SMPL Inspection Test Plan

Part Name:- BLADE Customer:- KSSL Lot Size:- 15 Nos. Sample Size:- 15 Nos.

Part No.: - PIR Rev: - Die No.: - Date:- 16.09.2023

Drawing No:- 823-401-14-036-0 Drg. Rev:- ITP No. : Confidential

Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks
obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs.

1 1 3C R10.0 ± 1.0 9.00 11.00 VMM 10.13 10.08 10.08 10.06 10.12 10.10 10.12 10.07 10.15 10.09 10.14 10.10 10.10 10.13 10.14 OK

2 2 2C 240.0 ± 0.50 239.50 240.50 Height Gauge 240.11 240.24 240.23 240.21 240.12 240.18 240.14 240.11 240.21 240.19 240.17 240.13 240.19 240.18 240.20 OK

3 3 1B 2.0 ± 0.10 1.90 2.10 Profile Projector Match To Profile Template OK

4 4 1B 13.0 ± 0.20 12.80 13.20 Profile Projector Match To Profile Template OK

5 5 1B R90.0 ± 2.0 88.00 92.00 Profile Projector Match To Profile Template OK

6 6 1B R100.0 ± 2.0 98.00 102.00 Profile Projector Match To Profile Template OK

7 7 1B R100.0 ± 2.0 98.00 102.00 Profile Projector Match To Profile Template OK

8 8 1B R90.0 ± 2.0 88.00 92.00 Profile Projector Match To Profile Template OK

9 9 1B 15.0 ± 0.20 14.80 15.20 Vernier Caliper 15.17 15.11 15.13 15.17 15.13 15.12 15.13 15.15 15.15 15.14 15.14 15.17 15.14 15.16 15.14 OK

10 10 2B 131.0 ± 0.50 130.50 131.50 Profile Projector Match To Profile Template OK

11 11 1B 2.0 ± 0.10 1.90 2.10 Profile Projector Match To Profile Template OK

12 12 1B 6.0 ± 0.20 5.90 6.10 Profile Projector Match To Profile Template OK

13 13 2B 99.50 ± 0.30 99.20 99.80 Profile Projector Match To Profile Template OK

14 14 2B 20.0 ± 0.20 19.80 20.20 Profile Projector Match To Profile Template OK

15 15 2B 75.0 ± 0.30 74.70 75.30 Profile Projector Match To Profile Template OK

16 16 2B 35.0 ± 0.30 34.70 35.30 Profile Projector Match To Profile Template OK

17 17 3B 60.0 ± 0.30 59.70 60.30 Profile Projector Match To Profile Template OK

18 18 3B 49.0 ± 0.30 48.70 49.30 Profile Projector Match To Profile Template OK

19 19 3B 33.0 ± 0.30 32.70 33.30 Profile Projector Match To Profile Template OK

20 20 3B 3.0 ± 0.10 2.90 3.10 Profile Projector Match To Profile Template OK

21 21 3B 6.0 ± 0.10 5.90 6.10 Profile Projector Match To Profile Template OK

22 22 3B R5.0 ± 0.50 4.50 5.50 Profile Projector Match To Profile Template OK

23 23 3B 14.0 ± 0.20 13.80 14.20 VMM By Sectioning 13.99 OK

24 24 3B 19.50 ± 0.20 19.30 19.70 VMM By Sectioning 19.48 OK

25 25 3B 15.50 ± 0.20 15.30 15.70 Profile Projector Match To Profile Template OK

26 26 3B 30.0 ± 0.20 29.80 30.20 VMM By Sectioning 29.98 OK

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 Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks
27 27 3B R5.0 ± 0.50 4.50 5.50 Profile Projector Match To Profile Template OK

28 28 3B 25° ± 30' 24°30' 25°30' Profile Projector Match To Profile Template OK

29 29 3B 1.70 ± 0.10 1.60 1.80 Profile Projector Match To Profile Template OK

30 30 3B 35° ± 30' 34°30' 35°30' Profile Projector Match To Profile Template OK

31 31 4B 7.0 ± 0.20 6.80 7.20 Profile Projector Match To Profile Template OK

32 32 4B 6.0 ± 0.10 5.90 6.10 Profile Projector Match To Profile Template OK

33 33 4B 45° ± 30' 44°30' 45°30' Profile Projector Match To Profile Template OK

34 34 4B 45° ± 30' 44°30' 45°30' Profile Projector Match To Profile Template OK

35 35 4B 3.50 - 0.05 3.45 3.50 Profile Projector Match To Profile Template OK

36 36 4B 20° ± 30' 19°30' 20°30' VMM By Sectioning 20°10' OK

37 37 4B 35° ± 30' 34°30' 35°30' VMM By Sectioning 34°45' OK

38 38 4B 0.70 ± 0.10 0.60 0.80 Profile Projector Match To Profile Template OK

39 39 4A 0.50 ± 0.10 0.40 0.60 VMM By Sectioning 0.45 OK

40 40 4A 0.80 ± 0.10 0.70 0.90 VMM By Sectioning 0.75 OK

41 41 4A 25° ± 30' 24°30' 25°30' VMM By Sectioning 24°45' OK

42 42 3A 0.70 ± 0.10 0.60 0.80 Profile Projector Match To Profile Template OK

43 43 3A 70° ± 30' 69°30' 70°30' Profile Projector Match To Profile Template OK

44 44 3A (3.60) ± 0.10 3.50 3.70 Micrometer 3.58 3.58 3.56 3.56 3.59 3.59 3.60 3.58 3.57 3.58 3.59 3.57 3.59 3.60 3.59 OK

45 45 3A 10.0 ± 0.20 9.80 10.20 VMM 9.98 10.01 9.99 9.95 9.98 9.97 9.98 9.96 10.03 10.02 10.01 9.99 9.98 9.99 9.96 OK

46 46 3A 3.0 ± 0.10 2.90 3.10 VMM 2.97 3.04 2.95 2.97 3.04 2.95 3.03 3.01 2.97 2.94 2.98 2.98 3.02 3.03 3.03 OK

47 47 2A 10.0 ± 0.20 9.80 10.20 VMM 9.99 10.06 10.11 10.10 10.11 10.03 10.12 9.97 9.99 10.01 10.01 10.11 9.99 10.07 10.07 OK

48 48 2A 90.0 ± 0.30 89.70 90.30 VMM 90.14 90.11 90.05 89.99 89.99 90.00 90.07 90.12 89.96 90.00 90.04 89.99 90.08 90.00 90.08 OK

49 49 1A-2A 180.0 ± 0.50 179.50 180.50 Height Gauge 180.01 179.97 179.98 179.94 180.04 179.98 179.97 180.02 179.96 179.98 179.94 180.03 179.92 179.95 179.93 OK

50 50 1A 15° ± 30' 14°30' 15°30' Profile Projector Match To Profile Template OK

51 51 1A R100.0 ± 2.0 98.00 102.00 Profile Projector Match To Profile Template OK

52 52 1A 3.0 ± 0.10 2.90 3.10 Profile Projector Match To Profile Template OK

53 53 1A 13.0 ± 0.20 12.80 13.80 Profile Projector Match To Profile Template OK

54 54 3A 3.60 - 0.10 3.50 3.60 Micrometer 3.54 3.56 3.55 3.55 3.56 3.55 3.55 3.53 3.58 3.58 3.57 3.56 3.57 3.56 3.57 OK

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 Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks

H. T. / Hardness :-
Hardened &
Tempered Left of 475 525.00 Hardness Testing M/C 479 483 489 502 509 - - - - - - - - - - OK
55 55 3C C-C To 475 To 525
H.V. &
Right of Line CC To
260 To 300 H.V.

260.00 300.00 Hardness Testing M/C 278 283 286 291 294 - - - - - - - - - - OK

Phosphate To
Specn.
JSS:0465-01:1988
56 56 2C Visual OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
Class – II
(Accelerated),
Oil Finish.

Visual Inspection :- Found Satisfactory

Note:- Critical, Major & Minor characteristics are not mentioned on the drawing

Total Accepted Qty : - 15 Nos

Examiner Supervisor (D.G.M. - QC)

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