1] is not achieved yet. (Fig. 18) with limits of the standard EN 61000-3-2
The CP upper branch (Fig. 14) consists mainly of a ca-
pacitor CpH. Influence of the capacitor CpH on the circuit 6 CONCLUSION
electrical characteristics is shown in Fig. 17. As it can be An original valley-filled PFC circuit, its modifications,
seen, CpH is the next input current shaper. Actually its func- VF-PFC with voltage doubler based shaper and finally a new
tion is to compensate a conduction angle of the current which VF based rectifier with charge pump (denoted as CP-VF-
flows between the CP and the VF network centre and to adapt PFC) have been described, simulated, and compared with the
that way the input current waveform in start of each half- standard EN 61000-3-2 specifications.
period. Capacitance of CpH should be five times smaller in This circuit types are ideally suited for constant load ap-
value than CpL. The resulting change in input current wave- plications such as fluorescent lamp electronic ballasts. But
form leads to reduction of the lower frequency harmonics. As there is a disadvantage that consists in very high level of
it is necessary, but it is still not enough to meet the EN output voltage ripple related to valley-fill circuit operation
61000-3-2 limits. principle. Application of this type circuit for electronic ballast
feeding results in high lamp current crest factor. The possible
solution is to use frequency modulated half-bridge resonant
inverter. However this system can work effectively only if the
DC bus voltage ripple magnitude is not oversized.
Moreover the original valley-fill power factor corrector
circuit on its own is not able to meet EN 61000-3-2 require-
ments. But previously proposed VF based rectifier modifica-
tions to comply with the standard leads to perceptible
decrease in minimum output voltage. The newly proposed
charge pump valley fill based power factor circuit, which
operation principle has been depicted in details, is capable of
fulfilling all that requirements.
There is necessary to take into account that the results
should be different when the H-B resonant inverter is applied
Fig. 18. Waveforms of the DC bus voltage and input line on the VF rectifier output instead of resistive load.
current of the Valley-Fill based rectifier with smoothing
resistors and with charge pump (CVF1=CVF2=10μF, ACKNOWLEDGEMENTS
RVF1=RVF2=200Ω, CpH=220nF, RpH=0Ω, CpL=1.2μF, This paper contains the results of research works funded
RpL=82Ω, PZ=37W) from project No. MSM0021630516 of the Ministry of Educa-
So the smoothing resistors have to be applied again. The tion, Youth and Sports of the Czech Republic.
smoothing resistors (RpL, RpH, RVF1 and RVF2) are connected
in series with all CP and VF stage capacitors (Fig. 14). Using
Table 1. Comparison of significant electrical characteristics of simulated Valley-Fill based rectifiers
Conduction Compliance with
Description and parameters of the Valley-Fill passive THDIs UDC,min
iS angel PF (-) EN 61000-3-2
PFC circuit (%) (V)
d/π (-) table 2
Original circuit – CVF1=CVF2=6.8μF, PZ=23W Fig. 3 0.690 34.0 0.942 N (table 3) 160
Original circuit – CVF1=CVF2=10μF, PZ=37W - 0.689 33.6 0.946 N 145
Three capacitors type – CVF1=CVF2= CVF3=6.66μF,
Fig. 6 0.795 15.6 0.988 N 103
PZ=36W
With smoothing resistor – CVF1=CVF2=10μF,
Fig. 9 0.750 17.1 0.985 Y 122
RVF=2kΩ, PZ=36W
Basic circuit and voltage doubler - CVF1=CVF2=10μF,
Fig. 12 0.836 26.1 0.951 N 148
CVD1=CVD2=330nF, PZ=37W
Basic circuit, voltage doubler and smoothing resistor -
CVF1=CVF2=10μF, CVD1=CVD2=330nF, RVF=2kΩ, - 0.865 10.8 0.982 Y 124
PZ=36W
Valley-Fill based rectifier with charge pump -
CVF1=CVF2=10μF, CpH=0nF, RpH=0Ω, CpL=1,2μF, Fig. 15 0.821 15.0 0.957 N 153
RpL=0Ω, PZ=37W
Valley-Fill based rectifier with smoothing resistors
and with charge pump - CVF1=CVF2=10μF, RVF1=
Fig. 18 - 14.4 0.964 Y 140
RVF2=200Ω, CpH=220nF, RpH=0Ω, CpL=1,2μF,
RpL=82Ω, PZ=37W
REFERENCES