OFFICIAL COPY - 001.17066.

000016 - AC005 - 03 - Approved(A) - - - 16-Aug-2022 05:46 AM

Project : FPSO Alexandre de Gusmão

Project Number : 17066
CDR
P.O. Nr. Seq. Rev.
Code

SBM Document Number : 001 . 17066 . 000016 - AC 005 - 03

SBM CDR Description : General Arrangement Drawings
IS CDR Code FC Applicable For This Order ? : NO (This Manual includes ‐ Maintenance Manual / Schedule)

This document is part of VDB : VDB2

Supplier : Air Liquide
Address : Advanced Technology US LLC
9811 Kate Freeway Suite 100
77024, Houston, US

Package Description : PME - CO2 Removal Package

Vendor P.O. Reference : 001.17066.000016
Vendor Document Number : NG20060-M-1600
Vendor Document Revision : 03
Document Title : General Arrangement Drawing - CO2 Membrane
Inlet Heater Stage 2

Total Pages (incl. front page) : 4

Applicable Tag Number(s) :
772-HEST-0304

Notes

v 8-2

Signed electronically by SBM Offshore Group

CHK: J. TOH, A. FABRE, F. JAMALUDDIN, F. JAMALUDDIN, APP: C. LEE on 16-Aug-2022
 OFFICIAL COPY - 001.17066.000016 - AC005 - 03 - Approved(A) - - - 16-Aug-2022 05:46 AM

FPSO Alexandre de Gusmão

General Arrangement Drawing - CO2 Membrane Inlet Heater Stage 2

001.17066.000016-AC005 03 PAGE: 2 of 4

Status / Date No. of

Written by Checked by Approved by
Revision (DD-MMM-YYYY) Pages
00 30-Nov-2021 4 HY LEP ZQ
01 31-Dec-2021 4 HY LEP ZQ
02 29-Mar-2022 4 HY LEP ZQ
03 08-Jul-2022 4 HY LEP ZQ

Last Issue
REASON FOR REVISION
Revised Section
00 Issued for Review
01 Issued for Approval
02 Approved for Construction
03 As Built
 Unit：mm 管箱法兰与筒体环缝OFFICIAL (不按比例) 其余 B类焊接接头
COPY (不按比例)
- 001.17066.000016 FIG#1 FIG#2
- AC005 - 03 - Approved(A) -管板与壳体焊接详图
- - 16-Aug-2022 (不按比例) 换热管与管板连接接头详图(不按比例)
05:46 AM 换热管排列形式(TUBE PATTERN) 设计数据 DESIGN DATA
Channel flange With shell weld (NO scale) B welded joint(NO scale) 不按比例(NO SCALES) 不按比例(NO SCALES) WELD DETAIL OF TUBESHEET & CYLINDER(NO SCALES) TUBE-TUBESHEET JOINT(NO SCALE) 不按比例(NO SCALES) 设计规范 《 ASME锅炉及压力容器规范》第Ⅷ卷第一册《压力容器建造规则》 级别
BV
当地法规
NR-13
+2° MIN 2.5 DESIGN CODE 2019版 ASME SEC.Ⅷ, DIV.1 2019 ED./TEMA 10thEd 2019 CLASS LOCAL REGULATION
*：拧出螺母后可先将管箱拆出然后再拆卸紧固件 +5° +5° ≤1:3削薄 40° -0° 45°±2° 认证标志及标志符 NB注册
45° -0° 45° -0° MIN0.5 1 NA NO
After screwing out the nut, the channel can be removed first, and then the fastener can be removed. CERTIFICATION MARK & DESIGNATOR NATIONAL BOARD REGISTRATION

23 .
3 R5 2×45°

23 .
10

21
项目 壳程 管程 项目 壳程 管程

813
30°

t2

8 13
19.05×1.651
ITEM SHELL SIDE TUBE SIDE ITEM SHELL SIDE TUBE SIDE

t1
t

t
5 Heating
名称 HC Gas 几何容积 m^3
0.282

t
0.323

45°±1°
3-5 3-5 NAME Medium VOLUME

3-5
INSIDE

INSIDE
胀接EXPANDED

内侧

内侧

INSIDE
R3

0~1
介质 特性 非致死 酸性 焊接规程和焊条型号 按焊接工艺规定

60°
非致死

内侧
0-1

0-1
3-5 3~5 CONTENTS PERFORMANCE NON-LETHAL NON-LETHAL&SOUR WELDING REGULATION AND WELDING ROD TYPE AS PER WPS
焊接接头应为表 UW-12中 (1)型 焊接接头应为表 UW-12中 (1)型 0~1 3 不胀 密度 kg/m^3 78.1 焊接结构 除注明外采用全焊透结构
0-1 12 不胀 965.2
The joint shall be type No.(1) of Table UW-12 The joint shall be type No.(1) of Table UW-12 NO EXPANDED
NO EXPANDED 正三角形 (30°) Triangular(30°) DENSITY WELD STRUCTURE FULL PENETRATION UNLESS OTHERWISE NOTED
工作压力 barg
52.1 除注明外角焊缝焊脚高度 mm 等于较薄板厚度
3 4 5 14 强度焊加贴胀
操作条件 OPERATING PRESS. 9 FILLET WELD LEG LENGTH EXCEPT AS NOTED EQUAL TO THE THICKNESS OF THINNER PLATE
1 2 STRENGTH WELDED+ EXPANDED
OPERATING
工作温度 ℃
120°C 焊后热处理要求
CONDITIONS
OPERATING TEMP. 75°C POSTWELD HEAT TREATMENT REQUIREMENTS
不需要NO 不需要NO

~6022 设计压力 barg 水压试验压力 barg

78
DESIGN PRESS.
FV/60 FV/78 HYDRO. TEST PRESS.
101.4
设计温度 ℃
-29/160 -29/160 压力试验方式/ 最低试验金属温度 ℃ 卧置(HORIZONTAL)/5°C
867 4288F/F 867 DESIGN TEMP. PRESS.TEST POSITION/MIN.TEST METAL TEMP.
Tube Length 4300 mm 最大许用工作压力（内部） 60barg 78barg 气压试验介质/压力 barg
N2 设计条件 MAWP(INTERNAL) barg AT 160°C AT 160°C PNEU.TEST MEDIUM /PRESS. 不需要No
N9 DESIGN 最大许用工作压力（外部）
FV AT 160°C 泄露性试验/压力 barg
不需要No
CONDITIONS MAWP(EXTERNAL) barg FV AT 160°C LEAKAGE TEST /PRESS.
695 152.25
N6 最低设计金属温度 -29°C AT -29°C AT 冲击试验 见技术要求2.7
152.25 695 N7 N3 415 ℃ 60barg 78barg IMPACT TEST See TR.2.7
N5 MDMT
Ax=0.163g,Ay=0.204g, 见技术要求6
波动载荷 表面处理要求

3545
415 From seal surface Az±0.306g

824
MOTION LOAD SURFACE TREATMENT REQUIREMENTS See TR.6

3996
2100
310

3000
From seal surface of flange Outlet 风载荷
Inlet

Zaxis
WIND LOAD AS PER ASCE 7-95 BASIC WIND SPEED 34.51m/s（10min）
of flange Blast Condition (Stability):0.675barg
筒体/封头 SA-333 Gr.6 SA-516 Gr.70N 爆炸载荷
主要受压元件材质 SML +HIC/SA-333 Gr.6 SML BLAST LOAD Blast Condition (Integrity):2.1barg
50 8 SHELL/HEAD
2 MATERIAL FOR
法兰/管板/换热管
MAJOR PRESS.PARTS SA-105N/ SA-105N+316L WOL/ SA-213 TP316L

1961
FLANGE/TUBESHEET/TUBE
50 腐蚀裕量 mm 保温层厚度 mm
CORROSION ALLOWANCE
3 3 INSULATION THICKNESS
25
焊接接头系数 A类接头 保温层材料
W.L.

1.0 Cellular Glass

23.83

1.0
T.L.

CATEGORY A JOINT INSULATION MATERIAL

295 WELDING JOINT
View A EFFICIENCY B类接头 1.0 1.0 设备位号 772-HEST-0304
OD457

OD457
CATEGORY B JOINT TAG NO.
#14 #13 #12 #11 #10 #9 #8 #7 #6 #5 #4 #3 #2 270 #1 550 设计寿命 years TEMA等级
R/H-BEM
550 25 DESIGN LIFE 30 TEMA CLASS
TYP.

W.L.
换热管数量TUBE NUMBER/

T.L.
厚度 保温厚度 管程数TUBE PASS NUMBER/
25 保 温 T H K 直段长度 STRAIGHT LENGTH(mm) 213/4300
壳程数SHELL PASS NUMBER
1/1
on
insulati 8
insulation THK

23.83
GENERAL NOTES

23.83
*
2

OD457
*
ID DESCRIPTION
20(MIN.17)
接地柱 Earthing Boss 1 Technical requirement to see sheet 2
B B 20(MIN.17)

insulation THK
2100
固定鞍座

25保温厚度
滑动鞍座 N10
13 Outlet
Inlet N1 Sliding Saddle Fixed Saddle
305

12 N8 11 10
N4 PTFE板Ⅰ plate Ⅰ 10 6 NOTES

所有半标注均以此管板密封面为基准 ID DESCRIPTION
All TAILED DIMENSIONS FROM THE SEAL FACE OF TUBESHEET 644 30002 (644) 7 8 9
4.5
Spiral-wound Gasket
缠绕垫详图
A
VIEW A Detail of Spiral-Wound Gasket1 :10
c-c
0° 定位销详图(不按比例) 不按比例（No Scale）
220 Detail of Dowel pin（ No Scale）
吊耳 N9 N7 N6 N5 N3 N2
TYP.(4处)配1-8UNC地脚螺栓 100
VIEW B-B 220 0 .8 REFERENCE DOCUMENTS
Lifting Lug  4 65 DOC. NUMBER DESCRIPTION

Ø15 +- 0.0
0.5
with Heavy Hex Bolt 1-8UNC ID
425 0. 3
8 445 0.8 1 001.17066.000016-AB003 Thermal Rating Calculation - CO2 Membrane 2nd Stage Preheater
12.5
定位销 2 001.17066.000016-AB008 Mechanical Strength Calculation - CO2 Membrane 2nd Stage Preheater
偶数块折流板 4.5 0.2 3 001.17066.000016-AD004 Detail Drawings - CO2 Membrane 2nd Stage Preheater
Dowel pin
500

500

5

5
Even baffles orientation 吊耳 19 4 001.17066.000016-NP005 Nameplate Drawing - 2nd Stage Preheater (English/Portuguese language)
15 15 c
30

Lifting Lug 145

c
2×R15
270°
90° Applicable Tag Numbers(s):
~1100

顶丝jack screw 772-HEST-0304

FWD
KEY PLAN VIEW 重量明细表 WEIGHT LIST
600

奇数折流板 顶丝jack screw

Sliding Saddle 1 : 30 Nameplate 重量分类 包含部件 重量(kg) 部件 重量 (kg)
Odd baffles orientation Fixed saddle WEIGHT CAT. PART INCLUDED WEIGHT PART WEIGHT
工厂制造重量（包括与设备相焊的部件）
铭牌 制造净重 可拆内件
FABRICATION WEIGHT
WEIGHT MANUFACTURED IN SHOP (INCL. ATTACHMENTS 3473 REMOVABLE INTERNALS 0 03 08-Jul-2022 As Built HY LEP ZQ
Nameplate WELDED TO THE VESSEL)
30

工厂吊重 制造净重+可拆内件+保温(如果豪迈负责) 保温 02 29-Mar-2022 Approved for Construction HY LEP ZQ

LIFTING WEIGHT AT SHOP FABRICATION WEIGHT+REMOVABLE INTERNALS+INSULATION(IF HIMILE SCOPE) 3527
54.3
INSULATION 01 30-Dec-2021 Issued for Approval HY LEP ZQ
500
现场吊重 制造净重+可拆内件 +梯子平台+保温 梯子平台 00 30-Nov-2021 Issued for Review HY LEP ZQ
LIFTING WEIGHT AT FIELD FABRICATION WEIGHT+REMOVABLE INTERNALS+PLATFORM+INSULATION 3527 PLATFORM 0
SBM Date Prepared Checked Approved
180° Revision (dd-MMM-yy)
Description of revision
by by by
现场空重 制造净重+可拆内件 +梯子平台+保温 操作液体
N1 N4 N8 N10 EMPTY WEIGHT FABRICATION WEIGHT+REMOVABLE INTERNALS+PLATFORM+INSULATION
3527 OPERATING LIQUID 526 Project
Limit deviation of chamfer and round dimension

FPSO Alexandre de Gusmão

±2.0
±4.0
>30

Single Buoy Moorings Inc. SBM Malaysia Sdn Bhd

操作重量 现场空重+操作液体 水压液体 Block E, Platinum Sentral
CENTER OF GRAVITY(mm) 4053 545 5, Route de Fribourg
倒角及倒圆尺寸的极限偏差

Jalan Stesen Sentral 2

OPERATING WEIGHT EMPTY WEIGHT+OPERATING LIQUID TEST WATER CH-1723 Marly Switzerland
Tel. +41 26 439 99 20 50470 Kuala Lumpur
6～30

±1.0
±2.0

Fax: +41 26 439 99 39 Malaysia

\ Xaxis Yaxis Zaxis 现场水压重量 现场空重+水压液体 管箱重量 PO Box 152 Tel. (+603) 2773-5300

HYDRO TEST AT FIELD EMPTY WEIGHT+TEST WATER 4072 CHANNEL WEIGHT

484.8 www.sbmoffshore.com Fax: (+603) 2773-5399
EMPTY/TRANSIT 0 0 2901
3 ～6

±0.5
±1.0

OPERATING/DEC CONDITIONS 0 0 2900 14 93500-2228783 NG20060-M-1600-03 定位销Dowel pin 2 SA-36 Z 0.2 0.4 Vendor Name Copyright © 2019 SBM Offshore N.V. Vendor Company Logo
and/or one or more of its subsidiaries and/or affiliates, as the
13 ASME B18.2.1-2012 六角头螺栓Hex Bolt 3/4-10UNC×4 1/2 2A 4 SA-193 Gr.B8M B 0.3 1.3 顶丝Used for Jack Screw AIR LIQUIDE ADVANCED TECHNOLOGIES US LLC
0.5 ～3

TESTING 0 0 2900 case may be. This document is the property of SBM Offshore
±0.2
±0.4

N.V.and/or one or more of its subsidiaries or affiliates. This

散发 send out Vendor PO Ref.
document or any part thereof is confidential and may not be
管口表CONNECTION TABLE 001.17066.000016
distributed, copied, multiplied, or used in any other way
～400 ～1000 ～2000 ～ 4000
>400 >1000 >2000

12 NG20060-M-1600-02 缠绕垫 Spiral-Wound Gasket 2 316L+F.G.+316L W 0.8 1.7 without the express written permission of the
±2.0
±4.0

copyrightholder(s). All rights are reserved.

补强圈
管口载荷Nozzle Load(设计工况Design Condition） 符号 数量 用途
壁厚等级或内径 最小内伸
规格 等级 类型 PIPE SCH REPAD MIN. INSIDE OUTSIDE
外伸
焊接详图
11 93100-2207489 NG20060-M-1600.7 铭牌座部件Nameplate Component 1 部件Component Z 5.3 5.3 Package Description
CO2 REMOVAL PACKAGE
线性尺寸的极限偏差 Limit deviatiaon of linear dimension

±1.2
±3.0

10 93100-2203097 NG20060-M-1600.6 鞍座Saddle 1 部件Component Z 189.5 189.5

MARK QTY. SERVICE SIZE RATING TYPE 厚度 宽度 PROJECTION PROJECTION WELD DETAIL Title
WALL THK or ID
注：接管载荷作用于接管与壳体 THK WIDTH 9 96 F436 Xylar 2+Xylan 1424 Green
ASME B18.21.1-2009 平垫圈Plain Washer 1 1/4 Type A N B 0 0.9 General Arrangement Drawing - CO2 Membrane Inlet Heater Stage 2
±0.8
±2 .0

N1 1 Tube Side Inlet 10" CL600 WN RF SCH120 / / 内平齐FLUSH 500 FIG#1&2 8 96 SA-194 Gr.7ML Xylar 2+Xylan
ASME B18.2.2-2015 重型六角螺母Heavy Hex Nut 1 1/4-8UN 2B B 0.4 37.1
（封头）的交叉处 772-HEST-0304
N2 1 Tube Side Outlet 10" CL600 WN RF SCH120 / / 内平齐FLUSH 500 FIG#1&2
>120

±0.5
±1.2

1424 Green
Note：The indicated loads act at N3 1 Shell Side Inlet 4" CL600 WN RF SCH80 / / 内平齐FLUSH 500 FIG#1&2 7 ASME B18.31.2-2014 全螺纹螺柱Continuous Thread Stud 1 1/4-8 48 SA-320 Gr.L7M Xylar 2+Xylan B 0.2 9.4 L=248mm SBM Drawing Number
the nozzle to shell(head)
～120

Sheet No./Sheets
±0.3
±0.8

N4 1 Shell Side Outlet 4" CL600 WN RF SCH80 / / 内平齐FLUSH 500 FIG#1&2

>30

UN×9 3/4 2A 1424 Green 001.17066.000016-AC005 1/2

N5 1 PSE 8" CL600 WN RF SCH160 / / 内平齐FLUSH 500 FIG#1&2
intersection
>6～30

6 93100-2125228 NG20060-M-1600.5 后端管箱Rear Channel 1 部件Component Z 484.8

484.8 Format Projection Method Scale Project Number Vendor Drawing Number
±0.2

Vendor Revision
±0.5

N6 1 PSE 8" CL600 WN RF SCH160 / / 内平齐FLUSH 500 FIG#1&2

5 93100-2125227 NG20060-M-1600.4 管束Tube Bundle 1 部件Component Z 745745 A1 1:12 17066 NG20060-M-1600 03
N7 1 Shell Side Vent 2" CL600 LWN RF B=50.8 / / 内平齐FLUSH 460 FIG#1
>3～6
±0.1
±0.3

管口标记 接管规格 Pr FL FC Fr MT ML MC Mr 4 NG20060-M-1600.3 吊耳Lifting Lug 2 部件Component Z 12

23.9 山东豪迈机械制造有限公司
N8 1 Shell Side Drain 2" CL600 LWN RF B=50.8 / / 内平齐FLUSH 460 FIG#1
3 93500-2166153 NG20060-M-1600-01 筒体Cylinder OD457 THK.23.83 1 SA-333 Gr.6 SML Z 1052.2
1052.2 See This DWG.
总图GAD NG20060-M-1600
NOZZLE MARK NOZZLE SIZE N N N N N•m N•m N•m N•m N9 1 Tube Side Vent 2" CL600 LWN RF B=50.8 / / 内平齐FLUSH 460 FIG#1 HIMILE MECHANICAL MANUFACTURING (SHANDONG) CO., LTD
尺寸分段 0.5～ 3

±0.1
±0.2

N10 1 Tube Side Drain 2" CL600 LWN RF B=50.8 / / 内平齐FLUSH 460 FIG#1 2 NG20060-M-1600.2 管口部件Nozzle Component 1 部件Component Z 96.1
96.1 设 计 日 期 2021-07-22 2级入口加热器
N1/N2 NPS10 CL600 13351 13351 13351 / 13937 13937 13937 / DWN.BY DATE
AL OD457×4300 CO2 Membrane Inlet Heater Stage 2
Dimension Subsection

注：除注明外，接管的外伸高度系指法兰的密封面至壳体的中心线之间的距离。 1 93100-2125224 NG20060-M-1600.1 前端管箱Front Channel 1 部件Component Z 484.8

484.8 校 核 日 期 2021-07-22
Medium中等m
Unit单位：mm

Coarse粗糙c

CHK' D DATE
N3/N4 NPS4 CL600 4446 4446 4446 / 2200 2200 2200 / Note：Unless otherwise noted, outside projection is the distance from flange contact facing to the 序号 图号 Drawing 数量 审 核 日 期 重 量
2021-07-22 WEIGHT 无 比 例
1 : 12 修订号
属性 单件 总计
Tolerance Grade

N5/N6 NPS8 CL600 10214 10214 10214 / 8855 8855 8855 / No. No.
代号 Description 名称 Part Name
QTY
材料 MTL
PTY EA TOL
备注 Remarks APP' D DATE SCALE
93001-2113995 REV.
公差等级

center line of vessel 第 1

PAGE 张 共 2
OF 张 00
印次：e
 MATERIAL LIST
技术要求 Technical Requirement: 4.3 除注明外，所有尖角按 OFFICIALR3 倒圆； COPY - 001.17066.000016 - AC005 - 03 E) Flanges and fittings
- Approved(A) - shall
- be
- checked in one place; 05:46 AM
16-Aug-2022
1. 容器按照《ASME 锅炉及压力容器规范》第 VIII 卷第一册《压力容器建造规则》2019 版进行建造，符 Unless otherwise specified, all sharp edges to be grind to 3mm radius. 仅当检验文件中有硬度检验证明时，上述硬度检测可以稍作调整； DESCRIPTION SHELL SIDE MATERIAL SPECIFICATION TUBE SIDE MATERIAL SPECIFICATION

合 TEMA 10thEd 2019, BV NR-459-2015, NR-216-2019，NR-13-2018，NACE MR 0175/ISO15156- 4.4 所有用于受压件材料的钢印应使用低应力钢印； These hardness checks may be waived only if a certification of hardness test is in the inspection SHELL SA-333 Gr.6 SML SA-516 Gr.70N（HIC）
HEAD SA-516 Gr.70N（HIC） SA-516 Gr.70N（HIC）
2015 的要求，适用的客户规范件见引用文件列表: All material under pressure shall use low stress stamp to marking.. files.
TUBE SA-213 TP316L
The vessel shall be fabricated according to ASME Boiler and Pressure Vessel SEC VIII rules for con- 4.5 除注明外，焊接到筒体壁上的所有附件应连续周圈角焊缝密封焊接； 3. 完工后的压力容器需按如下要求进行硬度检测(包括基层及不锈钢覆层)： TUBESHEET SA-105N+316L WOL.
GIRTH FLANGE / SA-105N
struction of pressure vessels DIV 1,Edition 2019.And correspond to the requirements of TEMA Unless otherwise specified, continuous fillet welds shall be used for all attachments to be The finished pressure vessel shall be hardness tested as follows (including base mate rial and NOZZLE NECK PIPE SA-106 Gr.B /
10thEd 2019, BV NR-459-2015, NR-216-2019, NR-13-2018，NACE MR0175/ISO15156-2015.Ap- welded to the vessel wall and shall be tight on all sides of the part； stainless overlay steel) NOZZLE NECK FORGED SA-105N SA-105N
NOZZLE FLANGE SA-105N SA-105N
plied project specification see reference documents list: 4.6 封头应为热成型。 A) 纵缝 - 每节筒体 1 处,每处取 3 点，包括母材，焊缝金属，热影响区； REINFORCEMENT PAD / /
REFERENCE SPECIFICATIONS 引用规范 Head shall be hot forming； A) Long seams- Each section of the shell 1 , each taken at 3 , including the base metal , weld metal , SADDLE SA-516 Gr.70N/SA-516 Gr.70
NAMEPLATE BRACKET SA-516 Gr.70N
DOC. NUMBER DESCRIPTION REV 4.7 吊耳垫板指示孔应位于容器操作位置时最低处，方位车间自定，鞍座垫板指示孔位置见 heat affected zone; NAMEPLATE 316L
PECEMETS999005 MECHANICAL UNFIRED PRESSURE VESSEL SPECIFICATION A6 图；焊接完成后用 1 barg 压缩空气进行检漏,以不泄漏为合格,试验完成后用厚润滑脂堵 B)环缝 - 每条焊缝 1 处，每处取 3 点，包括母材，焊缝金属，热影响区； BAFFLE SA-240 316L /
LIFTING LUG SA-516 Gr.70N SA-516 Gr.70N
PESDMETS772002 TOPSIDES CO2 REMOVAL PACKAGE SPECIFICATION V3 住； B) Girth seams- Each weld 1 ,each taken at 3 , including the base metal, weld metal ,heat affected
BOLTS FOR EXTERNAL FLANGE SA-320 Gr.L7M Xylar 2+Xylan 1424 Green SA-320 Gr.L7M Xylar 2+Xylan 1424 Green
PESDPMPF999003 FPSO GENERAL CONDITION & DATA SPECIFICATION A2 The NPT1/4 screw hole which at the lowest position of lug wear plate, position be deter- zone;
PSPRLGPF999001 FPSO PACKING, MARKING AND SHIPPING SPECIFICATION A1 mined by the workshop，and the location of the hole for the pad of saddle wear plate C)管口对接焊缝 - 每条焊缝 1 处，每处取 3 点，包括母材，焊缝金属，热影响区； NUTS FOR EXTERNAL FLANGE SA-194 Gr.7ML Xylar 2+Xylan 1424 Green SA-194 Gr.7ML Xylar 2+Xylan 1424 Green

FPSO GENERAL PACKAGE, EQUIPMENT, BULK AND SERVICES shall be per drawing. The pads shall be tested with air at 1barg and acceptance with no C) Nozzle butt welds- Each weld 1 ,each taken at 3 , including the base metal , weld metal , heat af- SWRR-316L-GR,INNER AND OUTER
GASKETS FOR EXTERNAL FLANGE SWRR-316L-GR,INNER AND OUTER RINGS-316L
PESDPMPF999006 A1 leakage, and each hole shall be plugged with heavy grease after testing； fected zone; RINGS-316L
SPECIFICATION ANCHOR BOLT,NUT,WASHER SA-325/SA-194 Gr.2H/F436
SWSDSWPF999003 FPSO MAIN NR-13 REQUIREMENTS SPECIFICATION V1
4.8 对于由需要冲击试验的材料制成的容器，应提供产品焊接试板。产品焊接试板除应符合 D)接管和壳体的角焊缝 - 每条焊缝 1 处，每处取 3 点，包括母材，焊缝金属，热影响区；
ASME 第 VIII 卷第 1 册 UG-84 的要求之外，还应满足 PECEMETS999005 第 7.4 和 7.5 D) Nozzle fillet welds to shell- Each weld 1 ,each taken at 3 , including the base metal , weld metal ,
PESDLPPF999001 FPSO DESIGN ACCIDENTAL LOAD (DAL) SPECIFICATION P1
节； heat affected zone;
PECEMCPF006005 MATERIAL & CORROSION PROTECTION COATINGS STANDARD A4 FOUNDATION LOAD
Production control test plates shall be provided for vessels whose materials requiring im- E）其余堆焊区域：每个区域至少随机检测 3 处。
MECHANICAL SHELL AND TUBE HEAT EXCHANGERS SPECIFICA- OPERATING CONDITION
BLAST
Transit Condition
PECEMETS999006 A5 pact testing. Production Test Coupon (PTP) is required and shall comply to ASME VIII E)Other overlay area：3 point each overlay area. FOUNDATION REACTION LOADINGS
CONDITION
TION FIXED SLIDING FIXED SLIDING FIXED SLIDING
Div.1 Clause UG-84 ,Also should comply with the detail requirements of production con- 上述焊缝硬度应在焊缝余高的中心检测，检测数据应保存在检验文件中； SADDLE SADDLE SADDLE SADDLE SADDLE SADDLE
PESDMCPF006001 FPSO SURFACE PREPARATION AND COATING SPECIFICATION V1 LONG HORIZONTAL
trol test plates per the section 7.4 and 7.5of PECEMETS999005. These welds hardness checks shall be made in the center of the weld reinforcement,and shall be SHEAR(N)
6649 0 0 0 7029 0
2. 材料要求 Material requirement：
4.9 公差要求：除另外说明，未注公差遵循 PECEMETS999005 第 6.3.6 章的要求； retained in the inspection files. TRANSVERSE
MOTION LOAD HORIZONTAL SHEAR(N) 5511 5511 0 0 8225 16449
2.1 所有受压件及与受压件焊接的非受压件，承载件(如吊耳、管/平台支撑、容器支座等)材质书应满足
Tolerance requirement: Unless noted, all tolerance shall conform to PECEMETS999005 4. 所有的硬度检测都应以文件的形式记录在容器检验图纸中，并保存在检验档案中； (Motion load is the VERTICAL MOTION
46929 48739 0 0 61185 62994
EN10204 3.1 的要求，其他材料应满足 EN10204 2.2 的要求； max. Value of all FORCE(N)
section 6.3.6. All hardness checks shall be documented on the vessel inspection drawing, and shall be retained in kinds of condition)
All pressure retaining parts and non-pressured parts which welded to pressure parts, load bearing LONG MOMENT(Nꞏm) 3989 0 0 0 4217 0
4.10 压力试验完成后，不应进行任何焊接或热工作； the inspection files;
TRANSVERSE
parts (like lifting lugs, pipe/platform supports, vessel supports etc.) shall be provided with an 3306 3306 0 0 4935 9869
After completion of pressure testing no welding or hot works shall be performed. 5. 禁止对完工受压件的任何部分进行焊接、成型或者其他致使其硬度值超过规定值的操作； MOMENT(Nꞏm)
EN10204 - 3.1 certificate. All other parts shall be supplied with as EN 10204-2.2 certificate. LONG HORIZONTAL
4.11 硬度要求：碳钢和低合金母材、焊缝、热影响区硬度均不得超过 22HRC(248 HV10 或 Welding,forming or other operation which would cause the hardness to exceed prescriptive number SHEAR(N)
6649 0 19623 0 7029 0
2.2 用于焊接的碳钢和碳锰钢，碳含量应≤0.22%，碳当量（成品分析）应≤0.43%，其中 CE=C + Mn/6 TRANSVERSE
237HBW)，奥氏体不锈钢母材、焊缝、热影响区硬度均不得超过 22HRC； in any portion of the finished pressure containing part shall not be used;. HORIZONTAL SHEAR(N)
5511 5510 117757 117757 8225 8225
+ (Cr + Mo + V)/5 + (Ni + Cu)/15； WIND LOAD
Hardness requirement: Hardness of base material/welds/heat-affected-zone of carbon 6. 允许采用低应力钢印，但不允许使用传统锋利的"V"型钢印； LONG MOMENT(Nꞏm) 3989 0 11774 0 4217 0
The maximum carbon content of welded components in carbon and carbon manganese steels shall
and low alloy steel shall be 22HRC(248 HV10 or 237HBW) max,hardness test shall be Identification stamping using low stress stamps is acceptable.conventional sharp V stamping is not TRANSVERSE
3306 3306 70654 70654 4935 4935
be limited to 0.22%. The maximum carbon equivalent (Ceq) shall be 0.43% based on product analy- MOMENT(Nꞏm)
performed. Hardness of austenitic stainless steel vessel shall be 22HRCmax； acceptable.
sis and on the formula:CE=C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15.
4.12 零部件的任何连接焊缝的边缘与另一个承压焊缝的边缘之间的最小距离应是 50mm 或承压 7. 焊接工艺应在焊后状态鉴定合格，并保证焊接件(基层金属、热影响区和焊接金属)的硬度满足 4.11 的 GENERAL NOTES
2.3 SA-105 锻件应满足正火热处理及细晶粒，晶粒度应满足 SA-20 中细奥氏体晶粒度的要求
件厚度的两倍，取两者中的较大值； 要求 ID DESCRIPTION
The SA-105 forgings shall be normalized and fine grain practice. The grain size shall satisfy a fine
The minimum distance between the edge of any attachment weld to the edge of another Welding procedures shall be qualified in the as-welded conditions,as applicable to assure a minmum
austenitic grain size as described in SA-20.
weld of the vessel shall be 50 mm or twice the thickness of the pressure part, whichever hardness of the weldment (base metal, heat affected zone,and weld metal) meet the requirements of
2.4 受压元件用 SA-333 Gr.6 SML 材料供货状态应为正火或正火+回火，正火应该是一个独立的热处理过
is greater. 4.11
程，不得以正火轧制代替正火。SA-333 Gr.6 SML 材料禁止采用热扩工艺。 位置 无损检测要求NDE REQUIREMENTS：
5. 水压试验要求 Hydrostatic test requirement： Locatio RT1■ RT2□ RT3□ RT4□ NONE□
The SA-333 Gr.6 SML material used for pressure retaining parts, shall be Normalize or Normalize
5.1 水压试验用水应干净且为淡水。未在水压试验后进行内部衬里的碳钢容器的水压用水应包含腐蚀抑制 n 序号 检测方法 验收准侧
and Temper. Normalize should be an independent heat treatment process. Normalize rolling shall not NO. INSPECT METHOD
检测位置 EXAMINATION POSITION 时机 OCCASION 比例SCALE
ACPT.CRITERIA NOTES
剂，以防止试验后生锈。试验用水中的氯化物含量应不超过 200ppm；
be used instead of normalizing. SA-333 Gr.6 SML material is prohibited to use heat expansion pro- ID DESCRIPTION
Water used for hydrostatic testing shall be clean and fresh. Water used for hydrostatic testing of car- 1 目视检测（VT) 焊接接头外观weld joint quality 焊接之后after welding 100%
ASME Ⅷ-2
cess.; PARA.7.5.2
bon steel vessels which are not internally lined after hydrostatic testing shall contain corrosion inhibi-
2.5 LWN 法兰应尽可能锻造成最终需要的尺寸。如果不可行，对于小于等于 NPS4 的 LWN 法兰，可以使
tor to prevent rusting after testing. The chloride content in the test water shall not exceed 200 ppm. 2 射线检测（RT）
所有A、B类焊接接头All category A、B weld 焊接之后after welding 100%
UW-51
用锻棒加工而成。锻棒材料的最大硫含量应控制在 0.008%，最大磷含量应控制在 0.015%。 所有C类对接接头All category C butt weld 焊接之后after welding 100%
5.2 水压试验保压时间 0.5h，并附记录图表，水压完成后排尽积水并用干燥洁净的压缩空气吹干，保证无 所有D类接头All category D weld 焊接之后after welding 100%
Long welding neck nozzles shall be forge-shaped as close as possible to the required final dimen- 筒体与管板角接接头Weld between Tubesheet to
明显锈迹； cylinder
焊接之后after welding 100%
sions. If this is not feasible, long welding neck nozzles, up to and including DN 100 (4”), may be
The hydrostatic test should hold for 0.5 hour and supplied record chart, drain the liquid and then 吊耳与筒体（封头、设备法兰）的焊缝；
manufactured from forged bar material with low sulphur (0.008% max.) and low phosphorus (0.015% Weld between lifting lug to cylinder（head、
APP.12
blown dry with compressed air when finished, ； Body Flange）；
max.) content. 壳程 吊耳与垫板的焊缝 焊接之后after welding 100%
5.3 水压垫片应与产品垫片相同，水压后，安装新的产品垫片； Shell
3 超声检测(UT)
lifting lug and lug
2.6 除注明外，受压元件材料要求还需满足以下采购说明: REFERENCE DOCUMENTS
Gaskets used during hydrostatic testing shall be the same with gaskets of normal service,all gaskets side wear plate
Unless otherwise specified, Pressure containing material requirement shall per the project purchase Weld between lifting lug and wear plate.
DOC. NUMBER DESCRIPTION
shall be replaced with new gaskets after hydrostatic testing. ID
requirement, as shown below: 吊耳焊接的壳体区域(测量分层及实际壁厚) SA-578 B级
6. 喷涂要求 Painting requirement： attachment area for welded lifting
焊接吊耳前
Befor welding lifting lug
100% AS-578 LEVEL B 1 001.17066.000016-AB003 Thermal Rating Calculation - CO2 Membrane 2nd Stage Preheater
a）HM-MPS-17066-000016-002_REV.01_SA-516 Gr.70N（HIC）（ASME Ⅷ-1）采购技术要求 lugs(examined lamina and actual wall thickness)
2 001.17066.000016-AB008 Mechanical Strength Calculation - CO2 Membrane 2nd Stage Preheater
6.1 容器外部喷涂的详细流程及要求按照客户规范 PECEMCPF006005_REV.A4_MATERIAL & CORRO-
HM-MPS-17066-000016-002_REV.01_SA-516 Gr.70N（HIC）（ASME Ⅷ-1）Purchase Require- 拆除临时附件后的部位
3 001.17066.000016-AD004 Detail Drawings - CO2 Membrane 2nd Stage Preheater
SION PROTECTION COATINGS STANDARD、PESDMCPF006001_FPSO SURFACE PREPARA- the area of after dismantle temporary 拆除之后after dismantle 100%
ment attachment
4 001.17066.000016-NP005 Nameplate Drawing - 2nd Stage Preheater (English/Portuguese language)
TION AND COATING SPECIFICATION及喷涂作业指导书的要求； 磁粉检测或渗透检 筒体与管板角接接头Weld between Tubesheet to
b）HM-MPS-17066-000016-004_REV.00_SA-105N（NACE） （ASME Ⅷ-1）采购技术要求 4 测 cylinder
焊接之后after welding 100%
APP.6 or APP.8
The process detail and requirement of external surface painting per PECEM-
HM-MPS-17066-000016-004_REV.00_SA-105N（NACE）（ASME Ⅷ-1）Purchase Requirement (MT or PT))
所有承载焊缝（如吊耳、管/平台支撑等）All welded
CPF006005_REV.A4_MATERIAL & CORROSION PROTECTION COATINGS STANDARD and load carrying attachment (like lifting lugs, 焊接之后after welding 100%
2.7 基于 ASME SEC.VIII DIV.1-2019 的要求，用于管板的 SA-105N 的锻件应按 ASME SEC.VIII DIV.1
PESDMCPF006001_FPSO SURFACE PREPARATION AND COATING SPECIFICATION and paint- pipe/platform supports etc.)
UG-84 篇进行-29°C 夏比 V 型缺口冲击试验，三个横向标准试样的冲击功平均值不得低于 24J，允许 Applicable Tag Numbers(s):
ing PDS. 100% ASME Ⅷ-2
有一个试样的冲击功低于平均值，但不得低于平均值的 2/3，即 16J； 1 目视检测（VT) 焊接接头外观weld joint quality 焊接之后after welding
6.2 壳程吊耳上应标示(字漏印刷)安全工作载荷 SWL:10581KG； PARA.7.5.2 772-HEST-0304
Forgings SA-105N used as tubesheet shall be applied -29°C Charpy V-Notch Impact Test according
The Safe Working Load shall be indicated on shell side lifting lugs(SWL:10581KG). 所有A、B类焊接接头All category A、B weld 焊接之后after welding 100%
to UG-84 based on the requirements of ASME SEC.VIII DIV.1 -2019. The average value of impact 2 射线检测（RT）
所有C类对接接头All category C butt weld 焊接之后after welding 100%
UW-51
前管箱吊耳上应标示(字漏印刷)安全工作载荷 SWL:1454KG； 所有D类接头All category D weld 焊接之后after welding 100%
energy for 3 specimens shall be at least 24 J,with the minimum value for one specimen not less than
The Safe Working Load shall be indicated on front channel lifting lugs(SWL:1454KG)
16J. 吊耳与筒体（封头、设备法兰）的焊缝；
后管箱吊耳上应标示(字漏印刷)安全工作载荷 SWL:1454KG； Weld between lifting lug to cylinder（head、
2.8 受压件及与介质接触的零件材料硬度应满足 4.11 条的要求，且材质书需要声明符合 NACE Body Flange）；
The Safe Working Load shall be indicated on rear channel lifting lugs(SWL:1454KG) 吊耳与垫板的焊缝 焊接之后after welding 100%
APP.12 03 08-Jul-2022 As Built HY LEP ZQ
MR0175/ISO 15156-2015；
7. 包装运输要求 Packing and preservation requirements： lifting lug and lug 02 29-Mar-2022 Approved for Construction HY LEP ZQ
The material hardness of pressure retaining parts or parts in contact with the fluid shall meet the re- wear plate
Issued for Approval
7.1 包装运输的详细流程及要求按照客户规范 PSPRLGPF999001A1_FPSO PACKING, MARKING AND Weld between lifting lug and wear plate. 01 30-Dec-2021 HY LEP ZQ
quirement of paragraph 4.11, and the material certificate shall state the material conform to NACE
SHIPPING SPECIFICATION及 PECEMETS999005 第 7.6 章、PESDPMPF999005 FPSO Vendor 3 超声检测(UT)
00 30-Nov-2021 Issued for Review HY LEP ZQ
MR0175/ISO 15156-2015 SBM Date Prepared Checked Approved
Preservation Specification 的要求. 堆焊层（包括焊接接头处的堆焊层）的结合率 Description of revision
2.9 所有受压件用材料应从 IACS(如 BV、LR、ABS 等)认证的合格供应商处采购；提供 3.1 证书. 管程 the bonding strength of welding overlay 焊接之后 after welding 100%
SA-578 C级 Revision (dd-MMM-yy) by by by
The process detail and requirement of shipping per PSPRLGPF999001A1_FPSO PACKING, MARK- Tube SA-578 Level C
All pressure retaining parts shall be purchased from the mill by IACS(BV, LR, ABS etc.).With side
(including welding overlay of weld joints) Project
Limit deviation of chamfer and round dimension

ING AND SHIPPING SPECIFICATION. and PECEMETS999005 section 7.6 and PESDPMPF999005 FPSO Alexandre de Gusmão
±2.0
±4.0
>30

Single Buoy Moorings Inc. SBM Malaysia Sdn Bhd

EN10204 Type 3.1 material certificate. 5, Route de Fribourg Block E, Platinum Sentral
FPSO Vendor Preservation Specification .
倒角及倒圆尺寸的极限偏差

CH-1723 Marly Switzerland Jalan Stesen Sentral 2

吊耳焊接的壳体区域(测量分层及实际壁厚) SA-578 B级
3. 焊接要求 Welding requirement： 焊接吊耳前
Tel. +41 26 439 99 20 50470 Kuala Lumpur
6～30

±1.0
±2.0

attachment area for welded lifting 100% AS-578 LEVEL B Fax: +41 26 439 99 39 Malaysia
7.2 运输时覆盖所有的连接口； Befor welding lifting lug PO Box 152 Tel. (+603) 2773-5300
3.1 焊焊接工艺按照《ASME 锅炉和压力容器规范》第 IX 卷《焊接和钎接评定》 ；除注明外所 lugs(examined lamina and actual wall thickness) www.sbmoffshore.com Fax: (+603) 2773-5399
All connections to be covered for shipping.
3 ～6

有受压部件的焊缝应采用全熔透焊缝，并应采用焊缝识别卡(JIC)和 WPS 清单上指定的

±0.5
±1.0

7.3 容器上应按照 SWSDSWPF999003 第 4.8 章及附录 K 喷涂 NR-13 标记，其中容器类别为“CAT. 封头转角区域（内外两侧） Vendor Name Copyright © 2019 SBM Offshore N.V. Vendor Company Logo
WPS 施焊； knuckle area of head（internal/external）
成型之后After forming 100%
AIR LIQUIDE ADVANCED TECHNOLOGIES US LLC
and/or one or more of its subsidiaries and/or affiliates, as the
0.5 ～3

Ⅱ”； case may be. This document is the property of SBM Offshore
±0.2
±0.4

Welding procedures shall conform to ASME BPVC SEC.IX for Welding and Brazing 4 渗透检测(PT)
机加工后及水压后进行
APP.8 N.V.and/or one or more of its subsidiaries or affiliates. This
NR-13 marking shall be painted on the vessel according to SWSDSWPF999003 Section 4.8 and Ap- 堆焊层表面 Vendor PO Ref.
document or any part thereof is confidential and may not be
welded, using the applicable WPS specified in Joint Identification Card(JIC) and WPS list. including after machining 100%
001.17066.000016
distributed, copied, multiplied, or used in any other way
～400 ～1000 ～2000 ～ 4000
>400 >1000 >2000

Weld overlay surfaces

pendix K, and the category of this vessel is “CAT.Ⅱ”; without the express written permission of the
±2.0
±4.0

and hydro-test copyrightholder(s). All rights are reserved.

3.2 除注明外，图中所有承压角焊缝的焊脚高度或焊缝厚度均为最小值，其最大值，应符合 拆除临时附件后的部位
NACE 特殊要求 Special Notes For NACE Vessels： the area of after dismantle temporary 拆除之后after dismantle 100% Package Description
ISO 5817-2014 焊接缺陷质量分级 B 级要求； 磁粉检测或渗透检 CO2 REMOVAL PACKAGE
线性尺寸的极限偏差 Limit deviatiaon of linear dimension

±1.2
±3.0

attachment
1. 容器(包含内件)应按照 NACE MR 0175/ISO 15156-2015 进行建造； 5 测 APP.6 or APP.8
Unless otherwise specified, the leg height or throat thickness of all pressure containing (MT or PT))
所有承载焊缝（如吊耳、管/平台支撑等）All welded Title
This vessel (including internals) is to be fabricated in accordance with NACE MR0175/ISO 15156- load carrying attachment (like lifting lugs, 焊接之后after welding 100%
General Arrangement Drawing - CO2 Membrane Inlet Heater Stage 2
±0.8
±2 .0

fillet welds on the drawing is the minimum value, the maximum value of them shall con- pipe/platform supports etc.)
2015. 1.优先选择MT检测，因结构原因及对于非铁磁性材料无法进行MT检测的，用PT代替.
form to the grade B requirements of ISO 5817-2014 welding quality levels for imperfec- Preferred MT, for the nonferromagnetic material and structure unable to be tested by MT, PT is acceptable.
2. 所有承压件在容器制造前应按如下要求进行硬度检测： 772-HEST-0304
>120

±0.5
±1.2

tions. 2.当因结构原因无法进行UT时，允许用MT或PT代替；
All pressure containing components shall be hardness tested prior to fabrication as follows: MT or PT may be substituted if the construction of the vessel is not fit for UT.
3.3 公称直径 2 英寸的管口需要全部使用 GTAW 焊接； 3.当因结构原因无法进行RT时，允许用UT代替 SBM Drawing Number
～120

Sheet No./Sheets
±0.3
±0.8
>30

A)板(冷卷前)应检测对角和中间，共 3 处； UT may be substituted if the construction of the vessel is not fit for RT. 001.17066.000016-AC005
Nozzles with a nominal diameter of 2 inch shall be fully GTAW welded. 4.换热管与管板的管接头在胀接后应进行100%PT 检测，按ASME VIII -1 APP.8 验收； 2/2
A)Plate (prior to cold rolling) shall be checked on opposite corners and in the middle(3 places).
>6～30

Tube/ Tubesheet Joint shall be 100% PT after expansion, accepted per ASME VIII -1 APP.8； Format Projection Method Scale Project Number Vendor Drawing Number
3.4 WPS & PQR 应满足 PECEMETS999005 第 7.4.2 章要求；
±0.2

Vendor Revision
±0.5

B)热成形的筒体应在每一个筒节上检测 2 处； A1 17066 NG20060-M-1600 03

WPS & PQR requirments per PECEMETS999005 section 7.4.2.
B) Shells which have been hot formed shall be checked in (2) places on each course;
RECOMENDED TORQUE FOR FLANGE
>3～6
±0.1
±0.3

4. 制造要求 Fabrication requirement：

C)封头应在转角半径处检测 1 处；
山东豪迈机械制造有限公司 总图GAD NG20060-M-1600
4.1 除注明外，法兰螺栓孔跨容器中心线分布； NOZZLE MARK FLANGE SIZE BOLT SIZE TORQUE (Nꞏm) HIMILE MECHANICAL MANUFACTURING (SHANDONG) CO., LTD
尺寸分段 0.5～ 3

C) Heads shall be checked in the knuckle radius (1) places;

±0.1
±0.2

设 计 日 期 2021-07-22 2级入口加热器
Unless otherwise specified, Flange to have bolt holes straddle vessel true center lines. Body Flange / 1 1/4-8 UN 1005 DWN.BY DATE
D) 钢管应在每个接头处和距各端 4 英尺(1220mm)范围内各检测 2 处； AL OD457×4300 CO2 Membrane Inlet Heater Stage 2
Dimension Subsection

校 核 日 期 2021-07-22
4.2 接管和支座方位按本图；
Medium中等m
Unit单位：mm

Coarse粗糙c

DATE
D) Pipe shall be checked in (2) places per joint,within 4 feet from each end; Note: CHK' D
审 核 日 期 重 量
2021-07-22 WEIGHT 比 例 修订号
The orientation of nozzles and support legs shall conform to this drawing.
Tolerance Grade

E) 法兰及管配件应检测 1 处； 1.Final bolt tightening torque shall be indicated in Hydrotest Report post hydro.
APP' D DATE SCALE
93001-2113995 REV.
公差等级

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