You are on page 1of 80

OptiX OSN 3500

Quick Installation Guide

Issue: 21
Date: 2019-01-28

HUAWEI TECHNOLOGIES CO., LTD.

Downloaded from www.Manualslib.com manuals search engine


Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice

The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com
Email: support@huawei.com

Downloaded from www.Manualslib.com manuals search engine


Installation Process

Start

Before You Start Page 1 Precautions

Cable Holes on the


Top and at the
Page 2 Tools for Installation Page 25
Bottom of the N63E
Cabinet
Installing and
Page 3 Cables Pages Routing Power
26 to 44 Cables and PGND
Cables
Instructions and Installing and
Page 4 Precautions for Routing
Handling Boards Page 45
Cabinet Indicator
Cables
Introduction to the
Pages Installing and
Page 7 Installation Holes OptiX OSN 3500
5 to 6 Page 46 Routing Alarm
Equipment
Cables
Installing the Pages Installing Installing and
Page 8 7 to 24 Components Pages
Subrack Routing E1/T1
47 to 50
Cables
Checking the Power
Pages Pages Installing and Installing and
Jumpers on the
9 to 12 25 to 62 Routing Cables Pages Routing
Board
50 to 52 E3/T3/E4/STM-1
Installing Cable Cables
Page 13 Pages Installing and
Distribution Plates 62 to 65 Routing Fibers Installing and
Pages
Routing Ethernet
52 to 54
Pages Installing Fiber Cables
Installing Orderwire
13 to 14 Management Trays Page 66
Phones Pages Installing and
54 to 57 Routing IF Cables
Pages Installing the
Pages Checking the
15 to 17 SS61COA Installing and
67 to 68 Installation Pages
Routing External
58 to 59
Pages Installing the Clock Cables
18 to 19 SS62COA Checking Fiber Installing and
Page 69
Attenuation Routing Network
Page 59
Management
Pages Installing the RPC
Cables
20 to 21 Frame Pages
Engineering Labels Installing and
70 to 73
Page 60 Routing SDI Coaxial
Page 22 Installing the DCM Cables
Pages Assembling Cable
Installing and
74 to 76 Connectors
Pages Installing the UPM Page 61 Routing Cables for
23 to 24 Power System PCM Boards

End Installing and


Installing and Routing Cables for
Pages Page 62
Routing External the Extended
62 to 64 Subrack
Fibers
Installing and
Pages
Routing Internal
64 to 65
Fibers

Downloaded from www.Manualslib.com manuals search engine


Precautions

NOTE
This document provides quick guidelines for hardware installation.
This document does not describe pre-delivery assembly. This document describes only procedures for
onsite installation.

CAUTION

Electrostatic Discharge
Wear ESD gloves or an ESD wrist strap prior to contact with the
equipment or before handling the plug-boards, boards, and IC
chips to prevent damage to sensitive components caused by
electrostatic discharge from the human body. Ensure that the
other end of the ESD wrist strap is properly grounded.

CAUTION

Binding Cables
Binding intervals between cable ties or optical fiber binding straps inside the cabinet cannot exceed 250 mm.
(The distance cannot exceed 200 mm for user cables).
Binding intervals between cable ties for all cables and corrugated tubes outside the cabinet are determined
according to the distance between the two horizontal beams. If the cable trough does not contain any beams,
the binding intervals between cable ties cannot exceed 250 mm.

CAUTION

Checking Before Installation


Check the telecommunications room, cabinet, power supply, ground cables, optical cables, and
associated facilities prior to installation. Start the installation according to the engineering design
documents after confirming that conditions are met.

1
Downloaded from www.Manualslib.com manuals search engine
Tools for Installation

Long measuring tape Phillips screwdriver Flat-head screwdriver

Adjustable wrench Heat gun Utility knife

COAX crimping tool Wire clippers Wire stripper

COAX stripper RJ45 crimping tool Diagonal pliers

Cold press pliers Network cable tester Multimeter

2
Downloaded from www.Manualslib.com manuals search engine
Cables

Power cable for the OptiX OSN 3500 III


Power cable for the general subrack BGND power cable
subrack

–48 V DC power cable 75-ohm 8xE1 cable 120-ohm 8xE1 cable

75/120-ohm clock transit cable (1) 75/120-ohm clock transit cable (2) 75-ohm clock cable

Alarm output and input cable Alarm cascading cable between subracks COA cascading serial port cable

SDI coaxial cable COA serial port cable COA power cable

120-ohm 16xE1 cable PGND cable

3
Downloaded from www.Manualslib.com manuals search engine
Instructions and Precautions for Handling Boards

CAUTION
Do not hold a board without hand protection. Wear an ESD wrist strap or ESD gloves before handling a board.

Wearing ESD gloves Wearing an ESD strap Holding a board without hand protection

CAUTION
Hold the front panel of a board with hands.

CAUTION
Insert filler panels into vacant slots on an NE to prevent foreign matters from getting into the NE, which may
result in faults on the NE.
Boards are fragile and valuable. When handling or placing a board, exercise caution and put it into a
dedicated packing box.

4
Downloaded from www.Manualslib.com manuals search engine
Introduction to the OptiX OSN 3500 Equipment

1 Exterior of the OptiX OSN 3500 III Subrack


a Front View
Bolt for the PGND
cable Front view of the
N1PIUB

N1PIUB

ESD jack
Fan

Cable trough
Air filter

b Side View c Oblique View

Label for the OptiX OSN 3500 III


subrack

5
Downloaded from www.Manualslib.com manuals search engine
2 Exterior of the General and Enhanced OptiX OSN 3500 Subracks
a Front View

N1PIU\N1PIUA

NOTE

The exterior of the enhanced OptiX OSN 3500 subrack (1100 W) is the same as that of the general OptiX
OSN 3500 subrack. The N1PIU power board is used for the general OptiX OSN 3500 subrack, and the
N1PIUA power board is used for the enhanced OptiX OSN 3500 subrack (1100 W).

b Side View c Oblique View

6
Downloaded from www.Manualslib.com manuals search engine
Installing Components

1 Positions of the Installation Holes


• Front view of the cabinet • Positions of the installation holes

Structural Position of the


Remarks
Component Installation Hole
82

78 The fan and air filter


75 11, 13, 20, and 22 are installed in the
74 OSN 3500 subrack.

Cable distribution 39 and 40


plate

57 The fan and air


55 filter are installed
46, 48, 55, and 57 in the subrack.
OSN 3500

48 Cable distribution
46 74 and 75
plate
40
39

78 and 82
PDU

22 NOTE
20
Remove the front door and side panels of the cabinet before
routing cables. For information about how to remove the
doors, see the N63E Cabinet Installation Guide. To ensure
safe operations, assign a minimum of two persons to install
the subrack.
13
11
First install subracks in the lower part and then in the upper
part of a cabinet. If there is only one subrack, install it in the
lower part of the cabinet.

7
Downloaded from www.Manualslib.com manuals search engine
2 Installing the Subrack
1 Holes for installing Holes for installing
mounting ears of the mounting ears of the
subrack in the N63E subrack in the T63
cabinet cabinet

1 Ensure that the installation position of the mounting ears of the subrack matches the cabinet to be installed.

2 3

Floating nut

Installation hole

2 Install the floating nuts. 3 Place the subrack along the guide rail and insert it in
slowly. Use panel screws to fix the subrack to the front
column of the cabinet through the holes on the
mounting ears.

8
Downloaded from www.Manualslib.com manuals search engine
3 Checking the Power Jumpers on the Board
a Checking Power Jumpers on the GSCC

NOTE

Check the power jumper settings and modify the settings as required. By default, the power jumpers are capped.

• Position of the jumpers of the N1GSCC (layout 1)

To set the input voltage of the


equipment

NOTE
When the jumpers are not capped, the equipment is
supplied with the –60 V power.
When the jumpers are capped, the equipment is
supplied with the –48 V power.

• Position of the jumpers of the N1GSCC (layout 2)

Power
module J13 To set the input voltage of the
equipment
J12

C
F
card

NOTE

J8
J9 When the jumpers are not capped, the equipment is
J10
J11 supplied with the –60 V power.
When the jumpers are capped, the equipment is
CPU supplied with the –48 V power.

J18

3 21

9
Downloaded from www.Manualslib.com manuals search engine
Checking the Power Jumpers on the Board
NOTE

Check the power jumper settings and modify the settings as required. By default, the power jumpers are capped.

• Position of the jumpers of the N3GSCC (layout 1)

Power
module J31
To set the input voltage of the
J30 equipment

1
CF
2 NOTE
card 3
J5 When the jumpers are not capped, the equipment is
supplied with the –60 V power.
J11
J12 When the jumpers are capped, the equipment is
J13
J14 supplied with the –48 V power.

CPU

• Position of the jumpers of the N3GSCC (layout 2)

Power
module J13 To set the input voltage of the
equipment
J12

C
F
card NOTE

When the jumpers are not capped, the equipment is


J8 supplied with the –60 V power.
J9
J10 When the jumpers are capped, the equipment is
J11
supplied with the –48 V power.
CPU

J18

3 21

10
Downloaded from www.Manualslib.com manuals search engine
Checking the Power Jumpers on the Board
NOTE

Check the power jumper settings and modify the settings as required. By default, the power jumpers are capped.

• Position of the jumpers of the N4GSCC

Power
module J3202 To set the input voltage of the
equipment
J3201

NOTE
When the jumpers are not capped, the equipment is
supplied with the –60 V power.
When the jumpers are capped, the equipment is
supplied with the –48 V power. It is the default state.
CPU

J7100

1
J2101 2
3

• Position of the jumpers of the N6GSCC

Power
module

321
J30 To set the input voltage of the
equipment
J31
32 1
NOTE
CPU
2–3 or jumpers are not capped: If jumper bits
(positions) 2 and 3 are capped or jumpers are not
capped, the equipment is supplied with the –60 V
power.
1–2: If jumper bits (positions) 1 and 2 are capped, the
1 23 equipment is supplied with the –48 V power. It is the
J18 default state.
J11

11
Downloaded from www.Manualslib.com manuals search engine
b Checking Jumpers on the AUX

NOTE

Check the setting of the jumper J9. Modify the setting if required. By default, the jumper J9 is being capped.
Set the jumper J9 as follows:
To enable the subrack to work as the main subrack, cap the jumper J9.
To enable the subrack to work as the extended subrack, do not cap the jumper J9.

• Position of the jumpers of the N4GSCC

Power
Module

J9

• Position of the jumpers of the N6GSCC

NOTE

The AUX is available in two versions: version B and version C. For


the AUX of version C, jumper J9 is under the daughter board. You
can find it only after the daughter board is removed.

12
Downloaded from www.Manualslib.com manuals search engine
4 Installing Cable Distribution Plates
Phillips screwdriver

NOTE
A cable distribution plate is installed in a proper position above the subrack.

5 Installing Fiber Management Trays


a b
Exterior of the Fiber
Positions of the Installation Holes
Management Tray

Mounting ear
a b c

Plate
a Holes for installing mounting ears of the N63B cabinet

b Holes for installing mounting ears of the T63 cabinet

Fiber hole
c Holes for installing mounting ears of the N63E cabinet

13
Downloaded from www.Manualslib.com manuals search engine
c Installation Method

1 M4
Phillips screwdriver
2 M6

12±1.2 Kgf.cm 30±3 Kgf.cm

>50 mm

1 Install mounting ears on the fiber management tray. 2 Secure the fiber management tray in the cabinet.

NOTE
By default, the fiber management tray is installed in the lower part of the cabinet and is more than 50 mm
away from the subrack. The fiber management tray must also be more than 50 mm away from the air inlet
and outlet of the subrack. The fiber management tray can be installed in a cabinet that is not fully configured
with subracks, but future expansion will be affected due to reduced installation space in the cabinet.

d Spooling Fibers in the Fiber Management Tray

With no attenuator used (the optical fibers connected to With no attenuator used (the optical fibers connected to
the optical interface board are on the same side of the the optical interface board are on different sides of the
cross-connect and timing board) cross-connect and timing board)

Variable optical attenuator Variable optical attenuator

With the attenuator used (the optical fibers connected to With the attenuator used (the optical fibers connected to
the optical interface board are on the same side of the the optical interface board are on different sides of the
cross-connect and timing board) cross-connect and timing board)

14
Downloaded from www.Manualslib.com manuals search engine
6 Installing the SS61COA
a Connections Between Ports and Optical Fibers

• Exterior of the SS61COA LC fiber connector

Optical input port Optical output port

DIP switch RS232-1 port RS232-2 port Monitoring Monitoring Power port
port 1 port 2

NOTE
RS-232-1 and RS-232-2 are management ports. MONITOR-1 and MONITOR-2 are alarm output ports.

• Fiber connections of the SS61COA

Optical fiber
IN OUT
10 dB fixed optical attenuator

IN

IN
OUT

OUT SS61COA SS 61COA


OUT
Optical interface board
IN OUT

IN
10 dB fixed optical attenuator
Optical fiber
Optical interface board
OUT IN

SS61COA SS61COA

Subrack 1 Subrack 2

NOTE
The SS61COA, a case-shaped amplifier for 1550 nm optical signals, can be used as a pre-amplifier or
a booster amplifier.

15
Downloaded from www.Manualslib.com manuals search engine
b Installation Procedure

• Installation effectiveness

Phillips screwdriver

Flat-head screwdriver

1 2 M6

30±3 Kgf.cm
M6

Cable tray
30±3 Kgf.cm

1 Install the holder. 2 Remove the cable tray.

3 4

M6 M6

30±3 Kgf.cm 30±3 Kgf.cm

3 Install the SS61COA. 4 Install the cable tray.

NOTE

When you install the SS61COA inside the cabinet, 125 mm of space is required. By default, the SS61COA is
installed below the lower subrack and is more than 50 mm away from the subrack. The SS61COA can be
installed in a cabinet that is not fully configured with subracks, but future expansion will be affected due to
reduced installation space in the cabinet.

16
Downloaded from www.Manualslib.com manuals search engine
c Cable Connections

a
Serial port cable

b
SS61COA SS61COA
aA
3
4

1 2
bB cC
Power port of the
SS61COA

To the serial port of the


SS61COA

Power cable for the SS61COA

Serial port cable

17
Downloaded from www.Manualslib.com manuals search engine
7 Installing the SS62COA
a Connections Between Ports and Optical Fibers

• Front view of the SS62COA


LC fiber connector

Transmit port (SC/PC) Receive port (E2000)

Power input port


RS-232-1 RS-232-2

• Fiber connections of the SS62COA

IN

IN OUT IN
OUT
Optical fiber
Optical interface board OUT
OUT IN
Optical interface board
SS61COA/ SS62COA
BA/BPA

Subrack 1 Subrack 2

NOTE

The SS62COA, a case-shaped Raman amplifier, can be used only as a pre-amplifier.

18
Downloaded from www.Manualslib.com manuals search engine
b Cable Connections

A
A

To the serial port of the


SS62COA

Serial port cable

To the power supply facilities in the


telecommunications room

c Installation Procedure

1 Phillips screwdriver 2

M4 M6

12±1.2 Kgf.cm 30±3 Kgf.cm

1 Install the mounting ears. 2 Secure the SS62COA on the columns.

NOTE
When you install the SS62COA inside the cabinet, 125 mm of space is required.

NOTE
When being installed above or below the subrack, the SS62COA does not require a slot in the subrack.
By default, the SS62COA is installed in the lowest part of the cabinet (namely, in the positions of the first and
third floating nuts) and is more than 50 mm away from the subrack.
The SS62COA can be installed in a cabinet that is not fully configured with subracks, but future expansion will be
affected due to reduced installation space in the cabinet.

19
Downloaded from www.Manualslib.com manuals search engine
8 Installing RPC Frames
a Exterior of the RPC Frame

NOTE
The RPC frame is powered by the
tributary power output terminal on
the power cable terminal block on
the top of the cabinet. Straight-
through network cables are used for
communications between the RPC
board and the subrack.

Power module
RPC board
Fan assembly

NOTE

If the EXT port on the AUX board is vacant, you can connect the LAN port on the RPC board to the EXT
port on the AUX board using a network cable.

b Installation Holes

A Holes for installing mounting ears of the


RPC frame in the T63 cabinet

B Holes for installing mounting ears of the


RPC frame in the N63E cabinet

A B

c Installation Procedure

1 Phillips screwdriver 2

M4 M6

12±1.2 Kgf.cm 30±3 Kgf.cm

1 Install the mounting ears. 2 Secure the RPC frame on the columns.

20
Downloaded from www.Manualslib.com manuals search engine
d Cable Connections

• Cable connections of the OptiX OSN 3500 III subrack • Cable connections of the general and
enhanced OptiX OSN 3500 subracks

Hub Hub

AA AA

To the power supply


facilities in the
telecommunications
room
MON SYS LINE MON SYS LINE

LAN LAN
RS232-1 RS232-2 RS232-1 RS232-2

A NOTE
AUX board

The DC power distribution box provides only four


current inputs. If two OptiX OSN 3500 III subracks
are installed in a cabinet, the RPC must gain
access to the power supply facilities in the
telecommunications room.

EXT port

Insert the RJ45 connector at one end of the network cable into a vacant port of the hub in the
1 telecommunications room.

2 Insert the RJ45 connector at the other end of the network cable into the LAN port on the RPC board.

3 Insert the RJ45 connector at one end of the network cable into a vacant port of the hub in the
telecommunications room.

4 Insert the RJ45 connector at the other end of the network cable into the EXT port on the AUX board in
the subrack.

21
Downloaded from www.Manualslib.com manuals search engine
9 Installing the DCM
1 2

DCM

DCM frame
Mounting bracket

Screw
Installation holes of
Installation holes of
the mounting ears of
the mounting ears of
the subrack in the
the subrack in the
T63 cabinet
N63E cabinet

1 Fix the mounting ears on the DCM frame. 2 Put DCMs on the frame and fix them with screws from
below. Each DCM needs four screws.

3 4

Cable clip

3 Fix the DCM frame on the columns of the cabinet with 4 Lead the optical fibers out from the subrack. Run the
panel fastener. optical fibers downward along the fiber trough at the
cabinet side to the cabinet bottom. Pass the optical
fibers through the inlet at the side of the DCM frame.

22
Downloaded from www.Manualslib.com manuals search engine
10 Installing the UPM Power System
NOTE

For the method of installing the ETP4890 UPM Power System, see the ETP4890 User Manual.

a Installation Position

Subrack

≥50 mm

Power system (EPS75-4815AF)

b Installing Batteries

To BAT- To BAT+

Upper-
layer tray

Lower-
layer tray

Connect four batteries in series and fix them on the lower-layer tray.
Connect four batteries in series and fix them on the upper-layer tray.
Connect the battery series in parallel.

23
Downloaded from www.Manualslib.com manuals search engine
c Installing the EPS75-4815AF Power System in the ETSI Cabinet

1 2

Top Top

B o tto m B o tto m

N63E cabinet T63 cabinet

1 Fix the two mounting ears on the power system by 2 Determine the position of installing the power system
on the mount bar of the cabinet. Then, install the
using six M3 screws.
captive nuts in the corresponding holes. Fix the power
system in the cabinet by using four screws.

d Cable Connection of the UPM

DANGER
• Before installing the AC input power cables, install an
upper-level AC input circuit breaker to protect the system.
• Before installing the AC input power cables, switch off
the corresponding upper-level AC input circuit breaker.

L O A D3 ( -) L O A D3 (+ )
L O A D4 ( -) L O A D4 (+ )

GND
A C- L
A C- N A B
To the grounding
To the 110 V /220 V neutral wire A To the storage battery (-)

To the 110 V /220 V live wire B To the storage battery (+)

24
Downloaded from www.Manualslib.com manuals search engine
Installing and Routing Cables

1 Cable Holes on the Top and at the Bottom of the N63E Cabinet
a Cable Holes on the Top of the N63E Cabinet

Cable hole Cable hole


Cable hole Cable hole

600 mm

155 mm 155 mm 62 mm

188 mm 81 mm
300 mm

66 mm

251 mm

Fiber hole Fiber hole

Power cable hole Ground bolt

b Cable Holes at the Bottom of the N63E Cabinet

Cable hole Cable hole Cable hole

184 mm

360 mm

Fiber hole Fiber hole

25
Downloaded from www.Manualslib.com manuals search engine
2 Installing and Routing Power Cables and PGND Cables
a Installing and Routing Power Cables – DC Power Distribution Box

• Installing and routing power cables – DC power distribution box (N1PDU)


Multimeter

CAUTION

When two 32 A power inputs are available in the telecommunications room, one
cabinet can be configured with only one OptiX OSN 3500 III subrack.

Ensure that the switches of the external power supply facilities are in the "OFF" position.
If a power monitoring device is configured for the power supply facilities, disconnect the power supply
facilities from the power monitoring device before measuring the resistance between the power terminals.
Otherwise, the measured resistance may be incorrect.

Power terminals 1-4 for RTN2(+) NEG1(-) Power terminals 1-4 for
the subrack (left) the subrack (right)
RTN1(+) NEG2(-)

Power switches SW1-SW4 for PGND terminal Power switches SW1-SW4 for
the subrack (left) the subrack (right)

Turn all the power switches for the subrack to "OFF". These power switches are in the DC power distribution box,
which is located on the top of the cabinet.

Measure the resistance between NEG(-) and PGND bolt, and between RTN(+) and PGND bolt using the
multimeter. The measured value needs to be infinitely great.

Turn all the power switches for the subrack to "ON".

Measure the resistance between NEG(-) and RTN(+), and between NEG(-) and PGND bolt using the multimeter.
The measured value needs to more than 20,000 ohms.

Turn all the power switches for the subrack to "OFF".

NOTE
If the measured resistance between NEG(-) and RTN(+), and between NEG(-) and PGND bolt is less than
20 ohms, a short circuit occurs between the working power module and the working ground. In this case,
rectify the fault immediately, and then perform Step 4 again.

26
Downloaded from www.Manualslib.com manuals search engine
• Installing and routing power cables – DC power distribution box (TN51PDU)

CAUTION
When two 32 A power inputs are available in the telecommunications room, one cabinet can be configured with
only one OptiX OSN 3500 III subrack.
When four 32 A or two 63 A power inputs are available in the telecommunications room, one cabinet can be
configured with two OptiX OSN 3500 III subracks, but the power consumption of each subrack must be less than
1100 W.

NOTE
Determine whether to install short-circuiting copper bars in the power input area according to the onsite
situation: If the telecommunications room provides four current inputs, each of which is 63 A or greater, do
not install short-circuiting copper bars. If the telecommunications room provides only two current inputs,
each of which is 125 A or greater, install short-circuiting copper bars.

Power output area Power switch area Power input area Power switch area Power output area

Y X Z

aab b aab baab b aab b

A c c B

a 63 A b 32 A (backup of the output power, which facilitates the customer to replace the
circuit breaker for capacity expansion of other equipment)

c 125 A (requiring short-circuiting copper bars)

• Installing short-circuiting copper bars onsite (optional)

M6

Black

M6 one-hole Blue
OT terminal
50±5 Kgf.cm

Short-circuiting M6 screw
copper bar

NOTE
If short-circuiting copper bars are required, use125 A power cables whose cross-sectional area is 35 mm2
and whose length does not exceed 25 m. In addition, use M6 one-hole OT terminals with the width of less
than 15.5 mm.
If short-circuiting copper bars are not required, use M6 two-hole OT terminals for the power cables with the
cross-sectional areas of 16 mm2 and 25 mm2.

27
Downloaded from www.Manualslib.com manuals search engine
• Precautions for installing the DC power distribution box (TN51PDU)

DANGER
Do not install short-circuiting copper bars in the power output area of the DC power distribution box.
Determine whether to install short-circuiting copper bars in the power input area only according to the onsite
power supply.

Power input Power output


area area

M6 screw

CAUTION
Install OT terminals correctly according to the wiring terminal labels on the plastic cover of the DC power
distribution box.

CAUTION
Select the M6 two-hole OT terminals that comply with the power cable specifications of the DC power
distribution box to prevent sparkles in the power-on process.

Two-hole OT
M6 two-hole OT terminal with other
terminal hole diameters

CAUTION
Screws for the wiring terminals of the input and output power cables on the PDU must be fastened in case of
poor contact.

28
Downloaded from www.Manualslib.com manuals search engine
•Installing and Routing Power Cables – DC Power Distribution Box (DPD63-8-8 PDU)

DANGER
Do not install short-circuiting copper bars in the power output areas.

NOTE
Determine whether short-circuiting copper bars need to be installed in the power input areas based on the site
survey result.
Remove the front panel from the PDU before you install power cables and restore the front panel after you finish the
installation.
PDU with the front panel
Power switch area Power switch area
(A) (B)

PDU without the front panel


Power input area (A) Power input area (B)

A1 A2 A3 A4 A1 A2 A3 A4 B1 B2 B3 B4 B1 B2 B3 B4
(-) (-) (-) (-) (+) (+) (+) (+) (+) (+) (+) (+) (-) (-) (-) (-)

Power output area (A) Power output area (B)


PDU with short-circuiting copper bars
2-in-1 short-circuiting copper bar (left) 2-in-1 short-circuiting copper bar (right)
NEG (-) NEG (-)

2-in-1 horizontal short-circuiting copper plates


RTN (+)

Power Distribution Guide for the Equipment


Whether to Install Short- Power Input Power Output
Circuiting Copper Bars
Yes 2 x 63 A, 2 x 125 A 4 x 32 A, 4 x 63 A
No 4 x 32 A, 4 x 63 A 4 x 32 A, 4 x 63 A

29
Downloaded from www.Manualslib.com manuals search engine
•Installing Short-circuiting Copper Bars – DC Power Distribution Box (DPD63-8-8 PDU)
DANGER
Do not install the short-circuiting copper bar in the power output areas.
NOTE
Whether to install short-circuiting copper bars and horizontal short-circuiting copper plates in the power input area
depends on the power supply in the equipment room. Short-circuiting copper bars and horizontal short-circuiting copper
plates must be installed together. Installation of only short-circuiting copper bars or horizontal short-circuiting copper
plates is not allowed.
Short-circuiting copper bars and horizontal short-circuiting copper plates can be removed in a way similar to installation.
2-in-1 short-circuiting copper bars

2-in-1 horizontal short-circuiting


copper plates

CAUTION
When installing cables on the short-circuited negative input
terminals, ensure that the protruding part of each OT
terminal faces the screws. In this way, the cables will not
be pressed and the screws can be sufficiently tightened.

Confirm the input terminal groups that need to be short-circuited. Install 2-in-1 short-circuiting copper bars on the
negative input terminals and tighten the screws that fix the bars onto the air breakers. Ensure that appropriate bars
are used on the right or left side of the PDU.
Install 2-in-1 horizontal short-circuiting copper plates on the mapping positive input terminals in the middle of the PDU.

Install power cables (blue) on the negative input terminals and power ground cables (black) on the positive input
terminals.
CAUTION
CAUTION After the horizontal short-circuiting copper plates
are installed, plug the holes on the plates.
1. When the input terminals are not short-circuited, all cables that are installed
on both the positive and negative input terminals use cord end terminals.
When the input terminals are short-circuited, the cables that are installed on
the negative input terminals use two-hole OT terminals and the cables that
are installed on the positive input terminals use cord end terminals.
2. To short-circuit an input terminal group, the negative and positive input
terminals of the group must be short-circuited at the same time.
3. Check the screws on the air breakers and all screws should be tightened.
Pull the cables that are installed on the input terminals and no cable should
be loosened or removed.

30
Downloaded from www.Manualslib.com manuals search engine
•Installing and Routing Power Cables – DC Power Distribution Box (DPD100-2-8 PDU)

DANGER
Do not install short-circuiting copper bars in the power output areas.

NOTE
Before the equipment is delivered, 4-in-1 short-circuiting copper bars and 4-in-1 horizontal short-circuiting copper
plates are installed in the power input area by default.
Remove the front panel from the PDU before you install power cables and restore the front panel after you finish the
installation.
PDU with the front panel
Power switch area Power switch area
(A) (B)

PDU without the front panel


4-in-1 short-circuiting copper bar (left) 4-in-1 short-circuiting copper bar (right)
NEG (-) NEG (-)

4-in-1 horizontal short-circuiting copper plates


RTN (+)
Power input area (A) Power input area (B)

A1-4 (-) A1(+) B1(+) B1-4 (-)

Power output area (A) Power output area (B)

Power Distribution Guide for the Equipment

Whether to Install Short- Power Input Power Output


Circuiting Copper Bars
Yes 2 x 100 A 4 x 32 A, 4 x 20 A

31
Downloaded from www.Manualslib.com manuals search engine
b Connections Between Power Cables

• Connections of the power cables between the general and enhanced OptiX OSN 3500
subracks and the DC power distribution box (N1PDU)

Ground cables of the cabinet

Power cables for the subrack PGND cable

B B

RTN2(+)

RTN1(+)
NEG2(-)

NEG1(-)
A

–48 V –48 V
Ground bar in the
telecommunications room

0V 0V
A
Power supply facilities in the telecommunications room

A B 1 2 3 4

+ - + - + - + -

Power cables for the subrack

NOTE
The maximum power consumption of the general OptiX OSN 3500 subrack is 720 W. Therefore, it is recommended
that you select fuses that support a maximum current of 20 A for the power supply facility.

The maximum power consumption of the enhanced OptiX OSN 3500 subrack is 1100 W. Therefore, it is
recommended that you select fuses that support a maximum current of 32 A for the power supply facility.

The power cables for the subrack are connected to the DC power distribution box before delivery. When installing
the power cables, you only need to connect the power cable connectors to the PIU board in the subrack.

When grounding the subrack, connect the ground bolt on the subrack to the ground point on the column inside the
cabinet. The subrack then is connected to the external ground bar through the PGND cable on the top of the
cabinet.

32
Downloaded from www.Manualslib.com manuals search engine
• Connections of the power cables between the general and enhanced OptiX OSN 3500
subracks and the DC power distribution box (TN51PDU)

A-NEG(-) B-NEG(-)

B A B
-48 V -48 V -48 V -48 V -48 V -48 V -48 V -48 V

Power supply facilities in Power supply facilities in


the telecommunications the telecommunications
room room
0V 0V 0V 0V 0V 0V 0V 0V

A-RTN(+) B-RTN(+)

A Ground bar in the telecommunications


room

CAUTION
When installing the power cables,
you can connect the power cable
connectors to the PIU board in the
subrack only after replacing the
existing power cables for the
B subrack in the cabinet with the
power cables delivered with the
subrack, as shown in the following
figure.

NOTE
When grounding the subrack, connect the ground bolt on the subrack to the ground point on the column inside
the cabinet. The subrack then is connected to the external ground bar through the PGND cable on the top of the
cabinet.

33
Downloaded from www.Manualslib.com manuals search engine
• Connections of the power cables between the OptiX OSN 3500 III subrack and the DC power
distribution box (TN51PDU)

A-NEG(-) B-NEG(-)

B A B

-48 V -48 V -48 V -48 V -48 V -48 V -48 V -48 V

Power supply facilities in Power supply facilities in


the telecommunications the telecommunications
room room
0V 0V 0V 0V 0V 0V 0V 0V

A-RTN(+) B-RTN(+)

A Ground bar in the telecommunications


room

Power cables for the subrack

B
CAUTION
The OptiX OSN 3500 III subrack
requires only four 63 A current
inputs. The other power output
terminals do not need to be
connected to the power cables.

NOTE

The maximum power consumption of the OptiX OSN 3500 III subrack is 2300 W. Therefore, it is recommended
that you select fuses that support a maximum current of 63 A for the power supply facility.

The power cables for the subrack are connected to the DC power distribution box before delivery. When
installing the power cables, you only need to connect the power cable connectors to the PIU board in the
subrack.

When grounding the subrack, connect the ground bolt on the subrack to the ground point on the column inside
the cabinet. The subrack then is connected to the external ground bar through the PGND cable on the top of the
cabinet.

34
Downloaded from www.Manualslib.com manuals search engine
• Connections of the power cables between the OptiX OSN 3500 III subrack and the DC power
distribution box (N1PDU)

Ground cables of the cabinet

Power cables for the


subrack

RTN2(+)

RTN1(+)
NEG2(-)

NEG1(-)
–48 V –48 V
Ground bar in the
telecommunications room

0V 0V
Power supply facilities in the telecommunications room

CAUTION

The power cables for the subrack are connected to the DC


power distribution box before delivery. When installing the
power cables, you can connect the power cable connectors to
the PIU board in the subrack only after changing the 3V3
connector of the power cables of the subrack to a two-hole
OT terminal. For information about how to assemble the
connector, see the "Assembling Cable Connectors" part.

NOTE

The maximum power consumption of the OptiX OSN 3500 III subrack is 2300 W. When the N1PDU is used, the
power consumption of the subrack cannot be more than 1100 W. Therefore, it is recommended that you select
fuses that support a maximum current of 32 A for the power supply facility.

When grounding the subrack, connect the ground bolt on the subrack to the ground point on the column inside
the cabinet. The subrack then is connected to the external ground bar through the PGND cable on the top of the
cabinet.

35
Downloaded from www.Manualslib.com manuals search engine
• Connections of the power cables between the OptiX OSN 3500 III subrack and the DC power
distribution box (DPD63-8-8 PDU)

NOTE
Power cable connections vary depending on the power sources in the equipment room. When the power source
supplies two 63 A power inputs and two 125 A power inputs, DPD63-8-8 PDU is used to interface four main/backup
power inputs.
A-RTN2(+)
B-RTN1(+)
A-RTN1(+) B-RTN2(+)
A-NEG2(-)
A-NEG1(-) B-NEG1(-)
B-NEG2(-)

-48 V -48 V
Power source in
the equipment
room
0V 0V -48 V -48 V

Power source in the


equipment room
0V 0V

PGND

Ground bar in the equipment room

CAUTION

The power cables for the subrack are


connected to the DC power distribution box
before delivery. When installing the power
cables, you can connect the power cable
connectors to the PIU board in the subrack
only after changing the 3V3 connector of
DPD63-8-8 PDU Ground Point the power cables of the subrack to a two-
hole OT terminal. For information about
how to assemble the connector, see the
"Assembling Cable Connectors" part.

36
Downloaded from www.Manualslib.com manuals search engine
• Connections of the power cables between the general and enhanced OptiX OSN 3500 subracks
and the DC power distribution box ( DPD100-2-8 PDU)

A-RTN1(+) B-RTN1(+)

A-NEG1(-) B-NEG1(-)

-48 V
Power source
in the
equipment
room
0V -48 V
Power source
in the
equipment
room
0V

PGND

Ground bar in the equipment room

CAUTION
When installing the power cables,
you can connect the power cable
connectors to the PIU board in the
subrack only after replacing the
existing power cables for the
subrack in the cabinet with the
power cables delivered with the
subrack, as shown in the following
DPD100-2-8 PDU Ground Point figure.

37
Downloaded from www.Manualslib.com manuals search engine
c Installing and Routing Power Cables for the Subrack

• Installing power cables for the N1PIU\N1PIUA

1 2

1 Route the power cables for the subrack through 2 Connect the power cables for the subrack to the
the cable distribution plate to the PIU board. PIU board.

• Installing power cables for the N1PIUB

1 2 M6

50±5 Kgf.cm

1 Route the power cables for the subrack through 2 Connect the power cables for the subrack to
the cable distribution plate to the PIU board. the PIU board.

CAUTION
Route the power cables for the subrack
PIUB PIUB
through the cable distribution plate and bind
POWER POWER
these power cables using binding straps. Power indicator

Screws for connectors of the PIU input power


cables must be fastened.

When routing the power cables for the


RTN(+) NEG(-) RTN(+) NEG(-)
T1PIUB, do not block the power indicator (as
shown in the figure on the right side).

38
Downloaded from www.Manualslib.com manuals search engine
d
Installing and Routing Power Cables and PGND Cables - Overhead
Cabling
• Installing and Routing Power Cables and PGND Cables – Overhead Cabling (TN51PDU)

DANGER
Phillips screwdriver
Do not install or remove power cables when the power is on. To avoid human
injuries, power off the cabinet before performing the operations.

CAUTION
Adjustable wrench
Install OT terminals correctly according to the wiring terminal labels on the plastic
cover of the DC power distribution box.

NOTE
Route and bind power cables, signal cables, and optical fibers separately with an interval of more than 3 cm
between them. For the power cables, first install PGND cables, connect BGND cables to RTN(+), and then
connect –48 V power cables to NEG(-).

PGND cable (green and yellow)

Upper cable tray

M8 screw

BGND (black)
RTN(+)

TN51PDU

–48 V power cable (blue) NEG(-)

Route the power cables and the PGND cables on the upper cable tray. Connect the PGND cables to the
ground screws on the top of the cabinet. Route the power cables through the cable hole on the top of the
cabinet, and then route the power cables to the wiring terminal of the DC power distribution box.

Plug the two-hole OT terminals of the power cables, from top downwards, with the fluted sides facing the front
side of the cabinet, into the wiring terminals marked with RTN(+) and NEG(-) respectively on the DC power
distribution box.

39
Downloaded from www.Manualslib.com manuals search engine
•Installing and Routing Power Cables and PGND Cables – Overhead Cabling (DPD63-8-8 PDU)

CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that the power is switched
off prior to removing or installing a power cable to avoid bodily injuries.

Adjustable wrench Phillips screwdriver


NOTE
Install the ground cable prior to the power cables.

Bind the power cables in a bundle. Route the external power


Upper cable cables and ground cable through the upper cable tray.
tray Particularly, connect the ground cable to the ground bolt at the
top of the cabinet; thread the external power cables into the
cabinet through the cable holes and connect them to the DC
Ground cable input terminals on the DC PDU at the top of the cabinet.
(yellow-green)
Put the cord end terminal on the RTN(+) or NEG(-) input
terminal on the PDU with the fluted side facing outward. Then
tighten the screws.
M8 screw
If copper fittings have been installed in the power input areas,
put the cord end terminal of each black power cable (BGND
cable) on the RTN(+) input terminal on the PDU with the fluted
side facing outward. Then tighten the screws.
Put the two-hole OT terminal of each blue -48 V power cable on
the NEG(-) input terminal on the PDU with the protruding side
facing outward.

-48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)
CAUTION
When input terminals
on the PDU do not
need to be connected
with copper fittings,
both the blue -48 V
power cables and
BGND cables must
use cord end
terminals.
When input terminals
on the PDU have
been connected with
copper fittings,
the blue -48 V power
cables must use two-
hole OT terminals A1 A2 A3 A4 A1 A2 A3 A4 B1B2 B3 B4 B1 B2 B3 B4
instead of cord end (-) (-) (-) (-) (+) (+) (+) (+) (+)(+) (+) (+) (-) (-) (-) (-)
terminals.

PDU with short- A1/A2 (-) A3/A4 (-) B1/B2 (-) B3/B4 (-)
circuiting copper A1 A3 B1 B3
bars (+) (+) (+) (+)

M6

3+0.5 N.M BGND cables (black) -48 V power cables (blue)


-48 V power cables (blue)
NEG(-) RTN(+) NEG(-)

40
Downloaded from www.Manualslib.com manuals search engine
•Installing and Routing Power Cables and PGND Cables – Overhead Cabling (DPD100-2-8 PDU)

CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that the power is switched
off prior to removing or installing a power cable to avoid bodily injuries.

Adjustable wrench Phillips screwdriver


NOTE
Install the ground cable prior to the power cables.

Upper cable
tray
Ground cable
(yellow-green)

CAUTION M8 screw

When input terminals


on the PDU do not
need to be connected
with copper fittings,
both the blue -48 V
power cables and
BGND cables must
use cord end
terminals.
When input terminals
on the PDU have
been connected with
copper fittings,
the blue -48 V power
cables must use two-
hole OT terminals PDU with 4- A1-4 (-) B1-4 (-)
instead of cord end in-1 short- A1 B1
terminals. (+) (+)
circuiting
copper bars

M6

3+0.5 N.M BGND cables (black) -48 V power cables (blue)


-48 V power cables (blue)
NEG(-) RTN(+) NEG(-)

Bind the power cables in a bundle. Route the external power cables and ground cable through the upper cable
tray. Particularly, connect the ground cable to the ground bolt at the top of the cabinet; thread the external
power cables into the cabinet through the cable holes and connect them to the DC input terminals on the DC
PDU at the top of the cabinet.
If copper fittings have been installed in the power input areas, put the cord end terminal of each black
power cable (BGND cable) on the RTN(+) input terminal on the PDU with the fluted side facing outward.
Then tighten the screws.
Put the two-hole OT terminal of each blue -48 V power cable on the NEG(-) input terminal on the PDU with
the protruding side facing outward.

41
Downloaded from www.Manualslib.com manuals search engine
e
Installing and Routing Power Cables and PGND Cables - Underfloor
Cabling
• Installing and Routing Power Cables and PGND Cables – Underfloor Cabling (TN51PDU)

Phillips screwdriver Adjustable wrench Diagonal pliers

CAUTION
Install OT terminals correctly according to the wiring terminal labels on the plastic cover of the DC power
distribution box.

PGND cable
(green and yellow)

M8 screw

TN51PDU

BGND (black)
RTN(+)

–48 V power cable (blue)


NEG(-)

Cable area

Route the power cables and PGND cables into the cabinet through the lower enclosure frame. Route the
PGND cables along the cable area of the cabinet, route them through the power cable hole on the top of
the cabinet, and then connect the PGND cables to the ground screws on the top of the cabinet.

Plug the two-hole OT terminals of the power cables, from top downwards, with the fluted sides facing the
front side of the cabinet, into the wiring terminals marked with RTN(+) and NEG(-) respectively on the DC
power distribution box.

42
Downloaded from www.Manualslib.com manuals search engine
• Installing and Routing Power Cables and PGND Cables – Underfloor Cabling (DPD63-8-8 PDU)

CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that the power is switched
off prior to removing or installing a power cable to avoid bodily injuries.
Ground cable
(yellow-green) M8 screw

Adjustable wrench Phillips screwdriver

Thread power and ground cables into the cabinet through cable holes at the
bottom of the cabinet. Route the ground cable by way of the cabling area,
thread it through the cable hole at the top of the cabinet, and connect it to the
ground bolt. In addition, route the power cables by way of the cabling area to
the top of the cabinet.
Put the cord end terminals of the BGND cable and blue -48 V power cable
on the RTN(+) and NEG(-) input terminals respectively, with the fluted sides
of the cord end terminals facing outward. Then tighten the screws.

If copper fittings have been installed in the power input areas, put the cord
end terminal of each BGND cable on the RTN(+) input terminal on the
PDU with the fluted side facing outward. Then tighten the screws.
Cabling Put the two-hole OT terminal of each blue -48 V power cable on the NEG(-
area ) input terminal on the PDU with the protruding side facing outward.

-48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)

CAUTION
When input terminals
on the PDU do not
need to be connected
with copper fittings,
both the blue -48 V
power cables and
BGND cables must
use cord end
terminals.
When input terminals
on the PDU have
been connected with A1 A2 A3 A4 A1 A2 A3 A4 B1B2 B3 B4 B1 B2 B3 B4
copper fittings, (-) (-) (-) (-) (+) (+) (+) (+) (+)(+) (+) (+) (-) (-) (-) (-)
the blue -48 V power
cables must use two-
hole OT terminals
instead of cord end PDU with short- A1/A2 (-) A3/A4 (-) B1/B2 (-) B3/B4 (-)
terminals. circuiting copper A1( A3 B1 B3
bars +) (+) (+) (+)

M6

3+0.5 N.M BGND cables (black) -48 V power cables (blue)


-48 V power cables (blue)
NEG(-) RTN(+) NEG(-)

43
Downloaded from www.Manualslib.com manuals search engine
• Installing and Routing Power Cables and PGND Cables – Underfloor Cabling (DPD100-2-8 PDU)

CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that the power is switched
off prior to removing or installing a power cable to avoid bodily injuries.

Ground cable
(yellow-green) M8 screw
Adjustable wrench Phillips screwdriver

Thread power and ground cables into the cabinet through cable holes at the
bottom of the cabinet. Route the ground cable by way of the cabling area,
thread it through the cable hole at the top of the cabinet, and connect it to the
ground bolt. In addition, route the power cables by way of the cabling area to
the top of the cabinet.

If copper fittings have been installed in the power input areas, put the cord
end terminal of each BGND cable on the RTN(+) input terminal on the
PDU with the fluted side facing outward. Then tighten the screws.
Put the two-hole OT terminal of each blue -48 V power cable on the NEG(-
Cabling ) input terminal on the PDU with the protruding side facing outward.
area

CAUTION

When input terminals on the PDU do not need to be connected with copper fittings, both the blue -48 V
power cables and BGND cables must use cord end terminals.
When input terminals on the PDU have been connected with copper fittings,
the blue -48 V power cables must use two-hole OT terminals instead of cord end terminals.

A1-4 (-) B1-4 (-) PDU with 4-in-1


A1 B1 short-circuiting
(+) (+) copper bars
M6

3+0.5 N.M

-48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)

44
Downloaded from www.Manualslib.com manuals search engine
3 Installing and Routing Cabinet Indicator Cables
a Indicator Ports of the Cabinet

CAUTION
Do not connect other
Pin No. Signal Designation cables to the indicator
ports or indicator
1 Positive critical alarm signals cascading ports of the
2 Negative critical alarm signals cabinet.
Indicator ports of Ensure that no metallic
the cabinet 3 Positive major alarm signals scraps exist at the
indicator ports or
4 Positive power indicator signals indicator cascading ports
Indicator cascading 5 Negative power indicator signals of the cabinet.
ports of the cabinet
6 Negative major alarm signals

7 Positive minor alarm signals

8 Negative minor alarm signals

b Cable Connections and Installation Procedure

Indicator cables of the cabinet

A
Connect the indicator cables of the cabinet to the
indicators of the cabinet and the LAMP1 port on
AA the AUX board of the lower subrack.

To the lower
subrack Connect the indicator cascading cables of the
cabinet to the LAMP1 port on the AUX board of the
upper subrack and the LAMP2 port on the AUX
board of the lower subrack.
Indicator cascading cables
between subracks
BB

B
To the indicators
of the cabinet CAUTION

To the upper Only indicators can be connected to the indicator


subrack ports of the cabinet.
Ensure that no metallic scrap exists at the
indicator ports of the cabinet.

45
Downloaded from www.Manualslib.com manuals search engine
4 Installing and Routing Alarm Cables
a Alarm Ports

Alarm output ports (ALMO1 and ALMO2)

Pin Signal Designation Pin Signal Designation

1 Positive critical and major alarm outputs 5 Reserved

Negative critical and major alarm Negative minor and warning alarm
2 outputs 6 outputs

3 Positive minor and warning alarm outputs 7 Reserved

4 Reserved 8 Reserved

Alarm input ports (ALMI1-ALMI4)

1
Pin Signal Designation Pin Signal Designation

1 Alarm input 1 5 Ground of alarm input 3

2 2 Ground of alarm input 1 6 Ground of alarm input 2

Alarm input 2 Alarminput 4


3 7

4 Alarm input 3 8 Ground of alarm input 4

b Cable Connections and Installation Procedure


Cabinet 1 Cabinet 2

AA
PHONE

Alarm cascading cable


ALM P 1

between subracks
ALM P 2

1 1
V1

AA AA
AL M O 1
V2

ALM O 2
O AM

Upper subrack
3 3
Lower subrack
2 2
Alarm cascading cable
AA AA 4
To the alarm monitor

NOTE
A critical or major alarm generated by a subrack will be
reported by the alarm monitor.

46
Downloaded from www.Manualslib.com manuals search engine
5 Installing and Routing E1/T1 Cables
a E1/T1 Ports
E1/T1 interface board (D 75S ,D12S ,D12B )

NOTE
The exterior, pin assignment, and installation method of the
Pin 44
T1 cables are the same as those of the 120-ohm E1 cables.

NOTE
Related wiring tables are delivered with the specific cables.
Keep them properly.
Pin 1

CAUTION

Connect the DDF to the D75S board using 75-ohm


75-ohm 8xE1 cable 120-ohm 8xE1 cable E1 cables, to the D12S board using 120-ohm E1
cables, and to the D12B board using 120-ohm or
75-ohm E1 cables.

b Overhead Cabling

• Routing E1 cables for the upper subrack

1 2 E1 cables for the


upper subrack

1 Route the E1 cables into the cabinet through the 2 Route the E1 cables for the upper subrack downwards
cable holes on the top of the cabinet. along the rear panel of the cabinet to the cable
distribution plate of the upper subrack, and then route
the E1 cables through the cable distribution plate.

47
Downloaded from www.Manualslib.com manuals search engine
3

1 2 3
4

NOTE

When the 16-wire E1 cables are used, bind the


3 Connect the E1 cables to the ports on the interface cables for three layers on the side panel of the
board, and then fasten the captive screws of each cabinet.
DB44 connector.

• Routing E1 cables for the lower subrack

1 2

Guide rail

1 Route the E1 cables into the cabinet through the 2 Route the E1 cables for the lower subrack
cable holes on the top of the cabinet. downwards along the side panel of the cabinet to
the cable distribution plate of the upper subrack,
and then route the E1 cables through the cable
distribution plate.

1 2 3
4

NOTE
When the 16-wire E1 cables are used, bind the
cables for three layers on the side panel of the
3 Connect the E1 cables to the ports on the interface cabinet.
board, and then fasten the captive screws of each
DB44 connector.

48
Downloaded from www.Manualslib.com manuals search engine
c Underfloor Cabling
• Routing E1 cables for the upper subrack

1 2

1 Route the E1 cables into the cabinet through the 2 Route the E1 cables for the upper subrack upwards
cable holes at the bottom of the cabinet. along the side panel of the cabinet to the cable
distribution plate of the upper subrack, and then
route the E1 cables through the cable distribution
plate.
3
3 Connect the E1 cables to the ports on the interface
1 2 3 board, and then fasten the captive screws of each
4 DB44 connector.

NOTE
When the 16-wire E1 cables are used, bind the
cables for three layers on the side panel of the
cabinet.

• Routing E1 cables for the lower subrack

1 2

1 Route the E1 cables into the cabinet through the 2 Route the E1 cables for the lower subrack upwards
cable holes at the bottom of the cabinet. along the side panel of the cabinet to the cable
distribution plate of the upper subrack, and then route
the E1 cables through the cable distribution plate.

49
Downloaded from www.Manualslib.com manuals search engine
3 Connect the E1 cables to the ports on the interface
3 board, and then fasten the captive screws of each
DB44 connector.
1 2 3
4

NOTE
When the 16-wire E1 cables are used, bind the
cables for three layers on the side panel of the
cabinet.

6 Installing and Routing E3/T3/E4/STM-1 Cables


a Overhead Cabling

• Routing E3/T3/E4/STM-1 cables for the upper subrack

1 2

1 Route the cables into the cabinet through the cable 2 Route the cables through the cable distribution plate,
holes on the top of the cabinet. Then, route the and then connect them to the SMB ports on the
cables downwards along the rear panel of the interface board from the upper part to the lower part.
cabinet to the cable distribution plate above the
upper subrack.

50
Downloaded from www.Manualslib.com manuals search engine
• Routing E3/T3/E4/STM-1 cables for the lower subrack

1 2 3

Guide rail

1 Route the cables into the cabinet 2 Route the cables downwards along 3 Route the cables through the cable
through the cable holes on the top the side panel of the cabinet to the distribution plate, and then connect
of the cabinet. cable distribution plate above the them to the SMB ports on the
lower subrack. interface board from the upper part
to the lower part.

NOTE
The description uses cable routing on the right side as an example. When routing cables on the left side,
use the same method.

b Underfloor Cabling

1 2

1 Route the cables into the cabinet through the cable 2 Route the cables for the upper subrack upwards along
holes at the bottom of the cabinet. the side panel of the cabinet to the cable distribution
plate of the upper subrack, and then route the cables
through the cable distribution plate.

51
Downloaded from www.Manualslib.com manuals search engine
3 4

3 Route the E3/T3/E4/STM-1 cables for the lower 4 Connect the cables to the SMB ports on the interface
subrack upwards along the side of the cabinet to the board from the upper part to the lower part.
cable distribution plate above the lower subrack.

NOTE
The description uses cable routing on the right side as an example. When routing cables on the left side,
use the same method.

7 Installing and Routing Ethernet Cables


a Overhead Cabling

• Routing Ethernet cables for the upper subrack

1 2

1 Route the Ethernet cables into the cabinet through the 2 Route the cables through the cable distribution plate, and
cable holes on the top of the cabinet. Then, route the then connect them to the RJ45 ports on the Ethernet
cables for the upper subrack downwards along the rear board from the upper part to the lower part.
panel of the cabinet to the cable distribution plate
above the upper subrack.

52
Downloaded from www.Manualslib.com manuals search engine
• Route Ethernet cables for the lower subrack

Guide rail

1 Route the Ethernet cables into 2 Route the cables for the lower 3 Route the cables through the cable
the cabinet through the cable subrack downwards along the side distribution plate, and then connect
holes on the top of the cabinet. panel of the cabinet to the cable them to the RJ45 ports on the
distribution plate above the lower Ethernet board from the upper part
subrack. to the lower part.

b Underfloor Cabling

1 2

1 Route the Ethernet cables into the cabinet through 2 Route the cables for the upper subrack upwards along
the cable holes at the bottom of the cabinet. the side panel of the cabinet to the cable distribution
plate above the upper subrack.

53
Downloaded from www.Manualslib.com manuals search engine
3 4

3 Route the cables for the lower subrack upwards along 4 Route the cables through the cable distribution plate, and
the side panel of the cabinet to the cable distribution then connect them to the RJ45 ports on the Ethernet
plate above the lower subrack. board from the upper part to the lower part.

NOTE

The description uses cable routing on the right side as an example. When routing cables on the left side, use the
same method.

8 Installing and Routing IF Cables


a Board Ports

RPWR IFSD1
STAT STAT
PROG
SRV
LINK1
ODU1
NEG(-)

ACT1
LINK2
ODU2
ACT2
RTN(+)

TURNOFFPOWERBEFORE

!
-48VOUTPUT
DISCONNECTINGIFCABLE

WARNING
NEG(-)

IF1
RTN(+)

ODU-PWR1
POWER1

O –48 V power input port


PWR1
POWER2

6x48 V power output port


POWER3

PWR2

ODU-PWR2
POWER4

I IF port
O
POWER5

IF2

ODU power switch


POWER6

RPWR IFSD1 Power input port for the IF board

54
Downloaded from www.Manualslib.com manuals search engine
• Precautions for handling the toggle lever switch

•Turning on the switch

1 2 3

I: ON O: OFF

1 Pull the switch out gently. 2 Turn the switch. 3 Release the switch.

•Turning off the switch

1 2 3

1 Pull the switch out gently. 2 Turn the switch. 3 Release the switch.

• Precautions for handling IF jumpers

CAUTION
Connect or disconnect an IF jumper only after Do not connect or disconnect an IF jumper when
powering off the ODU. the ODU is powered on.

I: ON

O: OFF

Power off the ODU. Connect or disconnect the IF jumper.

55
Downloaded from www.Manualslib.com manuals search engine
b Installing and Routing IF Jumpers

IF cable

Attach temporary labels to both ends of


the IF jumper.

Route the IF jumper through the cable hole


outside the cabinet to the IF interface board.

Moment: 0.8~1.1 N·M


Connect the TNC connector of the IF jumper
to the IF port of the IF interface board and
reserve a proper length of IF jumper.

Bind the IF jumper.

Fasten the connector of the IF jumper.

Connect the IF cable to the IF jumper on the


cable tray securely.

Remove the temporary labels and attach


engineering labels to the IF jumper.

NOTE
The preceding steps are only applicable to the RG-8U or ½-inch IF cables. When the 5D IF cables are used, route
the cables along the cable area on the cabinet side panel to the IF ports on the IF board.

c Connections Between IF Cables

RPWR FSD1 Connect IF power cables to the 20 A power input terminal.


1
RPWR

STAT STAT
PROG
SRV
LINK1
IFSD1

STAT
PROG
SRV
LINK1
IFSD 1

STAT
PROG
SRV
LINK1
IFSD 1

2 Connect IF jumpers to the IF cables.


ODU1 ODU1 ODU1

1A
NEG(-)

ACT1 ACT1 ACT1


LINK2 LINK2 LINK2
ODU2 ODU2 ODU2
ACT2 ACT2 ACT2

NOTE
RTN(+)

!
TURNOFFPOWERBEFORE

TURNOFFPOWERBEFORE

TURNOFFPOWERBEFORE
DISCONNECTINGIFCABLE

DISCONNECTINGIFCABLE

DISCONNECTINGIFCABLE
-48V OUTPUT

-48V OUTPUT

-48V OUTPUT
WARNING

WARNING

WARNING

1A
NEG(-)

IF1 IF1 IF1


Assemble a connector on site for one end of the IF power
2B 2B 2
RTN(+)

B
ODU- PWR1 ODU- PWR1 ODU- PWR1
cable according to the actual condition of the
telecommunications room. For information about how to
POWER1

I I I

O O O

PWR1 PWR1 PWR1

assemble the connector, see the "Assembling Cable


POWER2

PWR2 PWR2 PWR2


POWER3

Connectors" part.
POWER4

ODU- PWR2 ODU- PWR2 ODU- PWR2

I I I

O O O

2 2 2
POWER5

IF2 IF2 IF2

B B B
POWER6

RPWR IFSD
1 IFSD
1 IFSD
1

Two-hole OT terminal One-hole OT terminal

56
Downloaded from www.Manualslib.com manuals search engine
c Connections Between IF Cables (Continued)

• Cable connections of the OptiX OSN 3500 III • Cable connections of the general and enhanced
subrack OptiX OSN 3500 subracks

PDU

To the power supply


facilities in the
telecommunications To the PDU
room

NOTE

The DC power distribution box provides only four current inputs. If two OptiX OSN 3500 III subracks
are installed in a cabinet, the RPWR board must gain access to the power supply facilities in the
telecommunications room.

Bind the remaining parts of the power cables on the column or in the cable area on the side panel of
the cabinet.

57
Downloaded from www.Manualslib.com manuals search engine
9 Installing and Routing External Clock Cables
a Clock Ports

75-ohm clock output 1

75-ohm clock output 2

75-ohm clock input 1


AA
75-ohm clock input 2
1
2 120-ohm clock input/output 1
3
120-ohm clock input/output 2
A A 4

NOTE

Select appropriate clock cables according to the


type of the clock port on the opposite equipment.

b Overhead Cabling

2 AUX board

Route the clock cables into the cabinet through the Route the clock cables downwards along the side
cable holes on the top of the cabinet. panel of the cabinet to the cable distribution plate.

Route the clock cables through the cable distribution Trim the clock cables and bind them onto the binding
plate and connect them to the clock ports on the AUX plate.
board.

58
Downloaded from www.Manualslib.com manuals search engine
c Underfloor Cabling

1 2 3 4

Route the clock cables into the cabinet through the Route the clock cables upwards along the side panel
cable holes at the bottom of the cabinet. of the cabinet to the cable distribution plate.

Route the clock cables through the cable distribution Trim the clock cables and bind them onto the binding
plate and connect them to the clock ports on the AUX plate.
board.

10 Installing and Routing Network Management Cables


Network management computer

ETH port

A
DCN CAUTION
Network Connect network management
management cables only to the gateway NE.
cable

NOTE
When routing network management
cables, use the method similar to
that for routing E1 cables.

59
Downloaded from www.Manualslib.com manuals search engine
11 Installing and Routing SDI Coaxial Cables
a Ports on the VST4 Board

VST4 OUT1 IN1 OUT2 IN2 OUT3 IN3 OUT4 IN4

VST4
PROG
STAT
ACT

SRV

Ports on the Type of Port Application


Front Panel
IN1-IN4 SMB (which can be converted to BNC Receives electrical signals of the DVB-
through a conversion cable) ASI, SD-SDI, or HD-SDI service.
OUT1-OUT4 SMB (which can be converted to BNC Transmits electrical signals of the DVB-
through a conversion cable) ASI, SD-SDI, or HD-SDI service.

NOTE
The VST4 board provides four separate multi-service access ports, which are applicable to
transparent transmission of four video services.

b Installing SDI Coaxial Cables

SDI coaxial cables

NOTE
The description uses cable routing on the
right side as an example. When routing
cables on the left side, use the same
method.
IN1
OUT1
IN2
OUT2

Front view The description uses underfloor cabling as


an example. For overhead cabling, use the
IN3

same method.
OUT3
IN4
OUT4

1 CAUTION
2
3 Bind SDI coaxial cables using the method
4 illustrated in the figure on the left side,
Side
5 because of insufficient cable routing space.
View
6 That is, bind cables at ports 1–4 and 4–8,
7 and then bind cables at ports 1–8.
8

60
Downloaded from www.Manualslib.com manuals search engine
12 Installing and Routing Cables for PCM Boards
NOTE

This section describes how to install and route cables for PCM boards in an OptiX OSN 3500 subrack with 14
PCM boards (seven on the right and seven on the left), one system control board, and one line board.

NOTE
The description uses cable routing on the right side as an example. When routing cables on the left side,
use the same method.

The description uses overhead cabling as an example. For underfloor cabling, use the same method.

NOTE
To ensure the normal use of FXS and FXO ports, expose the shield layers of shielded cables and properly connect
the shield layers to the equipment ground.

1. Route cables connecting to PCM boards 1 and 2 into the cabinet through the fiber hole on the top of the cabinet
and cables connecting to PCM boards 3 to 7 into the cabinet through the cable hole. For positions of the holes, see
the preceding figure on the left.

2. Route the cables connecting to PCM boards 1 and 2 to the subrack and the cables connecting to PCM boards 3
to 7 to the bottom of the subrack. For the illustration, see the preceding figure on the right.

CAUTION
Route the cables along the right and left sides of the cabinet, and ensure that the cables do not
affect heat dissipation of the subrack, replacement of the dust filter, and cabinet door closing.

3. Route the cables connecting to PCM boards 3 to 7 at the lower layer of the cable trough and the cables
connecting to PCM boards 1 and 2 at the intermediate layer.

CAUTION
Bind cables connecting to a board separately from cables connecting to another board, and
take care not to drop cable ties into a cable trough.

4. Terminate the cables with plug connectors and insert the connectors into the boards.

61
Downloaded from www.Manualslib.com manuals search engine
13 Installing and Routing Cables for the Extended Subrack
A B

2 A

4
B
EXA EXA

EXB EXB

A
3 3
3 3 Main subrack Cables for the extended subrack

Extended subrack Crossover cable


B
EXA EXA

1
EXB EXB

NOTE
A J9 jumper is available at the right lower corner of the
AUX board. If the J9 jumper is covered with a cap, the
subrack works as the main subrack. Otherwise, the
subrack works as the extended subrack.

Installing and Routing Optical Fibers

1 Installing and Routing External Optical Fibers


a Overhead Cabling

Route the fiber patch cords through a corrugated tube. Route the corrugated tube into the fiber hole of the
cabinet for 10 cm.

62
Downloaded from www.Manualslib.com manuals search engine
Binding strap

Cable ties

Route the fiber patch cords downwards along the fiber path on the right side of the cabinet and then into the subrack
through the corresponding cable trough. Route the fiber patch cords upwards through the cable trough below the
optical interface board. Insert the fiber connectors into the corresponding optical ports on the board.

NOTE
• Do not route a large number of optical fibers in the corrugated tube. If the corrugated tube has a diameter of
32 mm, it is recommended that you route a maximum of 60 optical fibers whose diameter is 2 mm each in the
corrugated tube.
• The corrugated tube needs to be routed into the cabinet for approximately 10 cm.

When routing and installing fibers onsite, you need to clean fiber end faces. For detailed operations, see the multimedia
at the following website:
http://support.huawei.com/carrier/docview!docview?nid=DOC1000132657

b Underfloor Cabling

Route the fiber patch cords through a corrugated tube. Route the corrugated tube into the fiber hole of the
cabinet for 10 cm.

63
Downloaded from www.Manualslib.com manuals search engine
Route the fiber patch cords downwards along the fiber path on the right side of the cabinet and then into the subrack
through the corresponding cable trough. Route the fiber patch cords upwards through the cable trough below the
optical interface board. Insert the fiber connectors into the corresponding optical ports on the board.

NOTE
• Route the optical fibers in the fiber cable trough of the column in the cabinet. If the two fiber holes do not
provide sufficient space for the optical fibers, you can route the optical fibers through the cable holes.
• Bind the optical fibers using binding straps, and then bind the optical fibers onto the fixing plate using cable
ties properly so that the optical fibers can be removed freely. When routing the optical fibers, take proper
measures to avoid damage to the optical fiber connectors.

When routing and installing fibers onsite, you need to clean fiber end faces. For detailed operations, see the multimedia
at the following website:
http://support.huawei.com/carrier/docview!docview?nid=DOC1000132657

2 Installing and Routing Internal Optical Fibers


a Connections Between Internal Optical Fibers

• Fiber connections between the SL16, the BPA, and • Fiber connections between the SL16 and
the DCU the BA2

SL16 BPA DCU SL16 BA2 SL16


OUT BOUT OUT1 IN OUT1 OUT

BIN IN1 IN1

IN OUT OUT2 IN
POUT OUT2

PIN IN2 IN2

BPA SL16 BA2


OUT1 OUT1
POUT

IN1 PIN IN IN1

OUT2 BOUT OUT OUT2

IN2 BIN IN2


DCU
OptiX OSN equipment A OptiX OSN equipment B OptiX OSN equipment A OptiX OSN equipment B

64
Downloaded from www.Manualslib.com manuals search engine
• Fiber connections between the SL16 and the COA • Fiber connections between the SF64 and the RPC

SL16 COA SL16 SF64 BPA RPC01 RPC02 DCU


IN OUT OUT OUT BOUT SYS SYS OUT1

BIN IN1
IN
IN POUT LINE LINE OUT2
OUT IN
PIN IN2

BPA SF64
OUT1 SYS SYS POUT
COA
IN1 PIN IN
OUT
OUT2 LINE LINE BOUT OUT
IN BIN
IN2
DCU RPC02 RPC01
OptiX OSN equipment A OptiX OSN equipment B OptiX OSN equipment A OptiX OSN equipment B

b Routing Optical Fibers Between Boards

• Routing optical fibers between boards • Routing optical fibers between a board and the COA

Fiber management tray

Fiber management tray

COA

65
Downloaded from www.Manualslib.com manuals search engine
Installing Orderwire Phones

1 Assembling the Orderwire Phone Base

2 Installing the Orderwire Phone


M6

30±3 Kgf.cm

NOTE
Set the ring switch to "ON" and the dial
switch to "T".

When installing an orderwire phone, tilt it


upwards to avoid falloff.

66
Downloaded from www.Manualslib.com manuals search engine
Checking the Installation

1 Checking Installation Effectiveness


No. What to Check For Method

1 The cabinet is installed in the position specified in the engineering design documents. Check the
position.

2 The mechanical parts of the cabinet are installed correctly and securely, and are not Check.
damaged. The surfaces of the cabinet do not contain any fingerprints, stains, or scratches.

3 The cable holes on the top and at the bottom of the cabinet are sealed properly. Check.

4 The cables are routed according to the engineering design documents. Check.

5 The cables are not damaged or broken and do not contain any joints. The cable connectors Check.
are connected correctly and securely.

6 The labels at both ends of the cables and optical fibers are correct, legible, and in good order. Check.

7 The optical fibers outside the cabinet are not pinched or pressed by other cables or articles Check.
and are placed in a protective corrugated tube or cable trough.
8 The bending radius of the optical fibers is not less than 40 mm. No protruding component Check.
exists on the routing path of the optical fibers.

9 The optical fibers are properly arranged and bound with binding straps and do not contain any Check.
scratches.

2 Checking Equipment Prior to Powering Up


CAUTION
Ensure that fixed optical attenuators have been configured as required, before powering on the subrack.

Ensure that the circuit breaker corresponding to the idle power cable is in the "OFF" state, before powering on the equipment

Turn off the power supply facilities, and then measure the resistance between NEG(-), RTN(+), and PGND using a multimeter.

Circuit Breaker Resistance Resistance Between Resistance Between


Between NEG(-) NEG(-) and PGND RTN(+) and PGND
and RTN(+)

Turn all the power switches on the ∞ ∞ 0


DC power distribution box to "OFF".

Turn all the power switches on the More than 20,000 More than 20,000 0
DC power distribution box to "ON". ohms ohms

CAUTION
Turn off all the power switches after the measurement.

67
Downloaded from www.Manualslib.com manuals search engine
Check the current of the fuses for the power supply facilities.

Subrack Type Maximum Power Consumption Current of the Fuse

720 W (general subrack) 20 A

OptiX OSN 3500


1100 W (enhanced subrack (1100W) 32 A

OptiX OSN 3500 III 2300 W 63 A

Measure the voltage between NEG(-) and RTN(+) on the DC power distribution box.

Value Range of –48 V Power Supply –60 V Power Supply


the Voltage
–38.4 V to –57.6 V –48 V to –72 V

CAUTION
Do not power on the equipment if the input power voltage is beyond the specified range.

3 Checking the Subrack Power-on


Check the connection between the core end terminal of the power cable and the corresponding output terminal of the power
distribution box. Check if all power connectors are connected tightly. If not, use the flat-head screwdriver to tighten the captive
screws on the connectors of power cables.

Check the connection of the other end (with OT naked crimping connector) of the power cable with the PIU board. Each subrack
must be provided with two lines of power supply.

Turn on the power switch of the part A on the DC power distribution box for each subrack. Check if the subrack are powered on. If
powered on, go on turning on the power switch of the part B and then turn off the power switch of the part A. Check if the subrack
are powered on. If powered on, turn on the power switch of the part A.

Check the cabinet power indicator on the top of the cabinet. The green indicator stays on.

When the subrack is powered on, the fan starts to operate. Check the air ventilation at the top and the bottom of the subrack.

Observe the STATE indicator on the front panel of the fan. Normally, it is always green.
If the STATE indicator is constantly red, it indicates that the fan is faulty. In this case, replace the faulty fan.
If the STATE indicator is constantly yellow, it indicates that the fan is shut down automatically in case of low temperature.
If the STATE indicator is off, the fan is powered off or is not installed.

WARNING
Do not insert or remove power plugs and the PIU when the power is on.

68
Downloaded from www.Manualslib.com manuals search engine
Checking Optical Fiber Attenuation

CAUTION
Do not expose your eyes to the laser when checking optical fiber attenuation.

1 2 External optical fiber cable


Short optical fiber jumper
Optical fiber to be checked

Optical power P1
ODF

Optical power P2

Optical power meter Stable optical generator

1 Measure the output optical power of the optical generator. 2 Measure the output optical power of the optical generator
through the optical fiber to be checked.

NOTE
Optical fiber attenuation is acceptable if the difference between P2 and P1 is less than 1 dB. Clean the optical fiber
connector if the difference is more than 1 dB. Replace the optical fiber if the difference remains more than 1 dB after
the optical fiber connector is cleaned.

NOTE
It is recommended that you set the wavelength of the optical generator to approximately 1550 nm and set the
wavelength range of the optical power meter to 1550 nm. After the equipment is powered on, you can also use a board
that can generate optical signals as an optical generator.

69
Downloaded from www.Manualslib.com manuals search engine
Engineering Labels

1 Attaching Labels
a Attaching Labels to Power Cables

NOTE
As a general rule, attach the labels to the cables 2 cm away from the connectors.
Attach the identification label to
Identification label the right side of the cable when
cabling is done vertically.

To:
B03 — –48V2

To:
B03 — –48V2
Cable

Attach the identification label on top of the cable Identification label


when cabling is done horizontally.

Cable

b Attaching Labels to Signal Cables

Optical fiber Optical fiber Optical fiber

Fold to the right

To:
A03-33-33-33-33

Label

Fold upwards

NOTE
If a cable is routed vertically, the label needs to face to the right. If a cable is routed horizontally, the label
needs to face downwards.

70
Downloaded from www.Manualslib.com manuals search engine
2 Common Engineering Labels
Name Content Example Remarks

MN (BC): BC is written right


under MN.
On the loaded cabinet side:
MN identifies the row and
column number of the
To: power distribution
A01 — –48V2 To:
B08 B03 — –48V2 equipment such as the
control cabinet and cable
distribution box. BC
MN(BC)— –48V1 identifies the row and
column number of the –48 V
Labels for MN(BC)— –48V2 wiring terminal. BGND and
power cables MN(BC)— BGND PGND are not assigned
MN(BC)— PGND rows or columns for
A label on the loaded A label on the power
identification.
cabinet side that contains distribution cabinet side that
information about the On the power distribution
contains information about cabinet side: Only MN is
position of the cable on
the power distribution the position of the cable on required to identify the
cabinet. the loaded cabinet side. cabinet number.

M: Equipment rows from


---- front to back are numbered
Labels for from A to Z.
A01 - - - -
external alarm MN To: N: Equipment columns from
cables left to right are numbered
from 01 to 99.

- - - -
A01 03 10 05
B02 - 03 - 12 - -
To:

MN-B-C-D
Labels for MN: cabinet number
A01-03-10-05: indicates that one end of the network
network cables B: subrack number
cable is connected to Huawei equipment, specifically,
MN-Z C: physical slot
to network port 5 in slot 10 of subrack 03 in the
number
cabinet in row A and column 01 in the
D: network port
telecommunications room.
number
Z: position number
B02-03-12: indicates that the other end of the
network cable is connected to the terminal
equipment, specifically, to network port 12 in subrack
03 in the cabinet in row B and column 02 in the
telecommunications room. No slot number is
available.

71
Downloaded from www.Manualslib.com manuals search engine
Name Content Example Remarks

- - - -
A01 01 05 05 R
G01- 01 - 01 -01-T
To:
MN: cabinet number
B: subrack number
C: physical slot number
A01-01-05-05-R: indicates that the local D: network port number
Labels for end of the optical fiber is connected to R: optical receiver port
optical fibers optical receive port 05 in slot 05 of T: optical transmitter port
between two subrack 01 in the cabinet in row A and
MN-B-C-D-R/T
pieces of column 01 in the telecommunications
equipment room.
MN-B-C-D-R/T

G01-01-01-01-T: indicates that the


opposite end of the optical fiber is
connected to optical transmit port 01 in
slot 01 of subrack 01 in the cabinet in
row G and column 01 in the
telecommunications room.

MN: cabinet number


- - - -
ODF G01 01 01 R B: subrack number
A01- 01 - 05 -05-R C: physical slot number
To: D: network port number
R: optical receive port
MN-B-C-D-R/T T: optical transmit port

Labels for ODF-G01-01-01-R: indicates that the


optical fibers local end of the optical fiber is connected
from the to the optical receive port on the terminal
equipment to in row 01 and column 01 of the ODF in
the ODF row G and column 01 in the
telecommunications room.

A01-01-05-05-R: indicates that the


opposite end of the optical fiber is
connected to optical receive port 05 in
slot 05 of subrack 01 in the cabinet in MN: row number and column
ODF-MN-B-CR/T row A and column 01 in the number of the ODF
telecommunications room. B: row number of the terminal
C: column number of the
terminal

72
Downloaded from www.Manualslib.com manuals search engine
Name Content Example Remarks

- - - -
G01 01 05 12 T
D02- 01 - 01 -01-R
To: MN: cabinet number
B: subrack number
Engineering
C: physical slot number
labels for the
MN-B-C-D-R/T D: cable number
trunk cables G01-01-05-12-T: indicates that the
R: optical receive port
between two local end of the trunk cable is
T: optical transmit port
pieces of connected to the optical transmit
equipment port of trunk cable 12 in slot 05 of
subrack 01 in the cabinet in row G
and column 01 in the
telecommunications room.

- - - -
A01 03 01 01 R
DDF-G01- 01 -01-
AR MN: row number and column
To:
number of the DDF
B: row number of the terminal
Engineering C: column number of the terminal
labels for the D: direction A or B
trunk cables DDF-MN-BC-D/R/T DDF-G01-01-01-AR: indicates that R: optical receive port
between the the opposite end of the trunk cable is T: optical transmit port
equipment and connected to the optical receive port
the DDF of the terminal in direction A (for
connection to the optical network
equipment) in row 01 and column 01
on the DDF in row G and column 01
in the telecommunications room.

- - - -
ODF G01 01 01 R MN: cabinet number
A01- 01 - 05 -05-R B: subrack number
To: C: physical slot number
D: network port number
MN-B-C-D-R/T R: optical receive port
T: optical transmit port
ODF-G01-01-01-R: indicates that the
Labels for local end of the optical fiber is connected
optical fibers to the optical receive port on the terminal
from the in row 01 and column 01 of the ODF in
equipment to row G and column 01 in the
the ODF telecommunications room.

A01-01-05-05-R: indicates that the


opposite end of the optical fiber is
connected to optical receive port 05 in MN: row number and column
ODF-MN-B-CR/T slot 05 of subrack 01 in the cabinet in row number of the ODF
A and column 01 in the B: row number of the terminal
telecommunications room. C: column number of the terminal

73
Downloaded from www.Manualslib.com manuals search engine
Assembling Cable Connectors

1 Assembling OT Terminals and Power Cables


• Components of an OT terminal and a power cable
Utility knife

B
Heat gun

A Heat shrink tubing B Bare crimp terminal C Insulation layer of a power cable D Conductor of a power cable

• Installation procedure

1 L 2
A

B C
L2

C B
L1

Strip a part of the insulation layer C of the power Route the power cable into the heat shrink tubing A.
cable according to the cross-sectional area of the Route the exposed conductor of the power cable into
conductor, and ensure that the conductor D of the the OT terminal B, and then maintain the OT terminal
power cable is exposed for the length L1. close to the insulation layer C of the power cable.

CAUTION

When stripping the insulation layer of a power cable, do not damage the metallic conductor of the power cable.
If the bare crimp terminal is not provided by Huawei, change the value of L1 according to the actual value L of
the bare crimp terminal. L1 = L + (1-2) mm.
After the conductor is routed into the OT terminal, the exposed part L2 of the conductor of the power cable
cannot be more than 2 mm.

74
Downloaded from www.Manualslib.com manuals search engine
3 4

Crimp the joint parts of the bare crimp terminal and Push the heat shrink tubing A towards the connector
the conductor of the power cable using a crimping tool. until the heat shrink tubing covers the crimped parts
of the bare crimp terminal and the conductor of the
power cable. Then, heat the heat shrink tubing using
a heat gun.

NOTE

The shapes of the crimped parts may vary according to the types of crimping dies.

CAUTION
Do not heat the heat shrink tubing for a long time to avoid damage to the insulation layer.

2 Assembling Cord End Terminals and Power Cables


Utility knife
• Components of a cord end terminal and a power cable

Crimp pliers for the


cord end terminal
B

75
Downloaded from www.Manualslib.com manuals search engine
• Installation procedure

1 2

L1
B B
A
C

Strip a part of the insulation layer B of the power Route the conductor of the power cable into the cord
cable according to the cross-sectional area of the end terminal A, and then align the conductor with the
conductor, and ensure that the conductor C of the edge of the cord end terminal.
power cable is exposed for the length L1.

CAUTION

When stripping the insulation layer of a power cable, do not damage the metallic conductor of the power cable.
After the conductor is routed into the cord end terminal, the exposed part of the conductor of the power cable
cannot be more than 1 mm long.

4 Cross-Sectional Area (mm2) Maximum Width (mm)


0.25 1
0.5 1
1.0 1.5
H 1.5 1.5
W2 2.5 2.4
W1
A 4 3.1
6 4
10 5.3
16 6

3 Determine the cross-sectional area and crimp the 4 After crimping the terminal, check the maximum width of
joint parts of the cord end terminal and the conductor the terminal, which needs to be less than the maximum
of the power cable using a crimping tool. width specified in the table.

76
Downloaded from www.Manualslib.com manuals search engine
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People's Republic of China
www.huawei.com

Downloaded from www.Manualslib.com manuals search engine

You might also like