Project – ABB2

Piping material specs.

A2 - Carbon Steel – Std. Wt.

SIZE DESCRIPTION STANDARDS

PIPE DN 50-300 SMLS; Std. Wt; BW ANSI/ASME B 36.10 & B 16.25

DN 350 and above SMLS or Std. welded100 % RT (type)

FITTINGS DN 50-700 SMLS; Sch. to suit pipe; BW ANSI/ASME B 16.9

FLANGES DN 50-700 Class 150; RF, SO or WN, Forged ASTM A 105; ANSI/ASME B 16.5

A3 – Carbon Steel, Sch. 80

SIZE DESCRIPTION STANDARDS

PIPE DN 80-200 SMLS; Sch 80; BW ANSI/ASME B 36.10 & B 16.25

FITTINGS DN 80-200 SMLS; Sch 80. to suit pipe; BW ANSI/ASME B 16.9

FLANGES DN 80-200 Class 150; RF, SO or WN, Forged ASTM A 105; ANSI/ASME B 16.5

G2 - Carbon Steel, Std. Wt. (Galvanized)

SIZE DESCRIPTION STANDARDS

PIPE DN 15-40 SMLS; sch XL. Wt; BSPT ANSI/ASME B 36.10 & B 16.25

DN 50-150 SMLS; Std. Wt/ ERW Std. Wt. ANSI/ASME B 36.10 & B 16.25

FITTINGS DN 15-40 Forged 3000# BSP T ASTM A 105; ANSI B 16.11; ASTM B 106

DN 50-150 SMLS; Sch. To suit pipe ASTM A 234 Gr WPB; ANSI/ASME B 16.9

FLANGES DN 50-150 Class 150; RF; SO or WN ASTM A 105; ANSI/ASME B 16.5

K2 - HDPE, PN16
 SIZE DESCRIPTION STANDARDS

PIPE DN 75-600 SDR 11 PE 100 PN 16 ISO 4427

FITTINGS DN 75-600 Electro fusion ASTM F 1055

DN 75-600 Stub end; BW; Class 150 carbon ANSI/ASME B 16.5

steel flange, with backing ring
FLANGES

K3 - HDPE, PN10

SIZE DESCRIPTION STANDARDS

PIPE DN 560-710 SDR 17 PE 100 PN 10 ISO 4427

FITTINGS DN 560-710 Electro fusion ASTM F 1055

FLANGES DN 560-710 Stub end; BW; Class 150 carbon steel ANSI/ASME B 16.5
flange, with backing ring.

L2 – Carbon Steel, Ceramic Lined

SIZE DESCRIPTION STANDARDS

PIPE DN 100-600 SMLS; Sch. Std wt, BW API 5L GR B; ANSI/ASME B 36.10 & B 16.25

CERAMIC TILE 12 mm ceramic lined

(custom rolled)

FITTINGS DN 15-40 Forged 3000# BSP ASTM A 105; ANSI B 16.11; ASTM B 106

DN 50-150 SMLS; Sch. To suit pipe ASTM A 234 Gr WPB; ANSI/ASME B 16.9

FLANGES DN 100-600 Class 150; RF; ASTM A 105; ANSI/ASME B 16.5

R2 – Carbon Steel, Rubber Lined, Std. Wt.

SIZE DESCRIPTION STANDARDS

PIPE DN 80-800 SMLS; Sch. std wt; BW API 5L GR B; ANSI/ASME B 36.10

DN 350 and above SMLS or Std. welded100 % RT (type)

FITTINGS
Elbows DN 80-800 Welded; Sch. same as pipe; flanged API 5L GR B; ANSI/ASME B 16.9
Tees DN 80-800 Welded; Sch. same as pipe; flanged API 5L GR B; ANSI/ASME B 16.9

Reducers All Sch. same as pipe; flanged ASTM A 234 GR WPB; ANSI/ASME B 16.9
LINING DN 80-800 6mm thick, 95% natural rubber.
FLANGES DN 80-800 Class 150; RF, SO or WN, Forged ASTM A 105; ANSI/ASME B 16.5

Bol ng - All

stud bolts; con nuous thread; unified coarse thread ASTM A 193 GR B7; ANSI/ASME B 1.1

Two (2) heavy hexagonal nuts per stud bolt; unified coarse ASTM A 194 GR 2H; ANSI/ASME B 1.1
thread

Gasket

5 mm thick, Natural Rubber ANSI/ASME B 16.21

Branch Connec on for steel pipe

Branch Connec on for HDPE

Slurry Pipeline

 For the long run of the pipes, the flanges shall be considered at every 6m length. Pipe
flanged spools length, face to face over flanges shall not exceed standard pipe lengths of
each pipe dia.
 Flanges shall be used for change of direction and change of dia of the pipes.
 The horizontal portion of the pipes must have some inclination to avoid the accumulation of
slurry during the unexpected shutdown or for self-draining.
 Reducers on the horizontal suction lines shall be flanged, eccentric and installed top flat.
Reducers in the discharge end shall be concentric type.
 The minimum pipe size in the slurry pipelines shall not be less than 50 NB.
 Flushing connections shall be provided on the lines conveying slurries. Drain and flushing
point connection sizes shall be as per P&ID.
 3D & 5D bends shall be used for all slurry lines. For slurry (SG above 1.04) shall use 3D or 5D
bends. Standard elbows, short radius bends shall not be used in the slurry lines. Tees shall be
avoided in the slurry pipeline.
 Mining hose can be used for elbows, bends and for gravity lines.

Water pipeline
  Standard length pipe shall be joined through welding. However, the flange connection shall
be provided strategically for maintenance purposes.
 Standard elbows, bends, and tees shall be used in the water pipeline.
 Reducers on the horizontal suction lines shall be flanged, eccentric and installed top flat.
Reducers in the discharge end shall be concentric type.

Air Pipeline Fluid Service.

 Standard length pipe shall be joined through welding.

 Standard elbows, bends, and tees shall be used in the water pipeline.
 Concentric reducers shall be used.

Piping Layout.

 Process pipes having self-drainage slopes shall be self-supported on the individual support
traveling inside the building. When these pipes are traveling outside then it shall be self-
supported on single column.
 Gravity lines shall be laid with sufficient slope for smooth transfer of fluid.
 Pipe rakes / pipe bridge can be used for traveling of overhead pipes of smaller dia for u lity
pipeline. A common rack shall be used for a group of pipes and branches shall be made for
pipes running to the final delivery point. However individual pipe trestle/ column shall be
preferred for running overhead pipe groups.
 Wherever possible Instruments mounted on the pipes must have an access pla orm for
installa on, calibra on, and maintenance of instruments.
 All instruments shall be posi oned as per the requirement of the respec ve instruments.