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Zitierweise: Angew. Chem. Int. Ed. 2020, 132, 8623 – 8629


Hydrogen Storage Internationale Ausgabe: doi.org/10.1002/anie.201915988
Deutsche Ausgabe: doi.org/10.1002/ange.201915988

Closing the Loop for Hydrogen Storage: Facile Regeneration of NaBH4


from its Hydrolytic Product
Yongyang Zhu, Liuzhang Ouyang,* Hao Zhong, Jiangwen Liu, Hui Wang, Huaiyu Shao,*
Zhenguo Huang* und Min Zhu

Abstract: Sodium borohydride (NaBH4) is among the most one of them associated with storage. Owing to its low energy
studied hydrogen storage materials because it is able to deliver density by volume, hydrogen has been conventionally com-
high-purity H2 at room temperature with controllable kinetics pressed or liquefied to improve the density. However, these
via hydrolysis; however, its regeneration from the hydrolytic physical processes cause large energy penalty and special care
product has been challenging. Now, a facile method is reported is always required when operating under high pressure or
to regenerate NaBH4 with high yield and low costs. The cryogenic conditions. Materials-based hydrogen storage has
hydrolytic product NaBO2 in aqueous solution reacts with therefore received strong attention because it has attractive
CO2, forming Na2B4O7·10 H2O and Na2CO3, both of which are features, such as higher capacity, better safety, and milder
ball-milled with Mg under ambient conditions to form NaBH4 operation conditions.
in high yield (close to 80 %). Compared with previous studies, Sodium borohydride (NaBH4) is among the most studied
this approach avoids expensive reducing agents such as MgH2, candidates as a hydrogen storage material. NaBH4 can release
bypasses the energy-intensive dehydration procedure to re- hydrogen via hydrolysis with good controllability, high hydro-
move water from Na2B4O7·10 H2O, and does not require high- gen purity, high gravimetric hydrogen storage capacity, and
pressure H2 gas, therefore leading to much reduced costs. This environmentally benign by-products.[2] The hydrolysis of
method is expected to effectively close the loop of NaBH4 NaBH4 is typically expressed by the following reaction:
regeneration and hydrolysis, enabling a wide deployment of
NaBH4 for hydrogen storage. NaBH4 þ ð2 þ xÞ H2 O ! NaBO2 ? x H2 O þ 4 H2 ð1Þ

Introduction The spent fuel is normally hydrated sodium metaborate


(NaBO2·x H2O).[3] The regeneration of NaBH4 from the
Hydrogen has been deemed as an ideal energy carrier hydrolytic product so far has featured high costs and low
owing to its high energy density by weight, high abundance, yields.
and environmental friendliness.[1] However, wide utilization NaBO2 in aqueous solution reacts with CO2 in air forming
of hydrogen energy has been hampered by a few barriers, with Na2B4O7·10 H2O and NaCO3 according to the following
reaction:
[*] Y. Zhu, Prof. L. Ouyang, Dr. H. Zhong, Prof. J. Liu, Prof. H. Wang,
4 NaBO2 ? x H2 O þ CO2 þ ð10@4 xÞ H2 O !Na2 B4 O7 ? 10 H2 O
Prof. M. Zhu ð2Þ
School of Materials Science and Engineering, Guangdong Provincial þNa2 CO3
Key Laboratory of Advanced Energy Storage Materials
South China University of Technology Na2B4O7·10 H2O is the main constituent of naturally abundant
Guangzhou, 510641 (P. R. China) borax mineral. It is therefore highly appealing to develop
E-Mail: meouyang@scut.edu.cn a simple, efficient, and affordable approach to generate
Prof. L. Ouyang NaBH4 from Na2B4O7·10 H2O.
China-Australia Joint Laboratory for Energy & Environmental Mate-
Currently, two types of raw materials, H2 (H(0)) and metal
rials, Key Laboratory of Fuel Cell Technology of Guangdong Province
Guangzhou, 510641 (P. R. China) hydride (H@) have been used as hydrogen sources in the
Prof. H. Shao (re)generation of NaBH4. For example, NaBH4 can be
Joint Key Laboratory of the Ministry of Education, Institute of Applied synthesized by annealing Na2B4O7 with Na and SiO2 under
Physics and Materials Engineering (IAPME), Department of Physics high pressure H2 (over 3 MPa) at elevated temperature (400–
and Chemistry, Faculty of Science and Technology 500 8C).[4] This method is of high cost because the reaction
University of Macau, Macau SAR (China) conditions are harsh and a considerable amount of sodium
E-Mail: hshao@um.edu.mo metal is needed. Recently, the preparation of NaBH4 has been
Prof. Z. Huang carried out by annealing the dehydrated borax (Na2B4O7)
School of Civil and Environmental Engineering
with low-cost magnesium (Mg) at a high temperature (550 8C)
University of Technology Sydney
Sydney, NSW, 2007 (Australia) and high H2 pressure (2.5 MPa).[5] However, this process is
E-Mail: zhenguo.huang@uts.edu.au also energy intensive and dangerous. The process can be
Supporting information and the ORCID identification number(s) for further optimized by ball-milling Na2B4O7[6] and NaBO2[7]
the author(s) of this article can be found under: with magnesium hydrides (MgH2) with a maximum yield of
https://doi.org/10.1002/anie.201915988. 78 % and 76 %, respectively. The use of expensive MgH2,

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however, makes mass production by these methods less s.[7a, 9c, 10c, 11] The BH4@ anion is further confirmed by NMR
feasible. It should also note that high energy is required to analysis (Supporting Information, Figure S2b).[12] Similar to
obtain Na2B4O7 by dehydrating Na2B4O7·10H2O at approx- commercial NaBH4, the synthesized NaBH4 exists in cubic
imately 600 8C and NaBO2·x H2O at temperatures over 350 8C, particles with sizes of several micrometers (Supporting
respectively.[8] The hydrolytic by-product of NaBH4 can exist Information, Figure S3). The selected-area electron diffrac-
in the form of NaBO2·x H2O (x = 2, 4), from a NaBO2 aqueous tion (SAED) pattern also indicates the success in obtaining
solution via drying treatment of < 110 8C.[8b] Researchers tried crystalline NaBH4 (Figure 1 d; Supporting Information, Fig-
ball-milling NaBO2·x H2O (x = 2, 4) with Mg-based alloys (for ure S4).
example, Mg2Si, Mg-Al alloy) with/without Mg at room According to the results obtained from various techniques
temperature under Argon atmosphere.[9] The yield can be (XRD, FTIR, NMR, SEM, and TEM), we can conclude that
above 74 %, but Mg-containing alloys are more expensive high-quality NaBH4 with crystallography and microstructure
than Mg and more by-products (stable metal oxides for similar to commercial NaBH4 was successfully synthesized by
example) are formed during ball-milling.[9] Therefore, Mg directly ball-milling Na2B4O7·10 H2O and Na2CO3 with Mg in
instead of alloys should be used as a reducing agent. Ar at room temperature. The synthesis conditions are very
Herein, we present a new method where H+ in the mild compared with the previous studies in which NaBH4 was
coordinate water in Na2B4O7·x H2O (x = 5, 10) can be directly produced via NaBO2 reacting with Mg at 350 8C under 7 MPa
used as a hydrogen source to prepare NaBH4. In the new H2[13] or Na2B4O7 reacting with Mg at 550 8C under 2.5 MPa
procedure, a mixture of Na2B4O7·x H2O (x = 5, 10) and H2.[5]
Na2CO3 is obtained by exposing NaBO2 aqueous solution to For a closed-loop application, hydrogen evolution perfor-
CO2 and then drying at a temperature of < 54 8C. Ball-milling mance of the regenerated NaBH4 is particularly important.
the mixture with Mg at room temperature and under Figure 1 e shows the hydrogen production curve of prepared
atmospheric-pressure argon leads to the formation of NaBH4 NaBH4, which showed rapid hydrolytic H2 evolution that
with a high yield of 78.9 %. Compared with the previously produced 2317 mL g@1 H2 in 1.8 min. After the hydrolytic
reported procedures (Supporting Information, Table S1) that aqueous solution was naturally dried up in air, solid
require dehydrated Na2B4O7/NaBO2, MgH2, high-pressure Na2B4O7·10 H2O (ICDD ref. 01-075-1078) powers were ob-
H2, and/or high temperatures, this new method utilizes low- tained, as evidenced by XRD patterns (Figure 1 f) and FTIR
cost materials and operates under mild reaction conditions, spectra (Supporting Information, Figure S5). Another set of
which allows for facile scalable manufacturing and ultimately characteristic diffraction peaks can be indexed to Na3H-
closes the loop of NaBH4 regeneration and hydrolysis. (CO3)2·2 H2O which is composed of Na2CO3 and NaHCO3.
The transformation of Na2CO3 into NaHCO3 occurs in the
following reaction:
Results and Discussion
Na2 CO3 ðaqÞ þ CO2 þ H2 O ! 2 NaHCO3 ð3Þ
Regeneration and Hydrolysis Cycle
NaHCO3 can be avoided by regulating the exposure of the
One key challenge in utilizing NaBH4 for hydrogen hydrolytic aqueous solution to air. This is supported by
storage lies in its regeneration. Herein we developed a facile experiments in which only Na2B4O7·10 H2O and Na2CO3 can
procedure to regenerate NaBH4 from its CO2 treated hydro- be obtained by tuning the exposure of NaBO2 aqueous
lytic product (Figure 1 a). NaBH4 can be successfully synthe- solution to CO2 (Supporting Information, Figure S6).
sized by ball-milling a mixture of Mg, Na2B4O7·10 H2O, and We illustrate a pathway to close the cycle of NaBH4
Na2CO3 at ambient condition. Figure 1 b shows XRD qual- hydrolysis and regeneration (Figure 1 a). Comparing with
itative analysis of the powders after 20 h milling of a mixture the previous methods, the current procedure features low-cost
of Mg, Na2B4O7·10 H2O, and Na2CO3 in a mole ratio of starting materials, mild reactions at room temperature, and
24.75:1:1. The diffraction peaks are indexed to NaBH4 and requires no high-pressure H2. The energy efficiency of
MgO. regeneration can be estimated by systematic modeling, which
NaBH4 was isolated from the as-milled product, and its is beyond the scope of the current work. One important step
identity and morphology were studied using XRD, FTIR, in the complete cycle is the reformation of Mg metal.
NMR, SEM, and TEM. The XRD pattern of commercial Although the electrochemical process of extracting Mg is
NaBH4 (Figure 1 c(2)) show ten peaks at 25.188, 28.988, 41.488, energy-intensive, it is widely adopted industrially. The direct
49.088, 51.388, 60.088, 66.088, 68.088, 75.588, and 81.088, corresponding use of hydrated sodium tetraborate avoids an energy-inten-
to (111), (200), (220), (311), (222), (400), (331), (420), (422), sive process of drying Na2B4O7·x H2O at over 600 8C to obtain
and (511) of NaBH4 (ICDD 00-009-0386), respectively. The Na2B4O7. Furthermore, by directly using the hydrate, H+ in
synthesized NaBH4 displays the same XRD pattern as the Na2B4O7·x H2O serves as a hydrogen source for NaBH4
commercial NaBH4 (Figure 1 c(3)). The FTIR bands of 2200– regeneration, without the need of any external H2 source.
2400 and 1125 cm@1 correspond to the B@H stretching and This process therefore reduces costs and energy consumption
deformation of pure NaBH4, respectively,[10] in good agree- associated with hydrogen production. Apart from H2, another
ment with the those of commercial NaBH4 (Supporting commonly used hydrogen source in the literature is MgH2.[6, 7]
Information, Figure S2a). The XRD and FTIR results are also This hydride is fabricated by a high-temperature (over 300 8C)
consistent with the previous studies on NaBH4 synthesi- reaction between Mg and H2, and H2 is produced by a separate

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Figure 1. a) A closed system of NaBH4 hydrolysis and regeneration. b) XRD pattern of products obtained via ball-milling a mixture of Mg,
Na2B4O7·10 H2O, and Na2CO3 in 24.75:1:1 molar ratio for 20 h at 1000 CPM. c) XRD patterns of standard PDF card of NaBH4, commercial and
synthesized NaBH4. d) TEM image and SAED pattern of synthesized NaBH4. e) Hydrolysis curve of the regenerated NaBH4 in an aqueous
solution loaded with 2 wt % CoCl2. f) XRD patterns of standard PDF card of Na2B4O7·10 H2O, raw Na2B4O7·10 H2O, and compounds obtained after
hydrolytic aqueous solution naturally dried up in air.

process. Therefore, the current work presents a promising invisible after 5 min milling, along with the appearance of
cycle pathway for large-scale application of NaBH4 as diffraction peaks of Na2B4O7·5 H2O (Figure 2 a), in agreement
a hydrogen carrier. with FTIR results (Figure 2 b(2); Supporting Information,
Figure S7). The actual formula of Na2B4O7·5 H2O and
Na2B4O7·10 H2O are Na2B4O5(OH)4·3 H2O and Na2B4O5-
Reaction Mechanism (OH)4·8 H2O, respectively, according to the chemical struc-
tures.[14] Hydrogen can be detected in this period from the MS
To understand the reaction, Na2B4O7·10 H2O, Na2CO3, of the gas atmosphere (Supporting Information, Figure S8).
and Mg mixtures were ball-milled for relatively short periods. After 10 min of ball-milling, the intensity of diffraction peaks
The XRD diffraction peaks of Na2B4O7·10 H2O become of Na2B4O7·5 H2O decreases significantly. As the milling

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Figure 2. a) XRD patterns and b) FTIR spectra of commercial Na2B4O7·10 H2O and products obtained after ball-milling Mg, Na2B4O7·10 H2O, and
Na2CO3 mixtures (in 18:1:1 molar ratio) at 1200 CPM for different durations. c) Solid-state 11B NMR spectra of commercial Na2B4O7·10 H2O and
products obtained after ball-milling for different durations. d) Proposed reaction mechanism between Mg, Na2CO3, and Na2B4O7·10 H2O to form
NaBH4.

Na2 B4 O7 ? 5 H2 O þ Na2 CO3 þ 15 MgH2 !4 NaBH4 þ 15 MgO


increases to 30 min, XRD diffraction peaks of MgO become ð8Þ
highly visible while those of Na2B4O7·5 H2O and Na2CO3 þCH4 þ 10 H2
almost disappear. Although the diffraction peaks of NaBH4
are invisible, the B@H group can be detected by FTIR The overall reaction equation is therefore can be expressed in
(Figure 2 b(4)). The absorption bands of BO33@ (1500– the following equation:
1300 cm@1) and BO45@ (1150–950 cm@1) originally present in
Na2 B4 O7 ? 10 H2 O þ Na2 CO3 þ 20 Mg !4 NaBH4
[B4O5(OH)4]2@, and of CO32@ (1450–1400 cm@1, 877 cm@1) ð9Þ
originally present in Na2CO3 become very weak and then þ20 MgO þ CH4
vanish completely from the spectra (Figure 2 b). As the
milling time reaches 5 h, the (200) diffraction peak of NaBH4 This reaction is calculated to be favorable in thermodynamics
appears. (DG88298 K = @1326.18 kJ mol@1 of NaBH4).
Considering the observation of Na2B4O7·5 H2O and H2 In this closed-loop regeneration (Figure 1 a), CH4 can be
after 5 min, the first step of the reaction is assumed as follows: collected and converted into CO2, which is then used to
produce Na2CO3. Mg can be regenerated by the commercial
Na2 B4 O7 10 H2 O ! Na2 B4 O7 ? 5 H2 O þ 5 H2 O ð4Þ method, where MgO is first converted into MgCl2 and Mg is
obtained by electrolysis of MgCl2.
2 H2 O þ Mg ! MgðOHÞ2 þ H2 ð5Þ
MgH2 was not observed in this study, probably because it
was consumed in situ owing to its high activity. This is in
Under the experimental conditions, the following reactions
agreement with a previous study where MgH2 was proposed
will subsequently occur as large amounts of magnesium still
as an intermediate during NaBH4 regeneration by ball-milling
exist:[10b, 15]
NaB(OH)4 and Mg.[10b] It should be noted that MgH2 could
Mg þ MgðOHÞ2 ! 2 MgO þ H2 ð6Þ form via a reaction between Mg and H2 in the presence of
oxide and hydroxide species. Unlike dense Al2O3, MgO or
H2 þ Mg ! MgH2 ð7Þ Mg(OH)2 layer is relative loose so H2 can penetrate through
to react with underlying Mg. Furthermore, during ball-
With increasing milling time, NaBH4, MgO, and also CH4 milling, oxide and hydroxide layers on Mg will be destroyed
(Supporting Information, Figures S8, S9) were observed and fresh Mg surfaces are always produced. Based upon
which is associated with the reaction: thermodynamic calculation (Supporting Information, Ta-

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ble S2), MgO is more stable than MgH2 (DG88r of MgO: that the yield of NaBH4 firstly increases and then decreases
@565.95 kJ mol@1, DG88r of MgH2 : @35.09 kJ mol@1). In this with the milling time (Figure 3 b). Iodometric analysis was
work, MgH2 formed in reaction (7) is highly reductive, carried to quantify NaBH4 after its isolation from the ball-
converting Na2B4O7 to NaBH4 and forming stable MgO in milled product. The relationship between the yield and
the end. milling time is consistent with FTIR results (Figure 3 b,c),
The formation of methane is most likely due to the reflecting the fact that NaBH4 was decomposed after long-
reaction between Na2CO3 and MgH2.[16] H2 was not in the time ball-milling. This is most likely due to the reaction
overall reaction [Eq. (9)] but was observed by MS, which is between NaBH4 and Fe (peeling off the balls and jar after
due to the nature of gas-solid reaction between H2 and Mg, long-time ball-milling), as evidenced by the formation of
where it is hard to achieve 100 % conversion. more Fe2B as milling time increases (Figure 3 a). The highest
To further elucidate the reaction mechanism, the ball- yield among the five durations for the mixture with 18:1:1
milled products were characterized by solid-state 11B magic- molar ratio is about 17.4 % after 5 h of ball-milling (Fig-
angle spinning (MAS) NMR (Figure 2 c). After 10 min of ure 3 c).
ball-milling, only [B4O5(OH)4]2@ is detected (Figure 2 c(2)). The impact of Mg loading on the yield was also studied
The resonance observed at & @13.4 ppm in Figure 2 c(3) after (Figure 3 d). For 20 h milling, the yield increased when more
30 min milling demonstrates the formation of intermediate Mg was used, and it was about 46.9 % for a molar ratio of
H2BOH.[11, 17] The reaction transformation of [B4O5(OH)4]2@ 20.25:1:1 (Mg: Na2B4O7·10 H2O: Na2CO3), and reached the
is therefore proposed as shown in Figure 2 d. The unit of maximum of 75.7 % for a ratio of 24.75:1:1. The highest yield
[B4O5(OH)4]2@ contains two BO4 tetrahedra and two BO3 of 78.9 % was obtained after 30 h of ball-milling for the
triangles as shown in Figure 2 d(1). The B@O bond (average sample with 24.75:1:1 mole ratio (Figure 3 c), which is higher
bond length: 1.3683 c) in BO3 triangles is stronger than that than the NaBO2·2 H2O–Mg system reported previously
(average bond length: 1.4418 c) in BO4 tetrahedra.[18] Thus, (68.55 %; Supporting Information, Table S1).[10b] There are
the B@O in BO4 tetrahedra preferentially breaks, and B forms a few possible reasons for this improvement in yield. First,
bond with the H in MgH2 and the O forms bond with Mg. It is from the calculation, reaction (9) is thermodynamically more
reasonable to assume that three intermediates are formed favorable than reaction (10) owing to its larger DGor value
(Figure 2 d(2–4)). Thermodynamically, Mg is more likely to (Supporting Information, Table S3). Second, Na2CO3 in
bond with oxygen to form a more stable compound, MgO Na2B4O7·10H2O-Na2CO3-Mg system may work as a dispersant
(DGf8 of MgO: @569.3 kJ mol@1 oxygen; DGf8 of B2O3 : to prevent the materials (especially Mg) sticking onto the
@398.1 kJ mol@1 oxygen).[19] Therefore, B@O and Mg@H in walls of the jar and balls, resulting in better ball-milling
the B@O@Mg@H intermediate break and the B@H and MgO efficiency and favorable yield. Third, comparing to NaBO2,
are formed (Figure 2 d(2,4)). The breaking of the (B)@O@H Na2B4O7 has a higher reactivity for recycling to NaBH4.[3b]
(O bonded with sp2 boron) in Figure 2 d(5) results into Last, the speed of 1000 CPM leads to better yield than
formation of intermediate „H2BOH“, which is detected in 1200 CPM, the reason of which will be discussed later.[10b] For
NMR spectra (Figure 2 c(3)). According to a previous re- this particular batch, the yield after 5 h (38.0 %) is already
port,[11] B in „H2BOH“ is Lewis acidic and could accept H@ much higher than that with 18:1:1, and the XRD diffraction
from MgH2. As a result, „BH4@“ and MgO are generated. peaks of NaBH4 are clearly visible (Figure 3 f). Yields can be
Furthermore, „OH@“ bonded with sp3 boron (Figure 2 d(3,4)) improved by increasing the amount of Mg used, which is
is substituted by H@ in MgH2 forming „BH4@“, which agrees consistent with previous studies.[6, 7, 19, 20] With a high loading of
with previous studies.[10b] Mg, powders do not stick to the jar and balls, resulting in
better the ball-milling efficiency. Furthermore, more Mg leads
to better contact among all the reactants resulting in
Yield of NaBH4 favorable yield. Limited by the ball-mill machine, only two
milling speeds, 1000 and 1200 CPM, were tried, which
Efforts have been made to optimize the yield of NaBH4 by confirms that ball-mill speed, that is, energy, does impact
ball-milling CO2 treated hydrolytic products (a mixture of the yield. Although the energy is higher at 1200 CPM, we fail
Na2B4O7·10 H2O and Na2CO3) with Mg. Figure 3 a shows the to obtain better yields under any circumstances, especially for
XRD patterns of the products obtained by ball-milling Mg, a low molar ratio (Figure 3 d). This is because more Fe peels
Na2B4O7·10 H2O, and Na2CO3 in a 18:1:1 molar ratio for off the balls and jar for small amount of Mg at high speed and
different durations. After 2.5 h of ball-milling, the diffraction promotes NaBH4 decomposition (Figure 3 e).
peaks of starting materials disappear, along with the appear- We have also found that when Na2B4O7·10 H2O and
ance of strong diffraction peaks of MgO. Although the Na2B4O7·5 H2O were ball-milled simultaneously with Na2CO3
diffraction peaks of NaBH4 are invisible, the typical B@H and Mg in a molar ratio of 0.6:0.4:1:22, NaBH4 was also
bands (2200–2400 and 1125 cm@1) are detectable by FTIR successfully synthesized (Supporting Information, Fig-
(Figure 3 b(1)), which indicates the formation of NaBH4 after ure S10). Mg can also be replaced by Al or Ca to synthesize
2.5 h ball-milling. As milling time increases to 10 h, the NaBH4 (Supporting Information, Figure S11). More research
diffraction peaks assigned to Fe2B become visible (Figure 3 a- is needed to optimize the yields of NaBH4 from these
(3)). With further increase in milling time, the diffraction reactions.
peaks of Fe2B become stronger while the characteristic FTIR
bands of NaBH4 become weaker. The FTIR results indicate

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Figure 3. a) XRD patterns and b) FTIR spectra of the products obtained after ball-milling Mg, Na2B4O7·10 H2O, and Na2CO3 mixtures (in 18:1:1
molar ratio) at 1000 CPM for different durations. c) Yields of NaBH4 with reactants in different molar ratios at 1000 CPM for different durations.
d) Yields of NaBH4 and e) XRD patterns of the products obtained after ball-milling Mg and Na2B4O7·10 H2O in different molar ratios
(Na2B4O7·10 H2O and Na2CO3 were fixed at 1:1 molar ratio) for 20 h at 1000 CPM and 1200 CPM, respectively. f) XRD patterns of the products
obtained by ball-milling Mg, Na2B4O7·10 H2O, and Na2CO3 in a molar ratio of 24.75:1:1 at 1000 CPM for different durations.

Conclusion achieved by ball-milling its CO2 treated hydrolytic product


(Na2B4O7·10 H2O and Na2CO3) and Mg under ambient
We present a closed pathway for utilizing NaBH4 for conditions, with the yield being among the highest reported
hydrogen storage. The regeneration of NaBH4 can be so far. This process outperforms previously reported methods

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