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PROPERTY OF PRPD BY PRPD DATE APVD BY APVD DATE SHEET REVISION

QP-000803-04
F. CUEVA 29 MAR 2016 E.R. BOLDT 29 MAR 2016 1 of 6 05

QUALITY PLAN DESCRIPTION: GENERAL QUALITY PLAN FOR COMPONENTS REQUIRING MATERIAL TRACEABILITY AND WELDING CONTROLS

INSPECTION / DOC SAMPLE CUSTOMER


STANDARD (1) PROCEDURE AND/OR ACCEPTANCE CRITERIA
TEST ACTIVITY Y/N(2) SIZE INSPECTION
APPROVED CAMERON FIRST TIER VENDORS (CAMERON/ONESUBSEA DIRECT PURCHASE ORDER) MUST BE ON THE - - -
VENDORS CAMERON (CAM) APPROVED VENDORS LIST.

ALL FIRST TIER VENDOR’S SUB-SUPPLIERS FOR CAMERON/ONESUBSEA DESIGNED PRODUCT


WHO PROVIDE MATERIAL TO A CAMERON/ONESUBSEA SPECIFICATION, (E.G. CAST MATERIAL
AND WROUGHT MATERIALS SUCH AS OPEN OR CLOSED DIE FORGINGS, ROLLED RINGS, TUBING
AND BAR) OR PROVIDE PROCESSES TO A CAMERON/ONESUBSEA SPECIFICATION (E.G. NON-
DESTRUCTIVE EXAMINATION, MATERIAL TESTING, COATING / PLATING, WELDING, NON-FUSION
OVERLAY / INLAY, SURFACE TREATMENT, AND HEAT TREATMENT) MUST ALSO BE ON THE
CAMERON (CAM) APPROVED VENDORS LIST.

CONTACT ONECAMERON/SUBSEA BUYER FOR CONFIRMATION OF VENDOR LISTING ON THE


CAMERON APPROVED VENDORS LIST.

MECHANICAL ASTM A370 VERIFICATION OF EACH HEAT TO CAMERON MATERIAL SPECIFICATION FOR QTC MECHANICAL YES PER HEAT -
TESTING CAMERON BOM PROPERTIES, HARDNESS, AND IMPACTS, AS APPLICABLE. 3.1 (3) NUMBER

DOCUMENT QTC RESULTS FOR MECHANICAL PROPERTIES, IMPACTS AND HARDNESS,


INCLUDING A STATEMENT OF COMPLIANCE TO THE CAMERON MATERIAL SPECIFICATION.

CHEMICAL CAMERON BOM VERIFY THE CHEMICAL COMPOSITION OF BASE MATERIAL TO THE CAMERON MATERIAL YES PER HEAT -
ANALYSIS SPECIFICATION. 3.1 (3) NUMBER

DOCUMENT ACTUAL WEIGHT % OF ELEMENTS LISTED BY THE MATERIAL SPECIFICATION.

HEAT TREAT CAMERON BOM HEAT TREAT TO CAMERON MATERIAL SPECIFICATION. YES PER HEAT -
CONTROL TREAT
HEAT TREATMENT CERTIFICATE OF COMPLIANCE IS REQUIRED. LOAD

TRACEABILITY / CAMERON BOM 1. VERIFY TRACEABILITY. YES 100% -


MARKING X-043764-01
ACCEPTANCE CRITERIA
AS A MINIMUM, COMPONENTS SHALL BE TRACEABLE TO THE HEAT OR HEAT PER HEAT
TREAT LOT (AS DEFINED BY THE CAMERON/ONESUBSEA MATERIAL SPECIFICATION)
THROUGHOUT THE MANUFACTURING CYCLE, IDENTIFICATION SHALL BE REPLACED
WHENEVER IT IS REMOVED BY MACHINING, HEAT TREATMENT ETC.

(1) - REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API.
(2) - INTERNAL DOCUMENTATION AS SPECIFIED IN CAMERON QUALITY MANUAL OR INTERNAL FACILITY PROCEDURES. QP-000803-04
(3) - DOCUMENTS SHALL COMPLY TO EN10204 AS DESIGNATED.
PROPERTY OF PRPD BY PRPD DATE APVD BY APVD DATE SHEET REVISION
QP-000803-04
F. CUEVA 29 MAR 2016 E.R. BOLDT 29 MAR 2016 2 of 6 05

QUALITY PLAN DESCRIPTION: GENERAL QUALITY PLAN FOR COMPONENTS REQUIRING MATERIAL TRACEABILITY AND WELDING CONTROLS

INSPECTION / DOC SAMPLE CUSTOMER


STANDARD (1) PROCEDURE AND/OR ACCEPTANCE CRITERIA
TEST ACTIVITY Y/N(2) SIZE INSPECTION
TRACEABILITY / 2. VERIFY MARKING. YES 100% -
MARKING
(CONTINUED) ACCEPTANCE CRITERIA
CAMERON BOM. ALL MARKING SHALL BE LEGIBLE.

A. MARKING METHOD SHALL BE IN ACCORDANCE WITH THE BILL OF MATERIAL.


B. MARKING SHALL BE APPLIED IN A LOCATION SPECIFIED BY THE CAMERON DRAWING.
C. RAW MATERIAL MARKING SHALL BE APPLIED IN A LOCATION SPECIFIED BY THE
CAMERON/ONESUBSEA DRAWING. IF NOT SPECIFIED BY THE DRAWING IT SHALL BE
APPLIED IN A READILY VISIBLE LOCATION. BAR STOCK AND TUBING SHALL BE MARKED
ON EACH END.

VOLUMETRIC NDE CAMERON ENG. NOT REQUIRED - - -


(BASE MATERIAL)

SURFACE NDE CAMERON ENG. NOT REQUIRED - - -


(BASE MATERIAL)

PART HARDNESS CAMERON BOM VERIFY HARDNESS OF COMPONENT TO CAMERON MATERIAL SPECIFICATION WHEN HARDNESS YES LEVEL II -
(IF APPLICABLE) CAMERON ENG. LOCATION IS SPECIFIED BY THE ENGINEERING DRAWING (AFTER ALL EXTERIOR MACHINING AND 1.5 AQL
ASTM E-10/E-18 HEAT TREATMENT, INCLUDING STRESS RELIEF).
X-008065
ISO 2859-1 HARDNESS VALUE TO BE STAMPED ON PART NEXT TO TEST LOCATION.

VISUAL CAMERON BOM PERFORM VISUAL EXAMINATION PER CAMERON BILL OF MATERIAL. NO 100% -
EXAMINATION X-008060
ACCEPTANCE CRITERIA:
FORGINGS: SHALL BE FREE OF BURSTS, PIPES, LAPS, SEAMS, CRACKS, POROSITY AND ANY
OTHER DEFECTS WHICH ARE DETRIMENTAL TO MECHANICAL OR MACHINING PROPERIES OF
THE MATERIAL.

MSS-SP55 CASTINGS: TYPE 1 - NOT ACCEPTABLE; TYPE 2-12 - A & B ARE ACCEPTABLE

PRESSURE CAMERON BOM WELD PER CAMERON APPROVED WELD SPECIFICATION. YES 100% -
CONTAINING CAMERON ENG.
FABRICATION X-008060 1.- FINAL VISUAL EXAM: 100% OF WELDS AND 1/2 INCH OF ADJACENT BASE METAL AFTER ALL YES 100% -
WELD WELDING, POSTWELD HEAT TREAT & MACHINING OF WELD.
(IF APPLICABLE)

(1) - REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API.
(2) - INTERNAL DOCUMENTATION AS SPECIFIED IN CAMERON QUALITY MANUAL OR INTERNAL FACILITY PROCEDURES. QP-000803-04
(3) - DOCUMENTS SHALL COMPLY TO EN10204 AS DESIGNATED.
PROPERTY OF PRPD BY PRPD DATE APVD BY APVD DATE SHEET REVISION
QP-000803-04
F. CUEVA 29 MAR 2016 E.R. BOLDT 29 MAR 2016 3 of 6 05

QUALITY PLAN DESCRIPTION: GENERAL QUALITY PLAN FOR COMPONENTS REQUIRING MATERIAL TRACEABILITY AND WELDING CONTROLS

INSPECTION / DOC SAMPLE CUSTOMER


STANDARD (1) PROCEDURE AND/OR ACCEPTANCE CRITERIA
TEST ACTIVITY Y/N(2) SIZE INSPECTION
PRESSURE
CONTAINING ACCEPTANCE CRITERIA:
FABRICATION UNDERCUT SHALL NOT REDUCE THE THICKNESS IN THE AREA (CONSIDERING BOTH SIDES)
WELD TO BELOW THE MINIMUM THICKNESS. POROSITY & EXPOSED SLAG NOT PERMITTED ON OR
WITHIN 1/8 INCH OF SEALING SURFACES.

ASTM E-10/ E-18 2.- FINAL WELD HARDNESS TEST: ONE TEST IN BOTH THE WELD AND ADJACENT UNAFFECTED YES 100% -
X-008065 BASE METAL AFTER ALL HEAT TREAT AND MACHINING OF WELD. (IF NOT ACCESSIBLE,
HARDNESS RECORDED IN PQR SHALL BE BASIS OF ACCEPTANCE).

ACCEPTANCE CRITERIA:
CAMERON MATERIAL SPECIFICATION.

NON-PRESSURE CAMERON BOM WELD PER CAMERON APPROVED WELD SPECIFICATION. YES 100% -
CONTAINING CAMERON ENG.
FABRICATION X-008060 1 - FINAL VISUAL EXAM: 100% OF WELDS AND 1/2 INCH OF ADJACENT BASE METAL AFTER ALL YES 100% -
WELD WELDING, POSTWELD HEAT TREAT & MACHINING OF WELD.
(IF APPLICABLE)
ACCEPTANCE CRITERIA:
UNDERCUT SHALL NOT REDUCE THE THICKNESS IN THE AREA (CONSIDERING BOTH SIDES)
TO BELOW THE MINIMUM THICKNESS. POROSITY & EXPOSED SLAG NOT PERMITTED ON OR
WITHIN 1/8 INCH OF SEALING SURFACES.

WELD METAL CAMERON BOM WELD PER CAMERON APPROVED WELD SPECIFICATION. YES 100% -
OVERLAY
(IF APPLICABLE) 1. WELD PREPARATION EXAM: NOT REQUIRED. - - -

CAMERON ENG. 2.- FINAL SURFACE NDE EXAM: 100% OF ALL WELD OVERLAYS AND ½ INCH OF ADJACENT BASE YES 100% -
X-008060 METAL SHALL AS A MINIMUM BE EXAMINED VISUALLY. ANY DISCONTINUITY FOUND WHICH
ASTM E-709 WOULD BE UNACCEPTABLE UNDER THE SURFACE NDE ACCEPTANCE CRITERIA SHALL BE
ASTM E-165 CAUSE FOR PERFORMING SURFACE NDE BY MAGNETIC PARTICLE OR LIQUID PENETRANT
X-008061 EXAMINATION FOR FERR0MAGNETIC MATERIALS OR LIQUID PENETRANT EXAMINATION FOR
X-008062 NON-FERROMAGNETIC MATERIALS AFTER ALL WELDING, POSTWELD HEAT TREATMENT AND
MACHINING. PRODS NOT PERMITTED.

ACCEPTANCE CRITERIA:
SEE "WELD SURFACE NDE ACCEPTANCE CRITERIA” SECTION.

(1) - REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API.
(2) - INTERNAL DOCUMENTATION AS SPECIFIED IN CAMERON QUALITY MANUAL OR INTERNAL FACILITY PROCEDURES. QP-000803-04
(3) - DOCUMENTS SHALL COMPLY TO EN10204 AS DESIGNATED.
PROPERTY OF PRPD BY PRPD DATE APVD BY APVD DATE SHEET REVISION
QP-000803-04
F. CUEVA 29 MAR 2016 E.R. BOLDT 29 MAR 2016 4 of 6 05

QUALITY PLAN DESCRIPTION: GENERAL QUALITY PLAN FOR COMPONENTS REQUIRING MATERIAL TRACEABILITY AND WELDING CONTROLS

INSPECTION / DOC SAMPLE CUSTOMER


STANDARD (1) PROCEDURE AND/OR ACCEPTANCE CRITERIA
TEST ACTIVITY Y/N(2) SIZE INSPECTION
REPAIR WELDS CAMERON ENG. WELD PER APPROVED CAMERON WELD SPECIFICATION. YES 100% -
(IF APPLICABLE) CAMERON BOM COMPLETED REPAIR WELDS AND 1/2 INCH ADJACENT BASE MATERIAL SHALL BE EXAMINED AS
FOLLOWS:

ASTM E-709 1. FOR REPAIR OF MATERIAL AND WELDING DEFECTS: PERFORM MAGNETIC PARTICLE OR YES 100% -
ASTM E-165 LIQUID PENETRANT EXAMINATIONS FOR FERROMAGNETIC MATERIALS OR LIQUID
X-008061 PENETRANT FOR NON-FERROMAGNETIC MATERIALS PRIOR TO WELDING TO ENSURE DEFECT
X-008062 / REMOVAL.

ACCEPTANCE CRITERIA:
SURFACE NDE EXAM: SEE “WELD SURFACE NDE ACCEPTANCE CRITERIA” SECTION.
YES 100% -
X-008060 2. FINAL VISUAL EXAM: 100% WELDS AFTER ALL WELDING, POSTWELD HEAT TREAT &
MACHINING OF WELD.

ACCEPTANCE CRITERIA:
UNDERCUT SHALL NOT REDUCE THE THICKNESS IN THE AREA (CONSIDERING BOTH SIDES)
TO BELOW THE MINIMUM THICKNESS. POROSITY & EXPOSED SLAG NOT PERMITTED ON OR
WITHIN 1/8 INCH OF SEALING SURFACES.

WELD SURFACE CAMERON ENG. RELEVANT INDICATION - THOSE INDICATIONS WHOSE MAJOR DIMENSION IS GREATER
NDE THAN 1/16 INCH.
ACCEPTANCE NON-RELEVANT INDICATION -INHERENT INDICATIONS NOT ASSOCIATED WITH A SURFACE
CRITERIA RUPTURE (I.E., MAGNETIC PERMEABILITY NON-METALLIC STRINGERS).
(AS APPLICABLE) LINEAR INDICATION - ANY INDICATION IN WHICH THE LENGTH IS EQUAL TO OR GREATER
THAN THREE TIMES IT’S WIDTH.
ROUNDED INDICATION - ANY INDICATION WHICH IS CIRCULAR OR ELLIPTICAL WITH LENGTH
LESS THAN THREE TIMES THE WIDTH.

ACCEPTANCE CRITERIA FOR FERROMAGNETIC MATERIALS:


A) NO RELEVANT LINEAR INDICATION
B) NO ROUNDED INDICATIONS GREATER THAN 3 MM (1/8 IN) FOR WELDS WHOSE DEPTH IS
16 MM (5/8 IN) OR LESS, OR 5 MM (3/16 IN) FOR WELDS WHOSE DEPTH IS GREATER THAN
16 MM (5/8 IN)
2 2
C) NO MORE THAN TEN RELEVANT INDICATIONS IN ANY CONTINUOUS 40 CM (6 IN ) AREA
D) FOUR OR MORE RELEVANT INDICATIONS IN A LINE SEPARATED BY LESS THAN 1.6 MM
(1/16 IN) (EDGE TO EDGE) ARE UNACCEPTABLE
E) NO RELEVANT INDICATIONS IN PRESSURE CONTACT SEALING SURFACES

(1) - REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API.
(2) - INTERNAL DOCUMENTATION AS SPECIFIED IN CAMERON QUALITY MANUAL OR INTERNAL FACILITY PROCEDURES. QP-000803-04
(3) - DOCUMENTS SHALL COMPLY TO EN10204 AS DESIGNATED.
PROPERTY OF PRPD BY PRPD DATE APVD BY APVD DATE SHEET REVISION
QP-000803-04
F. CUEVA 29 MAR 2016 E.R. BOLDT 29 MAR 2016 5 of 6 05

QUALITY PLAN DESCRIPTION: GENERAL QUALITY PLAN FOR COMPONENTS REQUIRING MATERIAL TRACEABILITY AND WELDING CONTROLS

INSPECTION / DOC SAMPLE CUSTOMER


STANDARD (1) PROCEDURE AND/OR ACCEPTANCE CRITERIA
TEST ACTIVITY Y/N(2) SIZE INSPECTION
WELD SURFACE ACCEPTANCE CRITERIA FOR NON-FERROMAGNETIC MATERIALS:
NDE A) NO RELEVANT LINEAR INDICATION
ACCEPTANCE B) NO ROUNDED INDICATIONS GREATER THAN 3 MM (1/8 IN) FOR WELDS WHOSE DEPTH IS
CRITERIA 16 MM (5/8 IN) OR LESS, OR 5 MM (3/16 IN) FOR WELDS WHOSE DEPTH IS GREATER THAN
(CONTINUED) 16 MM (5/8 IN)
C) FOUR OR MORE RELEVANT ROUNDED INDICATIONS IN A LINE SEPARATED BY LESS
THAN 1.6 MM (1/16 IN) (EDGE TO EDGE) ARE UNACCEPTABLE
D) NO RELEVANT INDICATION IN PRESSURE-CONTACT SEALING SURFACES

DIMENSIONAL CAMERON ENG. 1. INSPECT CRITICAL DIMENSIONS. INDICATE PASS/FAIL STATUS ON COMPONENT OR ON YES LEVEL II -
VERIFICATION ISO 2859-1 RECORDS TRACEABLE TO COMPONENT. 1.5 AQL

API 6A/ ISO 2. ALL BACK PRESSURE VALVE (BPV) AND TWO WAY CHECK (TWC) THREADS SHALL BE: YES 100% -
10423 A. GAUGED (USING CALIBRATED PRECISION MANUFACTURED GO AND NO-GO GAUGES).
CAMERON BOM B. DIMENSIONALLY INSPECTED TO ENSURE THREAD MAJOR/MINOR DIAMETER MEETS
DRAWING SPECIFICATIONS.
C. INSPECTED FOR THREAD PROFILE.
D. RECORD GAUGE IDENTIFICATION.

COATINGS / CAMERON ENG. COATINGS OR PLATINGS SHALL BE PROCESSED AND INSPECTED PER THE APPLICABLE PLATING NO * LEVEL II -
PLATINGS OR COATING SPECIFICATIONS CALLED OUT ON THE ENG. BILL OF MATERIAL. 1.5 AQL
(AS APPLICABLE) ISO 2859-1
NOTE:*: COATING CERTIFICATION REQUIRED ONLY WHEN SPECIFIED IN THE APPLICABLE
COATING/PLATING SPECIFICATION.

DOCUMENTATION CAMERON BOM 1. RECORDS FURNISHED TO AND RETAINED BY CAMERON: YES 100% -
(AS APPLICABLE)
+ WELD PROCEDURE SPECIFICATION RECORD
+ WELD PROCEDURE QUALIFICATION RECORD
+ WELDER QUALIFICATION RECORD
+ MATERIAL TEST RECORDS (MTR’S):
* CHEMICAL ANALYSIS
* TENSILE TESTS
* IMPACT TESTS
* HARDNESS TESTS
+ HEAT TREATMENT CERTIFICATE OF COMPLIANCE
+ SURFACE NDE RECORDS
+ HARDNESS TEST RECORDS

(1) - REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API.
(2) - INTERNAL DOCUMENTATION AS SPECIFIED IN CAMERON QUALITY MANUAL OR INTERNAL FACILITY PROCEDURES. QP-000803-04
(3) - DOCUMENTS SHALL COMPLY TO EN10204 AS DESIGNATED.
PROPERTY OF PRPD BY PRPD DATE APVD BY APVD DATE SHEET REVISION
QP-000803-04
F. CUEVA 29 MAR 2016 E.R. BOLDT 29 MAR 2016 6 of 6 05

QUALITY PLAN DESCRIPTION: GENERAL QUALITY PLAN FOR COMPONENTS REQUIRING MATERIAL TRACEABILITY AND WELDING CONTROLS

INSPECTION / DOC SAMPLE CUSTOMER


STANDARD (1) PROCEDURE AND/OR ACCEPTANCE CRITERIA
TEST ACTIVITY Y/N(2) SIZE INSPECTION
DOCUMENTATION + COATING/PLATING CERTIFICATION
(AS APPLICABLE) + CRITICAL DIMENSIONS INSPECTION RECORD
(CONTINUED) + BPV AND TWC THREAD INSPECTION RECORD

2. RECORDS FURNISHED TO CUSTOMER: NONE - - -

STORAGE / CAMERON BOM 1.- PRIOR TO SHIPMENT, PARTS SHALL HAVE EXPOSED METALLIC SURFACES PROTECTED WITH NO 100% -
SHIPPING A RUST PREVENTATIVE WHICH WILL NOT BECOME FLUID AND RUN AT A TEMPERATURE LESS
(AS APPLICABLE) THAN 125 DEGREES FAHRENHEIT.

2.- EXPOSED SEALING SURFACES SHALL BE PROTECTED FROM MECHANICAL DAMAGE FOR NO 100% -
SHIPPING. METAL INSERTS THAT ARE TO BE BONDED TO RUBBER SHALL NOT BE TREATED
WITH PREVENTATIVE.

(1) - REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API.
(2) - INTERNAL DOCUMENTATION AS SPECIFIED IN CAMERON QUALITY MANUAL OR INTERNAL FACILITY PROCEDURES. QP-000803-04
(3) - DOCUMENTS SHALL COMPLY TO EN10204 AS DESIGNATED.

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