INTERACTIVE SCHEMATIC

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 KENR9564
March 2010

AP555E and BG555E Asphalt Paver

Hydraulic System
AP555E: BG555E:
A5D1-UP B5P1-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT TABLE
Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Track Tensioner, Left 276-5455 1 C-8
Accumulator Gp - Track Tensioner, Right 276-5455 2 B-8
Cooler As - Oil 312-4616 3 D-2
Cylinder Gp - Apron Fold 270-3560 4 C-3
Cylinder Gp - Auger, LH 194-7259 5 B-6
Cylinder Gp - Auger, RH 194-7260 6 B-6
Cylinder Gp - Grade Control, Left 342-9378 7 C-6
Cylinder Gp - Grade Control, Right 342-9378 8 C-5
Cylinder Gp - Hydr., Track Tensioner, Left 209-0513 9 C-8
Cylinder Gp - Hydr., Track Tensioner, Right 209-0513 10 B-8
Cylinder Gp - Left Hopper Hoist 275-0895 11 C-6
Cylinder Gp - Right Hopper Hoist 275-0895 12 C-5
Cylinder Gp -Screed Lift, Left 270-2436 13 B-5
Cylinder Gp -Screed Lift, Right 270-2436 14 B-5
Filter Element As - Oil, Hydraulic Tank 255-1193 15 B-2
Filter Gp - Tank 176-9415 16 B-2
Hitch Gp - OSC 195-3182 17 C-4
Manifold - Front Return 107-0003 18 C-3
Manifold - Rear Return 107-0003 19 D-1
Motor Gp - Auger, Left 190-8789 20 F-3
Motor Gp - Auger, Right 190-8789 21 F-2
Motor Gp - Conveyor, Left 230-9384 22 F-4
Motor Gp - Conveyor, Right 230-9384 23 F-1
Motor Gp - Fan 344-7828 24 C-1
Motor Gp - Paver, Ventilation 266-9833 25 A-5
Motor Gp - Propel, Left 269-0530 26 F-6
Motor Gp - Propel, Right 269-0530 27 F-5
Pump and Valve Gp - Brake, Manual Release 193-8539 28 B-6
Pump Gp - Auxiliary 230-9385 29 D-8
Pump Gp - Hydraulic Fan 327-8106 30 C-1
Pump Gp - Material Feed, Left 269-0533 31 E-3
Pump Gp - Material Feed, Right 269-0533 32 E-1
Pump Gp - Propel, Left 339-3533 33 E-6
Pump Gp - Propel, Right 339-3533 34 E-5
Pump Gp - Tamper 348-8146 35 B-5
Strainer - Suction 1G-7663 36 B-2
Strainer - Suction 250-2783 37 B-2
Tank Gp - Hydraulic 324-3253 38 B-2
Valve Gp - Accumulator Charging, Left 215-3511 39 C-7
Valve Gp - Accumulator Charging, Right 215-3511 40 B-7
Valve Gp - Control, 2 Bank 270-3549 41 C-3
Valve Gp - Control, Hitch 230-9160 42 C-4
Valve Gp - Control, Main Auxiliary 269-0535 43 A-6
Valve Gp - Cooler Bypass 324-3255 44 D-2
Valve Gp - Counterbalnce, Grade Control / Hopper Hoist, Left 292-9094 45 C-6
Valve Gp - Counterbalnce, Grade Control / Hopper Hoist, Right 292-9094 46 C-5
Valve Gp - Flow Control, Ventilation 332-6609 47 A-5
Valve Gp - Solenoid, Left Grade Control 219-3005 48 C-6
Valve Gp - Solenoid, Right Grade Control 219-3005 49 C-5
Valve Gp - Solenoid, Screed, Vibration Control 346-9504 50 B-4

© 2010 Caterpillar, All Rights Reserved

 TAP LOCATIONS

Tap Locations
Pressure and Sampling
Tap Schematic
Description
Number Location
TP1 Left Propel Forward E-6
TP2 Left Propel Reverse E-6
TP3 Right Propel Forward E-5
TP4 Right Propel Reverse E-5
TP5 RH Propel/RH Feeder Charge F-2
TP6 LH Propel/LH Feeder Charge F-3
TP7 LH Propel Case E-6
TP8 RH Propel Case F-1
TP9 LH Conveyor Forward E-4
TP10 LH Conveyor Reverse F-4
TP11 LH Auger Forward E-3
TP12 LH Auger Reverse E-3
TP13 RH Auger Forward E-2
TP14 RH Auger Reverse F-2
TP15 RH Conveyor Forward F-1
TP16 RH Conveyor Reverse E-1
TP17 Tamper Pump B-5
TP18 Apron Fold C-3
TP19 Auxiliary System Pressure C-6
TP20 Propel Shift Pressure A-6
TP21 Truck Hitch C-4
TP22 Hyd. Oil SOS B-2
TP23 LH G/S Pressure Reducing C-6
TP24 RH G/S Pressure Reducing C-5
TP25 Fan Pump C-1
TP26 Brake Pressure B-6
© 2010 Caterpillar, All Rights Reserved
 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

© 2010 Caterpillar, All Rights Reserved

 ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

© 2010 Caterpillar, All Rights Reserved

 8 7 6 5 4 3 2 1

(26) MOTOR GP - (20) MOTOR GP - (23) MOTOR GP -

(27) MOTOR GP -
PROPEL, LEFT AUGER, LEFT CONVEYOR, RIGHT
BRAKE PROPEL, RIGHT BRAKE ALT B ALT B ALT A (21) MOTOR GP - ALT A
269-0530 190-8789 230-9384
L1 L2 269-0530 L1 L2 L2 (22) MOTOR GP - L1 L1 AUGER, RIGHT L2

B CONVEYOR, LEFT B A 190-8789 A

M4
LEFT 230-9384
LEFT RIGHT RIGHT
F CONVEYOR AUGER F
M4 AUGER CONVEYOR
MOTOR MOTOR

disp.
disp.

min.
min.
MOTOR MOTOR
L3 L3
L3 B
A A B L3
L1 L2 L2 L1
ALT A ALT A ALT B ALT B

B B
A A
TP6 TP5 TP8
M5 GEAR SHIFT M5 GEAR SHIFT
M3 M3
TP10 TP14 TP15
L3 M5 L2 M4 M5 L1 MC
TP1 TP2
MB M4 M3 L3 M5 M4 M3 L2 M4 M5 L1 MC
TP4 TP3
MB

B C B C
LEFT CONVEYOR LEFT AUGER PUMP RIGHT AUGER PUMP RIGHT CONVEYOR
PUMP PUMP

A B A B TP12
M1 M2 M1 M2

(33) PUMP GP - TP13 TP16

PROPEL, LEFT
339-3533

(34) PUMP GP - A D A D
PROPEL, RIGHT
339-3533 MA MD MA MD
TP9 TP11
E E E
E
C1 C2 C2 C1 C1 C2 C2 C1
M3 M3

X1
S
X1
S LEFT CONVEYOR / AUGER (31) PUMP GP - RIGHT CONVEYOR / AUGER (32) PUMP GP -
MATERIAL FEED, LEFT MATERIAL FEED, RIGHT
UPPER LEFT PUMP STACK 269-0533 UPPER RIGHT PUMP STACK 269-0533
TP7
L1 L1
M5 M4 L2 M5 M4 L2

LEFT PROPEL PUMP RIGHT PROPEL PUMP

LOWER RIGHT PUMP STACK LOWER RIGHT PUMP STACK
X2 X2

(29) PUMP GP -
AUXILARY
230-9385

L1 S

L2

(3) COOLER AS - OIL

D 312-4616 D
M2

B
(44) VALVE GP - B
COOLER BYPASS D F
FC TC A G
324-3255
H
C E
A
B
(19) MANIFOLD -
C
REAR RETURN
(7) CYLINDER GP - (6) CYLINDER GP -
(11) CYLINDER GP 107-0003
GRADE CONTROL, GRADE CONTROL,
HOPPER HOIST, RIGHT
LEFT (12) CYLINDER GP
LEFT 342-9378 D
342-9378 HOPPER HOIST,
275-0895
RIGHT
275-0895
APRON FOLD CIRCUIT
(OPTIONAL SYSTEM) E
(1) ACCUMULATOR GP -
(4) CYLINDER GP -
TRACK TENSIONER, C2 C1 HL1 HL2 (45) VALVE GP - C2 C1 HL1 HL2 HYDRAULIC F
LEFT COUNTERBALANCE (APRON FOLD)
276-5455 HOPPER HOIST/ 270-3560
GRADE CONTROL, LEFT T J
292-9094
LEFT TRACK TAKEUP
(9) CYLINDER GP - HYDR. (17) HITCH GP - OSC
TRACK TENSIONER, C
(46) VALVE GP -
195-3182
TRUCK HITCH
COUNTERBALANCE (41) VALVE GP -
LEFT A (48) VALVE GP - A B A B HOPPER HOIST, (OPTIONAL SYSTEM) CONTROL
209-0513 SOLENOID GRADE CONTROL,
(49) VALVE GP - 2-BANK
GRADE CONTROL, RIGHT
C B LEFT T
SOLENOID
T 292-9094 (42) VALVE GP -
270-3549 FAN CIRCUIT C
P GRADE CONTROL, P
PS 219-3005 RIGHT CONTROL C1 C2
G2 G P T 219-3005 G2 G P T HITCH
230-9160
TP21 D
B
F
H G
(39) VALVE GP -
ACCUMULATOR CHARGING,
TP24 TP25 (24) MOTOR GP - FAN
LEFT TP23 TP19 C
A E 344-7828
215-3511 G C1 C2
(18) MANIFOLD -
FRONT RETURN A B
107-0003
P #1 P G T
(2) ACCUMULATOR GP -
TRACK TENSIONER, #2 (30) PUMP GP -
RIGHT (28) PUMP & VALVE GP - HYDRAULIC FAN
276-5455 BRAKE, MANUAL RELEASE T
327-8106
193-8539 TP18
RIGHT TRACK TAKEUP L.BRAKE
L.SHIFT

C
R.BRAKE TP22 (38) TANK AS -
HYDRAULIC COLOR LEGEND
R.SHIFT
(10) CYLINDER GP - HYDR. 324-3253 RIGHT PROPEL CHARGE PUMP AND CIRCUITS
TRACK TENSIONER, A
(37) STRAINER LEFT PROPEL CHARGE PUMP AND CIRCUIT
RIGHT SUCTION RIGHT GRADE AND HOPPER HOIST CIRCUIT
209-0513 (16) FILTER GP - P1
#1
B 250-2783 RIGHT PROPEL PUMP AND CIRCUIT
TANK TAMPER CIRCUIT
PS 176-9415 SHIFTING CIRCUIT
TAMPER CIRCUIT #2
TP26 LEFT AND RIGHT TRACK TAKE-UP CIRCUITS
SUPPLY LINES

B #3
LEFT AUGER PUMP AND CIRCUIT B
TP17 LEFT PROPEL PUMP AND CIRCUIT
(40) VALVE GP - (6) CYLINDER GP -
B
SEE SCREED HYD 36) STRAINER TRUCK HITCH CIRCUIT
AUGER, RH
ACCUMULATOR CHARGING,
194-7260
SCHEMATICS FOR DETAILS SUCTION AUGER HOIST AND SCREED HOIST CURCUIT
RIGHT (13) CYLINDER GP - 1G-7663 RIGHT CONVEYOR PUMP AND CIRCUIT
(14) CYLINDER GP - MB B B1 B2
215-3511 SCREED LIFT, DRAINS, RETURN LINES
LEFT SCREED LIFT, RIGHT AUGER PUMP AND CIRCUIT
(5) CYLINDER GP AUX T RIGHT
AUGER, LH 270-2436 AUXILIARY PUMP OUTPUT AND VENTILATION CIRCUIT
270-2436 (15) FILTER ELEMENT AS -
194-7259 HAND BRAKE PUMP AND CIRCUIT
OIL, HYDRAULIC TANK
(35) PUMP GP - 255-1193
LEFT CONVEYOR PUMP AND CIRCUIT
TAMPER APRON FOLD CIRCUIT
TP20 348-8146 LEFT GRADE AND HOPPER HOIST CIRCUIT
1 3 OIL CONNECTING LINES
BRAKE COOLING MOTOR, PUMP AND CIRCUITS
STEERING (FWA) CIRCUIT
AL1 AL2 BRK G1 FDS SCD3 SCD1 SCD2 G2
#4 #9
ASSIST SEE SCREED S L2 L1 L (50) VALVE GP -
SOLENOID, SCREED
#7
HYD SCHEMATICS VIBRATION CONTROL
#3
FOR DETAILS 346-9504
LOWER LIFT SCREED EXTENDERS AND
#1 #2
OTHER SCREED FUNCTIONS
#6
#5 #8 LINE PATTERNS
P P1
Pressure Line
T T1
Pilot / Load Sensing Pressure

Drain / Return Lines

(43) VALVE GP -
CONTROL Component Group
(47) VALVE GP - (25) MOTOR GP -
A MAIN AUXILIARY
269-0535 FLOW CONTROL PAVER A
VENTLATION VENTILATION CALLOUTS
332-6609 266-9833
YY Taps (Pressure, Sampling, Sensor - by letter)
RET
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
IN Component LocationsTable)
OUT
138-1234 Part Number

AP555E AND BG555E ASPHAFT PAVER HYDRAULIC SYSTEM

MEDIA NUMBER KENR9564
PART NUMBER: 321-2424, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
 LEFT SIDE, FRONT VIEW

VIEW ALL CALLOUTS

TP
22
32 30
31
15
16 35
TP
25 33
38
34
29
36 24
3
18 44

37

46

TP
24 47
12
25
49 7

26

1
39
4 11
17 9
45

48
TP TP
23 19

© 2010 Caterpillar, All Rights Reserved

 RIGHT SIDE REAR VEIW

VIEW ALL CALLOUTS

TP
26 28

43

TP
20

22

13

10
8
40
42
5 2
20 41
23
19
50 27
21

6 14

TP TP
18 21

© 2010 Caterpillar, All Rights Reserved

 TAP PANEL
VIEW ALL CALLOUTS

TP
TP
TP 14
16 TP 13
15
TP
TP TP 12
10 TP 11
9

TP
TP 6
3 TP
4
TP
5
TP TP
1 2 TP
17

TP
8

TP
7

© 2010 Caterpillar, All Rights Reserved