Pipeline wrapping coating

Compliance Sheet

S. No Item Make Specifications Required Specifications Offered

Liquid Adhesive /
1
Pipeline Coating Primer
Base: Rubber/Resins Fully Comply
Solvent : V.M. & P Naptha
Polyken USA or Total Solids: 25% - 35 % "
approved equivalent Viscosity: Medium Syrup "
Flash Point >4°C (40°F) "
Shelf Life: Atleast 3 years "

Tensile Strength : More than 50 N/cm (Test Method ASTM 01000) Fully Comply
Elongation: More than 200% (Test Method ASTM 01000) -_ ..
Peel Adhesion to Primed Steel: > 30 N/ cm (Te st Method ASTM 01000) "
Dielectri c Strength: 20-23 kV (Test Method ASTM 0149) "
Anti -Corrosion Innerwrap / Polyken USA or . --.. ..
2 Impact Resistance: >5 Nm (Test Method ASTM G-14) "
Pipeline Coating Innerwrap approved equivalent
Total pre-applied thickness of inner wrap (adhesi ve + backing): 30-45 Mils
Water vapor Transmis sion Rate: <0.5 g/m2/ 24hr (Test Method ASTM F1249) "
Dielectric breakdown >600 V/mil (Te st Method ASTM 01000) "
Penetration Resi stance : <15% (Test Method ASTM G-17 ) "

Tensile Strength: More than 50 N/ cm (Test Method ASTM 01000) Fully Comply
Elongation : More than 200% (Test Method ASTM 01000) "
Peel Adhesion to Primed Steel: > 30 N/cm (Test Method ASTM 01000) "
Dielectric Strength : 20-23 kV (Te st Method ASTM 0149) "
Protection Outerwrap / Polyken USA or
3 Impact Resistance : >5 Nm (Test Method ASTM G-14) "
Pipeline Coating Outerwrap approved equivalent
Total pre-applied thickness of outer wrap (adhesive + backing) : 20-30 Mils "
Water vapor Transmission Rate : <0.5 g/m2/24hr (Test Method ASTM F1249) "
Dielectric breakdown: >600 V/mil (Test Method ASTM 01000) "

-
Penetration Resi stance: <15% (Test Method ASTM G- 17) "

a. The bidder must provide comprehensive original manufacturer's technical literature of brouchure of offere d product.
b. Original seal of manufacturer/ bidder and original si gnature of authorized person is required on every page
c PSO may ask for any further information and detail s, If required at an y time . Complainance sheet should be submitted with tender docs dully signed / stamped by the contractor.
d. Surface preparati on and any other requirement for application of wrappin g coating as per manufacturer reccomendation is .L..~" ..
 PRODUCT DATA SHEET

POLYKEN® 980 / 955

Product properties of Polyken® 980 / 955
Product Information Typical values
Property Method 980-25 955-25 Units
Product description: The Polyken® 980/955 is a multilayer system Tensile Strength ASTM D 1000 30 40 5.4 kg/cm width
used for the protection of steel pipelines. Polyken® 1019, 1027, 1033A 52 70
Elongation ASTM D 1000 225 400 200%
or 1039 Liquid Adhesives can be used as primers for this system. In
addition to serving as primers, these liquid adhesives themselves System properties 50 mil system: 980-25 + 955-25
represent an anticorrosion layer and provide a uniformly smooth contact Peel adhesion to ASTM D1000 300 oz/in
primed steel 33 N/cm
surface to promote high adhesion of the coating system to the pipe.
Peel adhesion to EN12068 0.8 N/mm
They are designed for machine or brush application and formulated with primed steel
stress-corrosion cracking inhibitors. The Anti-Corrosion layer Polyken® Cathodic ASTM G8 0.25 in radius
980 is engineered to assure a high bond to the primed surface with disbondment 6.4 mm
excellent conformability characteristics. The mechanical protection layer Water vapor ASTM F1249 0.03 0.04 g/100in2/24hr
Polyken® 955, achieves a complete bond to the 980 inner layer, Transmission Rate (100°F, g/m2/24hr
providing maximum handling and in-service protection for the coating 100% RH) 0.5
system. The adhesives in these and all Polyken® tape systems contain Volume resistivity ASTM E257 2.5 x Ω.cm
proven anti-microbial additives. The Polyken® 980/955 can also be used 1016
Dielectric ASTM D1000 650 V/mil
for ductile iron pipes, in this case the use of 1027 primer is breakdown 25.6 kV/mm
recommended. Dielectric strength ASTM D149 20-23 kV

Features: Impact resistance ASTM G-14 50 in Ib

5.5 Nm
• Worldwide reference lists.
Impact resistance ASTM G-13, 1000 lb
• Impermeable to oxygen and moisture. no holidays 4450 N
• Resistant to soil stress. Penetration ASTM G-17 <15 %
• Uniform coating thickness. resistance
• Low cathodic protection-current requirements.
• Compatible with all pipe diameters and generic plant coating systems. Equation for Pipe Coating Requirements
Benefits: Squares** of (width of coating in inches) x (area of pipe in square feet)*
• Proven long-term in-ground performance. coating required (width of coating in inches – overlap in inches) x 100
• Superior in-ground performance. * Area of pipe in ft² = (diameter in inches / 12) x 3.1416 x length in feet
• Plant coating quality with in-situ application. ** One Square = one hundred square feet = 9.29 square meters
• Saving cost over the life of the pipeline. Square meters of (width of coating in mm) x (area of pipe in square meter)*
Minimizes inventory, thus saving money. coating required (width of coating in mm – overlap in mm)
* Area of pipe in m² = (diameter in mm / 1000) x 3.1416 x length in meter
Product selection guide Squares** (width of roll in inches) x (length of roll in feet)
Max.operating temperature 85°C (185°F) per roll (12) (100)
Recommended primer 1019, 1027, 1033A or 1039
Recommended pipe preparation SSA-SA 2 (SSPC-SP6) Square meters (width of roll in mm) x (length of roll in m)
1 – 3 mil anchor profile Per roll (304.8) (30.48)
(25 – 76 micron anchor profile)
Performance AWWA C-214 Rolls (squares of coating required)
Required (squares per roll)

Product construction Rolls (square meters of coating required)

Inner Layer Outer Layer (square meters per roll)
980-20 980-25 980-30 955-15 955-20 955-25 955-30
Required
Backing 9.5 mils 10 mils 10 mils 10 mils 15 mils 20 mils 25 mils
(0.241 (0.254 (0.254 (0.254 (0.381 (0.508 (0.635
mm) mm) mm) mm) mm) mm) mm)
Adhesive 11 mils 15 mils 20 mils 5 mils 5 mils 5 mils 5 mils
(0.279 (0.381 (0.508 (0.127 (0.127 (0.127 (0.127
mm) mm) mm) mm) mm) mm) mm)
Backing
Black White
Color

Ordering information
Polyken® 980 & 955 Tape Coatings are available in roll form.
Example 980-25 BLK 9X800
980 Product type Standard Ordering options
25 Total tape thickness in mils 20 mils (0.510 mm), 25 mils (0.635
mm), 30 mils (0.762 mm)
BLK Tape backing color Black (BLK)
9 Tape width in inches 4” (101 mm), 6” (152 mm), 9” (228
mm), 12” (305 mm), 18” (457 mm)
800 Tape roll length in feet 100 ft (30 m), 200 ft (61 m), 400 ft
(122 m), 600 ft (183 m), 800 ft (244 m)
955-25 WHI 9x800
955 Product type Standard Ordering options
25 Total tape thickness in mils 15 mils (0.381 mm), 20 mils (0.510
mm), 25 mils (0.635 mm), 30 mils
(0.762 mm)
WHI Tape backing color White (WHI)
9 Tape width in inches 4” (101 mm), 6” (152 mm), 9” (228
mm), 12” (305 mm), 18” (457 mm)
800 Tape roll length in feet 100 ft (30 m), 200 ft (61 m), 400 ft
(122 m), 600 ft (183 m), 800 ft (244 m)
For other ordering options please contact your Seal For Life representative.

PDS-POLYKEN-980-955-V3-JAN19-AARPS-0285 Page 1 / 2
PRODUCT DATA SHEET POLYKEN® 980 / 955

Application instruction: Job preparation
Tools, equipment Temperature gauge, DFT/WFT gauge, Primer
and auxiliaries application equipment/agitator, Tape application
equipment, Coating “hot box”
Additional coating 931 or 939 filler material, 934-35 and PERP
materials repair materials, Specified Polyken primer.
High humidity Polyken® 980 / 955 can be applied in a humid
atmosphere. The substrate should be free from
condensing water which can be reached by
keeping the temperature at least 5°F (3°C)
above dew point.
Work area and The substrate surface should be dry, clean and
substrate protected against negative weather influences.
Product conditions The Polyken® 980 / 955 shall be stored and/or
transported in a dry, ventilated location. Storage
temperature shall be a minimum of 60°F (16°C)
and a maximum of 120°F (49°C).The minimum
primer temperature for application will be 60°F
(16°C).
Application instruction: Surface preparation
General The area to be coated has to be clean, dry, and
free from oil, grease and dust. All contamination
including mill-scale has to be removed.
Degreasing Degrease surfaces with Toluene or Heptane and
e.g. a lint-free cloth.
Preventing Prior to and during the application, the
condensation of temperature of the substrate(s) must be at least
water 5°F (3°C) above the dew point.
Substrate Temperature of the substrate should preferably
temperature be between 68°F and 104°F (20°C / 40°C).
Preheating may be required.
Step 4 Spirally apply the 980 inner layer (anti corrosion)
with a 1% to 2% neckdown and no less than a 1”
overlap
Step 5 Spirally apply the 955 outer layer (mechanical
protection) with a 1% to 2% neckdown and no
less than a 1” overlap
Step 6 Perform holiday detection per NACE SP0274
Handling and commissioning
Exposure to loads Objects coated with Polyken® 980 / 955 should
not be exposed to loads e.g. from supports- or
lifting equipment.
Backfill Backfill is possible immediately after completion
of the coating application. Consult application
guidelines for specific instructions. Backfill
should be clean and not contain any foreign
items that can cause damage to the coating
system.
Information
Documentation Extensive information is available on our web-
site. Application instructions and other
documentation can be obtained by contacting
our offices, from our local distributor or by
sending an email to info@sealforlife.com
Certified staff Application of the described coating system shall
be carried out by certified personnel.

Application instruction: Brief version

Step 1 Clean substrate to SSPC-SP6 /NACE3 or SA 2
(commercial blast) with a 1 – 3 mil anchor profile
(25 – 76 micron anchor profile)
Step 2 Uniform primer application achieving 2 to 3 mil
WFT. Primer should be “dry to touch” before
application of inner layer.
Step 3 If required, apply weld seam filler material
* For further detailed information, please view the corresponding Application
Guideline *

PDS-POLYKEN-980-955-V3-JAN19-AARPS-0285 Page 2 / 2
 PRODUCT DATA SHEET

POLYKEN® 1027
Product properties
Product Information Property Typical values

Product description: Polyken® liquid adhesive systems are Base Rubber/Resins

recommended for use with only Polyken® coating systems. The liquid Solvent Petroleum distillates &
adhesive systems consist of butyl based elastomers blended with Toluene
polymeric resins dissolved in an organic solvent system. They can be Total Solids 30 %
used for machine or hand brush applications and provide excellent
Density 0.83 kg/dm³ (6.93 lb/gal)
adhesion to the pipe substrate and cathodic disbondment resistance.
Viscosity Medium Syrup
Liquid adhesive system is ideal for hand brush application to rough, Flash Point 4°C (39.2°F)
reconditioned, or grit-blasted pipe surfaces. It provides a uniformly VOC 0.58 kg/l (4.84 lb/gal)
smooth, instant tack surface for Polyken® coating systems. Shelf Life 3 years
Coverage rate 300 ft²/gallon
Caution: (estimated/varies) 7.38 m²/liter
 Store away from heat source. Read all label instructions prior to use.
 Properly stored, all Polyken® liquid coating systems have a shelf life of
3 years. Please request an application specification and storage
guideline from Seal For Life.
 Polyken® liquid adhesive systems are FLAMMABLE MIXTURES.

Features:
 Excellent adhesion
 Excellent cathodic disbondment resistance
 Conforms to local and national standards

Benefits:
 Ensures permanent bond of coating system
 Provides long term corrosion prevention

Product selection guide

Max. operating temperature
Additional tape layer(s)
Compatible line coatings
Recommended pipe preparation
Performance
93°C (200°F)
Subsequent Polyken coating
systems
Carbon steel, PE, FBE, PP,CTE,
Tape,
SSA-ST2 (SSPC-SP3) or
SSA-SA 2 (SSPC-SP6)
1 – 3 mil anchor profile
(25 – 76 micron anchor profile)
AWWA, DIN, EN, ISO standards

Product construction
1027
Adhesive color Black

Ordering information
Description
1027-LIQUID ADH 1 QUART-0.95L (US GHS only)
1027-LIQUID ADH 1GAL-3.79L
1027-LIQUID-ADH-10L-UN-GHS (UN GHS countries only)
1027-LIQUID-ADH-18L-UN-GHS (UN GHS countries only)
1027-LIQUID ADH-5GAL-18.9L
1027-LIQUID ADH 55-GAL-208.2L
For other ordering options please contact your Seal For Life
representative.

PDS-POLYKEN-1027-V2-JUL18-AARPS-0972 Page 1 / 2
PRODUCT DATA SHEET POLYKEN® 1027

Application instruction: Job preparation Handling and commissioning

Tools, equipment Temperature gauge, DFT/WFT gauge Primer
and auxiliaries application equipment/agitator,
Additional coating Subsequent Polyken coating systems, 933-25,
materials 931, 939
High humidity Polyken® 1027 can be applied in a humid
atmosphere. The substrate should be free from
condensing water which can be reached by
keeping the temperature at least 5°F (3°C)
above dew point.
Work area and The substrate surface should be dry, clean and
substrate protected against negative weather influences.
Product conditions The Polyken® 1027 shall be stored and/or
transported in a dry, ventilated location. Storage
temperature shall be a minimum of 60°F (16°C)
and a maximum of 125°F (52°C).The minimum
primer temperature for application will be 60°F
(16°C).
Application instruction: Surface preparation
General The area to be coated has to be clean, dry, and
free from oil, grease and dust. All contamination
including mill-scale has to be removed.
Degreasing Degrease surfaces with Toluene or Heptane and
e.g. a lint-free cloth.
Preventing Prior to and during the application, the
condensation of temperature of the substrate(s) must be at least
water 5°F (3°C) above the dew point.
Substrate Temperature of the substrate should preferably
temperature be between +68°F and +104°F (+20°C / +40°C).
Preheating may be required.
Exposure to loads Objects coated with Polyken® 1027 should not
be exposed to loads e.g. from supports- or lifting
equipment.
Backfill Backfill is possible immediately after completion
of the coating application and after the
subsequent Polyken coating system has been
applied. Consult application guidelines for
specific instructions. Backfill should be clean and
not contain any foreign items that can cause
damage to the coating system.
Information
Documentation Extensive information is available on our web-
site. Application instructions and other
documentation can be obtained by contacting
our offices, from our local distributor or by
sending an email to info@sealforlife.com
Certified staff Application of the described coating system shall
be carried out by certified personnel.

Application instruction: Brief version

Step 1 Clean substrate to SSA-ST2, SSPC-SP3 (power
wire brush) or SSA-SA 2, SSPC-SP6
(commercial blast). Surface (anchor) profile
depth shall be no less than 1.0 mils (25 micron)
and no greater than 3 mils (76 micron).
Step 2 Uniform primer application achieving 2 to 3 mil
WFT. Primer should be “dry to touch” before
application of inner layer.
* For further detailed information, please view the corresponding Application
Guideline *

PDS-POLYKEN-1027-V2-JUL18-AARPS-0972