785C Haul Truck Walk-around Inspection

1. Raise Tray and secure Safety Cable.

2. Note: Before commencing the inspection ensure that all personnel have the required PPE.
Machine is isolated and locked out in accordance with SGM Mobile Maintenance procedure.
3. Check security and condition of Hand-held Fire Extinguisher and all Work Lights.
4. Inspect condition and security of Access Steps (both sides).
5. Inspect Front Wheel Hub for oil leaks (both sides), visually check security of Wheel nuts, and report any defects
immediately.
6. Inspect Front Suspension Cylinder for leaks or damage (both sides).
6a. Inspect all Brake Hoses for oil leaks or damage, inspect Brake Assemblies for oil leaks (both sides).
7. Inspect Steering Cylinders, Steering Linkage and Tie Rods for wear and damage, check all Grease Lines, Connectors
and Ball Joints for sufficient grease.
8. Inspect all Hydraulic oil Hoses for leaks or damage, report all leaks immediately.
9. Inspect Hydraulic Control Valve for oil leaks
9a. Inspect A-frame Pin, Bearing and Caps for wear and sufficient grease.
10. Inspect Fuel Tank for fuel leaks and damage, report all leaks immediately.
10a. Ensure Fuel Fast-Fill Receiver Cover is installed, check for fuel leaks.
11. Grease Lines for leaks or damage (both sides). Inspect Wiggins Box for leaks or damage, report all leaks
immediately.
11a. Inspect Hoist Cylinders for leaks or damage. Check security of Lower and Upper Bearing Retaining Plates, inspect
Grease Lines for leaks or damage.
12. Visually check security of all Wheel Nuts, inspect Final Drive and Cover for oil leaks (both sides), and report any
defects immediately.
13. Inspect Rear Wheel Station Duo-Cone Seals for oil leaks, check security and inspect all Brake Oil Lines for oil leaks or
damage (both sides), report any defects immediately.
14. Inspect condition of all Work Lights and Back-Up Alarm.
14a. Inspect Diff Filter and Diff Oil Level Sensor Guards for damage, report any defects immediately.
14b. Inspect Rear Suspension Cylinders for oil leaks, check Mounting Pins for wear, check security of Pin retaining Bolts,
and check Suspension Rod Cover and Clamps for damage (both sides).
15. Inspect condition of all Grease Lines and Grease Injectors, check for leaks, and report any defects immediately.
15a. Inspect Lateral Control Rod for wear or damage. Check security of Pin Retaining Bolts.
15b. Check Rear Axle oil level, top-up if required, report any leaks immediately.
16. Check Hydraulic oil level, top-up if required, report all leaks.
16a. Check Transmission oil level, top-up if required, report all leaks.
17. Visually check security of front Suspension Cylinder Mounting Bolts (both sides).
17a. Inspect Steering Accumulator and Hoses for leaks, inspect Mounting for wear or damage (both sides).
18. Inspect Engine Compartment for oil, coolant and fuel leaks, report any defects immediately.
18a. Check tension of Alternator Belt, inspect all Electrical Connections and Wiring Harnesses.
19. Visually check security of Front Engine Mounting Bolts.
19a. Inspect underside of Engine for oil leaks.
19b. Inspect Steering Control Valve and Hoses for oil leaks.
20. Inspect Fan Guards for cracks and damage.
20a. Check A/C Belt tension, inspect condition of Belt Tensioners, check security of all A/C Compressor Mounting Bolts.
21. Inspect security and condition of Access Ladders (both sides) report any defects immediately.
22. Inspect security and condition of the Air Horns.
23. Check Windscreen Washer Bottle level, top-up if required.
23a. Inspect condition and cleanliness of A/C Filter, clean / replace if required.
23b. Check Wiring Harnesses and Hoses for leaks and damage.
24. Inspect Rear View Mirror, Handrails and Catwalks for damage or cracks, report any defects immediately.
25. Inspect condition and check operation of Operator Seat and Seat Belt, report any defects immediately.
25a. Inspect Fire Suppression System Control unit, ensure Safety Pin is installed in the Manual Actuator.
26. Inspect condition and check operation of Trainee Seat and Seat Belt, report any defects immediately.
27. Inspect and check operation of all Controls and Gauges, report any defects immediately.
28. Check security and operation of Transmission Control.
28a. Check security of Motorola Two-Way Radio.
29. Inspect Accelerator, Service and Secondary Brake Pedal Covers, replace if worn or damaged.
30. Inspect condition of Coolant Caps and Relief Valves. Check Coolant Levels, top-up if required, report any leaks
immediately.
31. Check security of Air Receiver and Air Hoses, check for air leaks, if found report immediately.
31a. Check Grease level in Auto-Lube Reservoir, inspect for leaks.
31b. Check Steering Oil Level, top-up if required, report all leaks.
32. Check security of Air Cleaner Assemblies, inspect Air Filter Seals for damage, if found replace Air Filter immediately.
33. Check security of Batteries, Battery Cables and Hold-Down Clamps. Check Batteries for leaks or damage, report any
defects immediately.
34. Check security and condition of Rear View Mirror and Handrails, report any defects immediately.
34a. Check security and condition or Fire Suppression System Reservoir and Hoses, report any defects immediately.
35. Check security and condition of Air Filter Platform Mountings.
35a. Check security and inspect Exhaust, Intake and Coolant hoses and Tubes, report any leaks or defects immediately.
36. Check Engine Oil Level, top-up if required, report all leaks.
36a. Check security and positioning of Fire Suppression System Hoses, Tubes, Nozzles and Detection Wire, report any
defects immediately.
37. Check security and condition of Body Pads (both sides).
37a. Check security and condition of Exhaust Mufflers and Tubes, report any leaks or defects immediately.
38. Check security and condition of Access Ladder and Drive Shaft Guards, report any defects immediately.
38a. Check security, condition and positioning of all Hydraulic Hoses and Tubes, report any leaks or defects
immediately.
39. Inspect Hoist Cylinder Rods for damage or oil leaks, report any defects immediately.
39a. Check security, condition and positioning of all Hydraulic Hoses and Tubes, report any leaks or defects
immediately.
40. Check security and condition of Rear Axle Oil Cooler Mountings and Cover, report any defects immediately, inspect
Cooler Core for hydraulic oil leaks.
41. Check security and condition of Mud-Flaps (both sides).
41a. Check security and condition of Body Pads, inspect Body for cracks or damage, report any defects immediately.
42. Inspect Body Pivot Pins for cracks, wear and sufficient grease (both sides).
43. Inspect Rock Ejectors and Mounting Pins and Brackets for wear and damage (both sides).
44. Inspect Tray Wear Strips for wear or damage.
45. Remove all lock-out equipment, start machine and operate all functions (correct operating permit required). Check
operation of all Lights, Horn, Back-Up Alarm and A/C.
46. Complete daily inspection check-list, log all faults and back-logs.