Professional Documents
Culture Documents
Region, Canada
Technólogicos Para a
Gesta̴̴̴̴͂͂͂͂o de Barragens de
Minerac̨̨ao” -
Prá́ticas Samarco x Prá́ticas
do Mundo
• Roles and
Responsibilities
• Design Standards
• Technology
Development
• Risk Management
• Dam Safety Reviews
Accountable
Executive Officer
Independent Tailings
Review Board
(ITRB)
Brazil
Canada Australia
Phase Condition (ABNT)
(CDA) (ANCOLD)
2006
Potential Loss of
Short Containment
1.5
1.3
Term 1.3
No Potential Loss of
(EOC) Containment
1.3
Brazil
Phase Condition (ABNT) Comment
2006
Short Potential Loss of Containment
Term 1.3
(EOC) No Potential Loss of Containment
Existing Brazil
Long Term (Steady State) 1.5 regulatory
standard
Rapid Drawdown 1.1
Pseudo-Static 1.0
Adopt CDA
Seismic
guideline
Post Earthquake/Post liquefaction* 1.2*
* Include static liquefaction
EXPLORE the Depths of our Experience | www.norwestcorp.com 7
Best Technologies and Practices
Source:
Thickened
slimes
Filtered
Sand
Tailings Mixture of filtered
Pile 2 slimes and sandy
tailings
Pile 1
Pile 3
LIMITATIONS:
• High capital investment
• Skilled operators
• No soil sample
• Penetration restricted in gravels/cemented layers
Oscilloscope
UD Drop
tube Hammer
Cased SCPTù
Boreholes
qt
FIRM
CHT: fs
u2
Vs, Vp
SAND t50
Vs
SPT: N60
SOFT Fast 2cm/s
Continuous
VST: su, St CLAY Repeatable
Cost effective
PMT: E’
Packer: kvh the Depths of our Experienceold
EXPLORE After Mayne, 2010
new
| www.norwestcorp.com
BAP – Monitoring
Automated Instrumentation Systems
Sensors
(Vibrating Wire Piezometer, Shape Accelerometer Array (SAA), In-Place
Inclinometer (IPI), Transducer, Tiltmeter, Strain Gauge, GPS, Radar, inSAR)
Communication
Acquisition andDevices
Analysis
(Web/Server based monitoring software, near real-time readings, alarm criteria
and alert systems, Factor of Safety (FOS) analysis)
Samarco monitoring
control room
Ground-based
monitoring radar
station
24IN201
920 920
X-Di splacem ent
910 910
-0.02 - 0 m
24IN205
900 0 - 0.02 m 900
Elevation (m)
Elevation (m)
890 0.02 - 0.04 m 890
880
0.04 - 0.06 m 880
0.06 - 0.08 m
870 0.08 - 0.1 m 870
860 0.1 - 0.12 m 860
850 850
840 840
830 830
820 820
0 50 100 150 200 250 300 350
Attention
Alert
Samarco/Norwest using
stress-strain modeling and
Emergency
stability analysis to define
trigger level conditions for key
failure modes
Some examples:
• Failure Modes and Effects
Analysis (FMEA)
• Bow Tie Analysis
• Event Trees
• Fault Trees
• Reliability Analysis
• Consequential Risk Analysis
• Subjective methods
• Vulnerability Index
Hours
• Procedures in place to control the
placement of the beach and promote
II
method cannot be relied upon.
• Beach construction follows a method specification. • Potential to deviate from past placement methods. drainage. • Verify that method specification is being
dyke.
followed.
Provide complete descriptions of each failure mode including the initiating event and • Tailings feed is variable.
• Shallow (8H:1V) slopes at design controlling sections. • Perform stress strain analysis.
Describe the magnitude of the breach • Performance has been within expectations.
• WETA - Up to 280 mm of displacement has been measured in
the shallow foundation (P7).
• Rate of rise is limited to 10 m per year
(OMS).
• Foundation materials get stronger with time. • WETA - Hl and Pl clays have the potential to generate high • EETA - Potential for a toe berm.
excess pore pressures during undrained shear (i.e. contractive
• Construction pore water pressures dissipate rapidly. behavior).
Undrained shear failure through West Dyke (P5 -
• Undrained strength is considered in design. • EETA - Up to 160 mm of displacement has been measured in
shallow weak layers in the P9), East Dyke Days II
the shallow foundation (P35) on the first lift of the starter
EXPLORE
foundation (Hl/Pl clays). (P35 - P38)
• Foundation conditions are well characterized. dyke.
the Depths of our Experience | www.norwestcorp.com
• An appropriate level of conservatism has been incorporated • EETA - Cell construction practices lead to elevated shear
24
into the design. WETA - Wick drains to relieve construction stress beneath the starter dyke.
Dam Safety Risk Controls
Audit type
Comprehensive
Monitoring methods with trigger level criteria tied to failure modes and
appropriate response
Paulo Cella
Diretor
BVP Engenharia
ESTRUTURAS
SELA
REMANESCENTES E DIQUES
TULIPA
DE CONTENÇÃO DE
SEDIMENTOS
SELINHA
BARRAGEM
DO GERMANO
NOVA SANTARÉM
S3
S4
ESTRATÉGIA DE PRIORIZAÇÃO
DOS SERVIÇOS
CONTENÇÃO DOS SEDIMENTOS:
SEGURANÇA DAS ESTRUTURAS Nova Santarém
REMANESCENTES: Diques de contenção: S3 e S4
Sela, Tulipa e Selinha, Barragem do Germano
e Santarém SELA, TULIPA E SELINHA
GOVERNANÇA DE PROJETOS
E OPERAÇÕES
PROJETISTA / DESIGN AUDITORIAS
ESTRUTURA / ATIVIDADE
RESPONSÁVEL REVIEW
Monitoramento dos
Instrumentos DAM
OPERAÇÃO Geotecnia Norwest
Inspeção das Estruturas DF Consult.
Samarco
Relatório Técnico
Berma de Estabilização
(em enrocamento)
Talude da
Barragem do
Germano
Dique de proteção
BARRAGEM DO GERMANO
OBRAS DE REFORÇO (JAN A JUN/2016)
BARRAGEM DO GERMANO
SITUAÇÃO EM
APÓS
OUTUBRO
A RECUPERAÇÃO
2017
Obra concluída em JUNHO DE 2016
ITEM UNIT QUANTIDADES
ENROCAMENTO,
m3 40,482
TRANSIÇÕES, AREIA
LIMPEZA m3 8,150
DIQUE DA SELINHA
DIQUE DA SELINHA
NOVEMBRO 2015
DIQUE DA SELINHA
NOVEMBRO 2015
H = 90m
DIQUE DA SELINHA
DESENVOLVIMENTO DO ACESSO
DIQUE DA SELINHA
OBRAS DE REFORÇO (NOV A DEZ 2015)
DIQUE DA SELINHA
REFORÇO EXECUTADO
Extravasor
danificado
DIQUES DA SELA E TULIPA
OMBREIRA COMUM - INÍCIO DE 2016
Escorregamento
DIQUE DA SELA E TULIPA
SOLUÇÃO PROPOSTA - PLANTA
Berma de Equilíbrio
(Rejeitos Arenosos)
FASE 3
FASE 2
Berma de Proteção
(Enrocamento)
Sela
Confinamento dos
FASE 1 Rejeitos Remanescentes
(Blocos com Finos)
Tulipa
Reforço da Ombreira Comum (Blocos com Finos)
OMBREIRA COMUM
OBRAS - FASE 1 (ABR/SET 2016)
DIQUE DA SELA
OBRAS - FASES 2 e 3 (SET/2016 a FEV/2017)
OMBREIRA COMUM
REFORÇO EXECUTADO
LIMPEZA m3 71,391
ATERRO EM ENROCAMENTO m3 63,165
ATERRO EM REJEITO ARENOSO
m3 38,340
COMPACTADO
SELA E TULIPA
FASE 3 EXECUTADA
ATERRO EM BLOCOS
m3 115,400
COM FINOS
ATERRO EM REJEITO
m3 124,184
COMPACTADO
DIQUE DA TULIPA
ADEQUAÇÃO DO SISTEMA EXTRAVASOR
RECUPERAÇÃO DA CALHA DO
IMPLANTAÇÃO DE NOVO EXTRAVASOR ORIGINAL
EXTRAVASOR
MUDAR FOTOS
DIQUE DA TULIPA
VISTA DO NOVO SISTEMA EXTRAVASOR
Calha Provisória
Novo Sistema
Extravasor
BARRAGEM NOVA SANTARÉM
BARRAGEM SANTARÉM
SITUAÇÃO EM NOVEMBRO 2015
BARRAGEM SANTARÉM
REFORÇO IMPLANTADO
ALTURA: 48m
COMPRIMENTO DE CRISTA: 310m
VOLUME DE ATERRO: 732.000 m3
VOLUME DE CONCRETO 8.800m3
VOL. DO RESERVATÓRIO: 7.000.000m3 (EL. 766m)
DIQUES S3 e S4
DIQUES S3 e S4
LOCALIZAÇÃO
CORR. SANTARÉM DIQUE
S3
DIQUE
S4
R. GUALAXO
DIQUE S3
PROJETO E CONSTRUÇÃO 2 FASES Geometria
Altura Total 14,5m
Elevação da Crista 709,50m
Volume do Maciço ± 70.000m³
Elevação da Soleira do Vertedouro 706,00m
Altura do Vertedouro 3,5m
Largura do Vertedouro (PMP) 50,0m
Volume do Reservatório 2,95Mm³
Planta
DIQUE S3
OBRAS (DEZ/2016 A MAR/2017)
Ombreira Direita Ombreira Direita
Planta
Quantidades
Item Unit Volumes
10° percentil
33° percentil
50° percentil
CONDIÇÕES ANALISADAS
NÍVEL DE ÁGUA
1. Combinação dos dados atuais do monitoramento e das investigações (SPT e CPTU);
2. PMP-Precipitação máxima provavel;
3. Nível freático crítico definido a partir do histórico dos intrumentos e das camadas
susceptíveis à liquefação acima do N.A. atual, PMP;
4. Colmatação parcial do sistema de drenagem interno (avaliação da margem de segurança e
para o descomissionamento das estruturas)
FS liq > 1,2
Não susceptível à liquefação
Susceptível à liquefação
CONCLUSÕES
Verificação da Estabilidade à Liquefação
13 de dezembro de 2017
No. 343 $19.5bi #1
1 0 0 .0 0 0 em p lo yees 7 co n tin en ts Fo r tu n e 5 0 0 US D o llar in 2 0 1 5 W o r ld ' s Lar g est
+ th an 1 5 0 co u n tr ies En g in eer in g Co m p an y
Page 92
Industry Leading Tailings Expertise
More than 300 tailings projects completed worldwide
Representative Services
• Delivering engineering and
environmental solutions in designing, • Design: Geotechnical, Civil,
monitoring and managing tailings Infrastructure
and waste products
• Construction
• No other high-risk geotechnical • Stewardship
structure offers more competing
objectives and challenges than mine • Water Management
tailings embankments • Training
• Emergency Preparedness
• Risk Management
Sample Project Experience
Sample Project Experience
Summary
• Since April 2016 a team of international specialists with
significant experience in response to natural and mining
disasters from AECOM has conducted monthly
Independent Dam Safety and Stability Audit on behalf of
the Ministério Público de Minas Gerias
- Christina Winckler, John Bove, Claudius Maranhão and Diego
Gomez – geotechnical;
- Casey Robertson, John Sikora and Ned Andrews – hydrology,
hydraulics, sediment transport and river mechanics;
- Monica Menezes – geology;
- Vicente Mello – risk management and planning
- Tat Ebihara and Ray Rinkle – environment restoration;
- Richard Davidson, Ed Toms and Bill Bow – overall QA/QC;
Page 96
The monthly audit encompass
• Field visit to inspect all structures;
• Meetings with the designers responsible for the structures:
- Germano dam;
- New Santarém dam;
- Sela, Tulipa and Selinha dikes;
- S3 and S4 dikes;
- Water management system.
• Meetings with the Samarco’s engineering, construction,
monitoring and operations teams;
• Presentation to the Ministério Público de Minas Gerais.
Page 97
Since the start of the Independent Audit
• AECOM has being on the Germano Complex site more
than 20 times;
• We have received and reviewed around 5,000 documents;
• Submitted 28 audits reports:
- Germano Complex;
- Eixo 1 dam;
- Candonga;
- Tailings Management Plan;
- S4 dike.
Page 98
Germano Complex – Tailings Dam Management System
Page 99
Germano Complex – Tailings Dam Management System
Page 100
Germano Main Dam – Upper slope
Page 101
Germano main dam –
toe
Page 102
Sela and Tulipa dikes
Page 103
Selinha Dike
Page 104
New Santarem Dam
Page 105
New Santarem Dam
Page 106
Bathymetric Survey – New Santarem
8,00
Cota 766,00
Volume 6,937Mm³
7,00
6,00
5,00
4,39
4,39
4,39
4,39
4,39
4,39
4,39
4,39
4,39
Volume (Mm³)
4,00
Cota 760,00
3,00
Volume 2,549Mm³
2,00
1,88
1,88
1,88
1,88
1,88
1,88
1,88
1,88
1,88
Cota 756,00
1,00 Volume 0,666Mm³
Volume de Contingência até Soleira do vertedor de emergência Volume de Contingência até Soleira do vertedor 2ª Comporta
Volume do Reservatório (Soleira do vertedor de emergência - Cota 766,00) Volume do Reservatório (Soleira do vertedor 2ª Comporta - Cota 760,00)
Page 108
Water quality – crest of
Dike S3, November 19th
Page 109
Bathymetric Survey, S3
3,50
Cota 706,00
Vol ume 2,95Mm³
3,00
2,50
1,152
1,158
1,173
1,191
1,195
1,197
Volume (Mm³)
2,00
1,50
1,00
1,798
1,792
1,777
1,759
1,755
1,753
0,50
0,00
fev-17 mar-17 abr-17 mai-17 jun-17 jul-17 ago-17 set-17 out-17
Monitoramento de Turbidez S3
Turbidez - Montante S3
120,00
Turbidez - Jusante S3
Padrão de Água Doce - Conama 357/2005
100,00
80,00
Turbidez (NTU)
60,00
40,00
20,00
0,00
Page 111
Dike S4
Page 112
Confluence of Santarem creek and Gualaxo do Norte
Gualaxo do Norte
Santarém creek
Page 113
January 11th after
22 mm of rain
November 19th
after 39 mm of rain
114
Bathymetric Survey, S4
1,20
Cota 697,40
Vol ume 1,003Mm³
1,00
0,80
Volume (Mm³)
0,60
0,945
0,947
0,947
0,949
0,949
0,955
0,40
0,20
Page 115
Turbidity Measurements, S4
100,00
80,00
Turbidez (NTU)
60,00
40,00
20,00
0,00
Page 116
Page 117
Water Diversion and Management System
Page 118
Pump station of Baia 3 Dike
Page 119
Conclusion remarks
• Factors of Safety:
- Since November 2016 the factors of safety for the structures have
been above 1.5 (for the long term drained loading condition):
Germano main dam;
Sela, Tulipa and Selinha dikes;
Santarém dam.
• Sediment management:
- The bathymetric surveys on New Santarém, S3 and S4 minor
sediment transport
• Water quality:
- The turbidity measurements at S3 and S4 show good water quality
Page 120
Obrigado
Formal Scope from the MPMG