STANDARD OPERATING PROCEDURES

Form NO.: TGS/F/F&W-05 Form Rev. No.: 0 Effective date: 01/09/2021

SOP No. TGS/SOP/4.4.2/F&W-09 Effective Date 01/09/2021 REVISION No 00.00
SOP DESC Riveting in Fabrication Section Fabrication and Welding
DEPARTMENT Manufacturing Control Page Page 1 of 3

1) PURPOSE : This work instruction gives instructions which are followed to be followed for Riveting activity in
fabrication.

SCOPE
2) : This document is followed by all persons working in the Fabrication & Welding shop.

P
3) REFERENCE : Procedure

S O
4) DEFINITIONS : None

e t e
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5) ANNEXURE :

b s
6) DISTRIBUTION
: O
O P
e S
PREPARED BY
l e
APPROVED BYt
Name and Desig :- Mr. K.V.R Patro (Sr.Manager F&W)
s o
Name and Desig :- Mr. B.K Chhabra (Head Equipment Fabrication)

Signature with Date

Printed By -V S Raviteja Bhamidi(162840) Print valid till - 25-Dec-2023
Signature with Date
b
Printed on - 15-Dec-2023 SOP Valid Till - 31-Aug-2023
 STANDARD OPERATING PROCEDURES
Form NO.: TGS/F/F&W-05 Form Rev. No.: 0 Effective date: 01/09/2021
SOP No. TGS/SOP/4.4.2/F&W-09 Effective Date 01/09/2021 REVISION No 00.00
SOP DESC Riveting in Fabrication Section Fabrication and Welding
DEPARTMENT Manufacturing Control Page Page 2 of 3

Step Associate Responsibili Process/Tools/ PPEs (HOW) Remarks/

Activity(WHAT)
No. Requirement/Hazards/Impacts ty Reference
(WHO)
SAFETY: Hazard in the surrounding area of work Supervisor/
Site Visit & Fill up six
Riveting 1. Check Six direction visually for any hazard
direction hazard form ENVIRONMENT: N/A
01 operator
QUALITY: N/A
SAFETY: Hazard in the surrounding area of work Supervisor/
Riveting 1. It is mandatory to take a work permit before work
Taken Work Permit
02 operator started for safe work.
ENVIRONMENT: N/A
QUALITY: N/A
SAFETY: Hitting by rolling stock

O PSupervisor/
1. Before starting the job, provide red banner at 40’ away
03 Deputing safety watcher

e S Riveting
operator
to both side of working area with safety watcher with
wisely

ENVIRONMENT: N/A
QUALITY: N/A

l e t 2. Safety watcher should stand at a safe area

s o
Injury of persons during loading & Unloading of materials. Supervisor/
Riveting
1. Check the vehicle condition before putting into service.
2. The driver having a valid driving license with experience
04 Transportation of material
from Godown to working
site
O
ENVIRONMENT: N/A
b
Chances of road accident
operator 3. Persons having knowledge of material handling

QUALITY: N/A
ENVIRONMENT: N/A

QUALITY: N/A
O P
e S
PREPARED BY
l
APPROVED BY
e t
Name and Desig :- Mr. K.V.R Patro (Sr.Manager F&W)
s o
Name and Desig :- Mr. B.K Chhabra (Head Equipment Fabrication)

Signature with Date

Printed By -V S Raviteja Bhamidi(162840) Print valid till - 25-Dec-2023
Signature with Date
Printed on - 15-Dec-2023
b SOP Valid Till - 31-Aug-2023
 STANDARD OPERATING PROCEDURES
Form NO.: TGS/F/F&W-05 Form Rev. No.: 0 Effective date: 01/09/2021
SOP No. TGS/SOP/4.4.2/F&W-09 Effective Date 01/09/2021 REVISION No 00.00
SOP DESC Riveting in Fabrication Section Fabrication and Welding
DEPARTMENT Manufacturing Control Page Page 3 of 3

1. Falling of person during the execution. Supervisor 1.1. Use full body harness.
1.2. Use a lifeline or lanyard to bear a capacity of 2000 kg.
Rivetting 2. Chances of fire during heating of rivets. / Riveting 1.3. Use safety net (shall pass drop test by 180Kg bag of sand
5 3. Fall of furnace operator falling from minimum 1.1m height.
4. Fall of hot rivets . 1.4. Skilled workmen use for Rivet Testing.
5. Burning hazard from hot rivets. 1.5. Inspect scaffold before its first use and at the start of
each day.
6. Collapse Of Scaffold/Hanging Scaffolding/Retractable
Fall Arrester/Rope Grabs/Wire Rope/safety net
2.1. All inflammable materials will be removed from site.
2.2. Electrical cable should be properly covered with ceramic
cloth and temporary sheet to avoid any fire hazards in all
operations.

3.1. Furnace should be kept in a safe place where there is no

possibility of falling.
3.2. Supervisor is mandatory during work

O P 4.1. Before starting the job, provide Area barricading of

working area with safety watcher with wisely
4.2. Safety watcher should stand at a safe area

e S 4.3. Mandatory sign board is placed.

5.1. Use hand gloves, Full sleeve cotton dress, cutting

l e t Goggles, and all related PPEs.

5.2. Do not touch hot welded surface by naked hand or any
Body parts.

o
5.3. Do not leave the hot rivet here and there, collect it in one
place.

b s 3.1. Inspect Scaffold/Hanging Scaffolding/Retractable Fall

Arrester/Rope Grabs/Lifeline/Safety Net Before Its First

O Use and At the Start of Each Day.

3.2. Before Starting The Job Check Scaffolding Certification
Tag.
3.3. The lifeline should be a maximum of 6M from one drop to
another.
3.4. No Bird Caging Waviness, Loop Formation, Loose Wire,
Kinks Or Core Protrusion Shall Exist In The Lifeline And
Lanyard.
O P
S
3.5. Ensure that flexible vertical or horizontal lifeline
secured to the anchorage to which a lanyard is attached

e
3.6. Ensure that safety net is anchorage secured

PREPARED BY APPROVED BY
l e t
Name and Desig :- Mr. K.V.R Patro (Sr.Manager F&W)
s o
Name and Desig :- Mr. B.K Chhabra (Head Equipment Fabrication)

Signature with Date

Printed By -V S Raviteja Bhamidi(162840) Print valid till - 25-Dec-2023
Signature with Date
Printed on - 15-Dec-2023
b SOP Valid Till - 31-Aug-2023