WIPRO IT SEZ DOC NO:ME/ELECT/MS/05

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Method Statement for Cable laying

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PROJECT WIPRO IT SEZ LTD.

EMPLOYER Wipro Limited

PMC Tata consulting engineers LTD.

General
Larsen & Toubro Ltd.
CONTRACTOR

Nominated Netelec Technologies Pvt LTD

Sub-Contractor

For Netelec Prepared by Reviewed by Approved by

Signature

Name Mohamed Imran Abdul Rafic

Date 25-02-2021 01-03-2021

Approved & Authorized by

L&T
L&T L&T TCE WIPRO
NSC
(EXE) (QA/QC) Limited
HEAD
Signature :

Name :

Date :

REVISION RECORDS
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SL NO REF NO COMMENTS VENDOR RESPONSE

1 R0 1ST SUBMISSION

CONTENTS

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S. CONTENT PAGE
REMARKS
No. NUMBER

01 Objective 5

02 Scope 5

03 Reference Documents 5

04 Tools and tackles 5,6

05 Responsibility 6-7

Method Statement 9-11

06
Procedure

07 ABBREVIATIONS 11

1.0 OBJECTIVE

The objective of generating this Method Statement is to define the procedure step by
step to implement the correct practices for Cable Tray, through guidelines so as to
ensure that the job execution complies with the requirements of contract specifications
and serves the intended function to satisfactory level.

2.0 SCOPE

This Method Statement refers to the work procedures contained within Netelec Project
Quality Plan & Contract Specifications, which explains and covers the Internal
Electrification works.

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3.0 REFERENCE DOCUMENTS

a. Project Quality Plan

b. Contract Specification No.
c. Employers Requirement
d. Approved Technical Data Sheets
e. Approved Shop Drawings
f. Manufacturer's Catalogues & Recommendations

4.0 TOOLS AND TACKLES

a. Portable Hand tools.

b. Cutting Plier
c. Screw Driver
d. Sprit level.
e. Tube level.
f. Plumb bob.
g. Hammer.
h. Ladders & scaffolding.
i. Measurement tape
j. Hammering drill Machine
k. Hand Drill machine
l. Line Tester
m. Grinding machine
n. Cut - Off Machine
o. Welding Machine
p. Box Spanner /Ring Spanner / Double end Spanner Set
q. Hacksaw frame with blades
r. C-lamp
s. L-clamp

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t. Vernier Caliper
u. Electrical Tool Kit

5.0 RESPONSIBILITY

Project Managers:

He shall be responsible for arranging necessary manpower, equipment’s and

materials solves the site technical problems and ensuring work progress shall
be completed as per construction schedule.

Engineer-In charge:

a. Ensure all required submittals are made and required plant / tools / material
and manpower are available in a timely manner.
b. Ensure execution of all works are carried out according to approvals, contract
specifications, Mock up approvals, approved shop drawings, Project Quality
Plan, Method Statement and that safety measures are implemented.
c. Ensure necessary coordination with GC Management / OE & PMC
Representatives and other Agencies for timely completion of works.
Site Engineer:
a. Timely provision of complete relevant information, Consultant approved
documents and instructions to site execution / installation team.
b. Proper execution of works as per approved material submittals, approved
Method Statements, Approved Construction drawings and adopt all safety
measures as required.
c. The implementation of the procedures mentioned in method statement shall
be ensured by concerned Site Engineer / Site Supervisor.
d. To carryout site work activities with regard to Quality and Safety
requirements, Conducting Tool Box Talks to the site workers and
coordinating with concerned Quality & Safety Engineer.
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Safety Engineer:

a. Ensure implementation of all safety measures and procedures specific to the

nature and type of execution work being carried out at site.
b. To ensure that project personnel / site execution teams are fully aware of their
responsibilities and have full understanding of the related safety rules,
procedures.
c. To advise the involved personnel about the involved risk at work and necessary
health, safety and environment precautions / measures to minimize it.
d. To keep the site management and Consultant informed about the adopted safety
measures at site and ensuring their adequacy.
e. To ensure continuous inspection/surveillance of site activities, implementation of
HSE policies, advising, training site staff / work men regarding EHS
Implementation.

Quality Engineer:

a) Preparing the Method Statement, ITP, and check list.

b) Calling the client/PMC for inspections.
c) Ensure approved materials are used in the site.
d) Checking, quality aspects of material, tools and equipment are used at site.
e) Ensure works are performing as per the approved shop drawings.
f) Verify the quality of tools and tackles, their certificates, suitability and working
conditions and keep a record.
g) Completion and verification of installation

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6.0 Method Statement for Conduits is as stated below:

Preparation Work :

 Unload materials at Site and shift to Stores.

 MIR to be received and get approval from Client.
 Issue of materials from stores as per site requirements.
 Provide one step scaffolding with lockable arrangements & platform, rubber wheels with
locking, handrails all-round the working platform.
 The scaffolding should not be shifted with men & material on the working platform from
one location to other location.
 Study the Approved GFC/Shop Drawing for locations and routing.
 Mark the locations of the following items for installation:
 Route of cable tray.
 150mm distance to be maintained from PT mark
 Before the commencement of installation of the cables trays, the following are required to
be carried out:
 Check that all the allocated cable routes are ready with the supports and free from
blockage.
 Check work area is clean and safe.
 Before fabrication each and every angle length should be straightened if necessary.
 All necessary supports and tray shall be fabricated as per the approved drawings.
 Cable Tray earthing should be done as per the approved drawing.
 Cable Tray should not run below water line.
Procedure for marking
 Study the Approved Drawing for locations and routing.
 Cable Tray route to be marked with line dore to get approval from Client/PMC.
 150mm distance to be maintained from PT mark
 Use approved make Anchor faster.

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Installation Procedure:

 The total cable route shall be inspected to ensure that the routing is complete,
ether on ground or on cable trays, as per approved layout and free from any
sharp edges & sharp objects.
 As per cable cutting schedule, site electrical supervisor will ensure that the
cable drums are shifted to the correct location, where cabling has to started for
any particular feeder.
 The trays shall be curved enough at the right angles to allow to lay the cable
with correct bending radius, with out any sharp bends, knits.
 Where more power cables are run together, Adequate cable tray should be
provided considering the spacing as per specification. Spaced apart by at
least one cable diameter (of larger cable) throughout the length of the cable
run.)
 Cable rollers shall be placed inside trench / on cable tray inline and angle
rollers will be used at all the turnings of trench / on cable tray.
 Cable laying shall be started by rotating the drum in a direction
recommended by manufacturer and as indicated on drums. The site
supervision team will ensure that the undue stress on pull is not applied to
cable, while laying the cables.
 Cables shall be identified at the both ends and in between convenience
interval on riser, identification bands as per approved material and approved
cable schedule.
 Cables shall be dressed properly, Secure cables to cable tray using straps /
heavy duty ties where the cables are fixed to a vertical cable tray or ties where
the cable tray surface is horizontal, without any overlapping. Ensure that the
cable distance is maintained as per approved shop drawing, as per
manufacturer’s recommendations and as per general engineering practices.
 Earth conductor shall be laid parallel along with cables and tied along with the
cable at suitable intervals.
 Where cables passes through a floor or wall, sealing material should be
provided and that area should be sealed properly (from both sides).
 On completion of cable laying and dressing, continuity and insulation
resistance tests with (1000 V Insulation tester ) shall be carried out and shall
be recorded. Cable ends shall be sealed properly, till the glanding and
termination.
 All conductors requiring bolted connection shall be terminated with
compression lugs using an automatic compression crimping type tool.
 Cable lugs shall be tinned copper compression type.
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 Terminations to be carried out as per standard and approved procedure.

 Cable glands to be used of approved and quality as per manufacturers
recommendations.
 Insulation test shall be carried out after installation and before termination of
cables.
 After approval by consultant for the cable laying and meggering, test
results shall be submitted.
 Crimped terminations shall be used for cables above 6 sq.mm and pinch
screw should not be used.
 LV cable termination and connections shall be done by experienced electrical
technician under the supervision of Site Supervisor or Site Engineer.

7.0 ABBREVIATIONS:

 MS – Method Statement
 FQP – Field Quality Plan
 ICL – Installation Check List
 CCL – Commissioning Check list
 MHS – Material Handling System Checklist
 MQAP – Manufacturer Quality Assurance Plan

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