Harness 243-1069 Connector and Splice Locations

A-C1 A-C2 A-C9

RENR9523-06 Harness And Wire Electrical Schematic Symbols
C L RG-A WIRENA MEPOS TERM /PLUG CLR-G A WIREN AMEPOS TERM /PLU G C L RG
-A WIRENA MEPOS TERM /PLUG May 2013
G N- 16 -H V K 73 8- A5
2
1 1 80 -9 34 0
-
P U- 16 -H V T 95 7- A1 6 1 1 80 -9 34 0 B U- 18 C 96 7- A1 5 1 1 80 9
- 34 0 Symbols
Y L- 16 -H V T 95 8- A1 7 2 1 80 -9 34 0 P K- 18 G 83 3- A4 5 2 1 80 9
- 34 0
GY
- 18 T 85 2- A3 2 3 1 80 -9 34 0
B R- 16 -H V T 95 9- A1 8 3 1 80 -9 34 0 ACCESSORYTABLE
4 -
B U- 18 T 85 5- A3 4 5 1 80 -9 34 0 B U- 16 -H V T 96 0- A1 9 4 1 80 -9 34 0 QTY PART N AME P/N
6 8 T- 87 37 G Y- 16 -H V T 85 8- A2 3 5 1 80 -9 34 0 1 P L U GA S . 1 5- 2 6 9
7 - W H1- 6 H - V T85 9 - A2 4 6 1 8 0- 9 34 0 2 00 mm P AI NT P
/ RO 1 10 -3 20 2 T
B R- 16 -H V K 73 7- A4 8 1 80 -9 34 0 B U- 16 -H V X 98 3- A7 7 1 80 -9 34 0 1 WEDGE 155-2261
9 - Pressure Temperature Level Flow CircuitBreaker
O R1- 6 H- V X 9 85 - A1 4 8 1 8 0- 9 34 0
10 8 T8- 7 37
11 8 T8- 7 37 B R- 16 -H V X 98 7- A3 7 9 1 80 -9 34 0 Symbol Symbol Symbol Symbol Symbol
A-C10
12 8 T8- 7 37 B R1- 6 H- V K 7 37 - A5 4 10 1 8 0- 9 34 0
B U- 18 9 95 -A 12 13 1 80 -9 34 0 C L RG-A WIRENA MEPOS TERM /PLUG
B U1- 6 H - V K 7 39 - A3 14 1 8 0- 9 340
G N1- 6 H
B U1- 6 H
- V
- V
K 7 38 - A
5
K 7 39 - A5 6
11
12
1 8 0- 9 34 0
1 8 0- 9 34 0
Y L- 18 F 42 1- A1 3 1 1 80 -9 34 0 Symbols and Definitions
P K- 18 R 74 6- A2 0 15 1 80 -9 34 0 P K- 18 G 83 3- A4 6 2 1 80 -9 34 0
16 8 T8- 7 37 ACCESSORYTABLE
ACCESSORYTABLE
G N- 18 G 82 9- A2 17 1 80 -9 34 0 QTY PART N AME P/N FRONTVALVECOVER REARVALVECOVER Fuse: A component in an electricalcircuit that willopen the c ircuit if too much current flows
18 8 T8- 7 37 QTY PART N AME P/N
1 P L UG A S. 1 5 2- 2 5 2
CONNECTOR through it.
19 8 T8- 7 37
2 00 mm P AI N
TP/ RO 1 10 3
- 20 2
1 P LU GAS . 1 5 2-2 6 9 CONNECTOR
20 8 T8- 7 37
1 WEDGE 155-2258
2 00 mm P AI NT P
/ RO 1 10 -3 20 2
INTAKEVALVEACTUATION A-C2 A-C3
21 8 T8- 7 37 1 WEDGE 155-2261 Switch (Normally Open): Aswitch that willclose at a s pecified point (temp, press, etc.). The
22 8 T8- 7 37 PRESSURESOLENOIDVALVE A-S4
23 8 T8- 7 37 (H807YL-18) circle indicatesthat the component hasscrew terminalsand a wire can be disconnected from it.
24 8 T8- 7 37 A-C3
A-C11
A-C15
B K- 18 E 96 3- A2 7 25 1 80 -9 34 0 CLR-G A WIRENA MEPOS TERM /PLU G
WH - 18 G 85 6- A8 26 1 80 -9 34 0 C L RG-A WIRENA MEPOS TERM /PLUG Switch (Normally Closed): Aswitch that willopen at a specified point (temp, press, etc.).
B R- 16 -H V K 73 7- A5 5 1 1 80 -9 34 0
27 8 T8- 7 37 B U - 18 9 95 A
- 12 1 1 80 9
- 3
4 0 No circle indicatesthat the wire cannot be disconnected from the component.
B U- 16 -H V K 73 9- A5 7 2 1 80 -9 34 0
GY - 18 9 94 -A 10 28 1 80 -9 34 0 P K- 18 G 83 3- A4 4 2 1 80 -9 34 0
29 8 T8- 7 37 G N1- 6 H- V T96 1 - A2 8 3 1 8 0- 9 34 0
ACCESSORYTABLE
P K- 18 G 83 3- A4 7 30 1 80 -9 34 0 W H1- 6 H - V T96 2 - A2 9 4 1 8 0- 9 34 0 Ground(Wired): Thisindicates that the component is connected to a grounded wire. The
QTY PART N AME P/N
31 8 T- 8 73 7 O R1- 6 H- V T86 0 - A2 5 5 1 8 0- 9 34 0
32 8 T- 8 73 7 1 PL U G AS . 1 5 2-2 6 9 grounded wire isfastened to the machine.
Y L- 16 -H V X 98 6- A2 2 6 1 80 -9 34 0
33 8 T- 8 73 7 2 00 mm P AI NT P
/ RO 1 10 -3 20 2
34 8 T- 8 73 7
B R- 16 -H V X 98 4- A3 0 7 1 80 -9 34 0 INTAKEVALVEACTUATION FUEL
1 WEDGE 155-2261
WH - 18 E 96 4- A2 6 35 1 80 -9 34 0 W H1- 6 H - V T85 6 - A3 1 8 1 8 0- 9 34 0
PRESSURESENSOR TEMPERATURE Ground (Case): Thisindicates that the component doesnot have a wire connected to ground.
Y L- 18 G 85 7- A9 36 1 80 -9 34 0 G N1- 6 H- V T85 7 - A3 6 9 1 8 0- 9 34 0 A-S6 A-S5 It isgrounded bybeing fastened to the machine.
37 8 T- 8 73 7 O R1- 6 H
- V X 9 89 - A5 110 1 8 0- 9 34 0 A-C12
A-C13 SENSOR (K739BU-16-HV) (K737BR-16-HV)
38 8 T- 8 73 7
P U1- 6 H
- V X 9 88 - A5 211 1 8 0- 9 34 0 C L RG-A WIRENA MEPOS TERM /PLUG A-C10
39 8 T- 8 73 7 Reed Switch: Aswitch whose contactsare controlled bya magnet. Amagnet closes the
40 8 T- 8 73 7 12 8 T8- 7 37 WH - 18 G 85 6- A8 1 1 80 -9 34 0 ENGINECOOLANT
ACCESSORYTABLE Y L- 18 G 85 7- A9 2 1 80 9
- 34 0 contactsof a normallyopen reed switch; it opensthe contacts of a normallyclosed reed switch.
41
42
8 T- 8 73 7
8 T- 8 73 7
TEMPERATURESENSOR INTAKEMANIFOLD
QTY PART N AME P/N ACCESSORYTABLE

Y L- 18 E 96 6- A4 9
43
44
45
46
8 T- 8 73 7
8 T- 8 73 7
-
1 80 -9 34 0
1
2 00 mm
1
P LUG A S
P AI N
TP
.
/ RO
WEDGE
1 5 2- 2
1 10 3
5 2
- 20 2
155-2258
QTY
1
1
PART N
PL U
RECEPT
AME
G AS .
ACL
P/N
1 5 2-2 6
EAS.3E-336
9
4
A-C11

SECONDARYENGINE
AIRTEMPERATURE
SENSOR
A-C9
C15 On-highway Engine T
Sender: A component that isused with a temperature or pressure gauge. The sender
measuresthe temperature or pressure. Its resistance changesto give an indication to
the gauge of the temperature or pressure.

Electrical System
B U- 18 E 96 5- A4 8 47 1 80 -9 34 0 2 PLUG 8T-8737
48 8 T- 8 73 7 SPEED/TIMING
2 00 mm P AI NT P
/ RO 1 10 -3 20 2
49 8 T- 8 73 7 A-C4
1 WEDGE 155-2261 SENSOR(CAMSHAFT) A-S1 A-S3 Relay (Magnetic Switch): Arelayis an electricalcomponent thatisactivated byelectricity.
50 8 T- 8 73 7 CLR-G A WIRENA MEPOS TERM /PLU G
51 8 T- 8 73 7 W H- 18 G 82 8- A3 8 A 1 80 -9 33 9 A-C7 (G828WH-18) (G833PK18) It hasa coilthat makes an electromagnet when current flowsthrough it. The
52 -
G N- 18 G 82 9- A4 3 B 1 80 -9 33 9 A-C13 electromagnet can open or close the switch part of the relay.
P U1- 6 H
B U- 18
- V X 9 8 - A5 2
G 82 7- A5 0
53
54
1 8 0- 9 340
1 80 -9 34 0 G Y- 18 9 94 A
- 10 C 1 80 9- 33 9 C L RG
-A WIRENAMEPOS TERM
/PLUG A-S2 KRA1-UP
55 8 T- 8 73 7 ACCESSORYTABLE B R- 18 G 82 6- A2 1 A 1 80 9
- 33 9 (G829GN-18)
B U- 18
G Y- 18
C 96 7- A1 5
R 74 7- A6
56
57
1 80 -9 34 0
1 80 -9 34 0
QTY PART N AME P/N B U- 18 G 82 7- A5 0 B 1 80 9
- 33 9 TRB1-UP Solenoid: Asolenoid isan electrical component that isactivated byelectricity. Ithasa
1 RECEPA T C LE A S . 3 E - 3 3 0
7 O R- 18 T 85 3- A1 1 C 1 80 9- 33 9 TIMING coilthat makesan electromagnet when current flowsthrough it. The electromagnet
58
59
8 T- 8 73 7
8 T- 8 73 7 2 00 mm P AI N
TP/ RO 1 10 3- 20 2 ACCESSORYTABLE BOOST
CALIBRATION JEP1-UP can open or close a valve or move a piece of metal that can do work.
60 8 T- 8 73 7 1 WEDGE 3E-3371 QTY PART N AME P/N PRESSURE
O R1- 6 H
Y L- 18
- V X98 9 - A5 1
F 42 1- A1 3
61
62
1 8 0- 9 340
1 80 -9 34 0
1 REC EPT ACLEAS.3E-337 0
SENSOR
(TC)PROBE MXS1-UP MagneticLatchSolenoid: Amagnetic latch solenoid isan electricalcomponent that is
1 WEDGE 3E-3371
ENGINEOIL CONNECTOR
63
64
8 T- 8 73 7
8 T- 8 73 7 CLR-G A WIRENA
A-C5
MEPOS TERM /PLU G
2 00 mm P AI NT P
/ RO 1 10 -3 20 2 A-C6
PRESSURE A-C12 NXS1-UP activated byelectricityand held latched by a permanent magnet. Ithastwo coils (latch and unlatch)
that make electromagnet when current flowsthrough them. It also hasan internal switch that places
65 8 T- 8 73 7
66
67
8 T- 8 73 7
8 T- 8 73 7
W H- 18
G N- 18
G 82 8- A4 0
G 82 9- A4 2
A
B
1 80 -9 33 9
1 80 -9 33 9 A-C14 ATMOSPHERIC SENSOR RKS1-UP the latch coilcircuit open at the time the coil latches.
68 8 T- 8 73 7 G Y- 18 R 7
4 7- A6 C 1 80 9- 33 9 C L RG-A WIRENA MEPOS TERM /PLUG PRESSURE A-C4
69
70
-
8 T- 8 73 7 QTY
ACCESSORYTABLE
PART N AME P/N
B U- 18
Y L- 18
T 85 5- A3 4
H 80 7- A3 5
1
2
1 80 9
- 34 0
1 80 9
- 34 0
SENSOR ENGINE
Harness and Wire Symbols
71 8 T- 8 73 7
1 REC EPA T C LE A S . 3 E - 3 3 70 ACCESSORYTABLE A-C5 CONTROL Wi re, Cabl e, or Harness HarnessIdentificationLetter(s):
WH - 18 G 82 8- A1 72 1 80 -9 34 0
73 8 T- 8 73 7 2 00 mm P AI N
TP/ RO 1 10 3
- 20 2 QTY PART N AME P/N Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
O R- 18 T 85 3- A1 1 74 1 80 -9 34 0 1 WEDGE 3E-3371 1 P LU GA S . 1 5- 2 6 9
MODULE HarnessIdentification Letters and
75 8 T- 8 73 7 ENGINECOOLANT A-C1 Harness Connector Serialization
Harness ConnectorSerialization Code:
2 00 mm P AI NT P
/ RO 1 10 -3 20 2 PRIMARYENGINE The "C" stands for "Connector" and the
76 -
1 WEDGE 155-2261 DIVERTERSOLENOID Codes (see sample).
B R1- 6 H - V X 9 87 - A37 77 1 8 0- 9 340 A-C6
VALVE SPEED/TIMING number indicates which connector in the
78 8 T- 8 73 7 harness(C1, C2, C3, ...).
Y L- 18 H 80 7- A3 3 79 1 80 -9 34 0
CLR-G A WIRENA MEPOS TERM /PLU G
SENSOR(CRANKSHAFT) AG-C4 L-C12 L-C12
B R- 18 G 82 6- A2 1 80 1 80 -9 34 0
W H- 18 G 82 8- A3 9 A 1 80 -9 34 0 A-C15 A-C14 111-7898 3E-5179
G N- 18 G 82 9- A4 1 B 1 80 -9 34 0 C L RG
-A WIRENAMEPOS TERM
/PLUG A-C8 3E-5179
81 8 T- 8 73 7
82 8 T- 8 73 7 P K- 18 R 74 6- A2 0 C 1 80 -9 34 0 G Y- 18 T 85 2- A3 2 1 1 80 9
- 34 0 Part Number: for Connector Plug 1 PartNumber: for Connector Receptacle
83 8 T- 8 73 7 ACCESSORYTABLE Y L- 18 H 80 7- A5 3 2 1 80 9
- 34 0
84
85
8 T- 8 73 7
8 T- 8 73 7
QTY PART N AME P/N ACCESSORYTABLE 2
86 8 T- 8 73 7 1 P L UG A S . 1 5 2- 26 7 QTY PART N AME P/N
87 8 T- 8 73 7 2 00 mm P AI NTP/ RO 1 10 3
- 20 2 1 P LU GA S . 1 5- 2 6 9 Plug Receptacle
88 8 T- 8 73 7 1 WEDGE 155-2276 2 00 mm P AI NT P/ RO 1 10 -3 20 2 Pin orSocket Number
89 8 T- 8 73 7 1 WEDGE 155-2261 5A
90 8 T- 8 73 7
1 Deutschconnector: Typicalrepresen tation
tation Component
91 8 T- 8 73 7 A-C7
92 8 T- 8 73 7 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
93 8 T- 8 73 7
CLR-G A WIRENA MEPOS TERM /PLU G 2 socketsandthereceptaclecontainsallpins.
94 8 T- 8 73 7 B U- 18 E 96 5- A4 8 1 1 80 -9 34 0
95 8 T- 8 73 7 Y L- 18 E 96 6- A4 9 2 1 80 -9 34 0 325-AG135 PK-14
96 8 T- 8 73 7 ACCESSORYTABLE 1 Sure-Sealconnector: Typicalrepresenta tion
tion Harnessidentificationcode:
97 8 T- 8 73 7 QTY PART N AME P/N
of a Sure-Sealconnect or. The plug andreceptacle Thisexample indicates wire group 325, Wire Gauge
98 8 T- 8 73 7 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
1 P LUG A S. 1 5 2- 2 6 9
O R1- 6 H - V T86 0 - A2 5 99 1 8 0- 9 340
G N1- 6 H - V T85 7 - A3 6 100 1 8 0- 9 340 2 00 mm P AI N
TP/ RO 1 10 3
- 20 2
Y L1- 6 H- V X 9 86 - A22 101 1 8 0- 9 340 1 WEDGE 155-2261
W H- 1 6- H V T85 6 - A3 1 102 1 8 0- 9 340
B R1- 6 H - V X 9 84 - A30 103 1 8 0- 9 340
G Y1- 6H - V T85 8 - A2 3 104 1 8 0- 9 340 A-C8
W H- 1 6- H V
B R1- 6 H - V
T96
T95
2 - A2 9
9 - A1 8
105
106
1 8 0- 9 3
1 8 0- 9 3
40
40
CLR-G A WIRENA MEPOS TERM /PLU G © 2013 Caterpillar All Rights Reserved Printed in U.S.A.
B K- 18 E 96 3- A2 7 1 1 80 -9 34 0
G N1- 6 H - V T96 1 - A2 8 107 1 8 0- 9 340
B U1- 6 H - V T96 0 - A1 9 108 1 8 0- 9 340 W H- 18 E 96 4- A2 6 2 1 80 -9 34 0
109 8 T- 8 73 7 ACCESSORYTABLE
110 8 T- 8 73 7 QTY PART N AME P/N
B U1- 6 H - V X 9 83 - A7 111 1 8 0- 9 340
1 P LUG A S . 1 5 2- 26 9
112 -
O R1- 6 H - V X 9 85 - A14 113 1 8 0- 9 340 2 00 mm P AI N
TP/ RO 1 10 3
- 20 2
114 - 1 WEDGE 155-2261
W H- 1 6- H V T85 9 - A2 4 115 1 8 0- 9 340
P U1- 6 H - V T95 7 - A1 6 116 1 8 0- 9 340
117 - A-C9
Y L1- 6 H- V T95 8 - A1 7 118 1 8 0- 9 340 CLR-G A WIRENA MEPOS TERM /PLU G
119 - B U- 18 C 96 7- A1 5 1 1 80 -9 34 0
120 8 T8- 7 37
ACCESSORYTABLE P K- 18 G 83 3- A4 5 2 1 80 -9 34 0
QTY PART N AME P/N ACCESSORYTABLE
1
2 00 mm
PL U G AS .
P AI NT P/ RO
2 27 4-0 02
1 10 -3 20 2
QTY PART N AME P/N Connector Tables for Harness 321-4323
1 P L UG A S. 1 5 2- 2 6 9
J-C1 J-C5
2 00 mm P AI NTP/ RO 1 10 3
- 20 2 C L RG - A WIRENA MEPOS TERM /PLUG C L RG- A WIRENA MEPOS TERM /PLUG FRONTVALVECOVER
1 WEDGE 155-2261 P U1- 6N - W T 9 5 7 J- 1 1 180 - 9 33 9 B U1- 6N- W T 9 6 0 J- 4 1
CONNECTOR INTAKEVALVE
Y L1- 6 N
- W T95 8 - J2 2 180 - 9 33 9 W H1- 6 N- WT85 9-1 J5 2
B R1- 6N - W T 9 5 9 J- 3 3 180 - 9 33 9 ACCESSORYTABLE J-C1 ACTUATOR2 1&2RETARDER
B U1- 6N - W T 9 6 0 J- 4 4 180 - 9 33 9 QT Y P ART NA M E P N/ J-C7 SOLENOID
G Y1- 6 N- W T 8 5 8 J- 5 5 180- 9 33 9 1 CON NEC T O RA S 7 E 6
- 513
W H1- 6 N - WT859 -J6 6 180 - 9 33 9 220 TUBE 112-8144
B U1- 6N - W X 9 8 3 - 7J 7 180- 9 33 9
J-C8
O R1 - 6N- W X 9 8 5 J- 8 8 180- 9 33 9 J-C6 3&4RETARDER
Harness 243-2321,248-4233 & 263-9001 Connector and Splice Locations ENGINECOOLANTDIVERTER
B R1- 6N - W X 9 8 7 - 9J 9 180- 9 33 9 C L RG- A WIRENA MEPOS TERM /PLU G
SOLENOID INTAKEVALVE
)
B R1- 6N - W K 7 3 7- J 1
0 10 180- 9 33 9 B U1- 6N- W X 9 8 3 - 7J A 1 5 4- 2 38 9
G N1 - 6N- WK738 -J1 11 180 - 9 33 9 B R1- 6N- W X 9 8 7- J 2
0 B 1 5 4- 2 38 9
FRONTVALVECOVER J-C9 ACTUATOR1
s
A-C1 A-C2 A-C10 SOLENOIDVALVE B U1- 6N - W K 7 3 9- J 1
2 12 180- 9 33 9 ACCESSORYTABLE
(NOTEG) J-S3
e
C L RG - A WIRENA MEPOS TERM /PLUG
CLR-G A WIRENA MEPOS TERM /PLUG CLR-G A WIRENA MEPOS TERM /PLUG
A-C14 CONNECTOR ACCESSORYTABLE QT Y P A RT NA M
E P/ N J-S4 (X987BR-16-NW) J-C6
P U1- 6 HV T95 7 - A1 6 1 1 8 0- 9 3
40 Y L- 18 F 42 1- A1 3 1 1 80 9
- 34 0 QT Y PA R T NA M
E P N/ 1 PLUG 153-9693 (K739BU-16-NW)
A-C2
h
G N1 - 6H V K 7 38 - A5 1 180 - 9 34 0
2 - Y L1- 6 H V T 9 5
8 - A1 7 2 1 8 0- 9 3
40 P K- 18 G 83 3- A4 6 2 1 80 9
- 34 0 REARVALVECOVER 1 REC EPT ACLEAS.290-88 58 1 SEAL 154-0877

c
G Y- 18 T 85 2- A3 2 3 1 80 -9 34 0 B R1- 6 HV T959 - A1 8 3 1 8 0- 9 340 ACCESSORYTABLE 1 WEDGE 3E-5180 1 CLIP 154-3769
CONNECTOR

6
4 -
n
B U1- 6 HV T960 - A1 9 4 1 8 0- 9 340 Q YT PA RT NA M E P N/
A-C3 J-C2
i
B U- 18 T 85 5- A3 4 5 1 80 -9 34 0 J-C7
G Y1- 6 HV T858 - A2 3 5 1 8 0- 9 340 1 P LU GAS . 1 5 2- 26 9
P K1 -8 3 8 6- A 61 6 8 T- 87 37 C L RG- A WIRENA MEPOS TERM /PLUG C L RG- A WIRENA MEPOS TERM /PLU G
7 - W H- 1 6 HV T859 - A2 4 6 1 8 0- 9 340 200mm P ANI TP/ R O 110- 3 20 2 P U1- 6N- W T 9 5 7 J- 1 1 O R1- 6N- W X 9 8 5 J- 8 A 1 5 4- 2 38 9
Harness321-4323 8
0
B R1- 6H V K 7 37 - A4 8 180 - 9 34 0 B U1- 6H V X 9 83 - A7 7 180 - 9 34 0 1 WEDGE 155-2261 G Y1- 6 N
- W T 8 5 8- J 1
3 2 B R1- 6N- W X 9 8 7- J 1
9 B 1 5 4- 2 38 9
J-S1
2
9 - O R1- 6 HV X985 - A1 4 8 180 - 9 34 0 ACCESSORYTABLE ACCESSORYTABLE
10 8 T8- 7 37 Q Y T PA R T NA ME P N/ (T858GY-16-NW) 3

-
QT Y P A RT NA M
E P/ N
B R1- 6 HV X98 7 - A3 7 9 180 - 9 34 0
Connector and Splice
x
11 8 T8- 7 37 1 CON NEC T O RA S 7 E 6
- 513 1 PLUG 153-9693 CYLINDER
12 8 T8- 7 37 B R1- 6H V K73 7 - A5 4 10 180- 9 34 0
A-C11 220 TUBE 112-8144 1 SEAL 154-0877 NUMBER
B U- 18 9 95 -A 12 13 1 80 -9 34 0 G N1- 6 HV K 7 38 - A5 11 180 - 9 34 0
Locations LABEL

s
CLR-G A WIRENA MEPOS TERM /PLUG 1 CLIP 154-3769
B U1- 6H V K 7 39 - A3 14 180 - 9 34 0 B U1- 6H V K73 9 - A5 6 12 180- 9 34 0

3
B U- 18 9 95 -A 12 1 1 80 9- 34 0 J-C3 J-S2
e
P K1 -8 R 7 46 - A 20 15 180 - 9 34 0 ACCESSORYTABLE
16 8 T8- 7 37 P K- 18 G 83 3- A4 4 2 1 80 9
- 34 0 A-S5 C L RG- A WIRENA MEPOS TERM /PLUG J-C8 (T859WH-16-NW)

h
Q YT PA R T NA M
E P N/ (K739BN-16-HV) Y L1
- 6N - W T95 8 - J2 1 C L RG- A WIRENA MEPOS TERM /PLU G
G N- 18 G 82 9- A2 17 1 80 -9 34 0
1 P L U GAS . 1 5- 2 5 2
ACCESSORYTABLE ENGINECOOLANT G Y1- 6 N
- W T 8 5 8- J 1
4 2 B R1- 6N- W K 7 3 7- J 1
0 A 1 5 4- 2 38 9

c
18 8 T8- 7 37

2
Q Y T PA R T NA M
E P N/
19 8 T8- 7 37 200
mm P ANI TP/ R O 110- 3 20 2 TEMPERATURESENSOR ACCESSORYTABLE B U1- 6N- W K 7 3 9- J 1
7 B 1 5 4- 2 38 9
1 P L U GAS . 1 5 2- 2 6 9 Q Y T PA R T NA ME P N/
n
ACCESSORYTABLE
20 8 T8- 7 37 1 WEDGE 155-2258 A-C11 A-S6
INJECTOR4
i
1 CON NEC T O RA S 7 E 6
- 513 QT Y P A RT NA M
E P/ N
21 8 T8- 7 37 200
mm P ANI TP/ R O 110- 3 20 2
(K739BU-16-HV) 220 TUBE 112-8144 1 PLUG 153-9693
INJECTOR1

5
22 8 T8- 7 37 1 WEDGE 155-2261
J-C5 J-C2
9
23 8 T8- 7 37 A-C3 1 SEAL 154-0877
24 8 T8- 7 37 J-C4 1 CLIP 154-3769

3
C L RG- A WIRENA MEPOS TERM /PLUG
B K1 -8 E 9 63 - A2 7 25 180 - 9 34 0 C L RG- A WIRENA MEPOS TERM /PLUG
B R1- 6 HV K737 - A5 5 1 180
- 9 34 0 FUEL

9
:
W H1- 8 G 8 56 - A8 26 180 - 9 34 0 A-C12 B P1- 6N- W T 9 5 9 J- 3 1 J-C9
27 8 T8- 7 37 B U1- 6 HV K739 - A5 7 2 180
- 9 34 0 INTAKEVALVEACTUATION TEMPERATURE W H1- 6 N- WT85 9-1 J6 2 C L RG- A WIRENA MEPOS TERM /PLU G

s
CLR-G
A WIRENAMEPOS TERM
/PLUG
G Y- 18 9 94 -A 10 28 1 80 -9 34 0 G N1- 6 HV T96 1 - A2 8 3 180
- 9 34 0
WH - 18 G 85 6- A8 1 1 80 9- 34 0
PRESSURESOLENOIDVALVE INTAKEVALVEACTUATION SENSOR
ACCESSORYTABLE G N1- 6N- WK738 -J1 A 1 5 4- 2 38 9
29 8 T8- 7 37
n
W H- 1 6 HV T 9 6 2-A 29 4 180
- 9 34 0 Q Y T PA R T NA ME P N/ B U1- 6N- W K 7 3 9- J 1
8 B 1 5 4- 2 38 9
P K1 -8 G 8 33 - A4 7 30 180 - 9 34 0 Y L- 18 G 85 7- A9 2 1 80 9
- 34 0 A-C15 PRESSURESENSOR A-C10 1 CON NEC T O RA S 7 E 6
- 513 ACCESSORYTABLE
O R1- 6 HV T86 0-A 25 5 180
- 9 34 0

o
R
31 8 T8- 7 37 ACCESSORYTABLE 220 TUBE 112-8144
A-C13 QT Y P A RT NA M
E P/ N

i
32 8 T8- 7 37 Y L1- 6 H V X 9 8 6 - A2 2 6 180
- 9 34 0
Q YT PA R T NA M
E P N/ 1 PLUG 153-9693
33 8 T8- 7 37 INJECTOR2
s
B R1- 6 HV X98 4 - A3 0 7 180
- 9 34 0 1 SEAL 154-0877
34 8 T8- 7 37 1 P LU GAS . 1 5 2- 2 6 9
W H- 1 6 HV T 8 5 6 - A
31 8 180
- 9 34 0 1 CLIP 154-3769
J-C3
n
W H1- 8 E 9 64 - A2 6 35 180 - 9 34 0 1 REC EPT ACL
EAS.3E-336 4
G N1- 6 HV T 8 57 - A 36 9 180
- 9 34 0

N
Y L- 18 G 85 7- A9 36 1 80 -9 34 0 2 PLUG 8T-8737 INJECTOR3
37
38
8 T8- 7 37
8 T8- 7 37
O R1- 6H V X 9 89 - A5 1
P U1- 6H V X 9 88 - A5 2
10
11
180
180
- 9 34 0
- 9 34 0
200
1
mm P ANI TP/ R O
WEDGE
110- 3 20 2
155-2261
J-C4 e
m
39 8 T8- 7 37 12 8 T8- 7 37
40 8 T8- 7 37
ACCESSORYTABLE A-C13
i

E,e
41 8 T8- 7 37

(D
42 8 T8- 7 37 Q Y T PA RT NA M E P N/ CLR-G
A WIRENAMEPOS TERM
/PLUG HARNESS243-2321
43 8 T8- 7 37 1 P LUGA S. 1 5 2- 25 2 B R- 18 G 82 6- A2 1 1 1 80 9
- 34 0
44 8 T8- 7 37 2 0 0m m P ANI TP/ R O 110-32 02
ONLY
B U- 18 G 82 7- A5 0 2 1 80 9
- 34 0
45 - 1 WEDGE 155-2258 O R- 18 T 85 3- A1 1 3 1 80 9
- 34 0

Rga
Y L1 -8 E 9 66 - A4 9 46 180 - 9 34 0
ACCESSORYTABLE
B U1 -8 E 9 65 - A4 8 47 180 - 9 34 0
BOOSTPRESSURE AIRSHUTOFF
48 8 T8- 7 37 Q YT PA R T NA ME P N/
49 8 T8- 7 37
A-C4
1 P L U GAS . 2 3
0 4- 01 3 SENSOR INTAKEMANIFOLD A-C16
C L RG
- A WIRENA MEPOS TERM /PLUG
50 8 T8- 7 37
W H1- 8 G 8 28 - A3 8 1 180 - 9 34 0
200mm P ANI TP/ R O 110- 3 20 2 A-C6 AIRTEMPERATURE
51 8 T8- 7 37
52 - SENSOR
P
G N- 18 G 82 9- A4 3 2 1 80 -9 34 0
P U1- 6H V X 9 8 - A5 2 53 180 - 9 34 0
B U1 -8 G82 7 - A5 0 54 180 - 9 34 0
G Y- 18 9 94 -A 10 3 1 80 -9 34 0 A-C14 A-C9
ACCESSORYTABLE CLR-G A WIRENA MEPOS TERM /PLUG

0
55 8 T8- 7 37
B U1 -8 C96 7-A 15 56 180 - 9 34 0 Q Y T PA RT NA M E P N/ B U- 18 T 85 5- A3 4 1 1 80 9
- 34 0 AIRSHUTOFF

3
G Y- 18 R 74 7- A6 57
58
1 80 -9 34 0
8 T8- 7 37
1 P LUGA S. 2 7
3 0- 2 7 Y L- 18 H 80 7- A3 5 2 1 80 9
- 34 0 SWITCH
59 8 T8- 7 37
2 0 0m m P ANI TP/ R O 110 -3202 ACCESSORYTABLE SECONDARYENGINE A-C17
Q Y T PA R T NA M
E P N/
60 8 T8- 7 37 SPEED/TIMING
O R1- 6H V X 9 8 9 - A5 1 61 180 - 9 34 0 A-C5 1 P LU GAS . 1 5 2- 26 9
Y L1 -8 F42 1-A 13 62 180 - 9 34 0
C L RG
- A WIRENA MEPOS TERM /PLUG 200
mm P ANI TP/ R O 110- 3 20 2 SENSOR(CAMSHAFT)
63 8 T8- 7 37 A-S7
64 8 T8- 7 37 W H1- 8 G 8 2
8 - A4 0 1 180
- 9 34 0 1 WEDGE 155-2261 A-C7 A-S1 A-S3 (386PK-18)
65 8 T8- 7 37 G N- 18 G 82 9- A4 2 2 1 80 -9 34 0 (G828WH-18) (G833PK-18)
66
67
8 T8- 7 37
8 T8- 7 37
G Y- 18 R 74 7- A6 3 1 80 -9 34 0 A-C15 A-S4 Connector Tables for Harness 321-4324 REARVALVECOVER
ACCESSORYTABLE CLR-G
A WIRENA MEPOS TERM
/PLUG (H807YL-18)
68 8 T8- 7 37 E-C1 E-C5
69 - Q Y T PA R T NA ME P N/ GY-1
8 T 8 5 2A
- 32 1 1 8 0- 9 3
40 A-S2 C L RG- A WIRENA MEPOS TERM /PLUG C L RG- A WIRENA MEPOS TERM /PLU G INTAKEVALVE CONNECTOR
70 8 T8- 7 37 1 P LUGA S. 2 03 4- 01 3 Y L- 18
H 80 7- A5 3 2 1 80 -9 34 0 (G829GN-18) E-C1 INTAKEVALVE
71 8 T8- 7 37 2 0 0m m P ANI TP/ R O 110 -32 02
BR-16 -NWK737-E1 1 180- 9 33 9 B R1- 6N- WX984-E 7 A 1 5 4- 2 38 9 ACTUATOR5
ACCESSORYTABLE BU-16 -NWK739-E2 2 180- 9 33 9 O R1- 6N- WX989- E 12 B 1 5 4- 2 38 9
W H1- 8 G 8 28 - A1 72 180 - 9 34 0
Q YT PA R T NA ME P N/ GN-16-NW T961-E3 3 180- 9 33 9 ACCESSORYTABLE 5&6RETARDER E-C6 ACTUATOR4
73 8 T8- 7 37 WH-16-NWT962-E4 4 180- 9 33 9 QT Y P ART NA M
E P N/
O R1 -8 T85 3 - A1 1 74 180 - 9 34 0 A-C6
1 PL U GA S. 1 5 2-2 6 9
OR-16-NW T860-E5 5 180- 9 33 9 1 PLUG 153-9693
SOLENOID E-C5
75 8 T8- 7 37 200mm P ANI TP/ R O 110 - 3 20 2
76 -
C L RG- A WIRENA MEPOS TERM /PLUG YL-16 -NW X986-E 6 6 180- 9 33 9 1 SEAL 154-0877 E-C8 E-S2
1 WEDGE 155-2261
B R1- 6H V X 9 8 7 - A3 7 77 180 - 9 34 0 W H1- 8 G 8 2 8 - A3 9 1 180 - 9 34 0 TIMING BR-16 -NWX984-E7 7 180- 9 33 9 1 CLIP 154-3769 (X989OR-16-NW) INTAKEVALVE
G N- 18 G 82 9- A4 1 2 1 80 -9 34 0 WH-16-NWT856-E8 8 180- 9 33 9 INTAKEVALVE
78 8 T8- 7 37 CALIBRATION GN-16-NW T857-E9 9 180- 9 33 9 E-C6 ACTUATOR3
Y L1 -8 H80 7 - A3 3 79 180 - 9 34 0 P K- 18 R 74 6- A2 0 3 1 80 -9 34 0 A-C16 OR-16-NWX989-E10 10 180- 9 33 9 C L RG- A WIRENA MEPOS TERM /PLUG
ACTUATOR6
B R1 -8 G82 6 - A2 1 80 180 - 9 34 0 ACCESSORYTABLE PRIMARYENGINE ENGINEOIL (TC)PROBE E-C4
81 8 T8- 7 37
(SPECIFICTOHARNESS PU-16-NWX988-E11 11 180- 9 33 9 W H1- 6 N- WT856 -E8 A 1 5 4- 2 38 9 E-C7 E-S3
82 8 T8- 7 37
Q YT PA R T NA M
E P N/ 243-2321ONLY)
SPEED/TIMING PRESSURESENSOR CONNECTOR 12 180- 9 33 9 P U1- 6N- W X 9 8 8- E 15 B 1 5 4- 2 38 9 (X988PU-16-NW)
1 P LUGA S. 2 7
3 0- 2 7 CLR-G A WIRENA MEPOS TERM /PLUG ACCESSORYTABLE ACCESSORYTABLE
83 8 T8- 7 37
SENSOR(CRANKSHAFT) A-C4 A-C12 ENGINECONTROL Q YT PA RT NA M
E P N/ QT Y P A RT NA M
E P N/
2 0 0m m P ANI TP/ R O 110 -3202 P K- 18 3 86 A
- 59 1 1 80 -9 34 0
84 8 T8- 7 37 1 RECEPT ACLEAS.290-88 58 1 PLUG 153-9693
85 8 T8- 7 37 B U1- 8 H
- V K 7 3 9A- 58 2 1 8 0- 9 3
40 A-C8 MODULE 1 WEDGE 3E-5180 1 SEAL 154-0877
86 8 T8- 7 37 ACCESSORYTABLE
87 8 T8- 7 37
A-C7 A-C1 1 CLIP 154-3769
Q Y T PA R T NA M E P N/
C L RG- A WIRENA MEPOS TERM /PLUG E-C2
88 8 T8- 7 37 1 PL U GA S. 1 5 2-2 6 9
89 8 T8- 7 37 B U- 18 E 96 5- A4 8 1 1 80 -9 34 0 C L RG- A WIRENA MEPOS TERM /PLUG E-C7
90
91
8 T8- 7 37
8 T8- 7 37
Y L- 18 E 96 6- A4 9 2
ACCESSORYTABLE
1 80 -9 34 0
200
1
mm P ANI TP/ R O
WEDGE
110- 3 20 2
155-2261
ATMOSPHERIC
G N1- 6 N
O R1- 6N
- W T 9 6 1- E 3
- WT860 -E1 7
1
2
C L RG
G N1
- A WIRENA
- 6N- W T 8 5 7E -9
MEPOS TERM
A
/PLUG
1 5 4- 2 38 9 Harness 321-4324
ACCESSORYTABLE P U1- 6N- W X 9 8 8- E 14 B 1 5 4- 2 38 9 E-S1
92
93
8 T8- 7 37
8 T8- 7 37
Q Y
1
T PA R
P L
T NA M
UGA S.
E P N/
1 5 2- 26 9 A-C17
PRESSURESENSOR Q Y
1
T PA R
CON
T NA M
NEC
E P N/
T O RA S 7 E 6
- 513 QT Y
ACCESSORYTABLE
PA R T NA M
E P N/
Connector and Splice (T860OR-16-NW)
94 8 T8- 7 37 A-C5
95
96
8 T8- 7 37
8 T8- 7 37
2 0 0m m
1
P ANI TP/ R O
WEDGE
110-32 02
155-2261
(SPECIFICTOHARNESS
243-2321ONLY)
220 TUBE 112-8144 1
1
PLUG
SEAL
153-9693
154-0877 Locations
97 8 T8- 7 37 CLR-G A WIRENA MEPOS TERM /PLUG E-C3 1 CLIP 154-3769
98 8 T8- 7 37 P K- 18 3 86 A
- 60 1 1 80 -9 33 9 C L RG- A WIRENA MEPOS TERM /PLUG
O R1- 6H V T 8 6 0 - A2 5
G N - 1 6H V T 8 5 7A - 36
99 180
100 180-9
- 9 34 0
340
A-C8 2 8 T8- 7 3
7 Harness 243-2321,248-4233 W H1- 6 N
O R1- 6N
- WT962
- WT860
-E4
-E16
1
2 C L RG
E-C8
- A WIRENA MEPOS TERM /PLUG
C L RG- A WIRENA MEPOS TERM /PLUG ACCESSORYTABLE
Y L1- 6 H V X 9 8
WH-1
6 - A2 2
6 W H T 8 5 6 - A13
101 180
102 180-9
- 9 34 0
340
B K- 18 E 96 3- A2 7 1 1 80 -9 34 0 Q YT PA RT NA M E P N/ & 263-9001 Connector and Q YT
ACCESSORYTABLE
PA RT NA ME P N/
B R1
B U1
- 6N
- 6N
- WK737-E
- WK739-E
1
2
A
B
1 5 4- 2 38 9
1 5 4- 2 38 9
INJECTOR6
B R - 1 6H V X 9 8 4A - 30 103 180-9 340
W H1- 8 E 9 64 - A2 6 2 180 - 9 34 0 1 RECEPT ACL E A S . 3 E3- 364 1 CONNEC T O RA S 7 E 6
- 513 ACCESSORYTABLE E-C3
GY-1 6 H V T 8 5 8A - 23 104 180-9 340
Q YT
ACCESSORYTABLE
PA R T NA ME P N/
200mm P ANI TP/ R O 110 - 3 20 2 SpliceLocations 220 TUBE 112-8144 QT Y
1
P A
RT NA M
PLUG
E P N/
153-9693
WH-1 6 HVT962-A29 105 180-9 340 1 WEDGE 3E-3365
B R - 1 6H V T 9 5 9A - 18 106 180-9 340 1 P LUGA S. 1 5 2- 2 6 9 E-C4 1 SEAL 154-0877
G N - 1 6H V T 9 6 1A - 28 107 180-9 340 2 0 0m m P ANI TP/ R O 110 -32 02 C L RG - A WIRENA MEPOS TERM /PLUG 1 CLIP 154-3769
B U - 1 6H V T 9 6 0A - 19 108 180-9 340 Y L1- 6 N
- W X 9 86 - E6 A 154- 2 38 9
1 0 9 8 T8- 7 37 1 WEDGE 155-2261
O R1- 6N - WX989 - E 13 B 154- 2 38 9
1 1 0 8 T8- 7 37 ACCESSORYTABLE
B U1- 6H V X 9 83 - A7 1 11 180 - 9 34 0 Q Y T PA R T NA M
E P N/
112 - A-C9
1 PLUG 153-9693
O R - 1 6H V X 9 8 5A - 14 113 180-9 340 C L RG- A WIRENA MEPOS TERM /PLUG
1 SEAL 154-0877
114 - B U- 18 C 96 7- A1 5 1 1 80 -9 34 0 1 CLIP 154-3769
WH-1 6 HVT859-A24 115 180-9 340 P K- 18 G 83 3- A4 5 2 1 80 -9 34 0
P U - 1 6H V T 9 5 7A - 16 116 180-9 340
ACCESSORYTABLE
117 - INJECTOR5
Y L1- 6 H V T 9 5 8 - A1 7 118 180 - 9 34 0 Q Y T PA RT NA M E P N/
119 - 1 P LUGA S. 1 5 2- 2 6 9 E-C2
1 2 0 8 T8- 7 37 *1 *PLU G AS. * 2 3 0 -0
41 1
ACCESSORYTABLE 2 0 0m m P ANI TP/ R O 110 -32 02
Q Y T PA R T NA ME P N/
1 P L U GAS . 2 27- 4 0 02 1 WEDGE 155-2261
 8 7 6 5 4 3 2 1
A-C13 J-C2
2304013 7E6513
INTAKE VALVE ACTUATION
PRESSURE SENSOR
+5 VOLTS
GROUND
SIGNAL
A
B
G826-A21 BR-18
G827-A50 BU-18
T957-J1 PU-16-NW
T858-J13 GY-16-NW
1
2 INJECTOR 1
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
223-0099 C T853-A11 OR-18
N/O
AIR INLET AIR INLET SHUTOFF J-C6 RELAY
SHUTOFF SOLENOID RELAY (N/O) 1539693 TO VEHICLE
213-1626 241-8371 COMPONENTS
A-C13 NOTE H X983-J7 BU-16-NW A KEY SWITCH
NOTE H B INTAKE VALVE ACTUATOR 1
3E3370 X987-J20 BR-16-NW OFF TO +BATTERY
INTAKE VALVE +5 VOLTS OR-16 A G826-A21 BR-18 RD-12 TO +BATTERY ON P1
ACTUATION PRESSURE GROUND YL-16 B 211-7888 START CHECK ENGINE LAMP TWISTED 1607689
G827-A50 BU-18 L994-YL
SIGNAL GN-16 C PAIRS
SENSOR 224-4535 T853-A11 OR-18 NOTE H J-C3 1

HARNESS 243-1069 7E6513 G879-OR 2 +5V

T958-J2 YL-16-NW 1 WARNINGLAMP 993-BR 3 INPUT SENSOR RETURN #2
GROUND INJECTOR 2 659-PK L994-YL C985-BU 4 +8V
T858-J14 GY-16-NW 2
9 PIN CAB 659-PK H795-PK 5 AP SENSOR/SWITCH ERTURN(NOT
E L)
CONNECTOR NOTES B AND E G843-OR 6 INPUT #6
A-C16 SPEEDOMETER
A-C13 +BATTERY B G841-GN 7 INPUT #4
1552269 J-C7 -BATTERY A NOTE Z
2304013 C974-PU C974-PU E794-YL 8 J1587 DATA LINK POSITIVE
F F
SIGNAL+
INTAKE 386-A59 PK-18 1 J
+5 VOLTS 1 G826-A21 BR-18 2 1539693 ALTERNATO
R C973-GN E793-BU 9 J1587 DATA LINK NEGATIVE
VALVE ACTUATION K739-A58 BU-16-HV TOP VIEW STARTER H
GROUND 2 G827-A50 BU-18 X985-J8 OR-16-NW A NOTES B AND E
SIGNAL- C973-GN E718-PK 10 OUTPUT #2
PRESSURE SENSOR SIGNAL INTAKE VALVE ACTUATOR 2 MOTOR J1587 - G E793-BU G837-YL 11 OUTPUT #5
3 T853-A11 OR-18 X987-J19 BR-16-NW B GROUND TACHOMETER
248-2168 AIR INLET J1587 + F E794-YL E991-GY 12 OUTPUT #3
A-C17 A-C18 AIR INLET
HARNESS 248-4233 SHUTOFF J1939 SHIELD E A249-BK SIGNAL+ 450-YL G836-WH 13 OUTPUT #4
3E-3364 155-2269 SHUTOFF J1939 - D K990-GN 450-YL
SOLENOID 14
386-A60 PK-18 1 RELAY J-C4 NOTE D J1939 + C K900-YL SIGNAL- 451-BR 451-BR 15
2 MOMENTARY 7E6513 NOTE D 16

PUSHBUTTON (NO) T959-J3 BR-16-NW 1 F713-OR 17 INPUT #14

A-C15 2 INJECTOR 3 E793-BU L901-GY 18 INPUT SENSOR RETURN #1(NOTE L)
T859-J16 WH-16-NW -12V + -12V + -12V +
1552269 TO +BATTERY T957-J1 PU-16-NW E794-YL G838-BR 19 OUTPUT #6
INTAKE VALVE ACTUATION T958-J2 YL-16-NW TOCHASSIS A249-BK G839-BU 20 OUTPUT #7
RD-16 1 T852-A32 GY-18 MANUAL AIR INLET T959-J3 BR-16-NW J1939DATALINK K990-GN G840-PU 21 OUTPUT #8
PRESSURE SOLENOID VALVE B AT TE R
Y 3 BATTERY 2 B AT TE R
Y 1
RD-16 2 H807-A53 YL-18 SHUTOFF SWITCH T960-J4 BU-16-NW K900-YL C977-BU 22 CLUTCH PEDAL POSITION SWITCH
231-3269(12V) J-C8 B-C1 B-C2 J906-BR E716-GY RETARDER SOLENOID LOW/HI SWITCH
J-S1 23

T858-J5 GY-16-NW T858-J13 GY-16-NW 1552269 3E3364 7E6513 G834-PU 24 INPUT #15 NEGATIVE
INTAKE VALVE ACTUATION T858-J14 GY-16-NW K737-J10BR-16-NW A K737-B1 BR-16 1 1&2 RETARDER G835-OR 25 INPUT #15 POSITIVE
GN-16 1 14 AWG GXL 101-RD 26 INPUT #10
PRESSURE SOLENOID VALVE K739-J17BU-16-NW B K739-B2 BU-16 2 SOLENOID 10A
GN-16 2 J-S2 G933-YL 27 INPUT #9
236-9837(24V) 14 AWG GXL 101-RD L994-YL CHECK ENGINE LAMP
T859-J6 WH-16-NW T859-J15 WH-16-NW 10A
28

T859-J16 WH-16-NW 659-PK 29 WARNING A LMP

J-C9 B-C1 B-C2 ENGINE 14 AWG GXL
10A 101-RD K998-BU 30 OUTPUT #1
A-C14 1552269 3E3364 7E6513 BLOCK
X983-J7 BU-16-NW G880-PK 31 OUTPUT #9
1552269 X985-J8 OR-16-NW K738-J11GN-16-NW A K737-B1 BR-16 1 3&4 RETARDER G808-BU 32 VEHICLE SPEED IN POSITIVE(NOTE F)
ENGINE COOLANT DIVERTER 14 AWG GXL 229-BK G809-GN VEHICLE SPEED IN NEGATIVE
RD-16 1 T855-A34 BU-18 J-S3 K739-J18BU-16-NW B K739-B2 BU-16 2 SOLENOID 33
SOLENOID VALVE X987-J9 BR-16-NW X987-J20 BR-16-NW 14 AWG GXL 229-BK K990-GN 34 J1939 DATA LINK NEGATIVE
RD-16 2 H807-A35 YL-18 14 AWG GXL
240-7339(12V) X987-J19 BR-16-NW 229-BK C978-BR 35 SET
C974-PU 36 SPEEDOMETER POSITIVE
ENGINE COOLANT DIVERTER
AIR SHUTOFF MANUAL AIR
J-C5
7E6513
C973-GN 37 SPEEDOMETER NEGATIVE
GN-16 1 INLET SHUTOFF K737-J10 BR-16-NW C978-BR C978-BR 450-YL 38 TACHOMETER POSITIVE
H795-PK
SOLENOID VALVE
240-6822(24V)
GN-16 2 CIRCUIT SWITCH CONNECTOR
K738-J11 GN-16-NW
J-S4
T960-J4 BU-16-NW
T859-J15 WH-16-NW
1
2 INJECTOR 4 C979-OR
SET/RESUME SWITCH
C979-OR 451-BR
E717-GN
39
40
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
K739-J12 BU-16-NW K739-J18 BU-16-NW SERVICE BRAKE PEDAL POSITION SWITCH N/C E971-GN 41 INPUT #11
K739-J17 BU-16-NW H795-PK C992-PU C992-PU A249-BK 42 J1939 DATA LINK SHIELD
LEFT VIEW 43
C979-OR 44 RESUME
(PEDAL RELEASED POSITION) C992-PU 45 SERVICEBRAKE PEDALPOSITION SWITCH
A-C14
E-C4 H795-PK C975-WH C975-WH G844-PK 46 INPUT #7
1552269
ENGINE COOLANT DIVERTER 1539693 G842-GY 47 INPUT #5
RD-16 1 T855-A34 BU-18 CRUISE CONTROL ON/OFF SWITCH 101-RD 48 UNSWITCHED +BATTERY
SOLENOID VALVE NOTE X
RD-16 2 H807-A35 YL-18 LO
E716-GY C983-WH 49 ENGINE COOLANT LEVEL NORMAL
240-6825(12V) A-C2 J-C1 X986-E6 YL-16-NW A MED K900-YL 50 J1939 DATA LINK POSITIVE
X989-E13 OR-16-NW B INTAKE VALVE ACTUATOR 3 H795-PK
1552252 290-8858 HI 51
RETARDER SOLENOID ON/OFF SWITCH LO 101-RD 52 UNSWITCHED +BATTERY
ENGINE COOLANT DIVERTER
GN-16 1 T957-A16 PU-16-HV 1 T957-J1 PU-16-NW MED
E717-GN 101-RD 53 UNSWITCHED +BATTERY
SOLENOID VALVE E-C5 HI
GN-16 2 T958-A17 YL-16-HV 2 T958-J2 YL-16-NW C984-YL 54 ENGINE COOLANT LEVEL LOW
240-6822(24V) 3 K737-E1 BR-16-NW 1539693 CLUTCH PEDAL POSITION SWITCH N/C
T959-A18 BR-16-HV T959-J3 BR-16-NW 55
4 K739-E2 BU-16-NW NOTE X
T960-A19 BU-16-HV T960-J4 BU-16-NW T961-E3 GN-16-NW H795-PK C977-BU C977-BU K999-GN 56 INPUT #1
HARNESS 243-1069 5 X984-E7 BR-16-NW A
T858-A23 GY-16-HV T858-J5 GY-16-NW T962-E4 WH-16-NW INTAKE VALVE ACTUATOR 4 57
T859-A24 WH-16-HV 6 T859-J6 WH-16-NW X989-E12 OR-16-NW B (PEDAL RELEASED POSITION) K980-PK INPUT #2
E E
58
E-S1
X983-A7 BU-16-HV 7 X983-J7 BU-16-NW C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
8 T860-E5 OR-16-NW T860-E16 OR-16-NW
X985-A14 OR-16-HV X985-J8 OR-16-NW K982-YL 60 INPUT #3
9 T860-E17 OR-16-NW A/C HIGHPRESSURESWITCH N/
C TWISTED PAIRS
X987-A37 BR-16-HV X987-J9 BR-16-NW E-C2 61
A-C11 K737-A54 BR-16-HV 10 K737-J10 BR-16-NW G881-BU 62 INPUT #12
X986-E6 YL-16-NW 7E6513 H795-PK E971-GN E971-GN
2304011 K738-A5 GN-16-HV 11 K738-J11 GN-16-NW 229-BK 63 -BATTERY
X984-E7 BR-16-NW T961-E3 GN-16-NW 1 PASSIVE MAGNETIC
K739-A56 BU-16-HV 12 K739-J12 BU-16-NW INJECTOR 5 1 G808-BU G882-WH 64 INPUT #13
ENGINE COOLANT T856-E8 WH-16-NW T860-E17 OR-16-NW 2 NOTE C VEHICLE SPEED G808-BU
SIGNAL 1 995-A12 BU-18 T857-E9 GN-16-NW NOTE F G809-GN 2 G809-GN 229-BK 65 -BATTERY
TEMPERATURE SENSOR GROUND FRONT VALVE COVER COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR C986-BR ACCELERATOR PEDALPOSITION
2 G833-A44 PK-18 E-S2
66
234-5012 CONNECTOR ACCELERATORPEDAL SENSOR/SWITCHSENSORRETURN B H795-PK 229-BK 67 -BATTERY
X989-E10 OR-16-NW X989-E13 OR-16-NW E-C6 BK H795-PK
X989-E12 OR-16-NW +8 V RD A C985-BU C985-BU G845-PU 68 INPUT #8
1539693 69
E-S3 NOTE X ACCELERA
TOR PEDALPOSITION WH C C986-BR C986-BR
A-C11 X988-E11 PU-16-NW X988-E14 PU-16-NW G837-YL J906-BR 70 IGNITION KEY SWITCH
T856-E8 WH-16-NW A ACCELERAT
OR PEDALPOSITIONSENSOR J403 P403 COOLING FAN
1552269 X988-E15 PU-16-NW INTAKE VALVE ACTUATOR 5 ARC
X988-E15 PU-16-NW B
SOLENOID SUPPRESSOR
ENGINE COOLANT A-C3 E-C1 ENGINE CONTROL MODULE (ECM) J1
SIGNAL 1 995-A12 BU-18
TEMPERATURE SENSOR GROUND 1552252 2908858
2 G833-A44 PK-18
130-9811 E-C3
K737-A55 BR-16-HV 1 K737-E1 BR-16-NW
HARNESS 243-1069 7E6513
K739-A57 BU-16-HV 2 K739-E2 BU-16-NW
T961-A28 GN-16-HV 3 T961-E3 GN-16-NW T962-E4 WH-16-NW 1
2 INJECTOR 6
T962-A29 WH-16-HV 4 T962-E4 WH-16-NW T860-E16 OR-16-NW
T860-A25 OR-16-HV 5 T860-E5 OR-16-NW
X986-A22 YL-16-HV 6 X986-E6 YL-16-NW
7 E-C7
X984-A30 BR-16-HV X984-E7 BR-16-NW
T856-A31 WH-16-HV 8 T856-E8 WH-16-NW 1539693
A-C9 NOTE X
T857-A36 GN-16-HV 9 T857-E9 GN-16-NW
INTAKE MANIFOLD AIR 2304011 T857-E9 GN-16-NW A
X989-A51 OR-16-HV 10 X989-E10 OR-16-NW
SIGNAL 1 C967-A15 BU-18 B INTAKE VALVE ACTUATOR 6
TEMPERATURE SENSOR X988-A52 PU-16-HV 11 X988-E11 PU-16-NW X988-E14 PU-16-NW
GROUND 2 G833-A45 PK-18
234-5013 12
REAR VALVE COVER E-C8
CONNECTOR B-C1 B-C2
1539693
A-C9 3E3364 7E6513
NOTE X
1552269 K737-E1 BR-16-NW A K737-B1 BR-16 1 5&6 RETARDER
INTAKE MANIFOLD AIR
SIGNAL 1 C967-A15 BU-18 K739-E2 BU-16-NW B K739-B2 BU-16 2 SOLENOID
TEMPERATURE SENSOR
GROUND 2 G833-A45 PK-18 ECM
130-9811 MOUNTING
A-S5 BOLT
HARNESS 243-1069
K737-A54 BR-16-HV K737-A4 BR-16-HV A-C1 ECM
K737-A55 BR-16-HV 2274002 GROUND
P2/J2 STRAP
A-S6 K738-A5GN-16 1 RETARDER SOLENOID LOW/HI
K739-A56 BU-16-HV K739-A3 BU-16-HV 2
K739-A57 BU-16-HV T852-A32GY-18 3 INTAKE VALVE ACTUATOR OIL VALVE
K739-A58 BU-16-HV 4
A-C10 T855-A34BU-18 5 COOLANT DIVERTER SOLENOID VALVE
230-4011 386-A61 PK-18 6 AIR SHUTOFF
FUEL
SIGNAL 1 F421-A13 YL-18 7
TEMPERATURE SENSOR GROUND A-S7 K737-A4BR-16-HV 8 RETARDER SOLENOID MED/HI
2 G833-A46 PK-18
D 234-5013 386-A59 PK-18
386-A60 PK-18
386-A61 PK-18 9
10
11
D
HARNESS 243-1069
12
ONLY
A-C10 995-A12BU-18 13 ENGINE COOLANT TEMPERATURE
1552269 K739-A3BU-16 14 RETARDER COMMON
K738-A5 GN-16-HV R746-A20PK-18 15 BOOST PRESSURE SENSOR
FUEL TEMPERATURE SIGNAL 1 F421-A13 YL-18 T856-A31 WH-16-HV
SENSOR 130-9811 GROUND 2 G833-A46 PK-18 T857-A36 GN-16-HV
16 INTAKE MANIFOLD AIR
G829-A2GN-18 17 PRESSURE SENSOR RETURN
T858-A23 GY-16-HV TEMPERATURE SENSOR REAR VALVE COVER
T860-A25 OR-16-HV
18 FRONT VALVE COVER
HARNESS 243-1069 19 SECONDARY ENGINE BOOST PRESSURE A-C9 CONNECTOR
T957-A16 PU-16-HV CONNECTOR
T958-A17 YL-16-HV
20 SPEED/TIMING SENSOR A-C3
21 A-C2
T959-A18 BR-16-HV 22 SENSOR (CAMSHAFT) A-C6
T960-A19 BU-16-HV 23 A-C7
A-C12 T961-A28 GN-16-HV
T962-A29 WH-16-HV
24 INTAKE VALVE ACTUATION
1552269 E963-A27BK-18 25 PRIMARY ENGINE SPEED/TIMING-
TIMINGCALIBRATION(TC) 1 G856-A8 WH-18 X983-A7 BU-16-HV G856-A8 WH-18 26 TIMING CALIBRATION PROBE(+) PRESSURE SENSOR
PROBE CONNECTOR 2 G857-A9 YL-18 X984-A30 BR-16-HV 27 A-C13
X985-A14 OR-16-HV 994-A10GY-18 28 ENGINE OIL PRESSURE SENSOR
X986-A22 YL-16-HV 29
HARNESS 243-2321 & 248-4233 ONLY X987-A37 BR-16-HV G833-A47PK-18 30 TEMPERATURE SENSOR COMMON
X988-A52 PU-16-HV 31
T859-A24 WH-16-HV 32
INTAKE VALVE ACTUATION S YM BO L D ES CR IP TI ON
A-C7 X989-A51 OR-16-HV 33 PRESSURE SOLENOID VALVE
SECONDARY 1552269 CIRCUITCONNECTED
34 A-C15
ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E965-A48 BU-18 E964-A26WH-18 35 PRIMARY ENGINE SPEED/TIMING+ ENGINE COOLANT DIVERTER
(CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18 G857-A9 YL-18 36 TIMING CALIBRATION PROBE(-) SOLENOID VALVE CIRCUITNOTCONNECTED
37
201-6616 A-C14
G856-A8 WH-18 38
ELECTRICALCONNECTIONTO
A-C8 G857-A9 YL-18 39
MACHINESTRUCTURE
1552269 T853-A11 OR-18 40
PRIMARY INTERNALELECTRICALCONNECTION
G826-A21 BR-18 41
ENGINE COOLANT
) ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E963-A27 BK-18 G827-A50 BU-18 42 TO SURFACE OF COMPONENT
SIGNAL+ WH-18 2 E964-A26 WH-18 995-A12 BU-18 TEMPERATURE SENSOR
s
(CRANKSHAFT) 43
F421-A13 YL-18 CONNECTOR
201-6615 44 A-C11

e
C967-A15 BU-18 45
TIMING CALIBRATION (TC)
T852-A32 GY-18 E966-A49YL-18 46 SECONDARY ENGINE SPEED/TIMING+ H# CIRCUITGROUPINGDESIGNATION
PROBE CONNECTOR
h
T855-A34 BU-18 E965-A48BU-18 47 SECONDARY ENGINE SPEED/TIMING-
P401 48 A-C12
c PRIMARY ENGINE 1552269 A-S4 49 ATCH WIRE, CABLE, COMPO
NENT

6
SPEED/TIMING SENSOR SIGNAL- 1 E963-A27 BK-18 H807-A35 YL-18 H807-A33 YL-18 50

n
i
(CRANKSHAFT) SIGNAL+ 2
191-8303
E964-A26 WH-18 H807-A53 YL-18
A-S3 X988-A52PU-16
51
52
53 INTAKE VALVE ACTUATOR 5&6
SPLICE

BLADE, SPADE, RING ORSCREW

8
HARNESS 243-1069 G833-A44 PK-18 G833-A47 PK-18 G827-A50BU-18 54 IVA OIL SENSOR COMMON TERMINAL

0
G833-A46 PK-18 55

2 G833-A45 PK-18 C967-A15BU-18 56 INTAKE MANIFOLD AIR TEMPERATURE

-
R747-A6GY-18 57 ATMOSPHERIC PRESSURE

x
58
A-C6
C 2370227
59
60 ABBREV COLOR C
s
BOOST +5 VOLTS 1 G828-A39 WH-18 X989-A51OR-16 61 INTAKE VALVE ACTUATOR 3&4

3
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 F421-A13YL-18 FUEL TEMPERATURE RD RED
e
62
SIGNAL 3 R746-A20 PK-18 A-S2
249-0096 63
G829-A42 GN-18 G829-A2 GN-18 WH WHITE
h
64
G829-A43 GN-18 65
OR ORANGE
c
2
G829-A41 GN-18 66
A-C6
67

n
155-2267 68 YL YELLOW
i
BOOST +5 VOLTS OR-18 A G828-A39 WH-18 69
PRESSURE SENSOR GROUND YL-18 B G829-A41 GN-18 PK PINK

5
70
SIGNAL GN-18 C R746-A20 PK-18 A-S2

9
239-3478 71
G829-A42 GN-18 G829-A2 GN-18 G828-A1WH-18 72 PRESSURE SENSOR SUPPLY +5V BK BLACK
HARNESS 243-1069
3
G829-A41 GN-18 73
G829-A43 GN-18 T853-A11OR-18 74 INTAKEVALVE ACTUATIONOIL PRESSURE GY GRAY

9
:
75
HARNESS 243-1069 76 PU PURPLE
s
A-C6
X987-A37BR-16 77 INTAKE VALVE ACTUATOR 1&2
2370227 BR BROWN
n
78
BOOST +5 VOLTS 1 G828-A39 WH-18 H807-A33YL-18 79 CDV & IVA OIL VALVE RETURN
PRESSURE SENSOR GROUND 2 G829-A41 GN-18 GN GREEN
o
G826-A21BR-18 IVA OIL PRESSURE SENSOR +5V

R
80
3 A-S2

i
248-2165 SIGNAL R746-A20 PK-18 81
G829-A41 GN-18 G829-A2 GN-18 82 BU BLUE
s
HARNESS 248-4233 G829-A42 GN-18 83
G829-A43 GN-18 84

n HARNESS 248-4233
85

N
(+) BATTERY
e
86
87

A-C5
88 (+) BATTERYSWITCHED

m 2304013
89 J1

i ATMOSPHERIC +5 VOLTS 1
90 STARTING CIRCUIT
G828-A40 WH-18 A-S1

E,e
91
PRESSURE SENSOR GROUND 2 G829-A42 GN-18
D
G828-A39 WH-18 G828-A1 WH-18 92
(-) BATTERY/ SENSORRETURN
SIGNAL 3

(
249-0094 R747-A6 GY-18 G828-A40 WH-18 93
G828-A38 WH-18 94
SENSOR/ ACTUATORSUPPLY
95
96
A-C5 SIGNALTO ECM

Rag
97
3E3370
PRIMARY ENGINE ENGINE CONTROL
ATMOSPHERIC A-S1 98
CONTROL(POSITI VE) FROM ECM
+5 VOLTS OR-18 A G828-A40 WH-18 T860-A25OR-16 INJECTOR 5&6 SUPPLY MODULE (ECM)
PRESSURE SENSOR GROUND YL-18 B G829-A42 GN-18
G828-A39 WH-18 G828-A1 WH-18 99
SPEED/TIMING CONTROL(NEGATIVE) FROM ECM
G828-A40 WH-18 T857-A36GN-16 100 INTAKE VALVE ACTUATOR 6 RETURN
194-6722 SIGNAL GN-18 C R747-A6 GY-18 X986-A22YL-16 101 INTAKE VALVE ACTUATOR 3 RETURN SENSOR (CRANKSHAFT) CATDATALINK
G828-A38 WH-18 FUEL ATMOSPHERE
T856-A31WH-16 102
INTAKE VALVE ACTUATOR 5 RETURN A-C8
HARNESS 243-1069 PRESSURE SENSOR
HARNESS 243-1069 X984-A30BR-16 103 INTAKE VALVE ACTUATOR 4 RETURN TEMPERATURE HIGHWAYS

P
T858-A23GY-16 104 INJECTOR 1&2 SUPPLY SENSOR A-C5
T962-A29WH-16 105 INJECTOR 6 RETURN TIMING ENGINE OIL
T959-A18BR-16 106 INJECTOR 3 RETURN A-C10 PRESSURE SENSOR
A-C5 T961-A28GN-16 INJECTOR 5 RETURN CALIBRATION

0
107
2304013 A-S1 T960-A19BU-16 108 INJECTOR 4 RETURN PORT A-C4 A-C1 Related Electrical Service Manuals
B ATMOSPHERIC +5 VOLTS 1 G828-A40 WH-18 109
B
3
G828-A39 WH-18 G828-A1 WH-18 ECM P2/J2 Title
PRESSURE SENSOR GROUND 2 G829-A42 GN-18 G828-A40 WH-18 110 FormNumber
248-2162 SIGNAL 3 R747-A6 GY-18 G828-A38 WH-18 X983-A7BU-16 111
INTAKE VALVE ACTUATOR 1 RETURN
112 Troubleshooting RENR5088
HARNESS 248-4233 HARNESS 248-4233 X985-A14OR-16 113 INTAKE VALVE ACTUATOR 2 RETURN

A-C4
T859-A24WH-16
T957-A16PU-16
114

115
116
INJECTOR 3&4 SUPPLY LEFT SIDE VIEW RIGHT SIDE VIEW SystemsOperation/Testingand Adjusting SENR9692

994-A10 GY-18 INJECTOR 1 RETURN

2370227 E963-A27 BK-18 117

ENGINE OIL +5 VOLTS A G828-A38 WH-18 E964-A26 WH-18 T958-A17YL-16 118

INJECTOR 2 RETURN
PRESSURE SENSOR GROUND B G829-A43 GN-18 E965-A48 BU-18 119

249-0098 SIGNAL C 994-A10 GY-18 E966-A49 YL-18 120

IDENT HARNESS CH
G
R746-A20 PK-18 A 248-4233 01 (J2/ ENGINE / EARL Y PRODUCTIO
N)
R747-A6 GY-18 A 243-1069 01 (J2/ ENGINE / EARL Y PRODUCTIO
N)
A 263-9001 05 (J2 / ENGINE)
A-C4
3E3370 A 243-2321 00 (J2 / ENGINE /AIR SHUTOFF)
ATMOSPHERIC +5 VOLTS OR-18 A E 321-4324 00 (REAR - IVA/INJECTOR/RETARDER)
G828-A40 WH-18
PRESSURE SENSOR GROUND YL-18 B G829-A42 GN-18 J 321-4323 00 (FRONT - IVA/INJECTOR/RETARDER)
194-6725 SIGNAL GN-18 C R747-A6 GY-18 NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
HARNESS 243-1069 TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
DO NOT CONNECT TO GROUND.
A-C4 NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
2370227 Diagnostic Code Listing NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
ENGINE OIL +5 VOLTS 1 G828-A38 WH-18 TO THE BATTERY IS NOT REQUIRED.
PRESSURE SENSOR GROUND 2 G829-A43 GN-18 Flash Flash Flash Flash NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
248-2167 SIGNAL 3 994-A10 GY-18 160-7689 PID-FMI Description PID-FMI Description PID-FMI Description PID-FMI Description
Codes Codes Codes Codes VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
HARNESS 248-4233 N/A No D
iagnostic C
odes D
etected 55 0084-00 Vehicle Overspeed Warning 41 0111-11 Very LowCoolant Level 62 IntakeValveActuationSystemOilPressure SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
0283-05 Solenoidcurrentlow 97 THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
00 1
0-0 5 Cy il nder #1 n
I j ec ot cr ruent
r low 72 0084-01 Vehicle Speed o
l ss of signal 31 011
1 -14 LowCoo lantLevelWa
r ni ng
13 1 IntakeValveActuationSystemOilPressure OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
23 14
00 1
0-0 6 Cy il nder #1 nI ec
j ot rcu ren
r h t i gh 72 0084-02 Vehicle Speed signal n
i valid 36 01 1
2-0 5 L w
o/ H
i h
g Ret rad re curre tn o
l w 14 0283-06 Solenoidcurrenthigh 97 J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
155-2267 3E-3370 31 24 00 2
0-0 5 Cy il nder #2 n
I j ec ot cr ruent
r low 72 008 -40 8 Veh ci el Sp ed si gnal ou o t f ran e
g 36 01 1
2-0 6 L w
o/ H
i h
g Ret ra e
dr curr n
et hi h
g 14 OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
7E-6513 153-9693 (NOTEX) 023
8-7
0 I nat k e V
a l ve A ct u ati on O i l Pr es s ur e n tor e sp o d
n i ng 91
39 32 NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
00 2
0-0 6 Cy il nder #2 nI ec
j ot rcu ren
r ht i gh 72 080 4- 10 Vhe ci el Sp e ds gi na lr at eo fc ha ng e 36 01 2-0 5 Me /d H
i h
g Ret rad re curre tn low 14 0 28 4
-50 Eg
n ni eC o al n
t Di ve tr er cu rr n
e tl ow 98
47 40 MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNA L INPUT TO
B A 57 48 Wire 1 00 3
0-0 5 Cy il nder #3 n
I j ec ot cr ruent
r low 73 0084- 14 Q uic kStopO cc rurenc e 01 2-0 6 Me /d H
i h
g Ret ra e
dr curr n
et hi h
g 14 0 28 4
-60 Eg
n ni eC o al n
t Di ve tr er cu rr n
e th gi h 98 THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
B 70 58 00 3
0-0 6 Cy il nder #3 nI ec
j ot rcu ren
r h t i gh 73 0091-08 Throttle Position nval
I id 32 0166-14 RatedEnginePowerSpecialInstructions OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
A 0 28 5
-50 I n
t ak eV al ve Ac ut ta or #1 cu rr en lt ow 92
A B B 00 4
0-0 5 Cy il nder #4 n
I j ec ot cr ruent
r low 73 09
0 1- 13 T rh otlt eP os ti oi no u
t of ca il br taoi n 28 0168-01 LowECMBattery Power 17 0 28 5
-60 I n
t ak eV al ve Ac ut at or #1 cu rr en ht gi h 92
NOTE G: WIRE NUMBER 386 IS FOR AIR SHUTOFF AND IS SPECIFIC TO HARNESS
C 243-2321. WIRE NUMBERS G856 AND G857 ARE FOR THE TIMING
C Wire 2 00 4
0-0 6 Cy il nder #4 nI ec
j ot rcu ren
r ht i gh 73 0100-01 LowOil Pressure W
arning 46 0171-03 AmbientAirTemper
aturevoltagehigh 0 28 5- 07 I nt ak e V
a vl e A
cut at or # 1n ot r es po nd n
i g 92 CALIBRATION(TC) PROBE AND ARE SPECIFIC TO HARNESSES 243-2321 AND
00 5
0-0 5 Cy il nder #5 n
I j ec ot cr ruent
r low 74 0100-03 Oil Pressure o
vltage h
igh 24 0171-04 AmbientAirTemper
aturevoltagelow 0 28 6
-50 I n
t ak eV al ve Ac ut ta or #2 cu rr en lt ow 92 248-2433.
00 5
0-0 6 Cy il nder #5 nI ec
j ot rcu ren
r h t i gh 74 0100-04 Oil Pressure o
vltage ow
l 24 0171-11 AmbientAirTemper
atureDataLost NOTE H: ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION.
0 28 6-6 0 I nt ak eV al ve Ac ut at or #2 cu rr en h
t gi h 92 NOTE L: SENSOR RETURN CONNECTION FOR INPUTS #1, #8, AND #11
155-2252
00 6
0-0 5 Cy il nder #6 n
I j ec ot cr ruent
r low 74 0100-11 Very o
LwOil P
ressure 46 01 4
7- 0 Hi gh Fue T
l emp rea ut er Warn ng
i 65 0 28 6- 07 I nt ak e V
a vl e Acut at or # 2n ot r es po nd n
i g 92 MAY BE MADE TO EITHER J1-5 OR J1-18.
227-4002
A 1 2 1 1 10 9 8 7
155-2269 230-4011 00 6
0-0 6
0021
-1
Cy il nder #6 nI ec
P rm
j ot rcu ren
r ht i gh
i ar y t o Se c on da r y En gni e Sp e d
e C ailb ar toi n
74
42
0102-03
0102-04
Boost Pressure voltage high
Boost Pressure vol age
t ow
l
25
25
01 4
7- 3
01 4
0
7-0 4
Fu le Te m
pe at
Fu le Te m
r rue vol at e
g hi gh
per ta rue vol ag
t el w
o
13
13
0 28 7
-50 I n
t ak eV al ve Ac ut ta or #3 cu rr en lt ow 93 J1-18 IS FOR BODY BUILDER/AFTERMARKET INSTALLATIONS.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
A
0 28 7
-60 I n
t ak eV al ve Ac ut at or #3 cu rr en h
t gi h 93
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
002-3
1 E n gin e Sp ee d Sgi n laC ailb ar toi n N toP efro m
r ed 42 0 10 50- 0 H i gh I nat k e Ma ni f ol d Ari T em pe r tauer W ar nni g 64 0190-00 Engine Overspeed Warning 35 0 28 7- 07 I nt ak e V
a vl e A
cut at or # 3n ot r es po nd n
i g 93 NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
10 9 8 7 6 5 4 3 2 1 0030-08 PTO T
hrottle signal n
i val di 29 0 10 50- 3 I nat k e Ma nfiodl A i r e T mp ear t rue v olt ag e hgi h 38 01
9 -0 08 P ir ma yr En ig ne Sp e dL o
s so fS gi a
nl 34 0 28 8
-50 I n
t ak eV al ve Ac ut ta or #4 cu rr en lt ow 93 AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
22 21 20 19 18 17 16 15 14 13 12 11 2 1 THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND
1 2 3 4 5 6 00 0
3- 3
1 P T
O Throt lt eou o
t f cal bi at
r on
i 29 0 10 5- 04 I nt ak e Ma ni of d
l A ri Te mp er at ur e vo tl ag e ol w 38 01 1
9- 7
0 Tra s
n m
i s on
i Not Res o
p d
ni ng 68 0 28 8
-60 I n
t ak eV al ve Ac ut at or #4 cu rr en h
t gi h 93
32 31 30 29 28 27 26 25 24 23 2 1 -BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE
0041-03 8 V
olt S
upply voltage ihgh 21 0 10 5- 1 V er y Hi gh I nt ak e Ma ni o
f dl A ri Te mp er at ur e 64 0224-11 Theft Deterrent Active 00 0 28 8- 07 I nt ak e V
a vl e A
cut at or # 4n ot r es po nd n
i g 93
44 43 42 41 40 39 38 37 36 35 34 33 TOOL CABLE 139-4166.
52 51 50 49 48 47 46 45
0041-04 8 V
ol t S
upply voltage ow
l 21 001 8- 03 B ar m
o e
t ir cP er s ur ev ol at ge hi gh 26 0 22 4- 14 T he tf D teer e
r nt A ct vi e wi h
t E ng ni e Cr an ki ng 00 0 28 9
-50 I n
t ak eV al ve Ac ut ta or #5 cu rr en lt ow 94
60 59 58 57 56 55 54 53 0043-02 Key Switch Fault 71 010 -80 4 Ba ome
r rtci Pres sure vo ta l e g o
lw 26 0231-02 J1939 Data Incorrect 58 0 28 9
-60 I n
t ak eV al ve Ac ut at or #5 cu rr en h
t gi h 94
290-8858
00 4
5-0 5 A x
u liar
i yO tup tu #06 curr n
et low 66 0 1 -0 0 H gi hC o al nt Te mp re at ur eW ra ni ng 61 0231
- 12 J1939 Device NotResp onding 0 28 9- 07 I nt ak e V
a vl e A
cut at or # 5n ot r es po nd n
i g 94
68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
237-0227 230-4013 00 4
5-0 6 A x
u liai yr Out u
pt #06 cu ren
r ht i gh 66 0 1 -0 03 C o al nt Te m
p er ta ur ev ol at g
e hi gh 27 0232-03 5 V
olt S
uppl y v
oltage ihgh 21 0 29 0
-50 I n
t ak eV al ve Ac ut ta or #6 cu rr en lt ow 94 THISSCHEMATIC ISFOR THE C15 ON-HIGHWAYENGINE ELECTRICAL SYSTEM
88 87 86 85 84 83 82 81 80 79 78 77 7 8 9 10 11 12 00 5-0 5 A x
u liar
i yO tup tu #07 curr n
et low 67 0110-0 4 Coo an
l Tte m
pe atr rue vo ta
l eg ol w 27 0232-04 5 Vol t S
upply voltage ow
l 21 0 29 0
-60 I n
t ak eV al ve Ac ut at or #6 cu rr en h
t gi h 94
98 97 96 95 94 93 92 91 90 89 00 5-0 6 A x
u liai yr Out u
pt #07 cu ren
r h t i gh 67 0110-11 Very Hi h
g Co lo n
a Tt empe atr ru e 61 0246- 11 Br ake PedalSw it c h#1Fa
u lt 0 29 0- 07 I nt ak e V
a vl e A
cut at or # 6n ot r es po nd n
i g 94
MEDIANUMBER: RENR9523-06
110 109 108 107 106 105 104 103 102 101 100 99 0 06 -4 08 S ec on d
a yr En g
i ne Sp e dl os so s
f gi n
al 34 0111-01 Low C
oolant Level Warning 62 0247
- 11 Br ake PedalSw
it c h#2Fa
u lt
120 119 118 117 116 115 114 113 112 111
0385-01 LowIntakeValveActuationSystemOilPressure SCHEMATICPART NUMBER: 267-4805, CHANGE: 00, VERSION: -
6 5 4 3 2 1
GRAY RED 0071-00 Idle Shutdown O
verride 01 0111-02 Coolant L
evel signal nvalid
i 12 0252-11 Engine Software ncorrect
I 59 0385-03 I ntak eVal ve Act ua t ionSys t emOil Pres su rev oltagehigh 95
3 2 1 3 2 1 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
0071-01 Idle Shutdown 47 0111-03 Coolant L
evel voltage high 12 0 25 3- 02 C he ck C us ot me r ro S ys e
t mP aa r me et sr 56 0385-04 I ntak eVal ve Act ua t ionSys t emOil Pres su rev olt agelo
w 95 in neutraland with parking brake set.
0071-14 PTO Shutdown 47 0111-04 Coolant L
evel voltage ow
l 12 0 25 3- 1 C he ck T ar ns mi ss o
i nC u st om er P ra am et er s 56
Refer to the appropriate Service Manualfor Troubleshooting, Specif ications and Systems Operations.

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