Issued 2019/6

System Guide
Coatings for all Structures

Page 1
Χοατινγ Σψστεmσ Γυιδε φορ αλλ Στρυχτυρεσ
ΧΟΝΤΕΝΤΣ
Σψστεm Χοδε Στρυχτυρε ΤΨπε Παγε

Χοατινγ Σψστεmσ Γυιδε | Νοτεσ ......................................................................................................................... 3

ΕΣ 1 − 12 Εξτεριορ Μιλδ Στεελ Στρυχτυρεσ ............................................................................................................................ 4

---
ΙΣ 1 − 14 Ιντεριορ Μιλδ Στεελ Στρυχτυρεσ ............................................................................................................................. 5
--
ΙΕ 1−7 Ινδυστριαλ Εξποσυρεσ | Μιλδ Στεελ ........................................................................................................................ 6
--
ΑΛ 1 − 4 Αλυmινιυm Στρυχτυρεσ .............................................................................................................................................. 7
--
ΓΑΛ 1 − 4 Γαλϖανισεδ Στεελ Στρυχτυρεσ .................................................................................................................................. 7
--
ΗΡ 1−6 Ηεατ Ρεσισταντ Χοατινγσ | Μιλδ Στεελ .................................................................................................................. -8
ΧΜ 1 − 10 Χοmmερχιαλ Μαρινε Βιλγε, ςοιδσ, Βαλλαστ | Μιλδ Στεελ ......................................................................................... -9
ΧΜ 11 − 14 Χοmmερχιαλ Μαρινε Ιντερναλ | Εξτερναλ | Αλυmινιυm ........................................................................................... 10
--
ΑΦ 1−4 Χοmmερχιαλ Μαρινε Ηυλλ Βελοω Wατερλινε | Μιλδ Στεελ ........................................................................................ 10
--
ΧΜ 15 − 19 Χοmmερχιαλ Μαρινε Ιντερναλ | Εξτερναλ | Αλυmινιυm ........................................................................................... 11
--
ΑΦ 5−7 Χοmmερχιαλ Μαρινε Ηυλλ Βελοω Wατερλινε | Αλυmινιυm ...................................................................................... 11

ΠW 1−5 Ιmmερσιον Σψστεmσ | Ποταβλε Wατερ Τρεατmεντ Πλαντσ ...................................................................................... 12

Χονταχτσ ............................................................................................................................................................. 13

Παγε 2
Coating Systems Guide for all Structures
Coating Systems Guide | Notes

1. The italicised numerals noted in “1st Coat”, “2nd Coat” etc. relate to microns of dry film thickness.

2. In some instances Carboguard 635 / 636 and 690 are frequently interchangeable epoxy coatings. Carboguard 635 for rapid cure / LTC.
Carboguard 690 for colour matching and Carboguard 636 for specific attributes.

3. In some instances Carbothane 134 HG, Carbothane 133 LH, E~Line 379 and E~Line 949 are frequently interchangeable polyurethane coat-
ings. For economy, use Carbothane 134 HG, for a satin finish use Carbothane 133 LH, for rapid dry use
E~Line 949, and for optimum UV, and anti-graffiti resistance, use E~Line 379.
Please contact the Altex Coatings Technical Services Department for advice regarding this.

4. In all maintenance repaint systems, prior to abrasive blasting, all surfaces will require Low (3-5,000 psi) to High (5-10,000 psi) Pressure Water
cleaning to decontaminate surfaces.

Altra~® Carbocrete®, Carboguard®,

Carbomastic®, Carbothane®
E~Line® Carbozinc®, Phenoline®,
Reactamine®, Rustbond® and
Sea~Barrier® Thermaline® are registered
trademarks of Carboline Com-
are registered trademarks of pany, MO, USA.
Altex Coatings Ltd

Page 3
EXTERIOR MILD STEEL STRUCTURES
Exterior Mild Steel Structures
Applications: General structural – rural, commercial, industrial, coastal exposures
Environment N=New Surface Prep
System
Classification Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)

Category Epoxy Zinc / Epoxy HB system.

ES 1 - 175 - 275
Low - Med Note use of MIOX for exposure
SP3 Carbozinc 858
M
(St2/3) 50
Category Epoxy Zinc / Epoxy HB / Epoxy HB Carboguard 636 MIOX
ES 2 Carboguard 636 MIOX 300 - 425
Low - High system. Note use of MIOX for last coat 125 - 150
125 - 200

Category Epoxy Zinc / Epoxy HB / Gloss Carbothane 134 HG

ES 3 225 - 330
Low - High Polyurethane System SP10 Carbozinc 859 EZ2 50 - 60
N
(Class 2 Or 2½) 50 - 75
Category Carbothane 133 LH
ES 4 Epoxy Zinc / HB Satin Polyurethane - 125 - 200
Low - Med 75 - 125
Category
ES 5 Inorganic Zinc - - 50 - 75
Low - Med
Carbozinc 11
Category 50 - 75 Chem~Bar 900
ES 6 Inorganic Zinc / Vinyl - 125 - 175
Low - Med SP10 50 - 100
N
(Class 2½)
Complies with AS
Category Carbozinc 11 WB 4848.1:2006 Single coat
ES 7 Inorganic Zinc. Waterborne - 75 - 125
Low - Med 75 - 125 inorganic zinc silicate
system
Category Carboguard 636 Carbothane 134 HG
ES 8 HB Epoxy / Polyurethane - 200 - 260
Low - Med SP6/10 150-200 50 - 60
N/M
Category Epoxy Primer / Epoxy HB / (Class 2 Or 2½) Carboguard 504 Carboguard 636 Carbothane 134 HG
ES 9 250 - 335
Low - High Polyurethane system 50 - 75 150 - 200 50 - 60
Category Epoxy Mastic / Epoxy Mastic / SP3 Carbomastic 615 Carbothane 134 HG
ES 10 275 - 410
Low - High Polyurethane System (St2/3) Carbomastic 615 125 - 150 50 - 60
M
Category 100 - 200 Carbothane 134 HG
ES 11 Epoxy Mastic / Polyurethane System SP12 - WJ1 - 150 - 260
Low - Med 50 - 60

SP6/10
Category (Class 2 or 2½) High Build Rust Barrier High Build Rust Barrier Isotal Enamel
ES 12 Alkyd HB / Alkyd Finish N/M 180 - 230
Low SP3 50 - 75 50 - 75 80 applied in two coats
(St2/3)

Page 4
INTERIOR MILD STEEL STRUCTURES
Interior Mild Steel Structures – either hidden or low visual impact
Applications: General structural – retail, industrial, civic, commercial, residential
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)

SP6/10 Pre~Fab
IS 1 Alkyd Shop Primer 50 - 60
(Class 2 or 2½) 50 - 60
Or
SP3 High Build Rust Barrier
IS 2 Alkyd HB (St2/3) 50 - 75
50 – 75

Carbozinc 859 EZ2

IS 3 Epoxy Zinc - - 50 - 75
N/M 50 - 75

SP6/10 Carboguard 504

(Class 2 or 2½) 50 – 60 50 – 60
IS 4 Epoxy Primer Or - -
Carboguard 635 75 - 125
75 – 125
SP10 Carbozinc 11
IS 5 Inorganic Zinc - - 50 - 75
(Class 2½) 50 - 75
SP12 / WJ-1 Carbomastic 615
IS 6 Surface tolerant Epoxy mastic M - - 100 - 125
SP3 (St 2/3) 100 - 125

Interior Mild Steel Structures – visible – with finish coat options (architectural)
SP6/10 High Build Rust Barrier
Alkyd HB or Alkyd Shop Primer / Alkyd (Class 2 or 2½) Or Isotal Enamel Isotal Enamel
IS 7 N/M 130 - 140
Finish SP3 Pre~Fab 40 40
(St2/3) 50 - 60
Carbothane 134 HG
IS 8 Epoxy Primer / Polyurethane System - 100 - 145
Carboguard 504 50 - 70
N/M
Epoxy Primer / Epoxy HB Sandable / 50 - 75 Altex Epoxy Barrier Undercoat Carbothane 134 HG
IS 9 175 - 285
Polyurethane System (Architectural finish) SP6/10 75 - 150 50 - 60
(Class 2 or 2½) Carboguard 636 Carbothane 134 HG
IS 10 HB Epoxy / Polyurethane System N - 150 - 185
100 - 125 50 - 60
Carbozinc 859 EZ2 Carbothane 134 HG
IS 11 Epoxy Zinc / Polyurethane System N - 100 - 135
50 - 75 50 - 60
Epoxy Zinc / Epoxy HB / Polyurethane SP3 Carbozinc 858
IS 12 M 200 - 250
System (St2/3) 50 Carboguard 636 Carbothane 134 HG
Epoxy Zinc / Epoxy HB / Polyurethane SP6/10 Carbozinc 859 EZ2 100 - 125 50 - 75
IS 13 N 200 - 275
System (Class 2 or 2½) 50 - 75
SP3 Carbomastic 615 Carbothane 134 HG
IS 14 Epoxy Mastic / Polyurethane System M - 150 - 185
(St2/3) 100 - 125 50 - 60

Page 5
INDUSTRIAL EXPOSURES | MILD STEEL
Internal | External Mild Steel
Applications: Fertiliser manufacture / storage, chemical process plants
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)
Zinc / Epoxy HB / Epoxy HB – Robust Carboguard 636 Carboguard 636
IE 1 Degrease - HPWC Carbozinc 859 EZ2 375 - 425
system common to many plants 150-175 150 - 175
75
N/M SP10 or E~Line 379
Zinc / Epoxy HB / PUR – Robust system
(AS 1627.4 Carbozinc 858 Carboguard 636 Polyaspartic Acrylic
IE 2 with PUR finish for easy clean / exterior 335
Class 2½) 75 200 Urethane
exposure
60
Degrease - HPWC
SSPC SP12./
WJ-2
Or
Surface tolerant epoxy mastic for E~Line 379
SP6 Carbomastic 615 Carboguard 636
IE 3 maintenance repaint over marginally M (Optional finish coat) 410
(AS 1627.4 175 175
prepared steel substrates 60
Class 2)
Or
SP3
(St2/3)
Phenoline 353 LTE Phenoline 353 LTE Phenoline 353 LTE
175 175 175
Immersion & Abrasive environments with
IE 4 or or or 350 - 650
chemical exposure Note
Phenoline 1205 Phenoline 1205 Phenoline 1205
200 200 200
Degrease - HPWC
Abrasive environments – process Carboguard 635 HAR Carboguard 635 HAR
IE 5 - 250 - 300
equipment, hoppers etc. N/M SP10 125 - 150 125 - 150
Epoxy / Epoxy HB / Epoxy HB – Robust (AS 1627.4
Class 2½) Carboguard 636 Carboguard 636
IE 6 system used when a zinc free epoxy 350 - 425
150 - 175 150 - 175
primer is required Carboguard 504
Epoxy / Epoxy HB / PUR – Robust 50
Carboguard 636 E~Line 379
IE 7 system used when a zinc free epoxy 300 - 325
175 - 200 75
primer is required

Note:
These systems are guidelines only. Systems will vary depending on many factors.
• For further assistance with specific industrial / chemical exposures contact the Altex Coatings Technical Services help line.
• The inclusion of stripe coats is recommended to ensure no premature failure occurs due to low builds on edges.
• Edges should be ground to a 2mm radius prior to abrasive blasting.

Important: - Ventilation
For (especially) systems prefixed CM, PW and IE, attention is drawn to the requirement to provide intrinsically safe and effective ventilation during the preparation, application and curing processes
when coating inside confined spaces.
Applicators are advised to thoroughly research the subject of ventilation for the specific project and to seek professional advice prior to the commencement of work.
Page 6
ALUMINIUM | GALVANISED STRUCTURES
Internal | External Structures: Aluminium
Applications: Industrial, civic, commercial
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)

Durable system utilising an epoxy primer Carboguard 504 Carboguard 636

AL 1 200 - 235
for aluminium 50 100 - 125
Carbothane 134 HG
Superior anti-corrosive protection for Power tool 50 - 60
Carboguard 636
AL 2 aluminium surfaces. Mitigates filiform abrade / Sweep 195 - 230
125 - 150
corrosion N/M Abrasive
Blast Note1 Altra~Bond 3094 Carbothane 134 HG
AL 3 Rapid turnaround, economic protection 20 - 70 - 95
50 - 60

Anti-corrosive protection with a superior Altex Epoxy Barrier Undercoat Carbothane 134 HG 170 - 280
AL 4
finish 100 – 200 50 - 60

Internal | External Structures: Galvanised

Applications: General structural – Industrial, civic, commercial, residential, coastal exposures
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)
Standard three coat system for street
Sweep Abrasive
G1 furniture, coastal exposure and industrial 225 - 260
Blast Note2
facilities
Spot & Sweep Carboguard 636 Carbothane 134 HG
Abrasive Blast 125 - 150 50 - 60
Standard three coat system (as above)
Note2
G2 incl. repair of weld damaged galvanised 225 - 260
Carbozinc 858 Carboguard 504
surfaces N
Spot as required 50
@75µm
Carbothane 134 HG
100 -125
50 - 75
Two coat, highly durable with proven Sweep Abrasive
G3 or -
performance Blast Note2
Carbothane 133 LH
125
75
Carbothane 134 HG
135 - 185
Spot SP3 Carbozinc 858 50 - 60
Repair of corroded, aged galvanised Carboguard 504
G4 M (St2/3) Spot as required or
surfaces 50
& abrade 50 - 75 Carbothane 133 LH
175 - 125
75
Notes:
Note 1 Sweep Abrasive Blast Aluminium: Degrease in accordance with SP1. Use non-metallic media. Abrade to achieve 20-40 micron profile. Prime within 2 hours of prep. Alternatively,
mechanically abrade with non-metallic discs (80-100 grit) after degreasing, & prime within 2 hours of prep.
Note 2 Sweep Abrasive Blast Galvanising: Degrease in accordance with SP1. Use fine, non-metallic media. Lightly abrade to remove shiny surface and render matt. Do not remove large
amounts of galvanising (<20µms) Prime within 2 hours of prep. Alternatively, mechanically abrade with non-metallic discs (80-100 grit) after degreasing, & prime within 2 hours of prep.
Page 7
HEAT RESISTANT COATINGS | MILD STEEL
Exterior Exposed – Hot Surfaces
Applications: General structural – rural, industrial, coastal exposures
Surface Prep
System Temperatures &
Description SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number Exposure
(AS 1627)
To 232°C
Continuous Thermaline 4900 Thermaline 4900
HR 1 115
& Surges to 20 20
300°C Carbozinc 11
New
204-540ºC 75
Or
Continuous Full Repaint Thermaline 4700 Thermaline 4700
HR 2 115
& Surges to 20 20
Exterior exposure (Non-insulated) 650°C
To 204ºC
Continuous Thermaline 400 Primer Thermaline 400 Finish Thermaline 4900
HR 3 SP10 290
& Surges to 125 125 40
232°C (AS 1627.4 Class 2½)
≤ 232ºC
Thermaline 450 Thermaline 450 Thermaline 4900
HR 4 Subject to Ther- 290
125 125 40
mal Shock

Under Insulation New Thermaline 400 Primer Thermaline 400 Finish

HR 5 - 250
≤ 200ºC Or 125 125
Full Repaint
Under insulation
Under Insulation
≤ 232ºC SP10 Thermaline 450 Thermaline 450
HR 6 - 250
Subject to (AS 1627.4 Class 2½) 125 125
Thermal Shock

Note: For all other thermal environments not covered in the above systems, please contact the Altex Coatings Technical Services Department for advice.

Page 8
COMMERCIAL MARINE STRUCTURES | MILD STEEL
Hull Above the Waterline – Mild Steel
Applications: Topside hull, superstructure exteriors
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)
Epoxy Primer / Epoxy HB / Polyurethane. SP10
Carboguard 504 Carboguard 635 / 636 E~Line 949
CM 1 A robust, proven marine system. N/M (AS 1627.4 250 - 270
50 - 60 150 or
(Incl. Corten steel) Class 2½)
Carbothane 134 HG
Epoxy mastic / Epoxy HB / Polyurethane Carbomastic 615 Carboguard 635 / 636 50 - 60
CM 2 M SP12 / WJ-1 250 - 310
for Waterjet prepared surfaces 100 - 125 100 - 125
Isotal Enamel
SP3 Multi~Bond Primer Multi~Bond Primer
CM 3 Alkyd brush / roller application M 80 180
(St2/3) 50 50
Applied in 2 coats

Fish Holds – Mild Steel & Fibreglass

SP10
Fish Wells: Epoxy Primer / Epoxy HB
CM 4 (AS 1627.4 Carboguard 504 Carboguard 690 Carboguard 690
Standard immersion grade system N/M 350 - 360
Class 2½) 50 - 60 150 150
CM 5 Fish Wells: Fibreglass Abrade 80 grit

Fish Wells: Epoxy HB for Waterjet Carbomastic 615 Carboguard 636

CM 6 M SP12 / WJ-1 - 325 - 350
prepared surfaces 150 - 175 175

Exterior Decks – Mild Steel

Carboguard 635 HAR
SP10
Carboguard 635 HAR Carboguard 635 HAR (Optional for aggressive
CM 7 Work decks – high abrasion / wear N/M (AS 1627.4 250 - 400
125 125 - 150 env)
Class 2½)
125
Work decks – abrasion / wear for Waterjet
Carbomastic 615 MIO Carbomastic 615 AL
CM 8 prepared surfaces (Marginal surface M SP12 / WJ-2 - 300
150 150
preparation)
375
SP10 Carboguard 690
CM 9 Non Skid Epoxy Finish (AS 1627.4
Carboguard 504 125
Class 2½) Carboguard 690 425
50
Or 200
N/M Or Carbothane 134 HG
SP12 / WJ-2 Broadcast Non Skid Aggregate 325
Carbomastic 615 75
Or into wet film
CM 10 Non Skid Polyurethane Finish 100 Or
SP3
(St2/3) Carbothane 133 LH
375
75

Page 9
COMMERCIAL MARINE STRUCTURES | MILD STEEL
Interior Hull – Bilge | Voids | Ballast & Engine Room – Mild Steel
Applications: Internal Wet Areas
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)
SP10
Carboguard 504 Carboguard 636 Carboguard 636
CM 11 Hull Internals Epoxy prime / epoxy finish N/M (AS 1627.4 300 - 350
50 125 - 150 125 - 150
Class 2½)
Hull Internals Epoxy mastic / high build SP3 Carbomastic 615 Carbomastic 615
CM 12 M - 300
epoxy mastic (St2/3) 150 150

Carbomastic 615
M SP12 / WJ-1 - - 150 - 175
150 – 175

CM 13 Dry Void Spaces Epoxy coated

SP10
Carboguard 636 or Carboguard 635
N/M (AS 1627.4 150 - 175
applied at 150 – 175 microns
Class 2½)

SP10
Carbomastic 615 Carbomastic 615 Carbomastic 615
CM 14 Ballast Tanks N/M (AS 1627.4 400
200 Stripe Coat 100 200
Class 2½)

Hull Below the Waterline – Antifouling for Mild Steel

Applications: Immersed hulls, commercial and fishing vessels
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)
SP10
(AS 1627.4 Carboguard 504 Carboguard 636
Epoxy Prime / Epoxy HB / Antifouling.
AF 1 N/M Class 2½) 50 (spot or full as required) 500+
High performance proven marine system
Spot & Sweep (spot or full as required) (2 Coats @ 150 )
or full
SP12 / WJ-1
or Carboguard 636 Carboguard 636
AF 2 Epoxy HB / Epoxy HB / Antifouling N/M SP 10 175 175 Sea~Barrier 500+
Spot & Sweep (spot or full as required) (spot or full as required) 1000 / 3000 / Altra
or full Antifouling
2 – 3 coats as required
SP12 / WJ-1 Carbomastic 615 Carboguard 636 75 - 100 each
Epoxy mastic / Epoxy HB / Antifouling
AF 3 M Spot & Sweep 175 175 500+
For Waterjet prepared surfaces
or full (spot or full as required) (spot or full as required)
SP12 / WJ- 1
or Chem~Bar 3500 Chem~Bar 3500
Encapsulation of aged, unknown
AF 4 M SP10 100 – 125 100 – 125 350+
antifoulant
Spot & Sweep (spot prime two coats) (applied in two full coats)
or full

Page 10
COMMERCIAL MARINE STRUCTURES | ALUMINIUM
Internal | External Structures: Aluminium
Applications: Topside hull, superstructure exteriors
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)

Durable system utilising proven primer for Carboguard 504 Carboguard 635
CM 15 200 - 235
aluminium. 50 100 - 125
Carbothane 134 HG
Superior anti-corrosive protection for 50 - 60
Carboguard 635
CM 16 aluminium surfaces. Mitigates filiform 195 - 230
Sweep Abrasive 125 - 150
corrosion. Altra~Bond 3094
Blast Note1
20
or Carbothane 134 HG
CM 17 Rapid turnaround, economic protection. N/M - 70 - 95
Power tool grind 50 - 75
Note2
Anti-corrosive protection with a superior Altra~Bond 3094
CM 18 170 - 280
finish. 20
Altex Epoxy Barrier Undercoat Carbothane 134 HG
100 – 200 50 - 60
Carboguard 504
CM 19 Epoxy prime with a superior finish 200 - 310
50

Hull Below Waterline – Antifouling for Aluminium

WJ-3 HP
Sweep Abrasive
Carboguard 504
Epoxy Prime / Epoxy HB / Antifouling. Blast Note1 Carboguard 636
AF 5 N/M 50 325 - 450
High performance proven marine system. or 175
(Spot or full as required)
Power tool grind
Note2 Sea~Barrier Alloy 100
PLUS
WJ-3 HP
Chem~Bar 3500 Antifouling
Repaint & conversion to high performance Waterclean & Chem~Bar 3500
AF 6 M 50 2 - 3 coats as required 250 - 425
antifouling. Power tool grind (2 Coats @ 50 – 75)
(Spot small areas) 50 - 75 each
Note2
WJ-3 HP
Carboguard 504
Repaint & conversion to high performance Waterclean & Chem~Bar 3500
AF 7 M 50 250 - 425
antifouling. Significant spot repairs. Power tool grind (2 Coats @ 50 – 75)
(Spot prime)
Note2

Notes:
Note 1 Degrease in accordance with SP1. Using non-metallic media, sweep abrasiremove blistered / failed coatings to a bright, clean metal finish & achieve 20-40 micron profile. Prime within 2
hours of preparation.
Note 2 Degrease in accordance with SP1. Using non-metallic discs (60-80 grit), mechanically abrade to remove blistered / failed coat-ings to bright clean metal & achieve 20-40 micron profile.
Prime within 2 hours of preparation.
• When applying antifoulings over epoxy barrier coatings do not allow the epoxy to achieve advanced cure; optimum topcoat time is when the epoxy is solvent-free and firm, but not hard, to
moderate thumb pressure, typically 3 to 6 hours after application of the epoxy.
• In all maintenance repaint systems, prior to mechanical preparation, all surfaces will require Low (3-5,000 psi) to High (5-10,000 psi) Pressure Water cleaning to decontaminate surfaces.

Page 11
IMMERSION SYSTEMS | POTABLE WATER TREATMENT PLANTS
Potable Water Tank Linings – Mild Steel / Concrete
Applications: Internal Wet Areas
N=New Surface Prep
System
Description Construction SSPC 1st Coat 2nd Coat 3rd Coat Total DFT Microns
Number
M=Maintenance (AS 1627)
Mild Steel
Note2 Phenoline 311 Note
Fully compliant system for civic water N/M
Degrease - 3 Note2 Phenoline 341 Note2 Phenoline 341
PW 1 reticulation. UL & AS 4020 Approved for For all tankage 850 - 875
HPWC (optional) 400 400
Potable water & pipework down
50 - 75
to 450mm ID
SP10
Mild Steel (AS 1627.4 Note1 Carboguard 690 Note1 Carboguard 690
AS 4020 Approved. Blue-Grey & White N/M Class 2½)
PW 2 Blue-Grey or White White or Blue-Grey - 350 - 400
only Bulk Water Stor-
175 - 200 175 - 200
age >100,000 litre
Degrease -
AS4020:2005, UL Approved for ANSI/ HPWC
Note2 Phenoline 311 Note Note2 Reactamine 760
NSF Std 6.1. FDA Approved for direct dry Mild Steel SP10
3 Aromatic, Hybrid Polyurethane
PW 3 food contact Rapid Turnaround Hybrid (AS 1627.4 - 1050 - 2075
(optional) Elastomeric Membrane
Polyurethane N/M Class 2½)
50 - 75 1000 – 2000
Elastomeric Membrane 100µm
BlastProfile
AS4020:2005, UL Approved for ANSI/
Note2 Reactamine 760
NSF Std 6.1. FDA Approved for direct dry Degrease - Aromatic, Hybrid
food contact. HPWC
PW 4 Polyurethane Elastomeric - - 2000 - 3000
Rapid Turnaround Hybrid Polyurethane Concrete Membrane
Elastomeric Membrane Sweep abrasive 2000 - 3000
N/M blast
Fully compliant system for civic water Sealed and Note2 Phenoline 311 Note
conditioned Note2 Phenoline 341 Note2 Phenoline 341
PW 5 reticulation. UL & AS 4020 Approved for 3 800
375 375
Potable water 50

Notes:

Note 1 AS 4020 Potable Water Approved.

Note 2 UL & AS 4020 Potable Water Approved.
Note 3 Phenoline 311; an immersion grade Novalac Epoxy Holding Primer approved for use in immersed Potable Water environments. This primer may be included as a holding primer in any of
the Mild Steel systems.
• New Concrete – New concrete should be cured for 28 days @ 21°C and 50% R.H. or equivalent for maximum coating integrity / adhesion. If the cure state of concrete is unknown, suitability
of concrete integrity for coating may be ascertained by obtaining “pass” pull-off tests at ≥ 2 Mpa (300 psi) per ASTM D 4541. Curing membranes should not be used, or if used they must be
removed before applying coatings.
• Refer Altex Coatings “Guide to Surface Preparation & Repair of Concrete Structures” document for details on preparation, repair and sealing of concrete surfaces.

Page 12
Coating Systems Guide for all Structurs
CONTACTS
ALTEX COATINGS LTD
91-111 Oropi Road, Greerton
P O Box 142
Tauranga 3140
New Zealand
TEL: +64 7 541 1221
TEL: 0800 509 092
nz.carbolinenz.com
RESENE PAINTS (AUSTRALIA) LTD
Industrial & Marine Division
7 Production Avenue
Molendinar, Queensland
Australia
TEL +61 7 5512 6600
TEL: 1800 738 383
Page 13