FUNCTIONAL FUNCTIONAL

SPEC. No. FS 4006 SPEC. No. FS 4006

SPECIFICATION FOR SPECIFICATION FOR
OFFSHORE LIGHT FIXTURES AND
OFFSHORE LIGHT FIXTURES AND
DESIGN Rev. No. 2 DESIGN Rev. No. 2
JUNCTION BOXES JUNCTIONS BOXES
SECTION FOR USE IN Discipline Elect SECTION FOR USE IN Discipline Elect
CLASSIFIED AREA Page 1 of 8 CLASSIFIED AREA Page: 2 of 8

Table of Contents

1. SCOPE............................................................................................................................... 3
2. CODES & STANDARDS .............................................................................................. 3
3. SITE CONDITIONS....................................................................................................... 3
4. SCOPE OF SUPPLY........................................................................................................ 3
5. TECHNICAL REQUIREMENTS ................................................................................. 4
5.1. General ...................................................................................................................... 4
FUNCTIONAL 5.2.
5.3.
Normal Light fixtures ............................................................................................. 5
D.C. Emergency Light fixtures.............................................................................. 5
SPECIFICATION 5.4. Junction Boxes.......................................................................................................... 6
FOR 5.5.
5.6.
Cable Glands and lugs ........................................................................................... 6
Painting ..................................................................................................................... 6
LIGHT FIXTURES AND JUNCTION BOXES 6. TESTING AND INSPECTION .................................................................................... 6
FOR USE IN 7.
8.
SPARES:............................................................................................................................ 7
WARRANTY.................................................................................................................... 7
CLASSIFIED AREA 9. VENDOR DATA REQUIREMENT............................................................................. 7
10. CONFLICT ....................................................................................................................... 8
11. CERTIFICATION ........................................................................................................... 8
12. PACKING AND TRANSPORT ................................................................................... 8
13. ATTACHMENT .............................................................................................................. 8

PREPARED / REVIEWED APPROVED BY TOTAL NO. OF DATE REV.

REVISED BY PAGES
BY
BR LNVR RK 7 28-12-04 2

Format No Ref. Proc. No Issue No Rev No 1

Rev. Date Format No Ref. Proc. No Issue No Rev No Rev. Date
ODS/SOF/004A ODS/SOP/008 to 015 01 01 15/10/2003 ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 FUNCTIONAL FUNCTIONAL
SPEC. No. FS 4006 SPEC. No. FS 4006
SPECIFICATION FOR SPECIFICATION FOR
OFFSHORE LIGHT FIXTURES AND
OFFSHORE LIGHT FIXTURES AND
DESIGN Rev. No. 2 DESIGN Rev. No. 2
JUNCTIONS BOXES JUNCTIONS BOXES
SECTION FOR USE IN Discipline Elect SECTION FOR USE IN Discipline Elect
CLASSIFIED AREA Page: 3 of 8 CLASSIFIED AREA Page: 4 of 8

6. Cable glands, lugs etc.

1. SCOPE 7. Clamps, Brackets etc. for fixture supports.

The intent of this specification is to define the requirements of light fixtures and 5. TECHNICAL REQUIREMENTS
junction boxes suitable for installation in classified areas on offshore platforms.
5.1. General
2. CODES & STANDARDS
5.1.1. All the light fixtures and junction boxes along with accessories to be
2.1. The following Codes and Standards form part of this specification: used in hazardous area shall be certified by BASEEFA, UL, FM, CMRI
or an Internationally Recognised Certification Agency for the area and
BIS - Bureau of Indian Standards service in which they could be used.
IEC - International Electrotechnical Commission
NEC -National Electrical Code. 5.1.2. All the light fixtures and junction boxes along with accessories shall
NEMA -National Electrical Manufacturer's Association. have weatherproof enclosures (IP-56/NEMA-4 or equivalent) and
BSI - British Standards Institution. suitable for the hazard in which they are installed. The temperature class
ANSI - American National Standards Institute. shall be at least T3 as per IEC, unless otherwise specified.
API-RP-500/505 - Classification of areas for electrical Installations
at drilling rigs and production facilities 5.1.3. The body of the lighting fixture/junction box shall be free from frictional
API-RP-14F /14FZ -Recommended practice for design and installation sparking hazard. Protective coating shall be provided as per
of electrical system for offshore production Specification No 2005 (General Specification, Protective Coating). All
platform lighting fixtures shall be provided with sheet steel vitreous enameled
type reflector.
2.2. Any other international standard or code may be used in lieu of above with
prior approval of the Company. 5.1.4. All light fixtures except flood light fixtures shall be provided with steel
wire protective guard.
3. SITE CONDITIONS
5.1.5. The glass used shall be clear and toughened type suitable for use under
All the light fixtures and junction boxes shall be designed to withstand the conditions involving exceptional risk of mechanical damage. The light
conditions specified in the General Design Criteria or the particular specification, if fixtures shall have glass sealed into retaining ring, which, in turn, shall
specified therein. be secured to the body.

4. SCOPE OF SUPPLY 5.1.6. The lighting fixtures shall be suitable for mounting on
poles/ceilings/columns. Suitable fastening devices such as
The scope of supply through this specification includes: Clamps/brackets etc required for installation, shall also be supplied.

1. Light fixtures suitable for Class 1 Division 1(NEC) or Zone 1 (IEC). 5.1.7. All hardware such as nuts, bolts, washers etc. shall be cadmium plated.
2. Light fixtures suitable for Class 1 Division 2(NEC) or Zone 2 (IEC).
3. Junction Boxes suitable for Class 1 Division 1(NEC) or Zone 1 (IEC).. 5.1.8. All the lighting fixtures/junction boxes shall be provided with an internal
4. Junction Boxes suitable for Class 1 Division 2(NEC) or Zone 2 (IEC).. earthing terminal.
5. Explosion proof cable glands, explosion proof plugs for equipment suitable
for Class 1 Division 1(NEC) or Zone 1 (IEC).. 5.1.9. Special tools, if required, shall also be provided.

Format No Ref. Proc. No Issue No Rev No Rev. Date Format No Ref. Proc. No Issue No Rev No Rev. Date
ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003 ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 FUNCTIONAL FUNCTIONAL
SPEC. No. FS 4006 SPEC. No. FS 4006
SPECIFICATION FOR SPECIFICATION FOR
OFFSHORE LIGHT FIXTURES AND
OFFSHORE LIGHT FIXTURES AND
DESIGN Rev. No. 2 DESIGN Rev. No. 2
JUNCTIONS BOXES JUNCTIONS BOXES
SECTION FOR USE IN Discipline Elect SECTION FOR USE IN Discipline Elect
CLASSIFIED AREA Page: 5 of 8 CLASSIFIED AREA Page: 6 of 8

supplied to block unused entry. The terminal block shall be adequate to

5.1.10. All the fixture nameplates shall bear the stamp of certifying agency. terminate two cables.

5.2. Normal Light fixtures 5.4. Junction Boxes

5.2.1. These shall be suitable for operation on 240V, 1-Phase, 50 Hz, supply
and shall be suitable for the classified area in which they are installed.
Fixture shall have double side entry suitable for armoured copper cable
complete with termination accessories. Spare plug shall be provided to
block the unused entry. The terminals shall be anti-loosening non-
sparking type and in adequate numbers to terminate two cables.
5.2.2. Blended lamp fixtures shall have lamp holders suitable for Edison Screw
Cap Lamps of rating 160W.
5.2.3. HPMV light fixtures shall have lamp holders suitable for Edison Screw
Cap Lamps of 80/125W.
5.2.4. All Light (HPMV) fixtures for Div. 2 areas shall have certified
ENCLOSED BREAK lamp holder and complete enclosure certified as
having restricted breathing type construction.
5.2.5. Flood Light(HPMV) fixtures shall have lamp holders suitable for Edison
Screw Cap Lamps of 250/400W. Fixtures shall be provided with
mounting bracket and base plate for horizontal and vertical movement.
Fixture shall be capable of being locked in position.
5.2.6. Control gear for the HPMV Light and flood light fixtures shall
preferably form an integral part of the explosion proof Light fixture. The
control gear shall be quick starting type and shall have a power factor
improvement capacitor for improving the p.f. to 0.90.
5.3. D.C. Emergency Light fixtures
Incandescent Light fixtures shall have lamp holder suitable for Edison Screw
Cap Lamps up to 100W required for D.C. Emergency Light and shall be
suitable for operation on a power supply voltage as given in Design Criteria.
Fixtures shall be suitable for use in Class 1 Division 1 or Zone 1 area.
Fixtures shall have double side entry suitable for copper cable complete with
flame proof termination accessories . Spare explosion proof plug shall be
5.4.1. The junction boxes, wherever required, shall be Increased Safety Type
(Ex e) or non-sparking type (Ex n) for Division-2 area and explosion
proof for Division-1 area and shall be provided with cable termination
accessories for copper cables. The minimum number of side entries
shall be three.
5.4.2. All terminals for cable connection shall be anti-loosening type. An
earthing terminal shall be provided inside the junction box. Sufficient
space for accommodating specified numbers of cables and easy access to
their terminals for termination purposes shall be provided.
5.4.3. Four lugs shall be provided for mounting of junction box on wall/steel
structure.
5.5. Cable Glands and lugs
5.5.1. Explosion proof, double compression type, nickel/chromium plated brass
cable glands shall be provided for all Class 1 Division 1 or Zone 1
equipment.
5.5.2. Double compression type nickel/chromium plated brass cable glands
shall be provided for all Div. - 2 or Zone 2 equipment.
5.5.3. The lugs provided shall be tinned copper crimping type.
5.6. Painting
All equipment shall be painted as per general specification "Protective
Coating" ( Spec. No. 2005).
6. TESTING AND INSPECTION
Testing and inspection of light fixtures and Junction boxes shall include but not
necessarily be limited to the following:

Format No Ref. Proc. No Issue No Rev No Rev. Date Format No Ref. Proc. No Issue No Rev No Rev. Date
ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003 ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 FUNCTIONAL FUNCTIONAL
SPEC. No. FS 4006 SPEC. No. FS 4006
SPECIFICATION FOR SPECIFICATION FOR
OFFSHORE LIGHT FIXTURES AND
OFFSHORE LIGHT FIXTURES AND
DESIGN Rev. No. 2 DESIGN Rev. No. 2
JUNCTIONS BOXES JUNCTIONS BOXES
SECTION FOR USE IN Discipline Elect SECTION FOR USE IN Discipline Elect
CLASSIFIED AREA Page: 7 of 8 CLASSIFIED AREA Page: 8 of 8

10. CONFLICT
− A visual inspection shall be made to ensure that the finishing and
workmanship are up to the mark. In the event of conflict between this specification & other documents listed herein,
the following order of priority shall govern:
− Company reserves the right to witness the final testing and inspection. Prior
intimation of at least 20 days shall be given to enable the Company to depute i) Basic Bid Work
its representative to witness the test. ii) Design criteria, drawing and data sheet (whichever applicable).
iii) This specification.
7. SPARES: iv) General Specification.
v) Codes & Standards.
7.1. Vendor shall recommend and provide spare parts needed for start-up. In
addition, Vendor shall furnish a separate priced list of recommended spares for 11. CERTIFICATION
two (2) years of normal operation and maintenance. Recommended spares
shall take into account the related factors of system reliability, effect of All the light fixtures and junction boxes offered or those with similar design &
downtime upon production, safety, cost of parts and availability of equipment construction features, manufactured by same vendor:
service facilities.
− Shall have been type tested by an authority approved by the Company
7.2. All spares furnished by vendor shall be wrapped and packed so that they will be − Shall have been in continuous satisfactory service in offshore for a
preserved in original as new condition under the normal conditions of storage minimum period two years.
prevailing in India and shall be properly tagged and coded to facilitate future − Shall be having current certification/approval/listing by an agency
identification. They shall be packaged separately, clearly marked as "Spare approved by Company or UL/FM/BASEEFA/CMRS.
Parts" and shipped along with light fixtures and junction boxes. Packing lists
shall be furnished so that the parts can be handled without uncrating, if 12. PACKING AND TRANSPORT
required.
The light fixtures and junction boxes along with their accessories shall be shipped to
8. WARRANTY site packed in wooden crates. They shall be wrapped with polythene sheets, before
being placed in the crates to prevent damage to finish. Crates shall have skid
Vendor shall have final and total responsibility for the design & performance of all bottom for handling.
the junction boxes and Light fixture supplied under this specification. Vendor shall
also provided warranty for them in accordance with this specification and "General 13. ATTACHMENT
Specification - Definition" (Spec No.1050)
The following by reference shall form part of this specification.
9. VENDOR DATA REQUIREMENT

Vendor shall furnish data in accordance with General Specification "Vendor Data 1050 : Definitions
Requirement". ( Spec No.1060) 2005 : Protective Coating
1060 : Vendor Data Requirement.

Format No Ref. Proc. No Issue No Rev No Rev. Date Format No Ref. Proc. No Issue No Rev No Rev. Date
ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003 ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003