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Установка ТНВД 2.9 3.6
Установка ТНВД 2.9 3.6
0199-17-11048/0 EN
This Circular supersedes:
2.9 / 3.6
● D 2.9 L4 / TD 2.9 L4 / TCD 2.9 L4 / TD 3.6 L4 / TCD 3.6 L4
● Assemblies:
17
High-pressure pump
– Introduction
Mounting compound
for
Item Name
1 Round sealing ring
2 Spacer
Note:
The part numbers indicated in this document are not subject to updating.
Binding for the identification of spare parts is exclusively the spare parts documentation.
It is absolutely prohibited to multiply, publish or hand over this document - also excerpts of it.
M0169-17-0011 / M0183-17-0009
A1 High-pressure pump
Hexagonal nut(s)
Torque
Item Formerly: Now:
1 21 Nm 20 Nm
A2 Hexagonal nut(s)
The work is described in the following job cards enclosed in the appendix:
The already updated job cards can be retrieved via SERPIC for the exact corresponding
engine series number.
If you have questions on this topic, please contact the staff member(s) below.
Email: service-kompaktmotoren.de@deutz.com
This document has been created digitally and is valid without a signature.
Enclosure(s):
Job card(s)
W 17-01-04
Engine type
Language: D / TD / TCD 2.9 L4 TD / TCD 3.6 L4
Attention!
Ensure utmost cleanliness for all work.
Remove any paint residue and dirt par-
ticles before disassembly.
Clean the area around the components
concerned carefully. Blow wet parts dry
with compressed air.
Observe the safety regulations and natio-
nal specifications for handling fuels.
Close all connections immediately after
opening with new, clean plugs/caps.
Do not remove plugs/caps until immedia-
tely before assembling.
Collect leaking operating substances in
suitable vessels and dispose of according
to regulations.
© 52987-0
© 05/2013
1/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36285-001.fm
6
© 52463-0
Attention!
Do not turn the crankshaft any more!
© 52464-0
© 52465-1
© 05/2013
2/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36285-001.fm
Attention!
Do not twist the high-pressure pump.
Do not twist the spacer.
Do not damage the components.
● Pull out high-pressure pump (1) slightly.
● Loosen spacer (2) carefully.
● Push spacer (2) up to the high-pressure pump (1).
The spacer must rest on the high-pressure
pump.
6
© 52791-0
© 52792-0
Attention!
Do not damage the high-pressure pump
gear wheel.
© 52466-0
© 05/2013
3/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36285-001.fm
6
© 51435-0
© 51436-0
Attention!
Ensure that the installation location is free
from faults.
Do not damage the high-pressure pump
gear wheel.
The clamping pin (1) must engage in the
groove (2).
● Mount high-pressure pump gear wheel (3).
● Fit washer (4).
● Turn in nut (5).
Use a suitable tool.
© 05/2013
4/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36285-001.fm
6
© 53500-0
Attention!
Observe direction of rotation of the high-
pressure pump drive!
View Direction of rotation
On high-pressure pump drive left (anti-clockwise)
Attention!
Dry running is not permissible.
Sufficient fuel pressure must be available
at the high-pressure pump.
Fuel pressure at the supply: at least 4.3 bar
© 52468-1
Attention!
Observe position of the drive shaft and
high-pressure pump.
© 53501-0
© 05/2013
5/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36285-001.fm
6
© 52792-0
© 52464-0
Attention!
Do not twist the high-pressure pump.
© 52465-1
© 05/2013
6/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36285-001.fm
6
© 52463-0
© 05/2013
7/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36285-001.fm
Technical Data
Tightening specifications
ID no. Name Screw type Notes / Remark Value
High-pressure pump gear wheel and Hold high-pressure pump
A17 004 80 Nm
high-pressure pump drive shaft gear wheel.
A17 031 High-pressure pump on crankcase 20 Nm
For the tightening procedure according to torque using a torque wrench, a maximum variation of the
tightening torque of +/- 10% is permissible.
© 05/2013
8/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36281-001.fm
Attention!
Ensure utmost cleanliness for all work.
Remove any paint residue and dirt par-
ticles before disassembly.
Clean the area around the components
concerned carefully. Blow wet parts dry
with compressed air.
Observe the safety regulations and natio-
nal specifications for handling fuels.
Close all connections immediately after
opening with new, clean plugs/caps.
Do not remove plugs/caps until immedia-
tely before assembling.
Collect leaking operating substances in
suitable vessels and dispose of according
to regulations.
© 51433-1
© 05/2013
1/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36281-001.fm
6
© 50702-0
© 50703-0
Attention!
Do not turn the crankshaft any more!
© 50704-0
© 05/2013
2/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36281-001.fm
6
© 50705-0
Attention!
Do not damage the high-pressure pump
gear wheel.
© 51434-0
© 51435-0
© 05/2013
3/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36281-001.fm
6
© 51436-0
© 51437-0
Attention!
Ensure that the installation location is free
from faults.
Do not damage the high-pressure pump
gear wheel.
The clamping pin (1) must engage in the
groove (2).
● Fit washer (3).
● Screw on nut (4).
Use a suitable tool.
© 05/2013
4/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36281-001.fm
6
© 53500-0
Attention!
Observe direction of rotation of the high-
pressure pump drive!
Observe position of the drive shaft and
high-pressure pump.
(1) Marking high-pressure pump gear wheel
Attention!
Dry running is not permissible.
Sufficient fuel pressure must be available
at the high-pressure pump.
Fuel pressure at the supply: at least 4.3 bar
© 51439-0
© 50713-0
© 05/2013
5/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36281-001.fm
Attention!
Do not twist the high-pressure pump.
© 05/2013
6/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36281-001.fm
Technical Data
Tightening specifications
ID no. Name Screw type Notes / Remark Value
High-pressure pump gear wheel and Hold high-pressure pump
A17 004 80 Nm
high-pressure pump drive shaft gear wheel.
A17 031 High-pressure pump on crankcase 20 Nm
For the tightening procedure according to torque using a torque wrench, a maximum variation of the
tightening torque of +/- 10% is permissible.
© 05/2013
7/8
High-pressure pump
W 17-01-04
OBJ_DOKU-36281-001.fm
© 05/2013
8/8