You are on page 1of 23

PRODUCT BULLETIN

DEEP BED SCRUBBER FOR CORROSION

The Purafil Deep Bed Scrubber (DBS) for corrosion Media Selection: To control specific contaminant gases,
control is designed for areas where high contaminant the DBS is filled with up to three different dry scrubbing
gas levels are present. It provides protection against media manufactured by Purafil, Inc. Each media type
environmentally induced corrosion in control and switch effectively removes a range of contaminant gases for
gear rooms equipped with electronic process control maximum protection against corrosion.
systems. The DBS is ideal for refineries, steel mills,
smelters, chemical plants, petrochemical plants, and other Economical: The DBS is effective at a low cost per CFM.
hostile environments. Each DBS is designed to deliver Specific pressurization and efficiency requirements can be
“G1” air to the space it is protecting according to the met, reducing the capital cost of the equipment.
environmental standard definition set by the International
Society of Automation (ISA). System Compatibility: The DBS is designed to be
compatible with the Purafil Corrosive-Air System (CA)
Corrosion-Free Air: Each DBS delivers “G1” corrosion- and the Purafil Side Access System (PSA) when room
free air to the space it is protecting. The scrubber’s requirements include environmental recirculation.
aluminum construction is corrosion resistant and capable
of withstanding outdoor conditions. The DBS is designed Local Service: The DBS is sold through Purafil’s global
for installation outside of the space it is protecting, making network of local, factory trained representatives. Purafil’s
it suitable for retrofit applications or in environments representatives provide timely technical assistance and
without room for air purification equipment within the outline a comprehensive service program.
space to be protected. Systems are available from 400
CFM and higher, offering design flexibility to meet specific
design requirements.

Purafil Inc. • 2654 Weaver Way, Doraville, GA 30340 • Office: 770.662.8545 • www.purafil.com
PRODUCT BULLETIN
DEEP BED SCRUBBER FOR CORROSION

Standard Features: Optional Features:


• 3003 H14 aluminum construction • Stainless steel construction
• Pre and Final filters (30% efficient and 90% • Double Wall construction
respectively per ASHRAE standard 52-76) • OnGuard® Smart for clean air verification
• Up to three different dry-scrubbing media • Explosion proof motor
manufactured by Purafil, Inc. • Rainlouver with birdscreen
• Mill and chemical duty motor and blower • Redundant blower, motor, and back draft
• 1.0 IWG (249 Pa) external static pressure dampers
• Additional external static
• Pre and final filter gages with housing
• UL listed for hazardous and non-hazardous
environment

Purafil Inc. • 2654 Weaver Way, Doraville, GA 30340 • Office: 770.662.8545 • www.purafil.com

© Purafil 2017 ProdBltn–DBS CC 05


MediaPik Project 5349 - MEPI – CASETA CONTROL LLENADERAS –
Name: PARAISO, TABASCO

Concentration Air Flow: 6000


Gas Choices
(ppb)
Air Flow Units: cfm
ammonia 70
Hours Per Day: 24
hydrogen sulfide (Selected Media: Purafil) 70
sulfur dioxide (Selected Media: Purafil) 70 Days Per Week: 7

Bulk Media
Media 1 Month 3 Months 6 Months 12 Months 24 Months
Puracarb AM 14 lbs 41 lbs 82 lbs 165 lbs 329 lbs
Purafil Select 54 lbs 162 lbs 325 lbs 650 lbs 1300 lbs

PuraGRID™ 24X24X2"
Media 1 Month 3 Months 6 Months 12 Months 24 Months
Puracarb AM PuraGRID™
24x24x2 1 filter(s) 3 filter(s) 6 filter(s) 13 filter(s) 26 filter(s)

PuraGRID™ 24X24X4"
Media 1 Month 3 Months 6 Months 12 Months 24 Months
Puracarb AM PuraGRID™
24x24x4 1 filter(s) 1 filter(s) 3 filter(s) 5 filter(s) 10 filter(s)

Purafil, Inc. / 2654 Weaver Way, Doraville GA 30340 USA / (770) 662-8545 / (770) 263-6922
Purafil Europa BV / Kerkbuurt 27-29 / 1511 BB Oostzaan, Postbus 18 / 1510 AA Oostzaan / The Netherlands / Ph. +31 (0) 251 239004
Purafil Asia / 50 Ubi Crescent #01-08 / Ubi Tech Park / 408568 Singapore / +65-6415-7148
Email: purafil@purafil.com / Internet: http://www.purafil.com / References / UL Certification
Copyright 2006-2012 Purafil, Inc.
PRODUCT BULLETIN
PURAFIL PURACARB AM MEDIA
Puracarb AM media provides the following minimum
removal capacities:
REMOVAL CAPACITY
CONTAMINANT GAS g/cc WEIGHT%*
Ammonia 0.0418 5.8
N-methyl pyrrolidone 0.0864 12.0
Triethylamine 0.0857 11.9
Trimethylamine 0.0857 11.9
Methylamine 0.0864 12.0
Dimethylamine 0.0864 12.0
*100 pounds (45.36 kg) of Puracarb AM Media will remove a minimum of 5.8 pounds (2.63 kg) of
ammonia

APPLICATION GUIDELINES
Temperature -4°F to 125°F (-20°C to 51°C)
Humidity 10 - 95% RH
Air Speed 60 - 500 fpm (0.30 - 2.54 m/s)
Performance 99.5% (min) initial removal efficiency in Purafil systems

Puracarb AM Media consists of generally spherical, Puracarb AM Media demonstrates a higher working
porous pellets formed from a combination of activated capacity for enhanced control of ammonia and other
carbon, activated alumina and other binders, suitably caustic compounds in fertilizer manufacturing,
impregnated to provide an enhanced removal capacity semiconductor fabs, refrigeration and cold storage
for ammonia and other basic (caustic) contaminants. applications, and animal agriculture operations. Puracarb
Impregnants are applied during pellet formation such AM is also great for eliminating bathroom odors.
that they are uniformly distributed throughout the pellet
volume and are completely available for reaction with
target contaminants.

Puracarb AM Media has been specially engineered


to provide an enhanced neutralization potential thus
assuring the highest overall performance. The
chemisorptive process removes contaminant gases by
means of adsorption, absorption, and chemical reaction
(neutralization). Harmful gases are trapped within the
pellet and converted into harmless solids which remain
in the pellet, eliminating the possibility of desorption and
release back into the environment.

Purafil Inc. • 2654 Weaver Way, Doraville, GA 30340 • Office: 770.662.8545 • www.purafil.com
PRODUCT BULLETIN
PURAFIL PURACARB AM MEDIA

Quality Control SPECIFICATIONS


Each lot of Puracarb AM media is thoroughly tested prior to ship- Moisture 35% (max)
ment according to the procedures described in Purafil’s ISO 9001 Crush strength 35-70%
Quality Systems Manual. This testing includes but is not limited to: Abrasion 4.5% (max)
bulk density, impregnation level, moisture content, crush strength, Bulk density 45 lb/ft3 (0.72 g/cc) ±5%
and abrasion. Nominal pellet diameter 1/8" (3.175 mm)

Media Life Analysis


Samples of Puracarb AM media should be sent on a regular basis
to the Purafil laboratories for testing to determine remaining media
life. This provides for scheduled maintenance, prevents odor
complaints, avoids downtime, and assures ongoing protection
for processes, products, and personnel.

Disposal
Puracarb AM media is non-toxic and non-hazardous as supplied.
However, in all cases spent Puracarb AM media should be
disposed of according to local, state, and federal guidelines.

Puracarb AM media is UL classified for flammability.

Purafil Inc. • 2654 Weaver Way, Doraville, GA 30340 • Office: 770.662.8545 • www.purafil.com

© Purafil 2023 ProdBltn–SPB-07


Product Bulletin for
Purafil Select Media
Purafil Select Media consists of generally spherical, porous
pellets formed from a combination of activated alumina
and other binders, suitably impregnated with potassium
permanganate (KMnO4). The potassium permanganate is
applied during pellet formation such that it is uniformly
distributed throughout the pellet volume and is completely
available for reaction with target gases.

Purafil Select Media has been specially engineered to provide a superior oxidation potential thus assuring
the highest overall performance. The chemisorptive process removes contaminant gases by means of
adsorption, absorption, and chemical reaction (oxidation). Harmful gases are trapped within the pellet and
converted into harmless solids which remain in the pellet, eliminating the possibility of desorption and
release back into the environment.

Purafil Select Media demonstrates a higher working capacity for broad-spectrum contaminant control in
applications where multiple contaminant gases are present such as: sulfur and nitrogen oxides in outdoor
air, automobile / diesel exhaust, formaldehyde and other emissions from building materials and office
furnishings, and human bioeffluents. This media is often used along with Purakol media to provide a very
broad-spectrum contaminant control solution. Purafil Select media provides the following minimum removal
capacities:

Specifications Removal Capacities


Potassium 8% (min) as KMnO4 Contaminant Gas g/cc Weight % *
permanganate Hydrogen sulfide (H2S) 0.1120 14.00
Moisture 35% (max) Sulfur dioxide (SO2) 0.0560 7.00
Crush strength 35-70% Nitrogen dioxide (NO2) 0.1684 20.96
Abrasion 4.5% (max) Nitric oxide (NO) 0.0394 4.93
Bulk density 50 lb/ft3 (0.8 g/cc) ±5% Formaldehyde (HCHO) 0.0200 2.50
Nominal pellet diameter ⅛" (3.175 mm) * 100 pounds (45.36 kg) of Purafil Select media will remove
a minimum of 14 pounds (6.35 kg) of hydrogen sulfide.

Application Guidelines
Temperature -4°F to 125°F (-20°C to 51°C)
Humidity 10 - 95% RH
Air Speed 60 - 500 fpm (0.30 - 2.54 m/s)
Performance 99.5% (min)initial removal efficiency in Purafil systems

Purafil, Inc. 2654 Weaver Way, Doraville, GA 30340, USA Phone: +1 770 662 8545 Fax: +1 770 263 6922 www.purafil.com
© Purafil 2015 ProdBltn–CHS-05
Product Bulletin for
Purafil Select Media
Quality Control
Each lot of Purafil Select media is thoroughly tested prior to shipment according to the procedures
described in Purafil’s ISO 9001 Quality Systems Manual. This testing includes but is not limited to: bulk density,
potassium permanganate content, moisture content, crush strength, and abrasion.

Media Life Analysis


Samples of Purafil Select media should be sent on a regular basis to the Purafil laboratories for testing to
determine remaining media life. This provides for scheduled maintenance, avoids downtime, and assures
ongoing protection for processes, products, and personnel.

Disposal
Purafil Select should be disposed of according to local, state, and federal guidelines.

Purafil Select media is UL 900 classified for flammability.

Purafil, Inc. 2654 Weaver Way, Doraville, GA 30340, USA Phone: +1 770 662 8545 Fax: +1 770 263 6922 www.purafil.com
© Purafil 2015 ProdBltn–CHS-05
w w w. p u r a f i l . c o m

FIRST
INCL E A N
AIR

SERVICE
G U I D EFor
DEEP BED SCRUBBER

I N S TA L L AT I O N , O P E R AT I O N & M A I N T E N A N C E
INSTRUCTIONS

TO BE USED IN CONJUNCTION WITH:

SERVICE GUIDE for Gage Unit

SERVICE GUIDE for Blower Assembly

Purafil, Inc. • 2654 Weaver Way, Doraville, Georgia, 30340, U.S.A. • www.purafil.com • tel: (770) 662-8545 • (800) 222-6367
© Purafil 2012 SrvcGde - DBS - 01
ISO 9001:2008
TABLE OF CONTENTS

1.0 PRE-INSTALLATION INSTRUCTIONS


1.1 Safety Considerations
1.2 Receiving Instructions
1.3 Inspection
1.4 Storage
1.5 Foundations and Clearances

2.0 BASIC DESIGN OF THE DBS

3.0 INSTALLATION
3.1 Positioning the Unit
3.2 Media Bank Filling (Initial Start-Up)
3.3 Media Bank Filling (Replacement)
3.4 Particulate Filters
3.5 Gage Unit
3.6 Tap Hole Location
3.7 Post-Start Inspection / Check

4.0 MAINTENANCE
4.1 Replacement Parts and Materials
4.2 Media Replacement
4.3 Special Precautions
4.4 Purafil Stain Removal

5.0 WARRANTY INFORMATION

6.0 TROUBLE SHOOTING

7.0 SAMPLING RECORD

LIST OF FIGURES

FIGURE TITLE
1 Basic Design
2 Media Filling (Start Up)
3 Media Replacement: Vacuuming
4 Media Replacement: Shoveling
5 Sampling Procedure
1.0 PRE-INSTALLATION INSTRUCTIONS
1.1 SAFETY CONSIDERATIONS
• Read this Service Manual carefully. Be thoroughly familiar with the controls
and the proper use of the equipment.

• This manual should be retained with the unit because it contains the
information necessary for proper maintenance. There is a pocket envelope
provided for this purpose. Attach it permanently to the unit.

• Keep all nuts, bolts, and screws tight to be sure the equipment is in safe
working condition.

CAUTION:
• Installer should be a trained, experienced service person.

• Disconnect power supply before wiring connections are made to prevent


possible electrical shock or damage to equipment.

• Check the assembly and component weights to be sure that the rigging
equipment can handle them safely.

• Be sure that the unit is balanced well in the transporting device.

• Always conduct a thorough check when the installation is complete.

• Never enter an enclosed blower cabinet or reach into a housing while fan is
running.

• The motors in PURAFIL® equipment get very hot. This is normal and should
not be regarded as a problem with the motor. However, take special care to
avoid touching the hot areas.

1.2 RECEIVING INSTRUCTIONS

Systems are normally shipped assembled and with motors mounted. All units
are attached securely to skids. It is recommended that units be left on their skids
for protection and ease of handling while transporting. Straps, rigging, slings, or
hooks attached to the skids may be used, with proper care. The units are well
protected with triple wall board and are secured with metal bands. Forklifts may be
used under the skids, but exercise caution to prevent damage.
Upon receiving systems from Purafil, Inc., note any shipping damage,
obvious or hidden, to your carrier and on your Bill of Lading. All
problems should be handled between the customer and carrier except for
U.P.S. shipments, which require the customer to contact Purafil, Inc. for
action.
• If the unit is to be stored before use, see Section 1.4 in this manual.
• If the unit is to be installed immediately, be sure to check Section 3.0 in this
manual.
• To uncrate unit, cut metal bands and remove packaging.
• For positioning and special handling, see Section 3.1 in this manual.

1.3 INSPECTION

The condition of the unit upon its arrival is critical to its proper operation. Prior
to start-up, inspect the unit carefully, according to the check list below. Correct
any inadequacies before start-up to prevent possible damage or inefficiency.
Note, should there be any questions concerning the unit, refer to the numbers
found on the unit identification plate, when contacting the PURAFIL®
representative.

PRE-OPERATION CHECK LIST

YES NO CONDITION

___ ___ 1. Configuration and material are as


specified on the sales order form.

___ ___ 2. Measurements fit submittal requirements

___ ___ 3. Parts are all present including particulate


filters, media, and gage units.

___ ___ 4. Prefilter, and final filter all fit properly

___ ___ 5. Latches hold securely and gaskets seal


properly

___ ___ 6. Labels and serial numbers are present

___ ___ 7. Airflow direction is consistent with


installation requirements (check labels
attached to unit)

Note: Checking specific points is also imperative after the unit is started up. See
section 3.4 in this manual for check list.
1.4 STORAGE

The unit should be protected from weather elements during storage, especially
when storage time is extensive. While indoor storage is considered best, outdoor
storage can be adequate when precautions are taken:

OUTDOOR STORAGE PRECAUTIONS

• Cover the equipment with a waterproof tarp. Intake and discharge


openings must be well covered. (Use of black plastic as a cover may cause
excessive condensation and rusting.)
• If there is the possibility of moisture collection, allow for proper drainage.
• Do not place heavy equipment on top of the unit.
• Store Purafil® media in a dry place with less than 95% relative humidity.

1.5 FOUNDATION AND CLEARANCES

FOUNDATIONS

Some units may require new or reinforced foundations, due to their weight.
Always be sure to check that the existing foundation is adequate for the unit
to be installed. Units to be used indoors require particular attention to
strength of foundation. In some instances, a concrete base is best suited to
the system. Concrete allows less chance for vibration than metal structures.

CLEARANCE

All units should be easily accessible for the required periodic maintenance.
Do not block return and discharge grilles. Sufficient minimum clearances can
be recommended by the local PURAFIL® representative.
2.0 BASIC DESIGN OF THE DEEP BED SCRUBBER

Designed to clean outside air only, the DBS coupled with pre- and final particulate
filters contains an intake louver, blower, space for three 12” deep vertical media
beds (dependent on application), housed in the user’s choice of construction. Pre-
engineered in a single unit, the DBS should be applied to deliver pressurization air to
recycled air systems. The DBS provides for the application of PURAFIL®, PURAFIL®
Select, PURAFIL® SP, PURAKOL®, and/or PURACARB® media, and has a lower
horsepower through lower pressure drop. It is ideal for retrofit in existing rooms
where higher quantity of pressurization air is required.

FIGURE 1: BASIC DESIGN

The DBS includes one or more of the following sequential components which
correspond to the numbers in FIGURE 1:

1. PREFILTER- as the air enters the unit it passes through a particulate filter,
the prefilter collects atmospheric dust and larger particles thereby
preventing clogging of the perforated surfaces and pellet pores in the next
stage of the unit.

Prefilter options are:

TP-25: A low efficiency (ASHRAE 20%) particulate filter which features


include a self-sealing, progressive-density, non-woven synthetic media.
PP-30: A medium efficiency (MERV 6) pleated particulate filter with high
surface area and good service life.

Special Prefilters: Special high efficiency particulate filters can be specified


in prefilter section of the unit. Contact the factory or your Purafil®
representative for available options.

2. BLOWER- the air is then propelled further by the blower assembly which
includes a mill and chemical duty motor, fixed V-belt drive and airfoil
wheel, assuring even, quiet airflow.

3. VERTICAL MEDIA BEDS- the air passes through perforated PVC screens
which separate the beds of PURAFIL®, PURAFIL® Select, PURAFIL® SP,
PURAKOL®, and/or PURACARB® media dependent upon the atmosphere to
be controlled.

4. FINAL FILTER- any remaining contaminants, such as media dust and


airborne contaminants are removed in this final stage particulate filter. The
options for final filters are:

JFL-90: a high efficiency (MERV 13) rigid-type, final filter.

PP-30: a medium efficiency (MERV 6) pleated particulate filter with high


surface area and good service life.

FF-90: a high efficiency (MERV 14) rigid-type particulate filter with self-
supportive rigid cartridges.

HEPA Filter: an ultra-high efficiency (99%) particulate filter housed in a


wooden frame with aluminum separators.

Special Final Filters: Contact your PURAFIL® representative for pricing and
sizing information.

3.0 INSTALLATION

After the entire pre-operative inspection is finished (Section 1.3), complete the
following sequence for installation by referring to the instructions below:

1) Remove the unit from the skid and position it in the designated operation
location
2) Hook up the electrical connections and check for proper rotation. (See
Blower Assembly Service Guide)
3) Install media manufactured by Purafil, Inc. into vertical media beds. Be
sure to check sales order transmittal for determining which bed will
house what type of media. (See section 3.2)
4) Install the particulate filter. (See section 3.4)
5) Install and check the gage units. (See Gage Unit Service Guide and
section 3.6)
6) Start the unit. (See section 3.7)
7) Perform post-start inspection check. (See section 3.7)

3.1 POSITIONING THE UNIT

Review Section 1.5 in this manual for foundation and clearance instructions.
Standard with each DBS unit is an all welded aluminum shipping and installation
base. The base allows for the unit to be handled with ease while moving or
setting in place at its predetermined job-site location. Base mounted units allow
for trouble-free installation; leveling and bolt down time are reduced. The DBS
is bolted to the all welded aluminum base, which would allow for easy
relocation of the unit should the need arise. The standard unit can simply be
lifted from its skid and “walked” or transported by lift to its pre-designated
operation location (if in close proximity to the skid), according to facility safety
requirements. Large units must be adequately supported to minimize racking
and misalignment of doors.

3.2 MEDIA BANK FILLING INSTRUCTIONS


(FOR INITIAL START-UP)

Proper filling, installation, and maintenance of the chemical filtration media is


critical to the unit’s efficient operation. The media banks are designed
specifically for media manufactured by Purafil, Inc. and allow the system to
perform to its maximum efficiency, through proper shape and bed depth.

Filling the vertical media banks is a relatively easy task, not requiring tools or
specially skilled labor. Follow the steps below and repeat the process for each
media bank in the unit.

• Check to determine the direction of airflow of the unit.


• Fill the vertical media beds with media manufactured by Purafil, Inc.
according to the sequence prescribed on the sales order transmittal.
• To fill, pour the media through the fill funnel openings located at the top
of the unit and fill the vertical media banks until the media is within 2” of
the top of the fill funnel.
• Repeat this process for each vertical media bank within the unit.
FIGURE 2: MEDIA FILLING (START UP)

3.3 MEDIA BANK FILLING INSTRUCTIONS


(FOR MEDIA REPLACEMENT)

Once Purafil’s Complimentary Media Life Analysis (MLA) has determined that it is
time for a replacement supply of media, recharge the vertical media banks
according to the instructions below: (See Section 4.2)

• Exhausted media can be exposed of by vacuuming. To vacuum the


exhausted media from the unit: Use an industrial vacuum and remove the
media from the bottom of the unit through the vacuum ports located in
each bed. See Section 4.3 for disposal precaution of PURAFIL® media.
(See Figure 4)

FIGURE 3: MEDIA REPLACEMENT VACUUMING


FIGURE 4: MEDIA REPLACEMENT SHOVELING

3.4 PARTICULATE FILTERS

Proper selection and installation of particulate filters for use in the PURAFIL® unit
will require replacement during the normal lifetime of the equipment.
Replacement items may be ordered from your local PURAFIL® representative or
from Purafil, Inc.

TP-25 PREFILTER: Install this filter by sliding it along the track so that airflow
moves through the coarse white side first.

JFL-90: Slide the 1” header into the provided track.

PP-30: Install this filter by sliding it along the track until it is completely housed
within the unit.

FF-90: Install this filter by sliding it along the track until it is completely housed
within the unit.

3.5 GAGE UNIT

The DBS unit is supplied with a gage unit which houses two magnehelic gages.
Their purpose is to insure consistency within the recommended guidelines for
airflow by reading pressure across particulate filters, thereby determining when
to replace them.

As the particulate filters become soiled, pressure drop across them will increase,
and the air volume actually moving through the system will decrease. Pressure
drop is measured in terms of IWG. (See Gage Unit Service Guide for further
information)
3.6 TAP HOLE LOCATIONS

There are four pressure taps on standard units. All taps should be 13/32” in
diameter and have the tip of the probe pointing into or away from the direction
of airflow. It is recommended that the probes are located in a straight line on
the side closest to the gage unit. Air sampling ports are located on the post,
before each vertical media bank. To locate your taps, follow this procedure:

• Beginning at the prefilter section, install a probe.


• The second probe is to be installed in the space after the prefilter, yet
before the first vertical media bank.
• The third probe is to be installed after the last vertical media bank, yet
before the final filter.
• The fourth probe is to be installed after the final filter.

The top of the unit may be used for installation of probes, as well as either side
of the unit.

3.7 POST-START INSPECTION/CHECK

Before initial start-up of system, contact your local PURAFIL® representative.


After unit has been started, use the checklist below to inspect the unit is in
proper working order.

YES NO CONDITION

___ ___ 1. Joints, seals, and gaskets do not leak.

___ ___ 2. Media has been installed properly in


media beds.

___ ___ 3. Particulate filters have been installed.

4.0 MAINTENANCE

4.1 REPLACEMENT PARTS AND MATERIALS

While Purafil, Inc. products are built with durability, some parts of the PURAFIL®
unit will require replacement during the normal lifetime of the equipment.
Replacement items may be ordered from your local PURAFIL® representative or
from Purafil, Inc.
Consumables: In order to maintain proper performance levels, particulate
filters and PURAFIL® media must be replaced periodically, as they have a finite
life. (See the Media Sampling Service Guide)

Gages: No lubrication or periodic servicing is required. The gage unit cover


and housing should be kept clean, however solvents are not recommended as
a cleaning agent, as they will fog the cover. Occasionally disconnect pressure
lines to vent both sides to the atmosphere; the re-zero (set) the gage. (See
Gage Unit Service Guide)

Moving Parts: Bearings, sheaves, motors, belts, etc. are all subject to gradual
deterioration and/or sudden breakdown. (See Blower Assembly Service Guide)

4.2 MEDIA REPLACEMENT

PURAFIL® engineered dry-chemical media has a finite life. Our media contains
special active ingredients that react with odors and gaseous pollutants to
remove them from the airstream. Once the active ingredients are spent, it is
time to replace the media in your system. After start-up, your local PURAFIL
representative will work with the owner to periodically secure media samples.
Purafil, Inc. will provide regular laboratory analysis of such samples to establish
life cycles. Note, color change of media does not indicate level of remaining
life.

Since every installation varies due to the type and quantity level of the
contaminant, each operator must develop a sample schedule best suited to
their system. However, until a schedule can be established, we recommend
that a sample is taken from each vertical media bank and sent for analysis, so
that a replacement date can be projected with a recommended sampling
schedule.

Media Life Analysis (MLA) is a complimentary Purafil, Inc. service. MLA Sample
Kits are available through Purafil, Inc. If analysis reveals that it is time to replace
the media, order the appropriate pounds of media required per module used
in the unit. See Media Sampling Service Guide for instructions on how to take
a media sample from your unit.

5.0 SPECIAL PRECAUTIONS

DISPOSAL

PURAFIL® media is a non-toxic, non-flammable substance. Filtration of


contaminants through PURAFIL® media causes molecular changes to occur, and
the resulting product is usually not harmful to the environment. Although
special precautions are generally not required when disposing of spent media,
government regulations may require specific disposal procedures if the resulting
product could be harmful to the environment. Large quantities of PURAFIL®
media should not be disposed of in dumpster-like equipment because the
weight of the media could cause difficulties in handling the dumpster.

Independent laboratory analysis for Environmental Protection Agency toxicity


characteristics may be required if the contaminants eliminated from your
environment include heavy metals and pesticides.

INHALATION

A well-ventilated work area is suggested for changing the PURAFIL® media, as


dusting occurs in fresh media due to handling abrasion.

Workers should avoid direct inhalation of considerable PURAFIL® dust, as it


induces sneezing. In closed, unventilated spaces, dust masks such as the 3-M
No. 8500 are suggested.

WATER

Avoid exposing the PURAFIL® media to water or precipitation, as this dissolves


permanganate content. Storage of media should be in a dry place with less than
95% relative humidity. Exposure of permanganated solution to the skin causes
brown staining which is temporary and not harmful. This staining can be
removed by washing in a diluted solution of water and sodium bisulfite.

EYE CONTACT

If dust is exposed to the eyes or delicate membrane, flush thoroughly with water
and seek treatment by a physician. Follow normal procedures for exposure to
abrasive dust.

6.0 PURAFIL® STAIN REMOVAL PROCEDURE

The following stain removal procedure is stated here as information only, and
neither Purafil, Inc., any of its subsidiaries, nor any agent or employee of Purafil,
Inc. make any warranty or other representation regarding the efficacy or safety
of this procedure. The stain removal could cause further damage to the
garment or to the item from which one may attempt to remove the stain.

If the dust from PURAFIL® Chemisorbant, PURAFIL® Select, or PURAFIL® SP media


comes in contact with organic material, there are two possible stain problems:

1. Manganese dioxide (MnO2) which is insoluble, characterized by a medium


brown color, and is found in expended PURAFIL® media, can usually be
removed by normal washing.
2. New (unused) PURAFIL® media contains potassium or sodium permanganate
(KMnO4 or NaMnO4) which is a strong oxidant and will react with and
discolor any organic material with which it comes in contact. These stains,
which will be brownish black in color, may be removed using a solution of
sodium bisulfite in water, after the garment has been removed from the
person.

However, if the fiber has been damaged by the permanganate, removal of


the stain may make the damage more apparent.

CAUTION: This procedure should start with a very weak solution, gradually
increasing the strength until the stain is removed. Use of too strong a
solution could conceivably cause additional fabric damage.

NOTE: Sodium bisulfite gives off sulfur dioxide (SO2) gas; therefore, it must
be used in a well-ventilated area.

7.0 WARRANTY INFORMATION

PURAFIL® warrants hardware equipment manufactured by PURAFIL® to be free


from defects in material and workmanship under normal use and service for one
(1) year from shipment date. PURAFIL'S obligation under this warranty shall be
limited to replacing any parts thereof which shall be demonstrated to have been
defective. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS.

PURAFIL MAKES NO WARRANTIES AS TO MERCHANTABILITY OR AS TO THE


FITNESS OF THE MERCHANDISE FOR ANY PARTICULAR USE AND SHALL NOT BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM
THE USE OF SUCH MERCHANDISE OR FOR CONSEQUENTIAL DAMAGES. No
person, firm or corporation is authorized to assume for PURAFIL® any other
liability in connection with the sale of these goods. Equipment, parts and
material manufactured by others and incorporated in PURAFIL® equipment are
warranted by PURAFIL® ONLY TO THE EXTENT OF THE ORIGINAL
MANUFACTURERS LIABILITY TO PURAFIL.
8.0 TROUBLE SHOOTING

SYMPTOM PROBLEM CHECKS/REMEDY

Particulate filters Improper particulate Heavily soiled Was a sacrifice final filter used
filter gage reading particulate filters during the first few minutes of
operation and then replaced
by the specified filters?
Media Bank
Airflow too low Perforated surfaces Vacuum or blow off with
may be clogged compressed air

Filters loaded Replace filters


PURAFIL media
pellets Found in unit (outside Check perforated Replace the ruptured
vertical media banks) screens for ruptures perforated sheets

9.0 SAMPLE RECORD

Sampling Record/Schedule
Represented By:

Important Notice
The information contained in this bulletin reflects the results of various testing and analytical procedures believed by
PURAFIL, INC. (a USA corporation) to be useful indicators of the relative performance of air filtration systems and
media. It is intended for use by persons having appropriate scientific and technical knowledge and experience, at
their own risk. This bulletin does not in any way constitute a representation, warranty, promise, or guarantee by
PURAFIL, INC. of the installed performance of PURAFIL® media.

You might also like