Professional Documents
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REV. NO. 1
ENGINEERING STANDARD DATE APR 2001
PAGE 1 OF 11
Motors, DC
This document is issued by Engineering Standards Section, SABIC R&D Complex, PO Box 42503, Riyadh 11551, Kingdom of Saudi Arabia.
The information contained in this document is the confidential property of SABIC. It can not be disclosed, copied or used for any purpose
without prior approval from SABIC. If you are not authorized to possess this document, please destroy it immediately.
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DATE APR 2001
ENGINEERING STANDARD PAGE 2 OF 11
CONTENTS
1. SCOPE ................................................................................................ 3
2. REFERENCES 3
3. GENERAL 3
4. ENVIRONMENTAL REQUIREMENTS ................................................ 4
4.1 Site Conditions 4
4.2 Service Conditions 4
5. ELECTRICAL DESIGN ....................................................................... 4
5.1 General 4
5.2 Power Source 4
5.3 Motor Type ..................................................................................... 4
5.4 Windings and Insulation 5
5.5 Armature 5
5.6 Commutator and Brushes .............................................................. 5
5.7 Performance 5
5.8 Terminal Boxes 6
5.9 Motor Leads ................................................................................... 6
5.10 Auxiliary Cooling Fans 6
5.11 Space Heaters 6
5.12 Provisions for Grounding ................................................................ 7
5.13 Conduit and Wiring 7
6. MECHANICAL DESIGN FEATURES 7
6.1 Hazardous Areas ........................................................................... 7
6.2 Motor Enclosures 7
6.3 Bearings and Lubrication 8
6.4 Shafts ............................................................................................. 8
6.5 Balancing and Vibration 9
6.6 Mounting 9
6.7 Noise Level .................................................................................... 9
7. NAMEPLATES 9
7.1 Motor Nameplate 9
7.2 Accessory Tags .............................................................................. 9
8. TEST AND INSPECTION 9
9. FINISH 10
10. DOCUMENTATION ........................................................................... 10
10.1 Drawings 10
10.2 Operation and Maintenance Manual 11
11. PREPARATION FOR SHIPMENT ......................................................11
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ENGINEERING STANDARD
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1. Scope
This specification is for manufacturing, testing and shipping of dc motors.
2. References
Reference is made in this specification to the following documents. The latest issues, amendments, and
supplements to these documents shall apply unless otherwise indicated.
SABIC Engineering Standards (SES)
E06-S01 Induction Motors 150kW (200 HP) and Below
E06-X04 Motors, DC-Data Sheets
S20-G01 Plant Equipment Noise Limits
Q01-G02 General Surface Preparation and External Painting of Equipment
Z01-G04 Measurement Units for Use in SABIC Projects
American National Standards Institute (ANSI)
B1.1 Unified Inch Screw Threads (UN and UNR Thread form)
Anti-Friction Bearing Manufacturers Association (AFBMA)
Std 9 Load Rating and Fatigue Life for Ball Bearings
Std 11 Load Rating and Fatigue Life for Roller Bearings
Institute of Electrical and Electronic Engineers (IEEE)
113 Guide on Test Procedures for DC Machines
304 Test Procedure for Evaluation and Classification of Insulation Systems for DC Machines
National Electrical Manufacturers Association (NEMA)
MG-1 Motors and Generators
National Fire Protection Association (NFPA)
70 National Electrical Code (NEC)
3. General
4.1 This specification prescribes the general requirements for dc motors. See SES E06-X04 for specific
requirements.
4.2 SABIC may choose to accept motors manufactured to other standards when it can be shown that they
meet or exceed the requirements of the referenced standards. Vendor shall provide with proposal a
detailed listing of the applicable standards, and a chart comparing requirements of the proposed standard
with those of the referenced standards.
4.3 Whether the motor is supplied by the engineered equipment vendor or purchased directly by SABIC, it
shall be the engineered equipment vendor’s responsibility to establish the required motor ratings and to
ensure that the motor is properly matched to the load, for satisfactory operation under actual site
conditions.
4.4 All motors furnished by one vendor and having identical ratings shall be mechanically and electrically
interchangeable.
4.5 Documents shall be provided in units conforming to SES Z01-G04, and shall be written in English
language.
4.6 Any conflict(s) between this specification, SES and industry standards, engineering drawings, and
contract documents shall be resolved at the discretion of SABIC.
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4. Environmental Requirements
4.1 Site Conditions
4.1.1 Indoor Conditions
a. Temperature range: air-conditioned. 0 to 40 °C
b. Relative humidity range: 10 to 100 percent
4.1.2 Outdoor Conditions
a. Ambient temperature range: 1 to 50 °C
b. Metallic surface temperatures reaching 75 °C due to solar radiation
c. Corrosive desert atmosphere with blowing sand and dust
4.1.3 Storage/Transport Conditions
a. Ambient temperature: 2 to 70 °C
b. Relative humidity range: 1 to 95 percent, non-condensing
4.2 Service Conditions
All motors shall be suitable for continuous duty at the nameplate rating in outdoor locations with direct,
continuous exposure to the sun.
5. Electrical Design
5.1 General
5.1.1 The motors and materials shall be new.
5.1.2 Motor ratings shall be specified in kW. Full load armature and field current shall be specified at a
50 °C ambient temperature and at the base speed.
5.1.3 Multiple armature design may be supplied on motors larger than 750 kW, if approved by SABIC.
5.1.4 Motors shall be supplied with standard NEMA frames, to the extent ratings permit.
5.2 Power Source
5.2.1 DC power sources for motors shall be batteries; dc generator; variable speed drive; or rectified
power supply.
5.2.2 Motors shall supply rated output torque in continuous service, with variations of plus or minus ten
(10) percent of the rated armature or field voltage, or both, without electrical or mechanical damage to the
motor.
5.3 Motor Type
5.3.1 Engineered equipment vendor shall define the load characteristics. This definition shall include load
torque characteristics, that is, constant torque or variable torque.
5.3.2 The type of motor furnished shall be suitable for the specific application. Vendor shall furnish one of
the following general types:
a. Straight shunt wound
b. Stabilized shunt wound
c. Series wound
d. Compound wound
e. Permanent magnet
5.3.3 Proposed motor types other than those listed above shall be detailed by vendor in proposal, and
shall be subject to SABIC approval.
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rate. Flow-sensing devices shall be provided in the water supply piping, to sense low and high flow, and
inner tube leakage.
6.2.7 TEDC-A/A and TEDC-A/W motors shall be supplied with two (2), 100 Ω, platinum RTD’s for input and
output air temperatures.
6.2.8 Motor shall have a corrosion resistant drain and plug in low point of the enclosure, accessible from
the exterior of the motor. Seals and slingers shall be provided to prevent moisture from entering through
the shaft opening.
6.2.9 Cast iron fan shrouds shall be supplied on cast iron frame for totally enclosed motors.
6.2.10 Motors shall be provided with eyebolt(s) or lifting lug(s).
6.2.11 Motors shall be equipped with stainless steel hardware. Hardware and threaded openings shall
conform to ANSI B1.1.
6.2.12 Vertical jacking bolts shall be provided on motors 55 kW and larger.
6.3 Bearings and Lubrication
6.3.1 Motors shall be furnished with grease-lubricated, anti-friction ball bearings, unless otherwise
approved by SABIC. Sealed prelubricated bearings shall not be acceptable.
6.3.2 Motors shall have noncontact labyrinth or taconite dust-resistant shaft seals.
6.3.3 Grease-lubricated bearing shall be supplied with two (2) threaded ports. The grease supply ports
shall have hydraulic fittings and shall be accessible from the exterior of the motor. The hydraulic grease
fittings shall be industry standard design. Grease drain ports shall be supplied with pressure relief fittings.
6.3.4 Anti-friction bearings shall be designed for a minimum L10 life of 40,000 hours under continuous duty
at rated load and speed, calculated in accordance with AFBMA Standard 9 for ball bearings or AFBMA
Standard 11 for roller bearings.
6.3.5 The lower section of each bearing shall be provided with two (2), 100 Ω, platinum RTD’s, on motors
rated 750 kW and above. The RTD’s shall be three (3) wire type.
6.3.6 Motors rated 750 kW and above shall be provided with both bearings electrically insulated. Insulation
resistance from the frame shall not be less than one (1) MW. Warning nameplates reading ‘Insulated
Bearing’ shall be provided. Provisions shall be included to permit direct resistance measurements on the
bearing insulation.
6.4 Shafts
6.4.1 Direction of shaft rotation shall be counterclockwise when viewed from the non-drive end, unless
otherwise specified by the engineered equipment vendor.
6.4.2 Shafts shall be in accordance with NEMA MG-1 standard dimensions for NEMA frame motors.
Shafts on horizontal motors shall be suitable for direct coupling, belt drive, or chain, as specified in
SES E06-X04.
6.4.3 Shafts shall be complete with the motor half coupling factory mounted, when specified in
SES E06-X04.
6.4.4 Shaft runout shall not exceed 0.050 mm for horizontal, and 0.025 mm for vertical motors.
6.4.5 Vertical motors shall have flanges similar to ‘P’ base, and shall have solid shafts.
6.4.6 Motors rated 750 kW and above shall have motor shaft position (magnetic center) and rotor end play
limits permanently scribed on the shaft. A permanent reference point shall be provided on bearing housing.
6.4.7 Vendor shall provide data to packaged equipment vendor as required, for torsional analysis.
6.5 Balancing and Vibration
6.5.1 Motor armature shall be precision balanced, see 5.5.1. The use of solder or similar deposits for
balancing shall not be acceptable. Parent metal removed to achieve dynamic or static balance shall be
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DATE APR 2001
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drilled out in a manner that does not affect the structural strength or electrical balance of the rotating
element.
6.5.2 The maximum amplitude (peak-to-peak) of motor vibration as measured at the bearing housing, and
the method of measurement, shall be in accordance with NEMA MG-1.
6.5.3 If specified in SES E06-X04, each bearing shall be provided with two (2) vibration probes and
oscillator demodulators. The probes shall be Bentley Nevada, Model No. 3300 series or SABIC approved
equal, displaced 90° apart and 45° from the vertical at each bearing.
6.6 Mounting
6.6.1 Motors shall be suitable for horizontal or vertical mounting as specified in SES E06-X04. If vertical
mounted motor is specified, packaged equipment vendor shall specify duty and thrust requirements in
SES E06-X04.
6.6.2 Type of motor mounting shall be as specified in SES E06-X04.
6.7 Noise Level
6.7.1 Noise level shall be in accordance with SES S20-G01. Motors shall not exceed a test stand (in
anechoic chamber) averaged noise level of 85 dBA at a distance of 1 m.
6.7.2 Vendor shall furnish noise level test data and a specific description of the acoustic treatment
provided for each motor on the noise control data sheet submitted with proposal.
7. Nameplates
7.1 Motor Nameplate
Motor nameplates shall be stainless steel and contain all information specified by MG 1, plus the following
additional data:
a. Bearing numbers
b. Vendor’s shop order
c. Serial number
d. Maximum ambient temperature
e. Equipment tag number
7.2 Accessory Tags
Accessories attached to the motor or shipped loose, shall be tagged with SABIC’s equipment item number.
Tags shall be corrosion resistant metal, and impression stamped ‘Item No. ________.’ The tags shall be
attached with stainless steel wire or fasteners.
8.6 All material and workmanship shall be subject to inspection and testing after delivery to the site. If
any component is found to be defective in material or workmanship or otherwise not in conformance
with this specification, SABIC shall have the right to reject the motor or require corrective action.
9. Finish
9.1 External and internal surfaces (except machine parts) shall be cleaned and primed with a rust inhibiting
paint.
9.2 The interior of the motor shall be coated with corrosion and weather resistant paint.
9.3 The exterior of the motor shall be coated with an abrasion resistant, light reflective, heat reflective and
weather resistant paint.
9.4 The preparation and paints shall be in accordance with SES Q01-G02.
10. Documentation
10.1 Drawings
10.1.1 Drawing and data shall be provided with the proposal and during the design and manufacturing
stages. SABIC will review and comment on all drawings and data submitted for design review until such
time as the final documents are reviewed without comment.
10.1.2 The following drawings and data shall be required for evaluation at the proposal stage
a. Descriptive bulletins of motors offered in proposal
b. Dimensional outlines, plans and elevations with weights
c. Complete motor data including all ratings, frame number, enclosure type, ‘T’ number as defined
in NEC, guaranteed efficiency, and noise level data
10.1.3 The following drawings and data shall be required for approval:
a. Re-submittal of all drawings and data listed in Section 10.1.2
b. Complete nameplate data
c. Wiring diagrams
d. Conduit and cable entrances
e. Acceleration time, withstand time at locked rotor, and all torque values
f. Space heater voltage, number of phases and watts
g. Bearing details with AFBMA numbers, when applicable
h. Nameplate details for heat exchanger, as applicable
i. Specification and descriptive/technical bulletins for all accessories
10.1.4 The following documents are required at the time of shipping:
a. Complete parts list or equipment summary
b. Operating and maintenance instructions with stator rewind data
c. Price list of recommended spare parts
d. Certified test reports
10.2 Operation and Maintenance Manual
10.2.1 Vendor shall provide 3 copies of the motor operation and maintenance manual, which will become
an integral part of SABIC’s operation and maintenance manual for the project.
10.2.2 The manual shall include the following information:
a. Procedures for unloading and storage. Storage may be outdoor or indoor for extended periods.
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b. Installation instructions, including pre-operative inspections and check out of lubrication system,
cooling system (if applicable) and all protective devices supplied by the motor manufacturer
c. Operating instructions and troubleshooting charts, with corrective recommendations
d. Cleaning instructions for removal of protective coatings applied as part of the shipping
requirements
e. Selective drawings, for example wiring diagrams, locations of SABIC’s conduit and cable entries,
and motor outlines with weights and dimensions
f. Instructions for rotor removal, bearing removal and replacement, and data for rewind