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Proceedings of the 3rd European Microwave Integrated Circuits Conference

GaN MMIC based T/R-Module Front-End for


X-Band Applications
P. Schuh∗ , H. Sledzik∗ , R. Reber∗ , A. Fleckenstein∗, R. Leberer∗ , M. Oppermann∗,
R. Quay† , F. van Raay† , M. Seelmann-Eggebert†, R. Kiefer† and M. Mikulla†
∗ EADS Deutschland GmbH, Defence Electronics, Wörthstr. 85, 89077 Ulm, Germany
† Fraunhofer Institute of Applied Solid-State Physics, Tullastr. 72, 79108 Freiburg, Germany
patrick.schuh@ieee.org

Abstract— Amplifiers for a next generation of T/R-modules


in future active array antennas are realized as monolithically
integrated circuits (MMIC) on the bases of novel AlGaN/GaN
HEMT structures. Both, low noise and power amplifiers are
designed for X-band frequencies.
The MMICs are designed, simulated and fabricated using
a novel via-hole microstrip technology. Output power levels of
6.8 W (38 dBm) for the driver amplifier (DA) and 20 W (43 dBm)
for the high power amplifier (HPA) are measured. The measured
noise figure of the low noise amplifier (LNA) is in the range of
1.5 dB.
A T/R-module front-end with mounted GaN MMICs is de- Fig. 1. Photo of a GaN DA MMIC chip. Chip size : 3 mm ×2 mm
signed based on a multi-layer LTCC technology.

I. I NTRODUCTION In this paper the design and the achieved performance of


Active electronically scanned array (AESA) radars are in- single GaN MMIC amplifiers and of a whole T/R-module
creasingly being favoured over conventional mechanically- front-end based on these GaN MMICs are presented.
scanned systems. The achievable radar range of such an AESA The MMIC and front-end design, simulation and measure-
radar is mainly determined by the output power and the ments are done at EADS Defense Electronics, Ulm. The wafer
noise figure of the antenna. T/R-modules are key elements in and MMIC fabrication is done at the Fraunhofer Institute of
active phased array antennas for radar and electronic warfare Applied Solid-State Physics, Freiburg.
applications [1]. Inside these T/R-modules two main building
blocks are the amplifier chain in the transmit path and the low II. G A N MMIC T ECHNOLOGY AND M ODELING
noise amplifier in the receive path.
In most of today’s T/R-Modules GaAs MMIC amplifiers are The AlGaN/GaN HEMT MMIC technology is based on
used with typical output power levels in the range of 5 W to multi-wafer growth of single heterojunction devices on 3-inch
10 W [2], [3]. Higher output power levels, broader bandwidth, s.i. SiC substrates by MOCVD. The 3-inch HEMT technology
increased power added efficiency (PAE) values, and higher uses electron-beam-defined gates with 0.25 µm gate-length
operating voltages are advantages for performance improve- including fieldplates for high-power operation.
ment to meet future requirements. For these applications the The two-terminal breakdown voltages of the power HEMTs
use of amplifiers based on AlGaN/GaN is a very promising are BV > 100 V. Typical output power densities are beyond
W
approach [4]–[7]. Another important parameter is the PAE of 5 mm at 10 GHz with an associated drain efficiency η > 50%
the amplifier. Due to the higher breakdown voltage of the GaN at VDS = 28 V for high efficiency operation. For low-noise
device compared to a GaAs device, the supply voltage can be operation, the AlGaN/GaN HEMTs yield a minimum noise
significantly increased. This leads to an additional increase figure of NF < 0.8 dB at 10 GHz at VDS = 10 V.
in efficiency on system level, because of lower losses in the After the frontside processing the full 3-inch SiC wafer is
power supply. thinned to 100 µm thickness and a via-hole backside process
Besides the noise figure performance also the robustness is applied.
against high input power overdrive is a key issue for the receive For the design a library of passive microstrip components is
path in a T/R-module. The AlGaN/GaN technology with its available, including all technology specific elements like MIM
high breakdown voltage is very good suited for robust low capacitors, resistors, and inductances. The large-signal GaN
noise applications [8]. HEMT modeling is based on an in-house two-dimensional
To satisfy these future needs, a T/R-module front-end voltage-lag model to appropriately describe thermal effects and
composed of novel GaN MMICs and multi-layer packaging low-frequency dispersion, and their impact on gain and PAE
technology [9] is designed. [10].

978-2-87487-007-1 © 2008 EuMA 274 October 2008, Amsterdam, The Netherlands


40
Psat
P1dB

38
Output power [dBm]

36

34

32

Fig. 3. Photo of a GaN HPA MMIC chip. Chip size : 4 mm ×3 mm


30
8 9 10 11 12 13 14
Frequency [GHz] 40 46
PAE
Gain
Fig. 2. Measured output power versus frequency of the GaN MMIC DA at 35 Output Power 43
1 dB gain compression and at saturation with VDS = 30V and VGS = −4.9V .
30 40

Output power [dBm]


Gain [dB] PAE [%]
25 37
III. D RIVER A MPLIFIER MMIC
The MMIC driver amplifier is designed as a two stage 20 34

amplifier with one transistor 8 × 60 µm gate-finger width in


15 31
the first stage and one transistor 8 × 125 µm gate-finger width
in the second stage (see Fig. 1). The amplifier is designed for 10 28
50 Ω impedance at the input and output port and for operation
in linear mode, not using the whole available output power of 5 25

the transistor. One design objective was to provide enough


0
input power for two HPAs in parallel configuration in the 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Input power [dBm]
frequency band from 8 GHz to 12 GHz. Although this amplifier
will be used for operation in linear mode, the output matching Fig. 4. Measured power performance of the GaN MMIC HPA at 11 GHz
is designed using harmonic balance simulation. with VDS = 30V and VGS = −5V . Pmax = 43 dBm PAEmax = 31%
The maximum measured output power is higher than
38 dBm while operating in saturation mode with up to 5 dB
gain compression. This output power leads to a power density are optimized by electromagnetic simulations of distributed
of 7.4 mmW
at transistor level. The achieved output power is elements. An improved PAE performance is obtained by
sufficient for driving one or two high power amplifiers in the application of second harmonic short-networks at all gates of
frequency range between 8.5 GHz and 14 GHz (Fig. 2), while the second stage transistors.
operating the driver amplifier below the 1 dB compression The output power, gain and PAE measurement results in
point. pulsed mode are shown in Fig. 4. The maximum measured
output power is 20W, when biased for class-AB operation.
IV. H IGH P OWER A MPLIFIER MMIC This output power leads to a power density of 5.7 mm W
at
The MMIC high power amplifier is designed as a two stage transistor level. In this case the small signal gain is about
amplifier based on 4 transistors with 8 × 125 µm gate-finger 18 dB and the associated PAE value is 31%. The small signal
width in the second stage and 2 transistors with the same gain is higher than 15 dB over the whole frequency range
size in the first stage (see Fig. 3). The amplifier is designed from 8.5 GHz to 11 GHz (see Fig. 5). More then 14 W output
for 50 Ω impedance at the input and output port. The output power is measured over a frequency range from 8.75 GHz to
combiner is optimized for maximum output power in the 11.5 GHz.
frequency range from 8.5 GHz to 11 GHz. Previous intensive
load-pull simulations have been performed to find the optimum V. L OW NOISE AMPLIFIER MMIC
load impedance for maximum output power. For the designed MMIC low noise amplifier the same
For electrical stabilization of the second stage RC-networks transistor size of 8 × 30 µm is used for the first and second
close to all transistor inputs are used. Odd mode stability stage (see Fig. 6). For this first iteration design the transistor
analysis has been performed for the parallel transistor struc- layout wasn’t optimized for low noise operation. It is similar
ture. The first stage transistors are stabilized by the gate to the power transistor layout. The transistor size of the first
bias circuits. The interstage network and the output combiner stage is a tradeoff between low noise performance and large

275
50
Psat
Gain
45

40
Gain [dB]

35
Output power [dBm]

30

25

20 Fig. 6. Photo of a GaN LNA MMIC chip. Chip size : 3 mm ×2 mm

15
18 2
Gain
NF
10
8.5 9 9.5 10 10.5 11 11.5
Frequency [GHz] 16 1.9

Fig. 5. Measured saturated output power and small signal gain versus 14 1.8
frequency of the GaN MMIC HPA. Bias Point: VDS = 30V and VGS = −5.0V

Noise Figure [dB]


Gain [dB]
12 1.7

signal robustness.
To allow a simultaneous noise match and input match over 10 1.6
a sufficiently broad bandwidth an additional source inductance
is used. The design model is based on small signal and 8 1.5
noise parameter measurements of the transistor, without any
inductive feedback.
For decoupling purpose, but also to increase the robustness 8 8.5 9 9.5 10 10.5 11 11.5 12
Frequency [GHz]
[11], a resistor is used in the gate bias network.
In the frequency range from 8 GHz to 12 GHz a gain Fig. 7. Measured gain and noise figure versus frequency of the GaN MMIC
between 15 dB and 17 dB is simulated. The expected noise LNA with VDS = 15V and VGS = −3.5V . NFmin = 1.45 dBm
figure is about 1.75 dB to 1.8 dB.
In Fig. 7 the measured small signal gain and the noise figure
of the GaN MMIC LNA is shown. The gain is a little bit lower high temperature cofired ceramic (HTCC) instead of LTCC
than simulated, especially around 12 GHz a distinct slope is because of its significantly higher thermal conductivity. In this
measured. The obtained noise figure is better than expected case the DA and the two HPAs were mounted directly on the
over the whole frequency band. The minimum noise figure is HTCC substrate in cavities. The thermal situation for the DA
only about 1.45 dB. For frequencies up to 11 GHz the noise was improved but the situation for the HPAs were dramatically
figure of this GaN LNA is only 0.5 dB worse than the normally declined.
used GaAs LNA [12]. The favored solution today is using the mature and proven
Besides the good noise performance the behavior of the LTCC technology for T/R-Modules used in series production
LNA with large input power signals is very important for this and soldering the DA similar to the HPAs on a CuMo heatsink.
type of LNA. The saturated output power of the LNA is about The T/R-Module front-end consists of a whole transmit path
24 dBm (see Fig. 8). First robustness tests have been performed with one DA and two HPAs in parallel, a circulator, an receive
up to 4 W input power. At this input power level the LNA is path with LNA and limiter and a GaAs switch combining both
about 35 dB in compression. The output power is decreasing, pathes. It can be used as front-end for a software defined radar
because the bias of the first stage transistor is shifted toward or can be combined with any core chip using CMOS, SiGe or
deep pinch-off. GaAs technology.
Besides the RF relevant components, like power splitter and
VI. T/R-M ODULE F RONT-E ND combiner, also the whole DC control electronics is integrated
For the front-end a multi-layer low temperature cofired on the substrate. The control electronics provides the pulsed
ceramic (LTCC) substrate is used. After obtaining first ex- 30V drain voltage for the GaN high power MMICs, the
perience with an amplifier chain on LTCC with GaN MMICs LNA bias voltages and the T/R-switch control. In Fig. 9 the
[13] some modifications are realized. completely assembled front-end is shown.
One big challenge is the thermal situation with these GaN For the transmit operation mode the output power, gain and
MMICs having a very high power density compared to today’s PAE measurement results in pulsed mode are shown in Fig. 10.
state-of-the-art GaAs MMICs. A first approach was to use AlN The maximum measured output power is 32W.

276
25 40 46
Pout PAE
Gain
Igate 35 43
Output Power
20
Gate Current [mA]

30 40

PAE [%]

Output power [dBm]


15 25 37

20 34

Gain [dB]
10
Output power [dBm]

15 31

5 10 28

5 25

0
0
0 2 4 6 8 10 12 14 16 18 20
Input power [dBm]
-5
-4 0 4 8 12 16 20 24 28 32 36
Input power [dBm] Fig. 10. Measured power performance of the GaN T/R-Module front-end at
11 GHz with VDS = 30V and VGS = −5V . Pmax = 45 dBm PAEmax = 24%
Fig. 8. Measured output power and gate current versus input power of the
GaN MMIC LNA. Bias Point: VDS = 15V and VGS = −3.5V
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ACKNOWLEDGMENT [12] H.-P. Feldle and R. Reber, “Monolithic low noise amplifier for X-Band
applications,” in Gallium Arsenide Application Symposium Proceedings,
This work was partly funded by the German ”Bundeswehr (Amsterdam), pp. 205–209, 1998.
Technical Center for Information Technology and Electron- [13] P. Schuh, R. Leberer, H. Sledzik, M. Oppermann, B. Adelseck, H. Brug-
ics” (WTD81), Greding and the German Federal Ministry of ger, R. Quay, M. Mikulla, and G. Weimann, “Advanced high power
amplifier chain for X-Band T/R-Modules based on GaN MMICs,”
Defense (BMVg), Bonn. This financial support is gratefully in European Microwave Integrated Circuit Conference Proceedings,
acknowledged. (Manchester), pp. 241–244, Oct. 2006.

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