Drivers Manual 00 en

Driver's manual
Driver's manual
Konecranes BOXRUNNER DE52
Serial no. G1511, G1512, G1513, G1514, G1515

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Driver's manual
Diese Unterlagen und die darin enthaltenen Informationen sind ausschließliches Eigentum von Konecranes Plc und enthält
nicht öffentliche, vertrauliche und Firmengeheimnisse, die weder reproduziert, noch Dritten gegenüber veröffentlicht, noch
verändert oder in sonstiger Weise ohne ausdrückliche schriftliche Zustimmung von Konecranes Plc verwendet werden
dürfen. Copyright © (2007) Konecranes Plc. Alle Rechte vorbehalten.
This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-
public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise
employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © (2007)
Konecranes Plc. All rights reserved.
Dit document en de informatie die erin staat is het exclusieve eigendom van Konecranes Plc en vertegenwoordigt een niet-
openbaar, vertrouwelijk en gepatenteerd geheim dat niet mag worden gereproduceerd, bekendgemaakt aan derden,
gewijzigd of anderszins gebruikt op welke manier dan ook zonder de uitdrukkelijke schriftelijke toestemming van
Konecranes Plc. Copyright © (2007) Konecranes Plc. Alle rechten voorbehouden.
Konecranes PLC
Koneenkatu 8
FI-05801 Hyvinkää
Phone +358-(0)20 427 11
Fax +358-(0)20 427 2099
Engineered by
Konecranes GmbH
Straddle Carrier Business
Falk-Mueller Strasse 1
D-97941 Tauberbischofsheim
Phone +49 9341 89541-0
Fax +49 9341 89541-12
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Driver's manual
Table of contents
1. Introduction ....................................................................................................... 5
2. General safety regulations ................................................................................... 7
2.1. Basic principles ........................................................................................... 7
2.2. Selection and qualification of the personnel ................................................... 9
2.3. Hazards in normal operation ......................................................................... 9
2.4. Safety measures in normal operation ............................................................. 9
2.5. Safety instructions and warnings ................................................................... 9
2.6. Residual hazards ....................................................................................... 11
2.6.1. Driving in case of storm ....................................................................... 12
2.7. Modifications ............................................................................................ 12
3. Technical description ........................................................................................ 13
3.1. Information for the user .............................................................................. 13
3.2. Controls and displays in the cabin ............................................................... 16
3.2.1. Control position................................................................................... 16
3.2.2. Driver's seat ....................................................................................... 17
3.2.3. Steering column .................................................................................. 18
3.2.4. Left console........................................................................................ 20
3.2.5. Right console ...................................................................................... 21
3.2.6. Hoisting height and stability display ...................................................... 26
3.2.7. Driver's cabin control module ............................................................... 30
3.2.8. Twistlock display ................................................................................. 33
3.2.9. Spreader positions display ................................................................... 34
3.2.10. Air-conditioner.................................................................................. 35
3.2.11. Right control module ........................................................................ 36
3.3. Camera system ......................................................................................... 37
3.4. Control module on the chassis .................................................................... 38
3.5. Safety features .......................................................................................... 40
3.5.1. Emergency movement stop buttons and emergency stop buttons ............. 40
3.5.2. Brakes ............................................................................................... 41
3.5.3. Stability .............................................................................................. 42
3.5.4. Cabin collision protection ..................................................................... 42
3.5.5. Hoisting gear ...................................................................................... 43
3.5.6. Spreader ............................................................................................ 44
3.5.7. Fire alarm system ................................................................................ 44
3.5.8. Lamp test ........................................................................................... 45
3.5.9. Acoustic protection hood interlocking .................................................... 45
4. Operation ........................................................................................................ 46
4.1. Starting BOXRUNNER ................................................................................. 46
4.1.1. Starting from the cabin ........................................................................ 46
4.1.2. Starting from the ground ...................................................................... 48
4.1.3. Electrical load shutdown ...................................................................... 49
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4.2. Driving BOXRUNNER ................................................................................... 50
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Driver's manual
4.3. Steering .................................................................................................... 52

4.4. Picking up and setting down containers ........................................................ 53
4.4.1. Picking up containers........................................................................... 53
4.4.2. Setting down containers....................................................................... 55
4.4.3. Twin mode .......................................................................................... 56
4.4.4. Picking up damaged containers ............................................................ 58
4.5. Extending/retracting spreader ..................................................................... 59
4.6. Shutting down BOXRUNNER ........................................................................ 60
5. Technical data ................................................................................................. 61
5.1. Load bearing capacity................................................................................. 61
5.2. Dimensions ............................................................................................... 61
5.3. Twin spreader ............................................................................................ 61
5.4. Velocities .................................................................................................. 62
5.5. Accelerations ............................................................................................ 62
5.6. Application conditions ................................................................................ 62
5.7. Drive ........................................................................................................ 63
5.8. Wheel loads and tires ................................................................................ 63
5.9. Brakes ...................................................................................................... 64
5.10. Tank capacities ...................................................................................... 64
5.11. Electrical power supply ............................................................................ 64
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Introduction
1. Introduction
Read the driver's manual carefully before you place the BOXRUNNER in operation
for the first time and operate it.
You will find further information on the BOXRUNNER in the maintenance manual.
General
The operation of the BOXRUNNER is described in these instructions. These in-
structions are intended to make it easier for you to become familiar with the
BOXRUNNER so you can operate it correctly and safely.
The driver's manual contains important instructions on the safe and correct oper-
ation of the BOXRUNNER. Observing the instructions will help:
 To avoid hazards
 To reduce repair costs and down times
 To increase the reliability and service life of the BOXRUNNER.
Purpose
This driver's manual contains all the information necessary for the commission-
ing, operation and correct use of the BOXRUNNER. This information includes:
 Provision of information on the layout, function and properties of the
BOXRUNNER.
 Notes on possible hazards, their consequences and measures to avoid a
risk.
 Detailed information on performing all activities during the entire lifecycle
(commissioning, operation, maintenance, de-commissioning).
Symbols used
The following markers and symbols are used in these instructions:
 Activity symbol:
The text after this marker describes activities that are to be performed in the
order given from top to bottom.
 Results symbol:
The text after this marker describes the result of an action.
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Introduction
Pictograms
The following pictograms are used in the operating instructions to highlight im-
portant information on hazards:
Pictogram Warning about …
Comply with all safety-related information that follows the

symbol to avoid possible injury or fatality.
Indicates a dangerous situation that, if not avoided, will result
in fatality or serious injury.
Indicates a dangerous situation that, if not avoided, may re-
sult in fatality or serious injury.
Indicates a potentially dangerous situation that, if not avoid-
ed, may cause slight or moderate injury.
Covers situations that are not related to injury, e.g. probable
or possible damage to the equipment.
… hazard point
… falling / suspended loads
… risk of falling
… risk of slipping
… risk of crushing due to moving parts of the machine
… risk of crushing at flaps, doors etc.
… risk of burns on hot surfaces
… risk of injury on electrically live parts
Note
This marker stands for additional information and data on the efficient use of the
vehicle.
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General safety regulations
2. General safety regulations

All important safety regulations are listed together in this section. This section is
therefore suitable for use as a document for the basic instruction of new employ-
ees.
Every person who is tasked with the operation of the BOXRUNNER must read
and observe this section.
2.1. Basic principles

The BOXRUNNER is manufactured to the version of the directive 2006/42/EC
valid at the time of manufacture and to other technical rules. The BOXRUNNER is
built to the state-of-the-art and recognized safety rules.
Nevertheless, during use hazards for the safety of the user and other persons
may arise or extensive damage may occur if:
 The BOXRUNNER is not used correctly,
 The BOXRUNNER is not operated by instructed personnel,
 The BOXRUNNER is changed or modified incorrectly,
 The safety regulations and instructions are not observed
Only operate the BOXRUNNER

 Correctly, with due consideration for safety and hazards and observing the
driver's manual,
 If all safety and protective devices are present and functional,
 If the BOXRUNNER is in correct working order.
Immediately shutdown the BOXRUNNER in case of malfunctions that impair safety

and on the occurrence of changes in the operating behavior; report the malfunc-
tions to the persons responsible without delay.
Ensure there are no persons in the movement area of the BOXRUNNER. The
movement area is to be marked on the site and is to be kept free of objects.
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Correct use
The BOXRUNNER is only used for
 Picking up and transporting ISO containers
 Stacking ISO containers on a stack of containers,
– Single stack two high – two-up stacker
 Loading and unloading road trucks and railway trucks
 Picking up and transporting special containers
– Twin-lift mode,
Two 20-ft containers simultaneously
– Flat containers, 4 ft high, end walls folded in
– Platforms, 50 cm high
– Refrigerated containers
– Loose items using hook on the spreader
The vehicle is used for container logistics in container ports.
The vehicle can be used as

 A towing vehicle for other straddle carriers
 A mobile power source
Foreseeable misuse
You are not allowed to use the BOXRUNNER
 To push containers,
 To pull loads at an angle,
 To transport / lift persons.
The BOXRUNNER is not approved for use on public roads.
Misuse may result in injury to the user or other persons. Furthermore, the
BOXRUNNER itself or other property may be damaged.
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2.2. Selection and qualification of the personnel

Situations The operator/driver of the BOXRUNNER is physically able to operate a heavy
goods vehicle and to control it safely in every situation. The operator must have
knowledge of the use of heavy goods vehicles.
Operation The BOXRUNNER is only allowed to be operated by appropriate, trained personnel.
2.3. Hazards in normal operation

Risk of falling and slipping on using the ladders, steps and walkways.
Risk of injury due to hydraulic oil escaping at high pressure if hoses and pipes are
not connected correctly:
Injuries and/or damage due to failure to observe the clearance heights at con-
tainer bridges, building doors, electricity cables, etc.
2.4. Safety measures in normal operation

Always use the seat belt when driving the BOXRUNNER.
2.5. Safety instructions and warnings

It is imperative you read and observe safety instructions and warnings in these
operating instructions and on the BOXRUNNER!
Makes sure warnings and labels on the BOXRUNNER are always legible and com-
plete! Replace damaged or illegible labels.
Special safety regulations may be necessary for specific tasks. You will find these
safety instructions in the related sections in the operating instructions. They are
clearly highlighted with a warning marker (pictogram).
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The safety instructions are structured as follows:

 Pictogram with signal word
 Description of the hazard (type of hazard)
 Description of the consequences of the hazard
 Measures (activities) to prevent the hazard
DANGER!
Text – type of hazard
Text – consequences of hazard
 Text – safeguards against hazard

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2.6. Residual hazards

Hazard due to Risk of tipping in case of excessive road speed on a bend.
tipping
Risk of tipping on driving over areas where there may be an uneven surface or a
slope.
Risk of tipping in strong wind or a storm. Shutdown BOXRUNNER in case of a
storm.
Injury Injury if there are persons in the movement area.

Injury and/or damage due to falling load.
Risk of slipping in case of snow or ice.
Injury due to crushing hazard on the BOXRUNNER
Electric shock due to electrically live parts.
Risk of crushing on opening and closing the acoustic hood flaps.
Burns on touching hot surface on the exhaust system.
Figure 1 Hazard points on the BOXRUNNER

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2.6.1. Driving in case of storm

Wind force
Up to 25 m/s From 25 m/s to 48 m/s From 48 m/s
Up to 10 Beaufort From 10 to 11 Beaufort From 11 Beaufort
Conditions
No restrictions Restricted utilization Cease operation
Driving without delay
- With containers
ground clearance 0.5 m
- Without containers
Table 1 Driving in case of storm, applicable to BOXRUNNER,
driving straight ahead or at standstill
DANGER!
Risk of tipping
Risk of tipping due to excessive wind force.
 Pay attention to the conditions and restrictions in accordance

with Table 1.
2.7. Modifications
Changes to the design of the BOXRUNNER and changes to the programming are
only allowed with the approval of Stahl Konecranes Heavy Lifting GmbH. Changes
may impair the machine's functions and result in serious accidents.
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Technical description
3. Technical description
3.1. Information for the user
General  It is forbidden to stand under suspended loads!
instructions
 Read the driver's manual carefully and familiarize yourself with the func-
tions on the BOXRUNNER.
 Only use the BOXRUNNER if you are physically fit and not under the effects
of medication or drugs.
 Use gloves when boarding and alighting and always wear the appropriate
safety clothing.
 Ensure ladders, platforms and cabin are in good condition when using
them.
 Always use the ladders and platforms provided!
 Remove snow, ice or other deposits. Remove oil spots to prevent a risk of
slipping.
 Report faults/malfunctions to your supervisor.
 Prior to starting, make sure there are no persons in the working area of
the BOXRUNNER.
 Adjust the driver's seat before you place the BOXRUNNER in motion.
 Ensure the vehicle cannot be used by unauthorized persons.
 Perform the "daily inspections“.
Instructions  Only drive within the marked zones and in areas of which you have a clear
on operation view. Do not drive in the dark without lights.
 Take care when driving at the edges of the area where there may be an
uneven surface or a slope. Risk of tipping!
 Always think ahead when driving!
 Avoid abrupt pulling away or braking.
 Prior to driving around bends, reduce the road speed to 18 km/h.
 Reduce the road speed in good time prior to reaching your destination.
 The maximum road speed when driving around bends at full lock is 12
km/h.
 Take into account the effect of the container load on driving with
– Tank containers,
– Bulk goods containers,
– Containers with loads suspended inside and
– Loads on hooks.
 Pay attention to the traffic signs in the area of the terminal.
 Keep your distance from other vehicles.
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 Always drive in the "1-up" position.
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 Only authorized persons are allowed to be present on the BOXRUNNER

while driving.
 Pay attention to clearance heights at container bridges, building doors,
electricity cables, etc.
 Take into consideration the weight of the BOXRUNNER as well the total
weight with the load. Do not drive on surfaces that do not have sufficient
load bearing capacity.
 Stop the BOXRUNNER immediately in case of fire and shutdown the diesel
engine and switch off the battery isolating switch. Only use the fire extin-
guisher if you can do so without placing yourself in danger.
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Daily inspections
The following activities must always be undertaken by the driver prior to starting
the first shift.
 Check the general condition of the BOXRUNNER.
 Check the condition of the wheels.
 Check the air pressure in the tires.
 Check the oil levels in the hydraulics and diesel engine.

 Check the engine coolant, fuel and central lubrication levels.
 Check the hydraulics for leaks at the threaded fittings.

 Check the hoisting ropes and rope fastenings for wear.
 Check the condition of the sheaves.
 Check the condition of the diesel engine.
 Test all functions on the BOXRUNNER.

 Check the function of the limit switches and the emergency stop buttons.
 Check the function of all the lighting, indicators and horn.
 Adjust the driver's seat to suit your height.
 Clean the cabin windows if necessary.
All faults and/or damage must be reported to the maintenance personnel for rec-
tification without delay!
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3.2. Controls and displays in the cabin

3.2.1. Control position
Figure 2 Control position
No. Description No. Description

1 Hoisting height and stability display 7 Driver's seat
2 Control module under the roof 8 Left console
3 Right control module 9 Steering wheel
4 Camera monitor 10 Brake pedal
5 Gas pedal 11 Spreader position display
6 Right console 12 Twistlock display
Table 2 Controls in the control position
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3.2.2. Driver's seat
Only adjust the driver's seat if the BOXRUNNER is no longer moving. It is not al-
lowed to modify the seat belt system.
Figure 3 Controls on the driver's seat

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3.2.3. Steering column

Adjusting You can adjust the steering column for height and the steering wheel tilt to suit
steering your seat position.
column
Figure 4 Steering column adjustment
1 Height adjustment 2 Tilt adjustment, top part 3 Tilt adjustment, bottom part
Pivoting bottom part of steering column forward

 Actuate the pedal (1) to release the lock.
 The steering column then pivots forward automatically. The steering col-
umn is locked again when the pedal is released.
Pivoting bottom part of steering column backward
 Actuate the pedal (1) to release the lock and pull the steering column towards
you.
 The steering column is locked again when the pedal is released.
Pivoting top part of steering column
 Undo the catch (2) to be able to pivot the top part back and forward.
 The steering column is locked again when the catch is released.
Steering wheel height adjustment
 Actuate the lever (3). Adjust the height of the steering wheel and release the
lever again.
 The steering wheel height is locked.
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Steering
column switch
Figure 5 Steering column switch
1 Steering column 2 Steering 3 Display

switch wheel
Switching main beam / dipped beam headlights

Push up the steering column switch to switch on the main beam headlights.
Direction of travel indication (indicators)

Actuate the steering column switch to the right.
 Right indicators illuminate.
Actuate the steering column switch to the left.
 Left indicators illuminate.
Horn
Press the button to sound the horn.
Display
The indicators flash as a function of the selected position of the steering column
switch.
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3.2.4. Left console
Figure 6 Left console
No. Description
L1 Clear malfunction
Table 3 Controls on the left console
No. Pictogram Description

L1 Clear malfunction
Actuate the pushbutton if you want to clear the error message.
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3.2.5. Right console
Figure 7 Joystick

R1 Joystick lift/lower R6 Drive forward
R2 Spreader automatic center R7 Lateral adjustment front/left
R3 Lateral adjustment rear/right R8 Unlock twistlocks
R4 Lateral adjustment rear/left R9 Lock twistlocks
R5 Drive backward R10 Lateral adjustment front/right
R11 Two-way radio
Table 4 Controls on the joystick
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Figure 8 Right console

R12 Spreader in 20-ft position R18 No function
R13 No function R19 No function
R14 Spreader in 40-ft position R20 Twin mode ON/OFF
R15 Hoisting height pre-selection H1 R21 Parking brake ON/OFF
R16 Hoisting height pre-selection H1.5 R22 Spreader STOP
R17 Hoisting height pre-selection H2
Table 5 Controls on the right console
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R1 Lift spreader/load
Deflect the joystick to the rear to lift the spreader.
- The symbol appears on the display.
Lower spreader/load
Deflect the joystick to the front to lower the spreader.
R2 Spreader automatic center
Actuate the pushbutton to automatically move the spreader to
the center position (center of vehicle).
R3 Side shift (spreader lateral adjustment) rear right
Actuate the button to adjust the spreader at the rear right.
R4 Side shift (spreader lateral adjustment) rear left
Actuate the button to adjust the spreader at the rear left.
R5 Drive forward
R6 - Position 1 – Forward
Neutral position
- Position 2 – Neutral
Drive backward
- Position 3 – Backward
R7 Side shift (spreader lateral adjustment) front left

Actuate the button to adjust the spreader at the front left.
R8 Unlock twistlocks
Actuate the rocker switch to unlock the twistlocks.
R9 Lock twistlocks
Actuate the rocker switch to lock the twistlocks.
R10 Side shift (spreader lateral adjustment) front right

Actuate the button to adjust the spreader at the front right.
R11 Two-way radio
You can switch on the two-way radio using this button. Keep the
button pressed as long as you talk.
R12 Spreader in 20-ft position
Set the spreader to the 20-ft container length using this illumi-
nated pushbutton.
The indicator
- Flashes when the container length 20 ft is selected.
- Illuminates when the 20-ft position is reached.
R13 No function
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R14 Spreader in 40-ft position
Set the spreader to the 40-ft container length using this illumi-
nated pushbutton.
The indicator
- Flashes when the container length 40 ft is selected.
- Illuminates when the 40-ft position is reached.
R15 Hoisting height pre-selection"Hoisting height 1"
Hoisting height 1 is automatically adopted if you press this but-
ton; it is not necessary to operate the joystick.
The indicator
- Illuminates when the spreader reaches the setpoint.
- Extinguishes when the spreader leaves the setpoint.
R16 Hoisting height pre-selection"Hoisting height 1.5"
Hoisting height 1,5 is automatically adopted if you press this
button; it is not necessary to operate the joystick.
The indicator
R17 Hoisting height pre-selection"Hoisting height 2"
Hoisting height 2 is automatically adopted if you press this but-
ton; it is not necessary to operate the joystick.
The indicator
R18 No function
R19 No function
R20 Twin mode ON/OFF
Actuate this button to switch on or off the twin mode.
- Indicator is on – twin mode ON
The twin unit on the spreader moves down.
- Indicator is off – twin mode OFF
The twin unit on the spreader moves up.
R21 Apply/release parking brake
Actuate the parking brake using the illuminated pushbutton.
- Indicator is on – Parking brake applied
- Indicator is off – Parking brake released
R22 Spreader stop
Stops all spreader movements.
Table 6 Controls on the right control console
If the joystick is operated during lifting or lowering to the pre-selected hoisting

height, the joystick takes over control. The joystick has priority over the hoisting
height pre-selection.
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3.2.6. Hoisting height and stability display
Figure 9 Hoisting height and stability display
No. Description
1 Dimmer
You can continuously regulate the display lighting using this dimmer.
2 Hoisting height display
3 Stability display
4 "Speedometer" display
Table 7 Controls and displays on the hoisting height and stability display
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Hoisting height display
Figure 10 Hoisting height display
Hoisting height "Hoisting height 1"

The indicator
 Illuminates when the spreader reaches the setpoint.
 Extinguishes when the spreader leaves the setpoint.
Truck position
The indicator
 Flashes when the spreader reaches the setpoint.
Hoisting height "Hoisting height 2"

The indicator
 Illuminates when the spreader reaches the setpoint.
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Stability display
The controller determines from
 The road speed,
 The hoisting height of the spreader,
 Steering angle at the wheels
The stability of the vehicle.

Driving The stability display indicates the risk of tipping to the driver when driving around
around bends bends by changes in the color of the LED bar. A buzzer also generates an acoustic
warning in the cabin.
Driving When driving straight ahead, the indicator for the road speed flashes red if the
straight ahead current road speed is too high for safely driving around a bend. The indication is
green at a safe road speed below 18 km/h.
DANGER!
Risk of tipping!
The vehicle will tip if driven around bends at excessively high
road speed.
 Before reaching the bend, brake the vehicle down to 18 km/h

to drive around the bend safely.
The stability display will not prevent the BOXRUNNER tipping!
Indication Buzzer
Red area
= acute risk of tipping Continuous sound
Yellow area
= slight risk of tipping Increasing pulsed sound
Green area
= no risk of tipping No signal
Figure 11 Stability display

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Factors on driving around bends

The stability of the BOXRUNNER is affected by the following factors:
 Road speed
 The radius of the bend
 Steering movement speed at the steering wheel
 Hoisting height of the load
 Slope on the road surface
 Wind force
 Changes in the center of gravity of the load in
– Tanks and bulk goods containers
– Containers with loads suspended inside
"Speedometer" display
The display indicates the road speed of the BOXRUNNER in digital form.
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3.2.7. Driver's cabin control module

The control module is fastened to a swiveling arm under the cabin roof.
The driver can adjust the control module such that the display is within easy reach
and can be operated easily. If it is no longer necessary to operate the display, the
control module can be swiveled back to its initial position.
Figure 12 Driver's cabin control module

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Figure 13 Switch panel for lighting and wipers
No. Pictograms Description

C1 Battery main switch
You can switch on the battery circuit using this key switch.
C2 PLC service ON/OFF (only for maintenance personnel)

Using this key switch you can enable access to the maintenance
menus on the display.
C3 Override hoisting gear emergency limit switch (only for
maintenance personnel)
Using this key switch you can place the winches back in opera-
tion after moving past the hoisting emergency limit switch.
C4 Override landpins (only for maintenance personnel)
Using this key switch you can override the function of the
landpins.
C5 Start diesel engine
You can start the diesel engine using this button.
Stop diesel engine

You can stop the diesel engine using this button.
C6 Diesel engine fault

Indication illuminates, if there is a fault on the diesel engine.
C7 Diagnostics socket
RJ45 interface PLC
C8 Display
C9 Group malfunction
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The buzzer generates an acoustic signal as soon as there is a

malfunction.
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No. Pictograms Description

C10 Emergency stop ON
Indication illuminates, if the emergency stop is pressed.
C11 Electrical system on
You can switch on the electrical system using this button.
Electrical system off

You can switch off the electrical system using this button.
C12 Start inhibit/external electricity supply 230 V/AC

The indicator illuminates if power is supplied to the
BOXRUNNER via the external electrical supply. Driving is inhib-
ited.
C13 Electrical system charging indicator
The indicator
- Illuminates when the electrical system is switched on.
- Extinguishes when the diesel engine is started
C14 EMERGENCY STOP BOXRUNNER stop
All vehicle movements are stopped using this emergency stop
button and the diesel engine shut down.
C15 Cabin lighting
Switch on or off the lighting in the cabin using the button.
C16 Headlights
You can switch on or off the headlights using this button.
C17 Workplace lighting

You can switch on or off the workplace lighting using this button.
C18 Left wiper

Actuate the button to switch on the left wiper.
C19 Front wiper

Actuate the button to switch on the front wiper.
C20 Right wiper

Actuate the button to switch on the right wiper.
C21 Rear wiper

Actuate the button to switch on the rear wiper.
C22 Intermittent wiper

Using this switch you can change the wiping interval for the se-
lected screen wiper.
C23 Air-conditioner control panel
You can control the functions of the air-conditioner using this
control panel.
Table 8 Controls on driver's cabin control module
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3.2.8. Twistlock display
Figure 14 Twistlock display
No. Description
A1 Twistlocks locked
Indication illuminates, if all twistlocks are locked.
A2 Spreader set down
Indication illuminates, if the spreader is sitting on the container.
A3 Twistlock unlocked
Indication illuminates, if all twistlocks are unlocked.
A4 Fault
Indication illuminates, if there is a fault on locking the twistlocks.
A5 Twin mode fault
Indication illuminates, if there is a fault in the twin mode.
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3.2.9. Spreader positions display
Figure 15 Spreader positions display
No. Description
A6 Spreader in 20-ft position
Indication illuminates, if the spreader is telescoped to the 20-ft position.
A10 Spreader in center position
Indication illuminates if the spreader is in the center of the vehicle.
The indications (A7) and (A8) only function on the usage of a spreader with the
telescopic lengths 30 ft and 35 ft.
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3.2.10. Air-conditioner
The air-conditioner generates a pleasant ambient temperature and atmospheric
humidity in the driver's cabin. To be able to optimally operate the air-conditioner,
the windows and doors of the driver's cabin must be closed.
Figure 16 Control unit for the air-conditioner
Key Key function

1 Key for switching ON/OFF the a/c operation
2 Key for increasing the desired cabin temperature
Alternatively: manual setting “upwards”
3 Key for decreasing the desired cabin temperature
Alternatively: manual setting “downwards”
4 Key for switching the control unit ON/OFF
5 Shift-key evaporator blower speed manually / automatically
6 Key for switching ON/OFF the REHEAT mode
7 Shift-key heating mode manually / automatically
8 Shift-key fresh air / recirculation air mode
LCD Function of LCD indication
9 Symbol indicates recirculation air mode
10 Symbol indicates REHEAT mode
11 Symbol indicates a/c mode
12 Symbol indicates fully automatic mode is activated
13 Bar display indicates the blower speed during manual mode
14 Symbol indicates manually blower mode
15 Symbol indicates position of the air flap “head area”
16 Symbol indicates position of the air flap “foot area”
17 4-digit seven-segment display indicates the set-value or, in case of trouble, the
error code
18 Symbol indicates the temperature unit (°)
19 Symbol indicates driver's compartment
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3.2.11. Right control module
Figure 17 Right control module
No. Description
1 Fan
You can change the fan speed using this potentiometer.
2 Front ventilation
You can switch on the ventilation at the front section using the rotary switch.
3 Bottom ventilation
You can switch on the ventilation for the floor window using the rotary
switch.
4 12 V
12 V socket for connecting additional items of equipment.
5 Radio
Provided by the customer
6 LED cabin lighting
You can switch on and off the lights in the roof using these switches.
- Left: direct lighting
- Right: indirect lighting
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3.3. Camera system

In the driver's cabin on the right there is an LCD monitor that provides the driver
with a view of the blind spot on the right in the direction of travel (driving with long
machine or backward).
Figure 18 Monitor
No. Description
1 LCD monitor
2 Buttons
3 Stand-by lamp
Figure 19 Keys on the monitor with OSD function
1 Dimmer
2 Setting button -
3 Setting button +
4 Mode
5 Menu
6 Power ON/OFF
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3.4. Control module on the chassis

The control module on the chassis is next to the ladder on the BOXRUNNER. On
the control module the maintenance personnel can
 Start and stop the diesel engine,
 Operate the hoisting gear when using the coming-home function,
 Read the vehicle's operating hours,
 Switch over the PLC for servicing and read the data.
The same information can be requested/indicated on the display on the control

module (e.g. operating data) as on the display in the driver's cabin.
Figure 20 Control module on the chassis
No. Description
E1 Display
The operating data and operating states of the BOXRUNNER are indicated on
the display.
E2 Operating hours counter
E3 Hoisting gear coming-home function (only for maintenance personnel)
- Lifting
- Lowering
E4 No function
E5 24 V lockout – battery isolating switch
You can switch on the battery circuit using this key switch.
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No. Description
E6 Changeover switch PLC service ON/OFF (only for maintenance personnel)
- Position 0:
PLC service is switched on,
operation only possible from the cabin.
- Position 1:
PLC service is switched off,
operation only possible from the control module on the chassis.
E7 External electrical supply
The indicator illuminates when the CEE connector for the external supply of elec-
trical power is connected to the chassis.
E8 Electrical system charging indicator
The indicator
- Illuminates when the electrical system is switched on.
- Extinguishes when the diesel engine is started.
E9 EMERGENCY STOP (E-STOP)
The BOXRUNNER shuts down immediately if the emergency stop button is actu-
ated.
E10 Electrical system ON
You can switch on the power supply on the BOXRUNNER using this illuminated
pushbutton.
The indicator illuminates when the electrical system is switched on.
E11 Engine start
You can start the diesel engine using this illuminated pushbutton.
The indicator illuminates when the diesel engine is running.
E12 Electrical system OFF
You can switch off the power supply on the BOXRUNNER using this illuminated
pushbutton.
E13 Engine stop
You can shutdown the diesel engine using this illuminated pushbutton.
Table 9 Control module on the chassis controls
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3.5. Safety features

The safety features on the BOXRUNNER are state-of-the-art.
Some features such as EMERGENCY STOP, emergency limit switches, brakes are
safety related components that are not allowed to be changed.
The functions of the safety features do not release the driver from the obligation
to take due care when using the vehicle.
3.5.1. Emergency movement stop buttons and emergency stop buttons

Emergency  1x left cabin console
movement
stop buttons  4 x on the spreader
Spreader stop In case of danger, actuating this emergency movement stop button stops:
 The telescopic movement of the spreader and the locking of the twistlocks
 Lateral adjustment
 Lifting and lowering.
The diesel motor remains on, steering and service brake are operational, lighting
and two-way radio are on.
The emergency movement stop buttons can be unlocked again by twisting.
“BOXRUNNER  1 x on cabin control module

stop"
emergency  4 x on the chassis
stop button  1 x chassis control module
 2x on the machine platform
The BOXRUNNER shuts down immediately if the "E-Stop" emergency stop button
is actuated.
 The diesel engine is switched off; the parking brakes are applied immedi-
ately.
 Steering, lifting/lowering are stopped.
 Spreader movements and lateral adjustments of the yoke beam are
stopped.
The lighting and two-way radio remain in operation, the service brakes can be ac-
tuated 5 times more.
Actuating the "E-Stop" emergency stop button when driving around a bend will
increase the risk of tipping.
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3.5.2. Brakes
Service brake The BOXRUNNER is equipped with a hydraulic two-circuit brake system that is in-
stalled symmetrically in the right and left chassis. Hydraulically actuated brake
pistons press against a spring onto immersed multiple disk brakes in the wheel
gear. The greater the brake pressure, the greater the braking force. When no
pressure is applied, the springs release the service brake. The multiple disk
brakes are externally cooled.
The oil pressure in the service brake and parking brake is monitored by the PLC.
On the occurrence of a fault, an error message appears on the display. If the error
message "Fehler Lenk-/Bremsrechner" (Steering/braking computer error) is indi-
cated on the display, you must shut down the BOXRUNNER and inform mainte-
nance service.
On pressing the brake pedal up to 30 % of the travel is braked regeneratively via
the frequency regulation for the propulsion motors, after that only using the brake
hydraulics. The two processes overlap.
Parking brake The BOXRUNNER is equipped with two hydraulically actuated spring action multi-
ple disk brakes on each side of the running gear. These brakes are integrated into
the wheel gear and act on the same immersed, externally cooled multiple disk
brakes that are also used for the service brake. While driving the pistons press
against the springs and release the parking brake. When no pressure is applied,
the springs apply the parking brake.
If the driver actuates the parking brake switch at a vehicle road speed above 3
km/h, the BOXRUNNER coasts down to 1.5 km/h. Then the parking brake is ap-
plied. An error message is indicated on the display and this error message is
saved in the error history.
Failure of a In case of failure of one of the two brake circuits or the steering, the vehicle is
brake circuit retarded by the hydraulic brakes. In addition, the driver can safely retard the vehi-
cle to a standstill using the brake pedal acting on at least two wheels (brake cir-
cuit 2) or four wheels (brake circuit 1).
Failure of In case of failure of the diesel engine/generator, the supply of power to the fre-
diesel quency converter is interrupted. As a consequence regenerative braking will no
engine/genera longer be possible, however hydraulic braking continues to function. In these cir-
tor cumstances the driver can safely bring the vehicle to a standstill by pressing the
brake pedal hard beyond 30 % of its travel and braking hydraulically.
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3.5.3. Stability
The vehicle has an active safety system that provides a stability indication to the
driver on a display and sounds a buzzer.
The controller calculates the stability while driving around bends. If the tipping
moment becomes too high, the vehicle's road speed is reduced automatically.
This automatic braking only brings the vehicle to a safe driving situation if
 The spreader is in the 1-up position and
 Prior to starting to drive around the bend the road speed was reduced to
maximum 18 km/h.
3.5.4. Cabin collision protection

The cabin collision protection prevents the spreader colliding with the cabin at
certain hoisting heights and telescopic lengths.
Possible  Telescopic movement and simultaneous lifting into the range of the cabin
movements pre-limit switch
– Lifting and telescopic movement is stopped, lowering is possible.
– Once the spreader is below the range of the cabin pre-limit switch, tel-
escopic movement must be re-started.
 Lifting the spreader in 30-ft or 40-ft position and simultaneous movement
of spreader to center of vehicle
– It is possible to move to the top hoisting position without limitations.
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3.5.5. Hoisting gear
Emergency If a hoisting gear encoder or the PLC is faulty, the hoisting travel is limited by the
limit switch emergency limit switch and the cabin collision protection limit switch.
Slack rope Two diagonally opposed rope fastenings are equipped with slack rope limit
switches. As soon as the hoisting rope is no longer under load, tensile force is no
longer applied to the hoisting rope, a spring presses up the spindle on the rope
fastening and actuates a magnetic switch. The drive is switched for 1.5 seconds
to creep speed in the lowering direction and then stopped immediately (chassis
loading).
Overload The actual motor current is measured during all operating phases and evaluated
protection by the controller. The hoisting motor is switched off if a specific maximum value is
reached to prevent an overload.
The following load cases are controlled by the PLC:
No. Operating Load Limit
mode
1 Single ≥ 40 t Warning overload
2 mode ≥ 44 t Hoisting gear is retarded as per the ramp set. Further lifting
inhibited.
Lowering is possible.
Driving is no longer possible.
3 Twin ≥ 50 t Lifting is possible. Simultaneous driving is only possible
mode after confirmation on the display menu.
4 ≥ 60 t Warning overload
5 ≥ 66 t Lifting and driving inhibited.
Lowering is possible.
Limit switch, The highest possible hoisting position of the spreader is monitored using the me-
hoisting gear chanical emergency limit switch. Mounted on the right front leg underneath the
EMERGENCY machine platform, the slideway for the yoke beam presses against the lever and
LIMIT pushes the plunger up against the spring.
First the "Cabin collision protection" limit switch is reached. This limit switch
stops the hoisting gear if the spreader is not in the middle. A collision with the
cabin is prevented. From this hoisting height, further lifting is only possible if the
spreader has not been moved in the direction of the cabin.
If the limit switch is passed, the plunger switches the "Emergency limit switch".
This switch immediately switches the hoisting gear to stop. The winch brakes are
applied without delay.
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Overspeed The two hoisting gear motors are equipped with encoders on which the analog
protection output is monitored. If the value set is exceeded, lifting and lowering is stopped
and the hoisting gear brakes engage.
3.5.6. Spreader
Landpins on When the spreader is set down on the container, the landpins on the twistlocks
twistlocks are pressed in by the weight of the spreader. The limit positions are monitored by
limit switches.
The twistlocks can only be locked or unlocked if the spreader is sitting correctly
on the container and all landpins are pressed.
The lifting of the spreader activates the twistlock inhibit and prevents the discard-
ing of a container that has been picked up due to a malfunction in the controller
or incorrect operation by the driver.
Centering The spreader is moved automatically to the center position by actuating the
spreader “Spreader automatic center” pushbutton.
3.5.7. Fire alarm system

Two smoke detectors are fitted in the acoustic protection hood on the machine
platform.
An alarm is sounded as soon as one of the smoke detectors is activated.
At the same time in the cabin:
 The "Rauchmelder aktiv" (Smoke detector active) message is indicated on
the display,
 The warning light switches on, and
 The buzzer sounds.
DANGER!
Risk of fatality!
Risk of burns and suffocation.
 Only fight the fire if your own safety is not placed at risk.
Fire alarm  Stop the vehicle immediately and inform the control center.
 Switch off the diesel engine.
 Switch off the battery isolating switch.
 Leave the vehicle without delay.
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3.5.8. Lamp test

When the PLC is booted, all indicators flash for a moment. The correct function of
the indicators can be checked by visual inspection.
3.5.9. Acoustic protection hood interlocking

It is not possible to drive with the acoustic protection hood open. As soon as a
hood flap is opened while the vehicle is moving, the vehicle is braked. The mes-
sage "Schallschutzhaube geöffnet" (Acoustic protection hood open) appears on
the display.
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Operation
4. Operation
4.1. Starting BOXRUNNER
Situation The BOXRUNNER is parked and ready.
4.1.1. Starting from the cabin

How to start the BOXRUNNER from the cabin:
 Pull the "External electrical supply" connector out of the CEE socket on the
front right of the chassis.
 The "External electrical supply 230 V/AC" indicator no. C12 extinguishes.
 Switch on the battery main switch no. C1 on the control module in the cabin.
 Switch on the BOXRUNNER. Press the "Electrical system ON" pushbutton no.
C11 on the switch cabinet.
 The PLC boots.
 The start symbol appears on the display.
 The "Electrical system" charging indicator no. C13 illuminates.
 Place the direction of travel switch no. R5 on the joystick in the "Neutral" po-
sition.
 Check whether the display is indicating an error message or a warning.
 Press the "Start diesel engine" button no. C5.

 The diesel engine starts. The starter runs for maximum 5 s.
 If the diesel engine does not start, the starter will be inhibited by the elec-
tronics for 20 seconds.
Then press the button. Three attempts at starting are possible.
 Wait until the charging indicator no. C13 extinguishes.
 The diesel engine runs at idle for approx. 60 s to warm up. All functions
are inhibited.
 The BOXRUNNER is ready to drive.
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Operation
Otherwise:
 If an error message appears on the display, stop the diesel engine using the
"Stop diesel engine" No. C5 button.
 The diesel engine is stopped.
 Contact maintenance personnel.
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Operation
4.1.2. Starting from the ground

Situation The battery main switch in the cabin is switched on and the direction of travel
switch in "Neutral".
How to start the BOXRUNNER from the control module on the chassis:
 Pull the "External electrical supply" connector out of the CEE socket on the
chassis.
 The "External electrical supply 230 V/AC" indicator no. E7 extinguishes.
 Switch on the BOXRUNNER. Press the "Electrical system ON" illuminated
pushbutton no. E10.
 The indicator in the illuminated pushbutton illuminates.
 The start symbol appears on the display.
 Check whether the display is indicating an error message or a warning.
Press the "Engine start" illuminated pushbutton no. E11.

 The diesel engine starts. The starter runs for maximum 5 s.
 If the diesel engine does not start, the starter will be inhibited by the elec-
tronics for 20 seconds.
Then press the button. Three attempts at starting are possible.
 The indicator in the illuminated pushbutton illuminates when the diesel
engine is running.
 Wait until the charging indicator no. E8 extinguishes.
 The Start menu appears in the display and contains basic data on the
BOXRUNNER.
 The diesel engine runs at idle for approx. 60 s to warm up. All functions
are inhibited.
Otherwise:
 If an error message appears on the display, stop the diesel engine using the
"Engine stop" illuminated pushbutton No. E13.
 The diesel engine is stopped.
 Contact maintenance personnel.
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Operation
4.1.3. Electrical load shutdown

The BOXRUNNER is equipped with an automatic electrical load shutdown feature
that starts to operate in the following mode from the last operation / actuation by
the driver:
Figure 21 Electrical load shutdown
a Diesel engine speed

b Electrical system
After 15 Fuel saving mode

seconds The illuminated pushbutton R19 "Apply/release parking brake" does not illumi-
nate. The parking brake is released.
 The diesel engine speed drops to minimum operating speed.
 The running gear converter remains in the RUN mode such that the vehicle
continues to remain ready.
 After actuating the direction of travel switch "forward" or "backward", you can
drive the vehicle again immediately.
After The illuminated pushbutton R19 "Apply/release parking brake" does not illumi-
5 minutes nate. The parking brake is released.
 The diesel engine speed drops to idle.
 The lighting is switched off.
 Actuate the illuminated pushbutton R19 again to re-establish readiness for

operation.
After The diesel engine is stopped.

10 minutes
 Start the diesel engine by actuating the "Start diesel engine" button.
After The electrical system is switched off.

20 minutes  Start the BOXRUNNER in accordance with section4.1.1.
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Operation
4.2. Driving BOXRUNNER

Situation The BOXRUNNER is ready to drive. The parking brake is applied.
How to drive the BOXRUNNER:

 Actuate the service brake.
Press the brake pedal down with your foot.
 Release the parking brake using button no. R21 on the right console.
 The parking brake is released. The indicator no. R21 on the console extin-
guishes.
 Select the direction of travel "forward" or "backward" using the rocker switch
no. R5/R6 on the joystick.
 Remove your foot from the brake pedal and slowly press down the gas pedal.
 The BOXRUNNER starts to move slowly.
 Drive to your destination.
 When you reach your destination, reduce the road speed and remove your foot
from the gas pedal.
 Slowly brake the vehicle.
 Place the direction of travel switch no. R5/R6 in the neutral position.
 Apply the parking brake. Actuate the illuminated pushbutton no. R21.
 The parking brake is applied. The indicator no. R21 is on.
 The BOXRUNNER is parked.
It is only possible to change the direction of travel when the vehicle is at standstill
and the engine speed is less than 1000 rpm.
Unintentional changes to the direction of travel are prevented by the controller.
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Operation
Driving with spreader loaded

When driving with the spreader loaded, the spreader must be in the center of the
vehicle.
 Actuate the "Spreader automatic center" button no. R2 to move the spreader
to the center of the vehicle.
When driving maintain a minimum ground clearance of 500 mm (1-up position).
 Actuate button no. R15 to move the spreader to hoisting height 1.
There is an increased risk of tipping when transporting the following loads:

 Tank containers
 Bulk goods containers
 Loads on hooks
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Operation
4.3. Steering
How to steer the BOXRUNNER when it is ready:
 Select the required direction of travel on the joystick using the direction of
travel switch.
 Steer the BOXRUNNER in the intended direction of travel using the steering
wheel.
 The BOXRUNNER moves to suit the steering angle.
ATTENTION!
Risk of tipping!
Serious injuries and damage to the vehicle possible.
 Do not drive into bends at full road speed.

 Brake the vehicle to 18 km/h before driving around bends.
The automatic road speed reduction will not prevent the vehi-
cle tipping if
a) The operator is driving at maximum road speed in a straight
line and
b) At the same time, the steering wheel is turned to full lock.
To keep the wear on the tires as low as possible, only use the steering when the
vehicle is moving.
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Operation
4.4. Picking up and setting down containers
WARNING!
Risk of damage!
Serious damage to the spreader and container possible.
 Before driving over the container, move the spreader to an

adequate height.
 Only set the spreader down on the container when the ex-
tension/retraction movement of the spreader is complete.
 Only lift the container once it has been ensured that the
container is not connected to another container or fastened
to a surface (truck or trailer).
4.4.1. Picking up containers

How to pick up a container from the ground:
 Drive the BOXRUNNER directly over the container.
 Initiate telescopic movement of the spreader to the required container length
by actuating the related button on the right console.
 The spreader extends to the required length.
 Actuate the joystick to lower the spreader.
 Stop the lowering process just above the container.

 Align the spreader:
 Simultaneously press the "Lateral adjustment front left" and "Lateral adjust-
ment rear right" buttons to rotate the spreader to counter-clockwise.
 The spreader rotates counter-clockwise.
 Simultaneously press the "Lateral adjustment front left" and "Lateral adjust-
ment rear left" buttons to push the spreader to the left.
 The spreader is pushed to the left.
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Operation
 Set the spreader down on the container. The lowering motion is stopped au-
tomatically.
 The "Spreader set down" indicator no. A2 illuminates.
 The landpins on the spreader are pressed.
 The "Twistlocks unlocked" indicator no. A3 extinguishes, the "Twistlocks
locked" indicator no. A1 illuminates.
The indicator is on as long as the twistlocks are locked. A fault during lock-
ing is indicated by indicator no. A4.
If the twistlocks are not locked automatically, you can lock the twistlocks
using the rocker switch no. R9 on the joystick.
 Actuate the joystick to pick up the container from the ground.
 The container is lifted.
 Press the "Spreader automatic center" pushbutton no. R2 on the joystick to
place the spreader in the "Vehicle center" position.
 The spreader is automatically placed in the center of the vehicle by the hy-
draulic cylinders for the lateral adjustment.
 The indicator A10 illuminates as soon as the spreader has reached the
position in the center of the vehicle.
 Stop the lifting process as soon as the container is around 0.5 m (1-up posi-
tion) above the ground.
 It is possible to drive with the container.
The container can only be lifted if all twistlocks are closed.

The hoisting velocity changes as a function of the deflection of the joystick. The
more the joystick is deflected, the greater the hoisting velocity or lowering velocity.
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Operation
4.4.2. Setting down containers

How to set down a container:
 Bring the BOXRUNNER to standstill prior to setting down the container.
 Actuate the joystick to lower the container
 The container is lowered.
 Stop the lowering process as soon as the container is in contact to prevent
slack ropes.
 Actuate the "Unlock twistlocks" rocker switch no. R8.
 The twistlocks are unlocked.
 The "Twistlocks unlocked" indicator no. A3 illuminates.
 Actuate the joystick to lift the empty spreader.
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Operation
4.4.3. Twin mode

In the twin mode, two 20-ft containers can be picked up simultaneously. For this
purpose the spreader is equipped with a twin unit with 4 additional twistlocks.
In the twin mode, the twin unit is lowered to be able to pickup the center corner
castings on 20-ft containers positioned close together.
Requirement The Straddle Carrier is ready and is standing directly above two 20-ft containers.
The containers are positioned close together. The spreader is in the "Center" po-
sition and in the 40-ft position. The "Single-twin mode" rotary switch is in position
"0".
WARNING!
Risk of damage!
Serious damage to the spreader and container possible.
 If you want to pickup a 40-ft container, you must disable the
twin mode.
Switching on
twin mode
How to pick up two 20-ft containers simultaneously:
 Actuate the illuminated pushbutton no. R20 "Twin mode ON":

 The twin-lift device moves to the bottom position.
 The spreader retracts automatically to the middle position.
 The indicator illuminates. The twin mode is switched on.
 Actuate the joystick to lower the spreader.
 Set the spreader down on the two containers and stop the lowering process.
 The "Spreader set down" indicator no. A2 illuminates.
 The landpins on the spreader are pressed.
 Actuate the "Unlock twistlocks" button no. R9 to lock the twistlocks.
 The "Twistlocks locked" indicator no. A1 illuminates. as soon as all
twistlocks are locked.
 Actuate the joystick to pick up the container from the ground.
 The two containers are raised.
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Operation
 Press the "Spreader automatic center" button no. R2 on the joystick to place
the spreader in the "Vehicle center" position.
 The spreader is automatically placed in the center of the vehicle by the hy-
draulic cylinders for the lateral adjustment.
 The indicator A10 illuminates as soon as the spreader has reached the
position in the center of the vehicle.
 Stop the lifting process as soon as the container is around 0.5 m (1-up posi-
tion) above the ground.
 It is possible to drive with the container.
The container can only be lifted if all twistlocks are closed.

The hoisting velocity changes as a function of the deflection of the joystick. The
more the joystick is deflected, the greater the hoisting velocity or lowering velocity.
It is possible to pick up and set down the two containers as well as to move the
spreader laterally as in the single mode.
Switching off
twin mode
How to change back to the single mode.
 Actuate the illuminated pushbutton no. R12 "Twin mode OFF".

 The twin-lift unit moves to the top position.
 The spreader moves automatically to the middle position.
 The indicator illuminates. The twin mode is switched off.
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Operation
4.4.4. Picking up damaged containers

On the spreader there are four load hooks with hook aperture catches that can be
used to transport damaged containers. Suitable lifting gear (ropes, chains, belts)
is required.
When using the hooks the following is to be taken into account:
 The load on the spreader must be as central as possible.
 Only use lifting gear that can safely bear the weight of the load.
 The angles on the lifting gear must comply with the applicable regulations.
Maximum load bearing capacity per load hook 10 t.

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Operation
4.5. Extending/retracting spreader
Situation The spreader is in the 20-ft position.
How to extend the spreader:

 Press the related illuminated pushbutton
no. R14 "Spreader in 40-ft position".
 The spreader extends.
 The indicator flashes during the telescopic movement and illuminates
when the end position is reached.
How to retract the spreader:

 Press the illuminated pushbutton no. R12.
 The spreader retracts.
WARNING!
Risk of crushing!
Fatality or very serious injuries if present in the im-
mediate area of the spreader.
 Telescopic movement of the spreader from minimum

height H1.
In case of danger, stop telescopic movement:

The emergency stop button in the driver's cabin and the "Spreader stop" emer-
gency stop button on the yoke beam stop the telescopic movement immediately.
NA1511_10/13
Page 59 / 67
Operation
4.6. Shutting down BOXRUNNER
How to shutdown the BOXRUNNER:

 Drive the BOXRUNNER to its parking place.
 Brake the BOXRUNNER until it comes to a standstill.
 Place the direction of travel switch R5/R6 on the joystick in the "Neutral" po-
sition.
 The symbol appears on the display.
 Retract the spreader. Actuate the button to place the spreader in the 20-ft
position.
 The spreader retracts.
 Apply the parking brake.
 The indicator no. R21 on the control console illuminates.
 Switch off the air-conditioner.
 Briefly press the "Engine stop" button no. C5 on the control module.
 The diesel engine shuts down automatically after 60 seconds (run-on
time).
 Press the "Electrical system OFF" pushbutton C11 on the control module.
 The electrical system is switched off.
 Switch off the battery main switch C1 on the switch cabinet in the cabin.
 The BOXRUNNER has been shut down.
 Connect the "External electrical supply" connector to the CEE socket on the
chassis.
 The "External electrical supply 230 V/AC" indicator no. C12 in the cabin il-
luminates.
 The "External electrical supply 230 V/AC" indicator no. E7 in the chassis
control module illuminates.
 The BOXRUNNER has been taken out of operation.
NA1511_10/13
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Technical data
5. Technical data
5.1. Load bearing capacity
Item Unit Value
Unladen weight (dead weight)
Single spreader t -
Twin-lift spreader t 8.1
Long-twin spreader t -
Maximum payload on the chains t 69
Load bearing capacity under
Single spreader t -
Twin-lift spreader t 60.9
Long-twin spreader t -
Table 10 Load bearing capacity
5.2. Dimensions
Item Unit Value
Maximum hoisting height mm 6300
Minimum depth for lowering mm 400
Total height mm 10700
Total overall length of running gear mm 10320
Total width incl. cabin mm 4980
Total overall width of running gear mm 4980
Running gear inside clearance width mm 3460
Inner turning radius mm 3700
Turning radius mm 9600
Unladen weight, without spreader, without fuel t 50.0
Table 11 Dimensions
5.3. Twin spreader

Item Unit Value
Drive Hydraulic/electrical
Power supply Via cable harness from
the BOXRUNNER
Twistlocks ISO
Positions ft 20, 40
Lateral movement mm +/- 280
Angle of rotation De- ±6
grees
NA1511_10/13
Table 12 Technical data spreader
Page 61 / 67
Technical data
5.4. Velocities
Item Unit Value
Driving unladen, max. km/h 30
Driving laden, max. 40 t / 50 t km/h 24 / 20
Lifting unladen, max. m/min 24
Lifting laden 40 t / 50 t, max. m/min 20 / 18
Lowering unladen, max. m/min 22
Lowering laden, max. m/min 18
Table 13 Velocities
5.5. Accelerations
Item Unit Value
Acceleration time 0-50 m, laden 40 t s 15
Acceleration time 0-50 m, unladen s 12
Gradient climbing capacity, laden 40 t % 10
Table 14 Accelerations
5.6. Application conditions

Item Unit Value
Temperature range °C 0 to +40
Slope on ground % Up to 3
Table 15 Application conditions
Wind force
Up to 25 m/s From 25 m/s to 48 m/s From 48 m/s
Up to 10 Beaufort From 10 to 11 Beaufort From 11 Beaufort
Conditions
No restrictions Restricted utilization Cease operation
Driving without delay
- With containers
- Without containers
Table 16 Driving in case of storm, applicable to BOXRUNNER,
driving straight ahead or at standstill
NA1511_10/13
Page 62 / 67
Technical data
5.7. Drive
Item Unit Value
Manufacturer, diesel engine SCANIA
Type Straight 6
Power kW 330
Torque at rated speed Nm 1751
Rated speed 1/min 1800
Capacity l 12.70
EU exhaust emission directive 97/68/EC Stage EURO II
Table 17 Technical data drive
5.8. Wheel loads and tires

Item Unit Value
Max. static wheel load t 16.3
Ground pressure, stationary vehicle kN/cm² 10.66
Ground pressure, moving vehicle kN/cm² 8.62
Tire pressure bar 10 ±0.5
Tire size 480/95R25 X-Straddle
Wheel 13.00-25/2.5-ET45
Wheel offset mm 45
Valve TRJ650-03
Table 18 Wheel loads and tires
NA1511_10/13
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Technical data
5.9. Brakes
Item Quanti- Description
ty
Service brake 4 Immersed multiple disk brake,
hydraulically actuated
Parking brake 4 Immersed spring action multiple
disk brake, hydraulically actuated
Table 19 Brakes
5.10. Tank capacities

Item Unit Value
Fuel tank right l 900
Fuel tank left l 900
Hydraulic tank I l 200
Brake cooling right l 70
Brake cooling left l 70
Table 20 Tank capacities
5.11. Electrical power supply

The BOXRUNNER is driven with the aid of a diesel engine. The power necessary
for the 24 V/DC electrical system is generated using an alternator.
Item Unit Value
Control voltage, spreader V 24
Control voltage BOXRUNNER V 24
Auxiliary supply V 24
External electrical supply V 230
Hz 50
Voltage fluctuations V 10
Frequency fluctuations Hz 1
Table 21 Power supply
NA1511_10/13
Page 64 / 67
Technical data
List of figures
Figure 1 Hazard points on the BOXRUNNER .............................................................................. 11
Figure 2 Control position ........................................................................................................ 16
Figure 3 Controls on the driver's seat ...................................................................................... 17
Figure 4 Steering column adjustment ...................................................................................... 18
Figure 5 Steering column switch ............................................................................................. 19
Figure 6 Left console ............................................................................................................. 20
Figure 7 Joystick ................................................................................................................... 21
Figure 8 Right console ........................................................................................................... 22
Figure 9 Hoisting height and stability display ............................................................................ 26
Figure 10 Hoisting height display ............................................................................................ 27
Figure 11 Stability display ...................................................................................................... 28
Figure 12 Driver's cabin control module ................................................................................... 30
Figure 13 Switch panel for lighting and wipers .......................................................................... 31
Figure 14 Twistlock display ..................................................................................................... 33
Figure 15 Spreader positions display ....................................................................................... 34
Figure 16 Control unit for the air-conditioner ............................................................................. 35
Figure 17 Right control module ............................................................................................... 36
Figure 18 Monitor .................................................................................................................. 37
Figure 19 Keys on the monitor with OSD function ..................................................................... 37
Figure 20 Control module on the chassis ................................................................................. 38
Figure 21 Electrical load shutdown .......................................................................................... 49
List of tables
Table 1 Driving in case of storm, applicable to BOXRUNNER, ..................................................... 12
Table 2 Controls in the control position ................................................................................... 16
Table 3 Controls on the left console ........................................................................................ 20
Table 4 Controls on the joystick .............................................................................................. 21
Table 5 Controls on the right console ...................................................................................... 22
Table 6 Controls on the right control console ........................................................................... 24
Table 7 Controls and displays on the hoisting height and stability display.................................... 26
Table 8 Controls on driver's cabin control module ..................................................................... 32
Table 9 Control module on the chassis controls ....................................................................... 39
Table 10 Load bearing capacity .............................................................................................. 61
Table 11 Dimensions............................................................................................................. 61
Table 12 Technical data spreader ........................................................................................... 61
Table 13 Velocities................................................................................................................ 62
Table 14 Accelerations .......................................................................................................... 62
Table 15 Application conditions .............................................................................................. 62
Table 16 Driving in case of storm, applicable to BOXRUNNER, ................................................... 62
Table 17 Technical data drive ................................................................................................. 63
Table 18 Wheel loads and tires .............................................................................................. 63
Table 19 Brakes.................................................................................................................... 64
Table 20 Tank capacities ....................................................................................................... 64
Table 21 Power supply ........................................................................................................... 64
NA1511_10/13
Page 65 / 67
Technical data
Index
Air-conditioner ........................................................................................................... 32, 35, 60
Battery ..............................................................................................14, 31, 38, 44, 46, 48, 60
Brake pedal .............................................................................................................. 16, 41, 50
Cabin ........................................................................ 13, 16, 39, 40, 42, 43, 44, 46, 48, 60, 61
Daily inspections ............................................................................................................. 13, 15
Diesel engine........................................... 14, 15, 31, 32, 38, 39, 40, 44, 46, 47, 48, 49, 60, 63
Dipped beam ........................................................................................................................ 19
Direction of travel indication ................................................................................................... 19
Direction of travel switch ................................................................................ 46, 48, 50, 52, 60
Display .......................................................... 23, 26, 29, 31, 38, 41, 42, 44, 45, 46, 47, 48, 60
Driving ..................................... 9, 12, 13, 14, 23, 32, 37, 43, 45, 50, 51, 52, 53, 54, 57, 60, 62
Driving around bends ..................................................................................... 13, 28, 40, 42, 52
Driving straight ahead ............................................................................................................ 28
Electrical system ..................................................................................... 32, 39, 46, 48, 49, 60
Emergency limit switch..................................................................................................... 31, 40
EMERGENCY STOP .................................................................................................... 32, 39, 40
External electrical supply.......................................................................... 32, 39, 46, 48, 60, 64
Fire ................................................................................................................................ 14, 44
Gas pedal....................................................................................................................... 16, 50
Group malfunction ................................................................................................................. 31
Hazards ......................................................................................................................... 5, 7, 9
Hoisting height.................................................................................................... 24, 43, 51, 61
Hoisting height display ..................................................................................................... 26, 27
Hoisting height pre-selection ............................................................................................ 22, 24
Horn .................................................................................................................................... 19
Hosting height ...................................................................................................................... 24
Injury ........................................................................................................................... 6, 8, 11
Joystick ..................................................................... 21, 23, 24, 50, 52, 53, 54, 55, 56, 57, 60
Lateral adjustment ........................................................................................ 21, 23, 53, 54, 57
Limit switch .................................................................................................................... 15, 43
Main beam ........................................................................................................................... 19
Malfunction .................................................................................................................... 20, 31
Monitor .......................................................................................................................... 16, 37
Neutral position .................................................................................................................... 23
Override ............................................................................................................................... 31
Parking brake.....................................................................................22, 24, 41, 49, 50, 60, 64
PLC...................................................................................................31, 38, 39, 41, 43, 45, 46
Radio ................................................................................................................................... 36
Reheat ................................................................................................................................. 35
Risk of tipping ......................................................................................... 11, 12, 13, 28, 51, 52
Road speed .......................................................................................11, 13, 28, 29, 42, 50, 52
Seat belt ................................................................................................................................9
Seat position ........................................................................................................................ 18
Service brake ...................................................................................................... 40, 41, 50, 64
Single mode ......................................................................................................................... 57
Single-twin mode ................................................................................................................... 56
Slack rope ...................................................................................................................... 43, 55
Smoke detector .................................................................................................................... 44
Spreader .............................................................................................................................. 43
Spreader automatic center ....................................................................... 21, 23, 44, 51, 54, 57
Spreader stop ..................................................................................................... 22, 24, 40, 59
Stability .................................................................................................................... 28, 29, 42
Stability display ......................................................................................................... 16, 26, 28
Storm ...................................................................................................................... 11, 12, 62
Twin mode .......................................................................................................... 22, 33, 56, 57
Twistlock .............................................................................................................................. 23
Ventilation ............................................................................................................................ 36
Wiper ................................................................................................................................... 32
NA1511_10/13
Page 66 / 67
Technical data
Note
Revision no. 10/13
Changes in sec- -
tion
NA1511_10/13
Page 67 / 67

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Driver's manual

Konecranes BOXRUNNER DE52

Serial no. G1511, G1512, G1513, G1514, G1515

4.2. Driving BOXRUNNER ................................................................................... 50

4.3. Steering .................................................................................................... 52

Pictogram Warning about …

Comply with all safety-related information that follows the

… falling / suspended loads

… risk of crushing due to moving parts of the machine

… risk of crushing at flaps, doors etc.

… risk of burns on hot surfaces

… risk of injury on electrically live parts

2. General safety regulations

2.1. Basic principles

Only operate the BOXRUNNER

Immediately shutdown the BOXRUNNER in case of malfunctions that impair safety

The vehicle is used for container logistics in container ports.

The vehicle can be used as

The BOXRUNNER is not approved for use on public roads.

2.2. Selection and qualification of the personnel

Operation The BOXRUNNER is only allowed to be operated by appropriate, trained personnel.

2.3. Hazards in normal operation

2.4. Safety measures in normal operation

2.5. Safety instructions and warnings

The safety instructions are structured as follows:

 Text – safeguards against hazard

2.6. Residual hazards

Injury Injury if there are persons in the movement area.

Figure 1 Hazard points on the BOXRUNNER

2.6.1. Driving in case of storm

 Pay attention to the conditions and restrictions in accordance

 Always drive in the "1-up" position.

 Only authorized persons are allowed to be present on the BOXRUNNER

 Check the air pressure in the tires.

 Check the oil levels in the hydraulics and diesel engine.

 Check the hydraulics for leaks at the threaded fittings.

 Test all functions on the BOXRUNNER.

3.2. Controls and displays in the cabin

Figure 2 Control position

No. Description No. Description

3.2.2. Driver's seat

Figure 3 Controls on the driver's seat

3.2.3. Steering column

Figure 4 Steering column adjustment

Pivoting bottom part of steering column forward

Figure 5 Steering column switch

1 Steering column 2 Steering 3 Display

Switching main beam / dipped beam headlights

Direction of travel indication (indicators)

3.2.4. Left console

Figure 6 Left console

No. Pictogram Description

3.2.5. Right console

No. Description No. Description

Figure 8 Right console

No. Description No. Description

No. Pictogram Description

R7 Side shift (spreader lateral adjustment) front left

R10 Side shift (spreader lateral adjustment) front right

No. Pictogram Description

Table 6 Controls on the right control console

If the joystick is operated during lifting or lowering to the pre-selected hoisting

3.2.6. Hoisting height and stability display