CIRCUIT DESIGN

INDUSTRIAL
CONTROL
Worldskills_Indonesia_2021_Circuit_Design_Trial

Submitted by :
Name : Lodi Joyo Siswanto
Member Country or region : ID

Nama : ___________
Provinsi : ___________
Modul A - Circuit Design

Waktu Pengerjaan : 1 Jam

Software : Fluidsim MecLab V4.5 Pneumatics

Buatlah rangkaian pengendali dan rangkaian utama menggunakan software Fluidsim sesuai
dengan deskripsi mesin dan flowchart.

Instruksi Penyimpanan file

1. Simpan file dengan format Circuit Design_nomor peserta
2. Contoh : Circuit Design_01
3. Nama yang tidak sesuai dengan contoh tidak akan dinilai

Instruksi Pengiriman file

1. Kirim file sesuai instruksi juri
2. Kesempatan mengirim file hanya 1 kali
3. Jika ada 2 file yang dikirim, file pertama yang akan dinilai

Note: Pada saat file diterima, Juri akan cek file yang dikirim dengan video rekaman zoom
Jika file yang dikirim dan hasil rekaman tidak sesuai, peserta akan didiskulaifikasi

LKSN2021 - INDUSTRIAL CONTROL CD-Act

Machine Description Page 1

 Representation of System Flour full
Water full Salt full
PH3 PH4 Home PH5
poss
Inspector
Flour
S1 Water Salt S2 Flour S3
Water Salt
S4 MA3
open
MA1 open open

S10 Good

Full PH1 Mixer

Half PH2

S5 S6 S7
MA2
Filling Mixing Inspecting
pos. pos. pos.

Control Panel & Switchs S1 : Detent switch NO PH1 : Detent switch NO

S2 : Detent switch NO PH2 : Detent switch NO
Control Panel S3 : Detent switch NO PH3 : Detent switch NO
Manual / Auto
Machine ON Machine OFF Machine ON S22
S4 : Detent switch NO PH4 : Detent switch NO
S5 : Detent switch NO PH5 : Detent switch NO
S20 S21 P1
S6 : Detent switch NO P1 : Green Light
S7 : Detent switch NO P2 : Green Light
S10 : Push button NO MA1 : DC Motor
S20 : Push button NO MA2 : DC Motor
MA1 CW MA1 CCW MA2 MA3
S21 : Push button NC MA3 : DC Motor
S23 S24 S25 S26 S22 : Detent switch NO
S23 : Detent switch NO
Select mode S24 : Detent switch NO
Auto start Cycle active
S28 S25 : Detent switch NO
S27 P2 S26 : Detent switch NO
S27 : Push button NO LKSN2021 - INDUSTRIAL CONTROL CD-Trial
S28 : Detent switch NO
Machine Description Page 2
 Note : 0 = not actuated, not true CWR = Clockwise Rotation
Simulation Start
1 = actuated, true CCWR = Counter Clockwise Rotation

0 0
Machine ON
S20
1 1

1
Machine_ON : ON S22 Page 4
P1 : ON 0

0
S21
1 1 0
S23 S24 S25
1
0 0 1
Machine_ON : OFF
P1 : OFF 0 0
S24 S23
All actuators : OFF MA2 : ON CWR MA2 : OFF
1 1

MA1 : ON CWR MA1 CWR : OFF MA1 : ON CCWR MA1 CCWR : OFF

LKSN2021 - INDUSTRIAL CONTROL CD-Trial

Function Description Page 3

Page3

0 MA3 : OFF
S5 MA2 : ON CWR MA2 : ON CWR
1
0
0 S7
0 S6
S2
1
1
1
0
S10
0
S27 MA2 : OFF
1

1 1
MA2 : OFF
0 Cycle_active : OFF
Cycle_active : ON S28 P2 : OFF
P2 : Flash 2Hz
TON : ON 1

MA3 : ON CWR
0 TON : ON
TON > 1S

1
0
TON > 3S

MA1 : ON CWR 1

MA3 : OFF
0
TON : ON
S4

1
0
TON > 1S

MA1 : OFF 1

MA3 : ON CCWR
0 TON: ON
PH1

0
TON > 3S

LKSN2021 - INDUSTRIAL CONTROL CD-Trial

Function Description Page 4

SKILL 19 - PROFESSIONAL PRACTICE
MODULE: CIRCUIT DESIGN AND/OR MODIFICATION
GUIDANCE
PP-Nr DESCRITION OK NOT OK
1 straight vertical
connecting lines

2 straight horizontal
connecting lines and
devices

3 straight horizontal
drawing of devices

Version: 1.1
LKSN_2021_CD_PP 1 of 3
Date: 05.10.2021
 4 vertical distances between
contacts or devices

5 horizontal distances
between contacts or
devices

6 device labelling
control circuit

Button = S
Relay = K
Timer = KT

Version: 1.1
LKSN_2021_CD_PP 2 of 3
Date: 05.10.2021
 7 device labelling
main circuit

Kontaktor = Q
Motor = MA
Solenoid = MB

8 provision of legend for

each path

9 Branch circuit on the right

Version: 1.1
LKSN_2021_CD_PP 3 of 3
Date: 05.10.2021
 FAULT FINDING
INDUSTRIAL
CONTROL
Worldskills_Indonesia_2021_Fault Finding

Submitted by :
Name : LODI JOYO SISWANTO
Member Country or region : ID

Nama : ___________
Provinsi : ___________
Modul B – Fault Finding

Waktu Pengerjaan : 30 Menit

Software : Google chrome remote desktop &
Fluidsim MecLab V4.5 Pneumatics
untuk simulasi mesin
Jumlah Fault : 5 Fault

Instruksi :
1. Peserta akan mulai dengan fault no.1
2. Hanya ada 1 fault dalam satu waktu
3. Peserta mensimulasikan mesin dan menganalisa fault yang
ada sesuai dengan rangkaian yang diberikan
4. Peserta hanya diperbolehkan mensimulasikan dan melihat
rangkaian main, input, lampu, output
5. Peserta dilarang untuk membuka rangkaian kendali
(control)
karena semua fault terdapat pada rangkaian kendali
6. Sanksi pengurangan nilai akan diberikan jika membuka
rangkaian kendali
7. Jika fault sudah diketahui, peserta diperbolehkan mengisi
jenis fault dan posisinya pada lembar yang disediakan
8. Setiap fault, peserta diizinkan untuk menjawab 3
kemungkinan posisi fault, dikarenakan proses analisa hanya
menggunakan logika, tidak menggunakan multimeter / tester
namun jika peserta yakin dengan 1 posisi, peserta tidak
diwajibkan untuk mengisi 2 kemungkinan posisi lainnya
9. Jika ingin pindah ke fault berikutnya, peserta harus
memberitahu juri. Setelah itu juri akan menonaktifkan fault
saat ini dan mengaktifkan fault selanjutnya
10. Peserta tidak dapat kembali ke fault sebelumnya

LKSN2021 - INDUSTRIAL CONTROL FF

Instruction Page 1
 Penjelasan Rangkaian

Tampilan rangkaian Fault Finding :

Peserta hanya diperbolehkan mengoperasikan rangkaian

input, lamp, main dan output saat waktu tes / simulasi

Fault hanya terdapat pada rangkaian control circuit,

sehingga peserta dilarang membuka shape pada
rangkaian control circuit.

Peserta dilarang mematikan Simulasi

LKSN2021 - INDUSTRIAL CONTROL FF

Instruction Page 2
 Penjelasan Fault

Nomor berwarna merah = nomor kabel / posisi fault Jenis Fault :

Open circuit (OC) = kabel putus
Short circuit (SC) = kabel terhubung / jumper
Contoh Kasus :

Fault No. 1
Setelah peserta melakukan simulasi mesin dan analisa, ternyata kemungkinan fault terjadi karena K31 tidak holding/
mengunci. Maka kemungkinan faultnya yaitu open circuit pada nomor kabel 90 atau nomor kabel 91

Fault No. 2
Setelah peserta melakukan simulasi mesin dan analisa, ternyata kemungkinan fault terjadi karena Q1 ON sebelum
detail waktu 5S. Maka kemungkinan faultnya yaitu short circuit pada nomor kabel 78-83, atau nomor kabel 79-83

Berdasarkan contoh kasus diatas, maka cara pengisian lembar jawaban yang benar seperti berikut

90 91
78-83 79-83

Lembar jawaban berupa excel sheet yang terdapat pada komputer juri

LKSN2021 - INDUSTRIAL CONTROL FF

Fault Explanation Page 3

Representation of System

Detent Switch NO

Detent Switch NO Detent Switch NO

Detent Switch NC

Detent Switch NO

MA3

Detent Switch NO

MA2

Control Panel & Switchs

NO Push Button Red Light NC Push Button NO Push Button Green Light Detent Switch
MAN : NC
Blue Light
AUTO : NO

Power Supply : 220V/380V 3ᵠ

Pump MA2 MA1 Pump MA3 24V Power Supply Control Circuit

3 Motors : 380V, 3ᵠ , 50Hz, 3 wires

Circuit Breaker 3 Phase (F1)

NC Push Button NO Push Button Detent Switch NO NO Push Button NO Push Button

LKSN2021 - INDUSTRIAL CONTROL FF

Machine Description Page 4

 Note : 0 = not actuated, not true
Simulation Start
1 = actuated, true

1 A
Ready

P1 : ON P1 : OFF

0 1 Page3
S1 S111
1
0

Ready : ON
0
Ready

0 1
S0

1
1
S2
Ready : OFF
0

0
S3

1
0
System ON

System ON: ON
System ON: OFF
P3 : ON
P3 : OFF
P8 : OFF
MA1 : OFF
MA2 : OFF
MA3 : OFF
Cycle_active : OFF

LKSN2021 - INDUSTRIAL CONTROL FF

Function Description Page 5

Page2

1 B
Ready 0
MA2

0
1

1
System ON
0
B113
0
1

P2 : ON P2 : Flash 1Hz P2 : OFF P4 : ON P4 : OFF

C
1 0 0
B113 S112 B114

0 1 1

P5 : ON P5 : OFF P6 : ON P6 : OFF P7 : ON P7 : OFF

Page4
0 0 0
System ON System ON System ON

1 1 1

1 1 1
S4 S4 S4

0 0 0

0 0 0
S5 S6 S7

1 1 1

1 MA1 : ON MA3 : ON
S112 CW Rotation CW Rotation
P8 : ON
0

MA2 : ON
CW Rotation
LKSN2021 - INDUSTRIAL CONTROL FF

Function Description Page 6

Page3

0 0
System ON Cycle_active

1 1

0 1
S4 S4

1 0

0
S8 P8 : OFF
MA1 : OFF
1 MA2 : OFF
MA3 :OFF
TON : ON Cycle_active :OFF
Cycle_active : Set MA2 : OFF
MA1 : ON
CW Rotation
0
TON >5S

1
0
B117
0
B114 1

MA1 : ON
0 CCW Rotation
B113

0
MA2 : ON B118
CW Rotation
1

0 MA1 : OFF
S112 P8 : ON
MA3 : ON
1 CW Rotation

TON : ON 0
B114

0
TON >5S
P8 : OFF
1 MA3 : OFF
Cycle active : OFF

LKSN2021 - INDUSTRIAL CONTROL FF

Function Description Page 7

LKSN2021 - INDUSTRIAL CONTROL FF

Main Circuit Page 8

LKSN2021 - INDUSTRIAL CONTROL FF

Input Circuit Page 9

LKSN2021 - INDUSTRIAL CONTROL FF

Lamp Circuit Page 10

LKSN2021 - INDUSTRIAL CONTROL FF

Output Circuit Page 11

LKSN2021 - INDUSTRIAL CONTROL FF

Control Circuit Page 12

TEST PROJECT
MODULE C (MAIN_PROJECT)
INDUSTRIAL CONTROL
WORLDSKILLS_INDONESIA_2021_MP_PRE

Submitted by:
Name: Lodi Joyo Siswanto
Member country or region: ID

LKSN_2021_ PRE
Module 1 – Main project
With the attached mounting layout and its electrical diagrams it is intended to simulate the
operation of the following Water Control System.

Legend :
MA1: Mixing motor
MA2: Motor pump 1
MA3: Motor pump 2
B113 : Tank B101 Empty
B114 : Tank B101 Half
S111 : Tank B101 Full
B117 : MA1 Left
B118 : MA1 Right
S112 : Tank B102 Half

Version: 1.0
LKSN_2021 _PRE 2 of 2
Date: 29.08.2021
 1 2 3 4 5 6

1100
640
520
450

A A

1. Control Box (400x500mm)

2. Cable tray (100x60mm)

550
3. Bracket cable tray
6
4. PVC tube 20mm

800
5. Wall duct (60x40mm)
7

1100
8 6. Housing MA1

1250
B
7. Housing (B117 & B118) B
5 8. Housing MA3
5 5
9 9. Housing S112
11 1 10. Housing MA2
12 11. Housing S111
5
4 13 12. Housing B114
10
13. Housing B113
2
C
3 3 C

X0 - Power supply
AC - 220V
*
Test Project for the LKS NATIONAL 2021
Copyright © 2021 WSC2022_Team DNIA.
WALL INSTALLATION NOT IN SCALE All Rights Reserved.
D * All measurements from a horizontal and vertical line D

ap 10 - 30mm from the end of the booth. Skill: Industrial Control 19

Scale: X:Y Date: 29.08.2021 Paper: A3
Drawn / Design by: REZA JULIAS Drawing No: LKSN_2021_MP_PRE
All devices, which are not in the mesuarements, Description: Wall layout Rev: Page: 1 of 12
the mounting is up to the competitor
1 2 3 4 5 6
 1 2 3 4 5 6

50
A A

A4 Description :
1. PL1 - POWER
2. PL2 - AUTO MODE
3. PL3 - MANUAL MODE
4. SS1 - SELECT MODE
5. PB1 - MACHINE ON
B 6. PB2 - MACHINE OFF B

7. A4 - HMI
PL1

70 70

70
PL2 SS1 PL3

C C

60
PB1

60
PB2

Test Project for the LKS NATIONAL 2021

Copyright © WSC2022_Team DNIA.
M25 M20 M20 M20 M20 M20 M20 M20 M20 M16 All Rights Reserved.
D D

Skill: Trade 19 Industrial Control

W1 W2 W3 W4 W5 W6 W7 W8 W9 W10
Scale: X:Y Date: 29.08.2021 Paper: A3
Drawn / Design by: REZA JULIAS Drawing No: LKSN_2021_MP_PRE
Description: Control box Rev: XX Page: 2 of 12
400x500
1 2 3 4 5 6
 1 2 3 4 5 6

A A2 A

Description :
A1 A0
1. A0 - External Power Supply
A3 (Optional)
2. A1 - MAIN PLC
3. A2 - INPUT
F1 F2
B 4. A3 - OUTPUT B

K1 5. F1 - BREAKER
6. F2 - BREKAER
7. K1 - KONTAKTOR
Ducting : 40 x 60 mm

8. X1 - POWER TERMINAL
9. X2 - CONTROL TERMINAL
C 10. PE - EARTHING C

X1 X2 PE
1 2 3 1 2 3 4 5 6 7 8 9 10 11

Test Project for the LKS NATIONAL 2021

Copyright © WSC2022_Team DNIA.
All Rights Reserved.
D D

Skill: Trade 19 Industrial Control

Scale: X:Y Date: 05.10.2021 Paper: A3
Drawn / Design by: Lodi Joyo Siswanto Drawing No: LKSN_2021_MP_ACTUAL
Description: Base Panel Rev: XX Page: 3 of 12
Devices mounting
1 2 3 4 5 6
 1 2 3 4 5 6

A2:bit 10
A2:bit 11
A3:bit 0
A3:bit 1
A3:bit 2

A2:bit 6
A2:bit 7
A2:bit 8
A2:bit 9
PE:1

K1:N

K1:3
F1:1
F1:3

F1:4

F2:2
A A

1 2 3 1 2 3 4 5 6 7 8 9 10 11

X1 X2

B B

MA1:x1
MA2:x1
MA3:x1
MA1:x2
MA2:x2 & MA3:x2
S111:4
S112:4
B113:4
B114:4
B117:4
B118:4
S111:3 & S112:3
B113:3 & B114:3
B117:3 & B118:3
X0:PE
X0:L1
X0:N
Panel
Door
PLC

C C
1 2 3
Note :
1. PE use Terminal size 30
PE 2. X1, X2 use Terminal size 10

Test Project for the LKS NATIONAL 2021

Copyright © WSC2022_Team DNIA.
All Rights Reserved.
D D

Skill: Trade 19 Industrial Control

X1:3

Cable tray

Scale: X:Y Date: 29.08.2021 Paper: A3

Drawn / Design by: REZA JULIAS Drawing No: LKSN_2021_MP_PRE
Description: Termination Rev: Page: 4 of 12

1 2 3 4 5 6
 1 2 3 4 5 6

6 7 8
MA1 B117 B118 MA3
A A
W9

W2
W4

B B

W6
S111

S112
W5
11
9 B114

10
W8
12
MA2
B113

13
C W3 C
W7

Test Project for the LKS NATIONAL 2021

Copyright © WSC2022_Team DNIA.
All Rights Reserved.
D D

Skill: Trade 19 Industrial Control

Scale: X:Y Date: 29.08.2021 Paper: A3
Drawn / Design by: REZA JULIAS Drawing No: LKSN_2021_MP_PRE
Description: Detail - Cable Number Rev: Page: 5 of 12

1 2 3 4 5 6
 0 1 2 3 4 5 6 7 8 9

THIS PAGE FOR COMPETITOR USE

1 3
EXTERNAL POWER SUPPLY
-F1
2 4

1,5
BK BK

-A0 AC AC
24VDC
5A

1
0,75 -PB2
2
BU BU

3 1
-PB1 -K1
4 /6.8 2

DC+ DC- 1F1 /9.0

1 3 -A1
-F2
2 4
1,5

BK BK BU BU

1M1- / 7.0

1L1+ / 7.0
panel

/ 6.7
door
PLC

A1
x1

1N1
K1 -PL1
-PE:1

A2 white x2

GN/YE

-X1 1 2 3 7
-PE 6.6 / 1N1 1N1 /10.4
-X2 1 2 /6.8
GN/YE
3 4 /7.1

/8.5 & /8.6

/8.3 & /8.4

/8.7 & /8.8

/9.8 & /10.1

/9.1 & /9.2
-W1
-W10
4G1,5 1.5
/6.1

B117:3&B118:3
B113:3 & B114:3
S111:3&S112:3
-X1:3

L1 N PE

MA1:x2
MA2:x2&MA3:x2
-X0
cable tray

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
protective conductor BK: BLACK
connection Termination X2 Master On
power supply GN/YE: GREEN/YELLOW

Datum 05.10.2021 Main Circuit =

Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_ACTUAL Blatt 6
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

THIS PAGE FOR COMPETITOR USE

1 3
INTERNAL POWER SUPPLY PLC
-F1
2 4

1,5

BK BK BU BU

0,75 0,75
AC AC
-A1
24VDC
5A

1
0,75 -PB2
2
BU BU
1 3
-F2
2 4
3 1
-PB1 -K1
BU BU 4 /6.8 2

1F1 /9.0

1M1- / 7.0
1,5
1L1+ / 7.0

/ 6.7
BK BK

1N1
A1 x1
panel
door
PLC

7
K1 -PL1
A2 white x2
-X2
-PE:1

/8.5 & /8.6

/8.7 & /8.8
/8.3 & /8.4

/9.8 & /10.1

/9.1 & /9.2
GN/YE
6.6 / 1N1 1N1 /10.4
-X1 1 2 3 1 2 /6.8
-PE

B117:3&B118:3
B113:3 & B114:3
S111:3&S112:3
3 4 /7.1

MA1:x2
MA2:x2&MA3:x2
GN/YE

-W1
-W10
4G1,5 1.5
/6.1
-X1:3

L1 N PE

-X0
cable tray

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
protective conductor BK: BLACK
connection Termination X2 Master On
power supply GN/YE: GREEN/YELLOW

Datum 05.10.2021 Main Circuit =

Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_ACTUAL Blatt 6
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

6.5 / 1L1+

3 3
-K1 -SS1
/6.8 4 4

6.5 / 1M1-

-A2 COM 00 01 02 03 04 05
DI

Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 bit5

INPUT BYTE DC24V PLUG-IN PLACE DI16xDC24V TYPE OMRON

SELECT MODE
Ready
2
Datum 29.08.2021 Wiring Input =
Bearb. REZA JULIAS +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_PRE Blatt 7
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

3 3 3 3 3 3
-S111 -S112 -B113 -B114 -B117 -B118
-W5 4 -W6 4 -W7 4 -W8 4 -W9 4
-W9 4
3G0,75 3G0,75 3G0,75 3G0,75 4G0,75 4G0,75
-X2
5 6 7 8 9 10

X2:11 /6.5

X2:11 /6.5

X2:11 /6.5

X2:11 /6.5

X2:11 /6.5

X2:11 /6.5
-A2 06 bit 7 08 09 10 11
DI

bit 6 07 bit 8 bit 9 bit 10 bit 11

INPUT BYTE DC24V PLUG-IN PLACE DI16xDC24V TYPE OMRON

TANK B101 FULL TANK B102 HALF TANK B101 EMPTY TANK B101 HALF MA1 LEFT MA1 RIGHT
2
Datum 29.08.2021 Wiring Input =
Bearb. REZA JULIAS +
Gepr LKSNATIONAL2021 Industrial Control LKSNL_2021_MP_PRE Blatt 8
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

-A3 OUTPUT BYTE AC220V OMRON

DO DO16xAC220V

Bit 0 Bit 1 Bit 2

COM 00 01 02

6.9 / 1F1

-X2
1 2 3
/6.6

/6.6

/6.6
X2:4

X2:4

X2:4

-W2 -W3 -W4

3G0,75 3G0,75 3G0,75

x1 x1 x1
-MA1 -MA2 -MA3
GR x2 GR x2 GR x2

MIXING MOTOR MOTOR PUMP 1 MOTOR PUMP 2

2
Datum 29.08.2021 Wiring Outuput =
Bearb. REZA JULIAS +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_PRE Blatt 9
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

-A3 OUTPUT BYTE AC220V OMRON

DO DO16xAC220V

bit 4 bit 5

04 05

x1 x1
-PL2 -PL3
GR x2 GR x2

1N1 /6.9

AUTO MODE MANUAL MODE

2
Datum 29.08.2021 Wiring Output =
Bearb. REZA JULIAS +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_PRE Blatt 10
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 PLC - INPUTS

INPUT ADDRESS SYMBOL FUNCTION

I 0 .......... K1 READY

I 1 .......... SS1 SELECT MODE

I 2 ..........

I 3 ..........

I 4 ..........

I 5 ..........

I 6 .......... S111 TANK B101 FULL

I 7 .......... S112 TANK B102 HALF

I 8 .......... B113 TANK B101 EMPTY

I 9 .......... B114 TANK B101 HALF

I 10 .......... B117 MA1 LEFT

I 11 .......... B118 MA1 RIGHT

I 12 ..........

I 13 ..........

I 14 ..........

I 15 ..........

LKSNATIONAL_2021_MP_PRE TRADE 19

PAGE
INDUSTRIAL - CONTROL PLC - INPUTS 11
 PLC - OUTPUTS

OUTPUT ADDRESS COLOR SYMBOL FUNCTION

Q 0 .......... GREEN MA1 MIXING MOTOR

Q 1 .......... GREEN MA2 MOTOR PUMP 1

Q 2 .......... GREEN MA3 MOTOR PUMP 2

Q 3 .......... WHITE PL2 AUTO MODE

Q 4 .......... WHITE PL3 MANUAL MODE

Q 5 ..........

Q 6 ..........

Q 7 ..........

Q 8 ..........

Q 9 ..........

Q 10 ..........

Q 11 ..........

Q 12 ..........

Q 13 ..........

Q 14 ..........

Q 15 ..........

LKSNATIONAL_2021_MP_PRE TRADE 19

PAGE
INDUSTRIAL - CONTROL PLC - OUTPUTS 12
Industrial Control Professional practice

Topic/
excellent (3) professional (2) amateur (1) bad (0)
Criteria
PP_MP_1

Level control

Air bubble can`t touch on the line

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 1 from9]
Industrial Control Professional practice

PP_MP_2

Device Wire
length

more than y+x

PP_MP_3

Device Cable
sheath (2 - 8 mm)

PP_MP_4

control box cable

sheath

too short sheath

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 2 from9]
Industrial Control Professional practice

PP_MP_5

wiring control box

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 3 from9]
Industrial Control Professional practice

PP_MP_6

Cable straight

PP_MP_7

duct cut

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 4 from9]
Industrial Control Professional practice

PP_MP_8

duct cable holes

not more than 2x cable diameter

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 5 from9]
Industrial Control Professional practice

PP_MP_9

labeling

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 6 from9]
Industrial Control Professional practice

labeling

labeling on cableing duct labeling only by pen or not labeling

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 7 from9]
Industrial Control Professional practice

PP_MP_10

Cabinet

scratch extra hole

PP_MP_11

Cabinet wiring

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 8 from9]
Industrial Control Professional practice

PP_MP_12

wall clean (line

max 10mm)

lines, scratch, extra holes

Version:1.0 ID
LKSN_2021_MP_PP 31/08/2021 9 from9]
TEST PROJECT
MODULE D (PROGRAMMING)
INDUSTRIAL CONTROL
LKSNATIONAL_2021_HMI_PRE

Submitted by:
Name: Lodi Joyo Siswanto
Member country or region: ID

LKSN_2021_ PRE
Module D – Main project
With the attached mounting layout and its electrical diagrams it is intended to simulate the
operation of the following Water Control System.

Legend :
MA1: Mixing motor
MA2: Motor pump 1
MA3: Motor pump 2
B113 : Tank B101 Empty
B114 : Tank B101 Half
S111 : Tank B101 Full
B117 : MA1 Left
B118 : MA1 Right
S112 : Tank B102 Half

Version: 1.0
LKSN_2021 _PRE 2 of 2
Date: 25.09.2021
HMI – Screen “HOME”

HMI – Screen “Manual”

VERSION 1.0
LKSN_2021_HMI 2 of 12
DATE 26.09.21
HMI – Screen “Automatic”

VERSION 1.0
LKSN_2021_HMI 3 of 12
DATE 26.09.21
PLC Inputs/ Outputs
SYMBOL TYPE COMMENT
A2: DI_BIT0 BOOL PLC - Input (A2)
SS1 BOOL PLC - Input (A2)
S111 BOOL PLC - Input (A2)
S112 BOOL PLC - Input (A2)
B113 BOOL PLC - Input (A2)
B114 BOOL PLC - Input (A2)
B117 BOOL PLC - Input (A2)
B118 BOOL PLC - Input (A2)
MA1 BOOL PLC - Output (A3)
MA2 BOOL PLC - Output (A3)
MA3 BOOL PLC - Output (A3)
PL2 BOOL PLC - Output (A3)
PL3 BOOL PLC - Output (A3)
Mode_Manual BOOL PLC - Variable
Mode_Automatic BOOL PLC - Variable
Cycle_active BOOL PLC - Variable
Cycle_Stop BOOL PLC - Variable
HMI_Button 0 BOOL PLC - Variable
HMI_Button 1 BOOL PLC - Variable
HMI_Button 2 BOOL PLC - Variable
HMI_Button 3 BOOL PLC - Variable
HMI_Button 4 BOOL PLC - Variable

VERSION 1.0
LKSN_2021_HMI 4 of 12
DATE 26.09.21
Details : Home Screen

11 2

POSITION VARIABLE ACTION COMMENT

1 --- Button Event Active "Manual Screen"

2 --- Button Event Active "Automatic Screen"

VERSION 1.0
LKSN_2021_HMI 5 of 12
DATE 26.09.21
Details : Manual Screen

7 8 9

4 6 10 13 16

11
14 17
12
18
15

3
5

POSITION VARIABLE ACTION COMMENT

3 --- Button Event Active "Home Screen"

State “0 “ = colour = BLUE

4 MA1 Background Control Colour
State “1 “ = colour = LIGHT BLUE
State “0 “ = colour = BLUE
5 MA2 Background Control Colour
State “1 “ = colour = LIGHT BLUE
State “0 “ = colour = BLUE
6 MA3 Background Control Colour
State “1 “ = colour = LIGHT BLUE
State “0 “ = colour = GREEN
7 S112 Background Control Colour
State “1 “ = colour = LIGHT GREEN
State “0 “ = colour = YELLOW
8 B117 Background Control Colour
State “1 “ = colour = LIGHT YELLOW
State “0 “ = colour = YELLOW
9 B118 Background Control Colour
State “1 “ = colour = LIGHT YELLOW
State “0 “ = colour = GREEN
10 S111 Background Control Colour
State “1 “ = colour = LIGHT GREEN
State “0 “ = colour = GREEN
11 B114 Background Control Colour
State “1 “ = colour = LIGHT GREEN
State “0 “ = colour = GREEN
12 B113 Background Control Colour
State “1 “ = colour = LIGHT GREEN
13 HMI_Button 2 Button Event Set bit while key is pressed / Momentary

14 HMI_Button 3 Button Event Set bit while key is pressed / Momentary

15 HMI_Button 4 Button Event Set bit while key is pressed / Momentary

State “0 “ = colour = GREEN
16 MA1 Background Control Colour
State “1 “ = colour = LIGHT GREEN
State “0 “ = colour = GREEN
17 MA2 Background Control Colour
State “1 “ = colour = LIGHT GREEN
State “0 “ = colour = GREEN
18 MA3 Background Control Colour
State “1 “ = colour = LIGHT GREEN

VERSION 1.0
LKSN_2021_HMI 6 of 12
DATE 26.09.21
Details : Automatic Screen

19 21

20 22

The functions from the drawing of the Screen

Automatic are the same from the drawing of the
Screen Manual with the exception of the things that
are outside the White square in the image.
POSITION VARIABLE ACTION COMMENT

19 HMI_Button 0 Button Event Set bit while key is pressed / Momentary

20 HMI_Button 1 Button Event Set bit while key is pressed / Momentary

State “0 “ = colour = GREEN
21 Cycle_Active Background Control Colour
State “1 “ = colour = LIGHT GREEN
State “1 “ = colour = RED
22 Cycle_Active Background Control Colour
State “0 “ = colour = LIGHT RED

VERSION 1.0
LKSN_2021_HMI 8 of 12
DATE 26.09.21
 PROGRAMMING
INDUSTRIAL
CONTROL
LKSNATIONAL_2021_Programming_PRE

Submitted by :
Name : Lodi Joyo Siswanto
Member country or region : ID

Nama : ___________
Provinsi : ___________
 Power On Note :
Switches, push buttons or other devices actuated / true = state “1” on the function diagram
Switches, push buttons or other devices not actuated / false = state “0” on the function diagram
All actuators : OFF

1 1 1
Mode_Manual Mode_Automatic K1

0 0 0

1 0
SS1 SS1
MA1 : OFF
0 1 MA2 : OFF
MA3 : OFF
MA1 : OFF MA1 : OFF PL2 : Blink 1Hz
MA2 : OFF MA2 : OFF PL3 : Blink 1Hz
MA3 : OFF MA3 : OFF Mode_Manual : OFF
Mode_Automatic : OFF

Mode_Manual : ON Mode_Manual : OFF

Mode_Automatic : OFF Mode_Automatic : ON
PL2: OFF PL2: ON
PL3 : ON PL3 : OFF

Mode_Manual Mode_Automatic

LKSN_2021_PROGRAMMING_PRE

PLC – Function Description Page 1

 Mode_Manual

MA1 : OFF MA2 : OFF MA3 : OFF

0 0
HMI_Button 3 HMI_Button 4

0
HMI_Button 2 1 1

1 1
0 S112 B114
B117
0 0
1
0
B118

MA1 : Blink 1Hz MA1 : ON MA2 : ON MA2 : OFF MA3 : ON MA3 : OFF

LKSN_2021_PROGRAMMING_PRE

PLC – Function Description Page 2

 Mode_Automatic

1 0
S112 Cycle_active

0 1

0 0
B113 HMI_Button 1

1 1

0
HMI_Button 0
MA1 : OFF
MA2 : OFF
1
MA3 :OFF
Cycle_active :OFF
TON : ON
Cycle_active : Set MA2 : OFF
MA1 : ON
0
TON >5S

1
0
B117
0
B114 1

MA1 : Blink 1Hz

0
B113

0
B118
MA2 : ON
1

0
S112 MA1 : OFF
MA3 : ON
1

TON : ON 0
B114

0
TON >5S
MA3 : OFF
1
Cycle active : OFF

LKSN_2021_PROGRAMMING_PRE

PLC – Function Description Page 3