TECHNICAL STANDARD

GENERAL COATING PROCEDURES

V42-1TS

DATE: 01 JUL 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 1 OF 11

TABLE OF CONTENTS

Section Title Page No.

1. GENERAL ......................................................................................................................................1
1.1 Scope..............................................................................................................................................1
1.2 Industry Standards ....................................................................................................................1
1.3 Definitions and Abbreviations ....................................................................................................2
1.4 Conflicts, Exceptions, and Deviations .......................................................................................2
1.5 Regulations and Material Safety Data Sheets (MSDS's) ...........................................................2
2. GENERAL PROCEDURES.......................................................................................................3
2.1 Surfaces Not to be Coated ........................................................................................................3
2.2 Corrosion Inhibitors ...................................................................................................................3
2.3 Precautions for Stainless Steel and High Alloy Metals...............................................................3
3. SURFACE PREPARATION.......................................................................................................4
3.1 General .....................................................................................................................................4
3.2 Preparation for Blasting.............................................................................................................4
3.3 Abrasive Blasting ......................................................................................................................4
3.4 Degree of Cleanliness and Anchor Profile .................................................................................5
3.5 Hand or Power Tool Cleaning....................................................................................................5
4. APPLICATION ..........................................................................................................................5
4.1 General .....................................................................................................................................5
4.2 Temperature, Humidity, and Weather Conditions ......................................................................6
4.3 Materials ...................................................................................................................................6
4.4 Mixing and Thinning ..................................................................................................................6
4.5 Shelf and Pot Life......................................................................................................................6
4.6 Priming......................................................................................................................................7
4.7 Topcoating.................................................................................................................................7
4.8 Film Thickness ..........................................................................................................................7
4.9 Defects......................................................................................................................................8
4.10 Touch-Up...................................................................................................................................8
4.11 Job Stencil.................................................................................................................................8
5. INSPECTION ............................................................................................................................8
5.1 General .....................................................................................................................................8
5.2 Inspection Check List ................................................................................................................9
5.3 Records...................................................................................................................................10
6. SHIPPING, HANDLING, AND STORAGE ...............................................................................10
6.1 General ...................................................................................................................................10

APPENDIX A: DAILY INSPECTION REPORT ........................................................................................11

1. GENERAL

1.1 Scope

This Standard covers the general requirements for surface preparation, application, and inspection of external
protective coatings. Specific requirements, such as surface preparation, acceptable coating manufacturers, and
materials are defined in project specific Coating Data Sheets (CDS) or General Data Sheets (GDS).

1.2 Industry Standards

The following documents are referenced herein, or in CDS and GDS data sheets and form part of the Order.
Additional KBR documents, when applicable, will be listed on the Requisition and their issue dates shall be as
specified in the Requisition. Current editions of the industry standards including all mandatory addenda and
revisions in effect at the time of the order shall apply unless otherwise indicated.
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DATE: 01 JUL 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 2 OF 11

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

ASTM D3359, "Measuring Adhesion by Tape Test"
ASTM D4285, "Methods for Indicating Oil or Water in Compressed Air"
ASTM D4417, "Field Measurement of Surface Profile of Blast Cleaned Steel"
ASTM D4541, "Pull-Off Strength of Coatings Using Portable Adhesion Testers"
ASTM E337, "Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb
Temperatures)"

SOCIETY OF PROTECTIVE COATINGS (SSPC)

SSPC-AB 1, "Mineral and Slag Abrasives"
SSPC-PA1, "Shop, Field, and Maintenance Painting of Steel"
SSPC-PA2, "Measurement of Dry Coating Thickness with Magnetic Gages"
SSPC-PA Guide 3, "Paint Application Guide No. 3 - A Guide to Safety in Paint Application"
SSPC-SP 1, "Solvent Cleaning"
SSPC-SP 2, "Hand Tool Cleaning
SSPC-SP 3, "Power Tool Cleaning"
SSPC-SP 5/NACE No. 1, "White Metal Blast Cleaning"
SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning"
SSPC-SP 7/NACE No. 4, "Joint Surface Preparation, Standard Brush-Off Blast Cleaning"
SSPC-SP 8, "Pickling"
SSPC-SP 10/NACE No. 2, "Near-White Metal Blast Cleaning"
SSPC-SP 11, "Power Tool Cleaning to Bare Metal"
SSPC-SP 12/NACE No. 5, "Surface Preparation and Cleaning of Steel and Other Hard Materials by High-and
Ultrahigh-Pressure Water Jetting Prior to Recoating"
SSPC-VIS 1, "Visual Standard for Abrasive Blast Cleaned Steel (Standard Reference
Photographs)"

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 8501-1, "Preparation of Steel Substrates Before Application of Paints and Related Products - Visual
Assessment of Surface Cleanliness - Part 1: Rust Grades and Preparation Grades of
Uncoated Steel Substrates and of Steel Substrates After Overall Removal of Previous
Coatings"

1.3 Definitions and Abbreviations

CS: Carbon steel and low chrome (1-1/4 Cr through 9 Cr) alloys
SS: Austenitic stainless steel, such as 304, 316, 321, 347, etc.
Non-ferrous: Copper, aluminum, and their alloys
High Alloy: Monel, Inconel, Incoloy, Alloy 20, Hastelloy, etc.

1.4 Conflicts, Exceptions, and Deviations

1.4.1 All conflicts between the referenced documents and this Standard shall be submitted in writing to
Purchaser for clarification and resolution before proceeding with the coating application.

1.4.2 All exceptions, deviations, and substitutions to the requirements specified herein and in referenced
documents shall be approved by Purchaser.

1.5 Regulations and Material Safety Data Sheets (MSDS's)

1.5.1 All federal, state, and local codes and regulations applicable to requirements such as, but not limited to,
surface preparation, coating application, storage, handling, safety, exposure limits, waste disposal, etc., shall be
followed.

1.5.2 All subcontractors shall follow the recommendations of SSPC-PA Guide 3 for safety in paint application.
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2. GENERAL PROCEDURES

2.1 Surfaces Not to be Coated

2.1.1 The following surfaces shall not be coated, unless specified otherwise:

a. Interior surfaces of piping and equipment.

b. Non-ferrous and high alloy metals.
c. Galvanized or metallized surfaces.
d. Insulation jacketing.
e. Non-metallic materials, such as wood, tile, brick, concrete, and thermoplastics.
f. Cast iron products, such as manhole covers and grating.

2.1.2 Except for application of corrosion inhibitors, the following surfaces shall not be coated and shall be
protected from surface preparation and painting activity in the area:

a. Valve stems.
b. Internal surfaces of valves.
c. Electrical contact points.
d. Nameplates and identification tags.
e. Glass surfaces of gauge glasses and sight glasses.
f. Resilient seal materials.
g. Flange faces (gasket contact surfaces).
h. Inspection point identification markers.
i. Weld bevels to be welded by others.
j. Rotating equipment shafts.

2.2 Corrosion Inhibitors

The use of corrosion inhibitors shall be as specified in the Order. Machined surfaces, such as valve stems and
flange faces (gasket seating surfaces) shall be coated with a petroleum soluble corrosion inhibitor. All weld
bevels to be welded by others shall be coated with a weldable corrosion inhibitor.

2.3 Precautions for Stainless Steel and High Alloy Metals

2.3.1 All SS and high alloy metals shall be protected from blasting, overspray, and coatings intended for CS,
especially coatings containing zinc.

2.3.2 Abrasives for use on SS and high alloy metals shall comply with SSPC-AB 1 and shall be free of metals.

2.3.3 When hand or power tool cleaning is required on SS and high alloy metals, only SS wire brushes that
have not been previously used on CS surfaces may be used.

2.3.4 Coatings and solvents for use on SS and high alloy metals shall be free of substances such as chlorides,
sulfur, halogens or metallic pigments that can harmfully affect SS or high alloy metals. For items having dual
materials of construction, coatings containing zinc shall not overlap onto SS or high alloy metals, including the
SS to CS weld. Examples of such applications include:

a. CS saddles and skirts on SS equipment.

b. SS piping within CS skirts.
c. SS nozzles, flanges, and piping on clad equipment.
d. Miscellaneous CS clips and brackets on SS equipment.
e. SS components in CS piping systems.
f. CS trunnions on SS piping and equipment.
g. CS flanged rings on SS lapped joint flanges.
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2.3.5 CS lap joint flanges shall be coated prior to assembly.

2.3.6 Color coding and fabrication markings applied directly on SS and high alloy metals shall be with
low-chloride markers.

3. SURFACE PREPARATION

3.1 General

3.1.1 Surface preparation shall be as listed in the appropriate Coating Data Sheet (CDS) or General Data Sheet
(GDS) for the specific coating system.

3.1.2 The following are equivalent international standards, which may be used when specified by Purchaser.

TABLE I
SURFACE PREPARATION METHODS
SURFACE PREPARATION METHOD SSPC NACE ISO 8501-01
Solvent Cleaning SP 1 -- --
Hand Tool Cleaning SP 2 -- St 2
Power Tool Cleaning SP 3 -- St 3
Brush-Off Blast Cleaning SP 7 4 Sa 1
Commercial Blast Cleaning SP 6 3 Sa 2
Near White Metal Blast Cleaning SP 10 2 Sa 2.5
White Metal Blast Cleaning SP 5 1 Sa 3
Power Tool Cleaning to Bare Metal SP 11 -- --
High & Ultra High Pressure Water Jetting SP 12 5 --

3.2 Preparation for Blasting

3.2.1 All welds shall be relatively smooth, without sharp edges, and free of weld slag and weld spatter prior to
blasting. Subcontractor shall notify Purchaser of such defects for corrective action before proceeding with work.

3.2.2 Prior to blasting, all visible deposits of oil and grease shall be removed by the methods defined in
SSPC-SP 1.

3.2.3 High-pressure water jetting or steam cleaning may be used to remove oil, grease, and other surface
contaminants. Cleaning with solvents shall only be done when cleaning by other methods listed in SSPC-SP 1
is not practical.

3.2.4 The presence of oil shall be checked either by rubbing a clean white cloth on the steel surface or by
sprinkling water on the steel surface. If oil or grease is present, the water will not spread out but will form beads.

3.3 Abrasive Blasting

3.3.1 Abrasive blast cleaning shall be performed with a clean, sharp grade of abrasive. Grain size shall be
suitable for producing the specified anchor profile. All abrasives shall be free of dust, dirt, and other foreign
matter and shall be kept dry at all times.

3.3.2 If automatic blasting equipment is used, the abrasive mix shall be maintained so that a consistently sharp
profile is produced.

3.3.3 Air supply compressor shall be equipped with adequately sized and properly maintained oil and water
separators. Additionally, air compressors shall be equipped with either dryers or aftercoolers to remove
entrained moisture from the compressed air.
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3.3.4 Abrasive blast cleaning shall not be performed when the ambient or the substrate temperature is less than
5°F (3°C) above the dew point temperature. Dew point temperature shall be determined by sling psychrometer
in accordance with ASTM E337 or an equivalent electronic device, at the location where work is being
performed. Substrate temperature shall be determined with a surface thermometer.

3.3.5 Blast-cleaned surfaces that show evidence of rust bloom or that have been left uncoated overnight shall
be re-cleaned to the specified degree of cleanliness prior to coating.

3.3.6 All visible burrs, laminations, slivers, and scabs shall be removed or repaired after blasting.

3.3.7 After blasting and immediately before spraying, dust and loose residues shall be removed by brushing,
blowing off with clean dry air, or vacuum cleaning.

3.3.8 Inhibitive washes intended to prevent rusting after blasting shall not be used.

3.3.9 Alternative forms of surface preparation shall not be used without written approval from Purchaser.

3.4 Degree of Cleanliness and Anchor Profile

3.4.1 The degree of cleanliness and anchor profile shall be as required for the specified coating system.

3.4.2 All blast-cleaned surfaces shall be inspected for proper cleaning prior to painting. SSPC-VIS 1 shall be
used as a visual standard for confirming the degree of surface cleanliness.

3.4.3 The anchor profile shall be verified in accordance with ASTM D4417, Method C using either course or
extra-course replica tape and a spring-loaded micrometer.

3.5 Hand or Power Tool Cleaning

3.5.1 When specified, hand tool or power tool cleaning shall be in accordance with SSPC-SP2, SSPC-SP3, or
SSPC-SP11.

3.5.2 Power tool cleaning shall not be substituted for abrasive blast cleaning without written approval from the
Purchaser.

4. APPLICATION

4.1 General

4.1.1 Application shall be in accordance with SSPC-PA1, the coating manufacturer’s published application
instructions, MSDS’s, and the requirements specified herein.

4.1.2 All application equipment shall be as recommended by the coating manufacturer and shall be suitable for
applying the coating as specified.

4.1.3 Care shall be exercised to prevent overspray, spillage, or application of coatings to surfaces for which
they are not intended. Dry spray and overspray shall be removed.
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4.2 Temperature, Humidity, and Weather Conditions

4.2.1 Painting shall not take place during adverse weather conditions or when these conditions are expected
prior to the paint drying. Paint may be applied indoors at any time, provided that the conditions listed below are
not present. Generally, paint shall not be applied while any of the following conditions are present:

a. Temperature: Ambient, substrate or coating material temperatures are above 120°F (49°C), below 50°F
(10°C), or outside the range recommended by the coating manufacturer.

b. Humidity: The ambient or the substrate temperature is less than 5°F (3°C) above the dew point or outside
the range recommended by the coating manufacturer. Dew point temperature shall be determined by sling
psychrometer in accordance with ASTM E337, or equivalent electronic device, at the location where work is
being performed.

c. Wind: During strong or gusty conditions, particularly for spray application.

d. Weather: During rain, snow, or fog or on damp surfaces or surfaces that may have frost.

4.3 Materials

4.3.1 Coating materials shall be as listed in the Coating Data Sheets (CDS) or General Data Sheets (GDS)
referenced in the Requisition.

4.3.2 Subcontractor is responsible for placing coating orders in a timely manner so that job delays do not occur.

4.3.3 All solvents used for thinning shall be as recommended by the coating manufacturer.

4.3.4 Coating materials shall be furnished in the manufacturer’s unopened containers, shall be clearly marked,
and shall be kept covered, clean, and protected.

4.3.5 All materials shall be handled and stored in accordance with the manufacturer’s latest published
instructions and SSPC-PA 1.

4.3.6 Equipment fabricators shall indicate on their drawings the coating manufacturer and coating product
numbers used.

4.4 Mixing and Thinning

4.4.1 Materials shall be mixed and thinned in accordance with the coating manufacturer’s written instructions.

4.4.2 All mixing shall be done in clean containers that are free from traces of grease, paints, and other
contaminants. Containers shall be kept covered to prevent contamination by dust, dirt, or rain.

4.4.3 Mixing of partial kits is not allowed.

4.4.4 Inorganic zinc primers and all pigmented coatings shall be strained prior to application in accordance with
the coating manufacturer’s written instructions.

4.4.5 Thinning shall not exceed the maximum allowable volatile organic compound (VOC) level for the coating
involved.

4.5 Shelf and Pot Life

4.5.1 Materials that have exceeded the coating manufacturer’s recommended shelf life shall not be used.
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4.5.2 The coating manufacturer’s recommended pot life shall not be exceeded. When this limit is reached, the
spray pot shall be emptied and cleaned, and new material shall be mixed.

4.6 Priming

4.6.1 Primers shall be applied before flash rusting or other contamination occurs.

4.6.2 Previously coated surfaces shall be protected from contamination and overspray.

4.6.3 Primer shall have a uniform thickness over welds, edges, and corners and shall be free of mudcracking.

4.6.4 Primer shall not be applied within 4 in. (100 mm) of unblasted surfaces or 2 in. (50 mm) from the edges to
be field welded.

4.6.5 Inorganic zinc primer shall be applied using an agitated pot.

4.6.6 When the relative humidity is below 50%, inorganic zinc primers shall be cured by lightly misting the zinc
surface with clean fresh water about one hour after application and maintaining the damp condition on the zinc
surface for approximately twelve hours.

4.7 Topcoating

4.7.1 Each coat of paint shall be of a contrasting color to indicate extent of coverage.

4.7.2 Each coat of multiple coat systems shall be allowed to cure prior to topcoating. The minimum drying time
between coats shall be in compliance with the manufacturer’s instructions. When the maximum recoat time has
been exceeded, previously applied coatings shall be roughened prior to topcoating or treated in accordance with
the manufacturer’s directions.

4.7.3 Prior to topcoating over an inorganic zinc primer, the cure of the primer shall be verified. Inorganic
primers that are properly cured will polish to bright metal without powdering or loss of material when firmly
scraped with the edge of a coin.

4.7.4 Inorganic zinc primers shall have all overspray removed with a wire screen and block and shall be clean
and thoroughly cured prior to topcoating.

4.7.5 All visible zinc salts shall be removed from the surface by fresh water washing, and if necessary
scrubbing with bristle brushes. Surfaces shall be allowed to thoroughly dry prior to topcoating.

4.7.6 When spray applying over inorganic zinc primers, a mist coat shall be used to avoid bubbling. The mist
coat may be a thinned coat or may be applied by a quick pass of the spray gun prior to applying the full coat, but
allowing sufficient time for solvent evaporation.

4.8 Film Thickness

4.8.1 Wet film thickness shall be checked during the application of each coat to assure the specified dry film
thickness (DFT) will be met. Wet film thickness measurements are not suitable for some materials such as
inorganic zinc primers, flake filled epoxies, etc.

4.8.2 The DFT of each coat shall be checked in accordance with the procedures defined by SSPC-PA2 using a
magnetic gauge that has been properly calibrated. All gauges shall be adjusted to compensate for the substrate
effect prior to application of any coating. Coating thickness on SS shall be checked using a Type 2 gauge
suitable for use on non-ferrous substrates. Measurements shall be taken after removal of dry spray and
overspray.
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4.9 Defects

4.9.1 Each coat of paint shall be of a uniform thickness and appearance, free of defects (e.g., pinholes, voids,
bubbles, skips, runs, sags, blisters, wrinkles, and mudcracking).

4.9.2 The DFT of each coat shall not be outside the specified range.

4.10 Touch-Up

4.10.1 Prior to application of any coat, all defects and damage to the previous coat(s) shall be repaired.
Damage to finished work shall be thoroughly cleaned and recoated.

4.10.2 Damaged areas shall be spot blast cleaned or power tool cleaned as necessary to restore any exposed
steel to its original degree of cleanliness. All loose, cracked, and damaged coating shall be removed and the
adjacent sound coating feathered back approximately 2 in. (51 mm) to form a uniform and smooth surface.
Feathering shall be done by hand or power sanding with a grit wheel or sandpaper. The prepared surface shall
be free of loose, burnt, or blistered coating.

4.10.3 Unless specified otherwise, the coating used for repair shall be the same as the original and shall have
the same DFT.

4.11 Job Stencil

4.11.1 When specified by Purchaser, Subcontractor shall apply a job stencil in a prominent location to identify
the coating system used.

4.11.2 The stencil shall be of 1 in. (25 mm) high letters of a color contrasting with the finished paint. The top
line shall be used for the Coatings System Number. The second line shall be used for SSPC surface
preparation. The next line(s) shall be used for each coat of paint, followed by the date of application (month and
year). The last line shall be the name of the shop or field coating Subcontractor.

4.11.3 When there are a large number of structural shapes, apply a job stencil to about 10% of the pieces. Do
not stencil small pieces such as lap flanges, hangers, etc.

5. INSPECTION

5.1 General

5.1.1 Subcontractor shall perform all inspections and tests necessary to ensure that surface preparation and
coating application comply with the requirements specified herein.

5.1.2 Purchaser’s authorized inspector shall be given adequate notice prior to the start of surface preparation
and coating application to allow the opportunity to witness the work. The following steps are subject to
inspection:

a. Blast cleaned surface prior to priming.

b. Application and cure of the primer.
c. Application and cure of the finish coating.
d. Final inspection and sign-off prior to shipment.

5.1.3 All materials, equipment, and work shall be available to Purchaser’s authorized inspector at all times.
Purchaser’s authorized inspector shall have access to the work site during the progress of the work and the right
to conduct any inspection or testing deemed necessary to ensure that the coatings are properly applied.
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5.1.4 All instruments used in inspection activities (e.g., thermometers, pyrometers, hygrometers, thickness
gauges, profile gauges, and holiday detectors) shall be supplied by Subcontractor in proper working order and
calibrated prior to use.

5.1.5 Dew point, relative humidity, and surface temperature shall be determined prior to surface preparation.
Readings are required at four-hour intervals or at other time intervals approved by Purchaser. Alternatively,
continuous monitoring of dew point and relative humidity may be performed using systems established or
accepted by Purchaser. The substrate temperature shall be at least 5°F (3°C) above the dew point. Work shall
not proceed if the ambient temperature or relative humidity is outside the requirements specified herein.

5.1.6 The air supply for blast cleaning, pneumatic tools, and spray equipment shall be tested for oil and water
contamination in accordance with ASTM D4285. All lines shall be tested separately. Testing shall be performed
at the beginning and end of each work shift and at not less than four-hour intervals. In the event that
contamination is discovered, all necessary corrective actions shall be made and the air supply re-tested.
Surfaces that are determined to have been blasted with contaminated air shall be cleaned with solvent and
re-blasted with clean air and abrasive. Coatings that are determined to have been applied using contaminated
air shall be removed and reapplied using clean dry air.

5.1.7 Re-circulated shot and grit used for abrasive cleaning shall be tested for the presence of oil by immersing
in water and checking for oil flotation. Tests shall be made at the start of blasting, at four-hour intervals
thereafter, and at the end of blasting. If oil is evident, contaminated abrasive shall be replaced with clean
abrasive and re-tested before proceeding. All steel blasted since the last satisfactory test shall be re-blasted.

5.1.8 Abrasive-cleaned surfaces shall be inspected for proper surface cleanliness and anchor profile using
SSPC visual comparators. Surface preparation anchor profile shall be verified using either course or extra-
course replica tape (as required by profile depth) and a spring-loaded micrometer in accordance with
ASTM D4417 Method C. SSPC-VIS 1 visual standards shall be used for confirming the degree of surface
cleanliness when adequacy of cleaning is in question.

5.1.9 When coating adhesion or intercoat adhesion is of suspect quality, the adhesion shall be checked
periodically. The adhesion may be assessed by means of portable pull-off adhesion tester in accordance with
ASTM D4541 or one of the appropriate tape tests in accordance with ASTM D3359. Adhesion test method shall
be as agreed to by Purchaser. Acceptable adhesion classifications or pull-off strengths shall be as
recommended by the coating material manufacturer and approved by Purchaser.

5.1.10 The completed paint job shall pass inspection by Purchaser’s authorized inspector. The inspector shall
have the option to repeat any test as necessary. It is the responsibility of Subcontractor to correct any work
found not to be in accordance with requirements specified herein.

5.2 Inspection Check List

5.2.1 Pre-Painting Inspection

a. Verify that coating, thinning, and blasting materials are as specified.

b. Verify that storage conditions for all materials are adequate and properly maintained.
c. Verify that surfaces not to be coated are masked off or otherwise protected prior to surface preparation and
coating application of adjacent surfaces.

5.2.2 Pre-Surface Preparation

a. Verify that oil and grease are removed prior to surface preparation.
b. Verify that welds and sharp edges have been suitably prepared.

5.2.3 Surface Preparation

a. Verify that the air supply is clean and free of oil and moisture.
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b. Verify the cleanliness and dryness of abrasives.

c. Verify the adequacy of cleaning and blasting equipment, hoses, etc.
d. Verify that ambient, substrate, and dew point temperatures are appropriate for proper surface preparation.
e. Verify that visible burrs, slivers, scabs, and weld spatter have been removed after blasting.
f. Verify the degree of surface cleanliness and that contaminants have been removed.
g. Verify using appropriate instruments that the anchor profile is as specified.

5.2.4 Coating Application

a. Verify that materials are as specified, that materials are properly labeled, and that the shelf life has not been
exceeded.
b. Verify that mixing, thinning, and induction times are in accordance with the coating manufacturer’s
instructions.
c. Verify that the proper application equipment is being utilized.
d. Verify that the air supply is clean and free of oil and moisture.
e. Verify that the ambient, substrate, and dew point temperatures are appropriate.
f. Verify that the applicator is checking wet film thickness during application.
g. Verify that coating manufacturer’s requirements regarding recoat time are observed.
h. Verify that the previous coat is sufficiently cured before application of topcoats.
i. Visually inspect each coat for defects and uniform appearance.
j. Verify, following procedures of SSPC-PA2, that the DFT is within the specified range after each coat.

5.2.5 Final Acceptance

a. Visually inspect the coated surface for defects and uniform appearance.
b. Verify, following the procedures of SSPC-PA2, that the total DFT is within the specified range.
c. Verify that all identified repairs have been properly made.
d. Verify that the coating system is cured.

5.3 Records

Appendix A, Daily Inspection Report, is attached for documenting that specified requirements have been met.
The Daily Inspection Report shall be completed for each work shift. Subcontractor’s forms may be used with
prior approval from Purchaser. A log shall be maintained of all reports, inspections, and tests (including date,
time, and results of instrument calibrations).

6. SHIPPING, HANDLING, AND STORAGE

6.1 General

6.1.1 Coated items shall not be handled or moved until all coatings have been properly dried or cured as
required in the coating manufacturer’s instructions.

6.1.2 Coated items shall be handled with equipment such as wide belt slings, web belts, and wide padded skids
selected to prevent damage to the coating. Handling equipment likely to cause damage to the coating shall not
be used. Items such as chains, cables, hooks, tongs, metal bars, and narrow skids shall not be permitted to
come in contact with the coating. Dragging coated pipe shall not be permitted.

6.1.3 Coated items shall be loaded, padded, and secured for transport in a manner such that the coating will
not be damaged in transit.

6.1.4 Coated items shall be separated so that the items do not bear against each other.

6.1.5 Coated items shall be stacked off the ground using suitable means (e.g., parallel height ridges of rock-free
sand, wooden timbers placed under the uncoated pipe ends) to avoid damage to the coating.
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APPENDIX A

DAILY INSPECTION REPORT

INSTRUCTIONS:
1. Subcontractor shall complete this form for each work shift.
2. Record unsatisfactory work, conditions causing unsatisfactory work, and corrective action.
3. Attach copies of all replica tape readings taken.
4. Attach additional sheets, notes of meetings, or reports as necessary for back-up.
5. Submit a copy of all forms and back-up documents to Purchaser’s Inspector.

Subcontractor: ______________________________________ Date: ___/___/___ Page: ____ of ____

Item No.: _____________________________ Material Coated: CS _____ SS _____ Other ________

Start of Start of Mid-Point of End of

Condition
Blasting Painting Painting Painting
Time
Ambient Temperature (°F)
Relative Humidity (%)
Dew Temperature (°F)
Substrate Temperature (°F)
Weather Conditions

Surface Preparation:
Condition of Surface Prior to Blasting: _______________________________________________________
Method of Removing Contamination Prior to Blasting:___________________________________________
Method of Blasting: __________________ Abrasive Type: __________________ Grade: _____________
Degree of Cleanliness Obtained: ___________________________________________________________
Anchor Profile (mils): __________ Method of Measuring Anchor Profile: ____________________________

Application Information:
Method of Application: ____________________________________________________________________
DFT Gauge - Type and Model: ___________________________________ Date Calibrated: _____________

Thinner DFT Actual

Coating Coating DFT
Coatings Batch No. No./Type Specified Overcoat
Applied Color Obtained
Used (mils) Interval (hrs)
Primer
Intermediate
Finish

Comments:
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Subcontractor's Signature: ______________________________________

Inspector’s Signature: __________________________________________