PROJECT TITLE

DOCUMENT TITLE
METHOD STATEMENT FOR STRUCTURAL CONCRETE AIR VOID REPAIR
DOCUMENTS NUMBER

Company:
Contract No:
Contractor:
Sub-Contractor NEW HORIZONS COMPANY CONTG. & MAINT

Rev Prepared by Reviewed by Approved by Date

TABLE OF CONTENTS

SL. No. DESCRIPTION PAGE

1 SCOPE

2 PURPOSE

3 DEFINITIONS

4 REFERENCES

5 RESPONSIBILITIES

6 EQUIPMENT
SL. No. DESCRIPTION PAGE

7 SAFETY

8 PROCEDURE AND MATERIAL HANDLING

9 INSPECTION AND TESTING

10 ATTACHMENT

1. SCOPE

The Scope of this Method Statement is to establish guidelines addressing all the
requirements that are necessary to assure that Structural concrete air void repair shall
conform to the manufacturer's recommendation and specifications as needed for Water
Disposal Refurbishment Plant Safaniyah Project Saudi Aramco.

2. PURPOSE

The purpose of this Method Statement is to be to establish guidelines addressing all the
requirements that are necessary to assure that Structural concrete air void repair shall
conform to the manufacturer's recommendation and specifications and in a safe and
orderly manner meeting the requirements of the Aramco HSE Manual.

3. DEFINITIONS

3.1 ENPPI Engineering for petroleum & process industries (Main Contractor)
3.2 NHC New Horizons Company (Subcontractor)
3.3 GI General Instruction
3.4 IFC Issued for Construction
3.5 SACSM Saudi Aramco Construction Safety Manual
3.6 RFI Request for Inspection
3.7 HSE Health, Safety and Environment
3.8 SAES Saudi Aramco Engineering Standard
3.9 SAER Saudi Aramco Engineering Report
3.10 CSM Construction Safety Manual
 3.11 CSP Construction Safety Plan
3.12 Shall Indicated a mandatory requirement
3.13 Should Indicate a recommended practice
4. REFERENCES
4.1 SACSM Safety Management Guide 06-002-2008
4.2 SAES-Q-00 I4.3 Criteria for Design and Construction of Concrete
Structures
4.3 SAER 5803 Concrete Repair Manual
4.4 SACSM Safety Management Guide 06-002-2008
4.5 GI.0006.21 Saudi Aramco Standard
4.6 GI.0002.100 Work Permit System
4.7 GI.0008.001 Safety Requirements for Scaffolding
4.8 CSM-5thEdition Construction Safety Manual
4.9 IFC Drawings Issued for Construction Drawings
5. RESPONSIBILITIES
5.1 Quality Control Inspector
5.1.1 Conducts daily in-house inspections of completed portions of work
(Structural concrete air void repair) in coordination with the Project
Engineer and ensures that all corrective actions necessary from the
comments during the inspections are performed promptly by the Site
Engineer and/or Foreman.
5.1.2 Submits the RFI (Request for Inspection) to the ENPPI and
coordinates with them on the relevant inspection required after in-house
verification of the completed work by the construction team to ensure
compliance with specification requirements.
5.1.3 Ensure all inspections are performed and all relevant inspection
forms are accomplished as per Project specifications and applicable
ITP.
5.1.4 Coordinates with the Site Engineer and ENPPI Representative
during Inspection.
5.2 Quality Control Supervisor
 5.2.1 The QC Supervisor is responsible for reviewing this procedure and
also has the overall responsibility of ensuring that works in the field are
performed in compliance with all applicable quality standards,
stipulations, and procedures in addition to ensuring that corrective
actions are taken in cases where works are not performed correctly and
functionally report to QC/QA Manager.
5.2.2 Provide administrative and technical direction to all quality control
personnel including personnel administration, resolution of technical
problems, development/approval of in-house training, etc.
5.2.3 Insure adequate corrective measures are implemented in cases of
noncompliance.
5.2.4 Assist in developing and implementing quality assurance
programs to meet company standards and specifications.
5.2.5 Coordinate all QC inspectors and monitor the progress and
effectiveness of the project quality management system. Recommend
and implement improvements when required and report all QA/QC
activities with the site QC manager.

5.3 Site Engineer

5.3.1 Secures Work Permits to execute the job and ensures that a copy
of the permit is displayed in the work area.
5.3.2 Ensures that all safety requirements to start the activity as listed in
the work permit are in place.
5.3.3 Coordinates with the QC Inspectors to ensure that all relevant
inspections are completed and approved to allow succeeding work to
proceed.
5.3.4 Ensures that all materials, manpower, and equipment required to
carry out this activity are available and properly distributed at the site.
 5.3.5 Supervises the execution of the work and ensures that it is being
done as per approved project specifications, drawings, material-
technical datasheets, and work procedure.
5.3.6 Ensure that all operatives involved in the performance of this work
have been briefed with this method statement and have the correct
information as to the works that they are required to perform.
5.3.7 Prepares and submits inputs to the daily report.

5.4 Safety Supervisor/Safety Officer

5.4.1 Responsible for ensuring that all safety requirements necessary to

start these activities are provided by the construction group as per
project HSE Manual and specifications.
5.4.2 Conduct inspections to ensure that all safety requirements are
being maintained up to the completion of this activity.
5.4.3 To report any safety violation to HSE Manager to take corrective
action.

5.5 HSE Manager

5.5.1 The HSE Manager is responsible to ensure systems of work are in

place/considered in each phase of the activities. He also has the overall
responsibility of ensuring, through the Safety Supervisors/Safety
Officers that work in the field are performed safely and in compliance
with all safety standards, stipulations, and procedures of Aramco.

5.6 Site Construction Manager

5.6.1 The Site Construction Manager is responsible for reviewing this

procedure of this method statement and any subsequent revision. He is
also responsible for ensuring that all works are performed timely,
properly, accurately, and completely and aside from making sure that
corrective action is taken in case the work is not done correctly.

5.7 Project Manager

 5.7.1 The Project Manager has the overall responsibility of verifying and
implementing this Method Statement.

6. EQUIPMENTS

6.1 Electric Drill

6.2 Hand Tools
6.3 Electric Mixer
6.4 Mechanical Injection
6.5 Air Blower
6.6 PPE
6.7 Chalk line
6.8 Drills with bits for concrete and metal

7. EQUIPMENT

7.1 All PPEs i.e. (Hard Hat, Safety Shoes, Fluorescent Vest, Ear Plug,
Goggle, Dust Mask, coverall, gloves, mask), safety equipment, warning
devices shall be worn by the personnel at all times.
7.2 Before any survey work will commence, the engineer/surveyor shall
ensure that all relevant permits are approved and work may proceed as
specified in permits.
7.3 Safety signs, warning lights (if working during night-time) and entry
attendants will be provided.
7.4 All work shall be undertaken following the HSE manual and all individual
activities will be set up in an orderly manner to ensure compliance with the
requirements.
7.5 Work permit shall be obtained before the start of any work activity and
work shall commence following the specific measures itemized in the permit.
7.6 Pre-task instruction will be handled with all involved personal before
activities commence.
7.7 First aider and fire warden course will be handled with a sufficient amount
of workers.
7.8 All workers associated with the activity shall be alerted and be aware
during loading and unloading of acoustical false ceiling units and Raised
Floor. Hand and power tools to be properly maintained, defective tools will
not be used.
 7.9 Keep hands away from drill, blades and hold the body of the tool with
both hands. Ensure all electrical power connections shall be incorporated
with protection. Use appropriate eye protection.
7.10 Ensure to always check the proper condition of all hand tools and
equipment, Defective tools and equipment shall not be used and shall be
reported immediately, and Keep the passageways clear at all times.
7.11 Ensure availability of Emergency Response Plan on-site and conveyed
to all personnel on-site. Ensure the availability of First Aiders, Ambulance
with driver
7.12 All involved personal shall be trained according to the activity which will
be developed on daily basis.
7.13 Enough light will be provided at all times inside the building;
7.14 Suitable respiratory protection will be used when required.
7.15 Work area shall be maintained clean and tidy at all times.
7.16 Access ways shall be free of obstructions and properly flagged.
7.17 Adequate material stacking shall be provided with suitable signage,
barricade, and walkways between materials.
7.18 Waste segregation shall be ensured at all times;
7.19 Damaged or defective materials shall not be used for formwork and
shall be immediately removed from the site.
8 PROCEDURE AND MATERIAL HANDLING
8.1 Materials Receiving & Storage:
8.1.1 All materials are delivered in the original factory sealed, unopened
packages, containers, or bundles bearing the brand name, applicable
standard
designation, and the name of the manufacturer, or the supplier for
whom the product is manufactured.
8.1.2 For Storage condition Shall follow to manufacturer
recommendation
8.2 PROCEDURE:
8.2.1 Check and identify the hollow sound on the base plate and mark.
8.2.2 Determine the injection hole and put marking before start drilling
8.2.3 Minimum two holes at hollow sound located, one hole for injection
and one for air trapping.
8.2.5 Ensure that the drilling pin size matches the injection needle.
 8.2.6 The hole needs to be near the center of the void or the part of the
large void to ensure the edge of the void.
8.2.7 After drilling must be clean by an air blower before starting the
chemical injection
8.2.8 Used Mechanical injection or another applicable tool.
8.2.9 For Chemical injection Material should be followed to application
instructions and mixing as per Manufacturer recommendation.
8.2.10 During the injection of application ensure that Material has
reached up to the air-trapping hole located.
8.2.11 Notification to SAPID by raising RFI prior to start the activities

9 INSPECTION AND TESTING

9.1 All inspections shall be conducted following the approved ITP.
9.2 The QC Inspector shall physically check for its completeness and all
materials that conform to project specifications and applicable
standards.
9.3 The QC Inspector shall obtain the RFI before carried out for final
inspection
10 ATTACHMENT
JSA for Concrete Repair Works.