3000 PRODUCT FAMILIES SERVICE MANUAL—ALLISON 4 th GENERATION
3. Remove eight pressure tap plug
g. Assembly of the Channel Plate (Foldout 15)
Figure 5–24. Use of Tool to Release Main-Pressure
Valve Spring Force
h. Assembly of the Main Valve Body
11. Remove valve retention pin 110.
12. Remove clip 113, spring 112, and control main
valve 111.
13. Remove valve retention pin 121.
14. Remove stop 124, spring 123, and C2 latch
valve 122.
15. Remove valve retention pin 125.
16. Remove stop 128, spring 127, and exhaust
back valve 126.
17. Remove valve retention pin 120.
18. Remove stop 131, spring 130, and C1 latching
valve 129.
19. Remove valve retention pin 132.
20. Remove stop 135, spring 134, and converter
regulator valve 133. Inspect stop 135 for bat-
tering. Replace the stop if it is battered. Re-
move gasket 165, separator plate 139, and
channel plate gasket 140.
f. Disassembly of the Channel Plate
(Foldout 15)
1. If damaged, remove two pins 151 or 143.
2. Remove drain plug 155 and O-ring 154 or
drain plug 149 and O-ring 148.
5–40 Copyright © 2005 General Motors Corp.
assemblies 156 with O-ring 157 or nine
plugs 145 with O-ring 146.
4. Remove O-rings from all plugs.
1. Install new O-rings on all plugs.
2. Install eight pressure tap plugs 156 or nine
plugs 145. Tighten plugs to 10–13 N·m (7–10 lb ft).
3. Install drain plug 153 or 147. Tighten plug to
25–32 N·m (18–24 lb ft).
4. If removed, install two pins 151 or 143.
5. Install gasket 165, separator plate 139, and
channel gasket 140.
(Foldout 15)
1. Install converter regulator valve 133,
spring 134, and stop 135.
2. Install valve retention pin 132.
3. Install C1 latch valve 129, spring 130, and
stop 131.
4. Install valve retention pin 120.
5. Install exhaust-back valve 126, spring 127, and
stop 128.
6. Install valve retention pin 125.
7. Install C2 latch valve 122, spring 123, and
stop 124.
8. Install valve retention pin 121.
9. Install control main valve 111, spring 112, and
clip 113.
10. Install valve retention pin 110.
11. Install main regulator valve 107, spring 108,
and stop 109.
12. Install spring compressor J 35924 (Figure 5–24).
Compress spring 108, install valve retention
pin 106, and remove J 35924 after turning han-
dle counter-clockwise until the tool clears
pin 106.
13. Install lube regulator valve 103, spring 104,
and stop 105.