R I S K G R A D I N G

GLASS FLAKE LINING Low Mild Moderate Severe

RISK ASSESSMENT

Activity Hazard Control Measures

Blasting Open Environment
Eye injuries, Skin Abrasion, Cuts, Ear
Damage, Inhalation
Blasting Goggles - Blasters
Safety Goggles - Other Individuals
Safety Gloves - Blasters & Pot material loaders Ear
Plugs - all near blasting site
Dust Masks - all near blasting site
Boiler Suits - Blasters
Blaster to always point nozzle away from other individuals Prohibit
any individuals coming near while blasting is going on Develop
Signals with arms for Blaster for any emergency Wash Hands &
Face after blasting

Blasting Confined Space
Same as Above plus suffocation, accidents
due to reduced vision, failure to escape in
emergency
Same as Above
Blasting Hood with air supply
Emergency Exit Lighting Torch
to be provided Exhaust fan at
openings
Assigned Personnel at opening for communication
Personnel working inside must take breaks in every 30-45 mins Entries to be
made for personnel entering inside confined space Signage Outside Area -
“Blasting in Progress”

Electric Equipments / Power Failures
Fire, Electrocution All equipments visually inspected
All equipments to be maintained well
All cables and connection to be checked regularly To be
used only by trained personnel
Calibration by TPI for compressor 12 Months

Body Contact Lining Material
Dermatitis, allergic reactions, Eye Applicator to wear full boiler suits
irritation Safety goggles
Vaseline for eye protection
Safety Gloves
Wash hands and face after application
First Aid Box with Anti allergic creams, Tablets and Eye wash

Lining Material Fumes Asphyxiation, Dizziness, Narcotic Gas Mask with Cartridge - Applicator
Addiction Exhaust Fans in confined areas
Face Mask for all individuals near coating area

Storage Fire, Leakage, Material Shelf Life Regular Inspection of Material and working condition of AC DG
reduced set for AC Container in case of power failure
Care while managing Lining Material Drums Avoid
keeping Hardener close to Component A

Fire Property Damage, Injury to manpower Avoid any hot work involving welding grinding etc near material
Avoid too much heat generating machine new material Signage for -
“Inflammable Material”
Fire Extinguishers to be present at temporary storage of IS as well as working site location

Working at Height Falling, fractures etc. Scaffolding must be securely fastened

Full body harness with double lanyard
Harness to be inspected regularly
Safety induction for working at height compulsory
Supervisor to be constantly aware during manpower working at heights

Communication Accidents, Failure of work Stay in line of sight of operator Develop

Hand Signals for emergency
During work in Tanks one personnel permanently deputed at Tank opening for
coordination with personnel inside
One person to be placed near Compressor, one near Single Feed machine