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Aircraft Wood Structure Final
Aircraft Wood Structure Final
AFC-2
INSTRUCTIONAL TIME
• THEORY …………………………….…..….………………14HRS
– Aircraft Fabric
Covering……………………………………………..4hrs
• PRACTICAL ………………..………………………………14HRS
• TOTAL ……………………………………….……………..28HRS
COURSE OBJECTIVE
• Introduction
– Volume 1 – Structures
– Desirable characteristics
• Light weight
• Strong
– Amateur-built aircraft
CFR:- is the codification of the general and permanent rules in USA and is
divided in to 50 titles. Title 14 deals with aeronautics & space (also known as
the FAR).
•
AIRCRAFT WOOD STRUCTURES CONTD…
• Introduction Contd…
– Solution
– Current trend
• Composite structures
AIRCRAFT WOOD STRUCTURE CONT…
– Wing spars
– Ribs
– Control surface
– Fuselage
• Introduction Cont.…
• Hard Wood
• Soft Wood
wood.
wood and
wood
– E.g. Mahogany
– Mahogany
– Birch
Has no smooth,
even
(uniform)
appearance
when cut in
cross section.
AIRCRAFT WOOD STRUCTURES CONTD…
• Soft Wood
– E.g. Sitka-Spruce
SOFT WOOD
• Fir
• White Ash/pine
• Spruce
attachment.
CLASSIFICATION SUMMARY
• The two general groups of trees are:
• The other names are not all applicable b/c some of the woods
of this group are not soft, some do not have narrow leaves as
indicated by needle-leaf, and others are not evergreen
• Neither this name nor the others applied to this group, are
wholly be true
• ADVANTAGES
• It also has the ability to resist a greater load for a short period of
time than it is capable of carrying for a long period
• DISADVANTAGE
• The properties of wood vary even for two pieces taken from the
same tree
• Types of Wood
• Solid Wood
• Laminated wood
• Plywood
• Solid Wood
– Disadvantage
– Solution
• The out side layers are called face and inner layer are
called core. The rest are called cross bands.
• Ply wood most commonly used for aircraft are made from:
•Mahogany
•Birch
• Used for:
• Wing tips
• Fuselage formers
• Created from wood that may not have met solid wood
specifications but has had all defects removed
Annual rings
TERMINOLOGY OF WOOD
3. Sapwood followed by
4. The bark
TERMINOLOGY OF WOOD
STRUCTURE OF WOOD CONT…
• The pith, or medulla - as it is technically called, is
evident in the sections of young trees for which it serves as
a food storage place
• A/C wood specifications require that the grain shall not deviate
more than 1 inch in 15 inches from a line parallel to the edge of
the lumber
• Spiral grain occurs when the fibers take a spiral course in the tree
trunk/stem as if the tree had been twisted
GRAIN CONT….
• Wavy and curly grain are the result of the wood fibers in a
tree following a contorted/distorted course
&
• Its strength
– Wood fibers swell as they absorb moisture and shrink as they lose
it
the wood
changes
• Aircraft solid wood should be cut so that the annual rings are
parallel to the edge of the board
AIRCRAFT STRUCTURAL WOOD DEFECTS
if decay is present)
AIRCRAFT WOOD STRUCTURES CONTD…
– Decay
/disintegration
– Spike knot/check
contd…
– Compression Wood
wood
spring wood
AIRCRAFT WOOD STRUCTURES CONTD…
– Compression Failure
• Cell water
– Unnecessary weight
– Strength
– Lightness
• Other substitutes
– Douglass fir
– Noble fir
– Western hemlock
– White cedar
GLUES AND GLUING
AIRCRAFT WOOD STRUCTURES CONTD…
• Glue and Gluing
structures together
repair
strength
– Glued joints should carry full strength across the joint under
- As when wet
- Hot, or
• Plastic resin (Urea resin - all purpose glue for a/c work)
• Resorcinol
certificated aircraft
– Vegetable and liquid glues such as fish glue are not satisfactory for a/c
work
TYPES GLUES CONT…
CASEIN GLUES
- Attacked by microorganisms
TYPES GLUES CONT…
SYNTHETIC GLUES
1. Resorcinol formaldehyde
2. Urea formaldehyde
3. Phenol formaldehyde
4. Epoxy formaldehyde
1. Are economical
• Gluing
the glue
– More important is :
96
AIRCRAFT WOOD WORKING TOOLS
- woodworking is the forming or shaping of wood to
create, restore or repair useful object
HAND TOOLS
Wood saws are generally made with one of the two type of teeth: -
Teeth for Crosscut saws and Teeth for Ripsaws
SAWS CONT….
CROSS CUT SAWS :- are designed for cutting across the
grain of the wood.
The teeth of the crosscut are filed at an angle to produce
sharp and knifelike edge and are alternately bent out wards
One tooth bent to the left and one to the right
This set causes the saw to make a cut, a little wider than the
saw blade so there will be adequate clearance for free
movement
CROSSCUT SAW & RIP SAW
100
SAWS CONT….
RIPSAW:- The teeth of ripsaw are filed to form small chisels
102
BRACE AND AUGER BIT CONT…
Wood bit or Auger bit:- is used for boring holes in wood.
The most critical part of the bit are:- feed screw, cutting edge and
spurs (cutting parts).
When the cutting parts are kept sharp & even in dimension, the bit
will cut most effectively
103
CLAMP
C-clamp :- is used to hold two or more pieces of materials together
temporarily while glue or other adhesive is setting and also used to hold a
workpiece aganist the bench when performing different activities
Parallel clamp :- is used to hold a spliced spar in position and under
pressure while the glue is drying
104
NOTES
1. When boring with an auger bit:
Clamp a flat piece of scarp wood tightly against the back side of
the wood
Bore through from one side until the feed screw breaks through
the other side. Then back the bit out and bore through from the
other side
106
PLANE
One of the most essential
tools for the woodworker
Used to smooth the
surface of wood by
shaving.
There are three common
types of bench plane which
are categorized by their
length
block plane 7 in.
smooth plane 7-9 in.
107
Jack plane 11-15 in.
APPLICATION OF PRESSURE WHEN
SMOOTING BY USING PLANES
108
POWER TOOLS FOR WOOD WORKING-
• The following power tools are some of the many which have
great importance
Crosscutting
109
CIRCULAR SAW
The saw blade for a
circular saw is a disk of
steel with teeth cut on
the rim.
The teeth of a ripsaw
have the appearance of
sharply angled chisels
The teeth of a crosscut
saw are ground with a
bevel on opposite sides
of the alternate teeth
110
POWER TOOLS CONT…
3. Band saw:- is used primarily for cutting curved outlines and
is better swited for cutting very small pieces than is the
bench saw (has smaller teeth – thinner & narrower)
4. Jig saw: - is used primarily for very fine and intricate work
on comparatively small parts
- Fuselage stringers
• Tip bows
• Former
• Bulkheads
NOMENCLATURE FOR WOODEN WING
WOODEN FUSELAGE
WOOD STRUCTURE PROBABLE DFECTS
FOUND DURING INSPECTION
• DRY ROT AND DECAY
– Improperly glued
• CRACKS
• SURFACE CRUSHING
• COMPRESSION FAILURE
• STAINING
• CORROSION
• Tapping/beating
• Probing/questioning
•Odor
•Moisture meters
2. BUILT UP SPARS
• Combination of solid wood and play wood
– I- beam
– C- beam
– Box beam
RIBS CONSTRUCTION
• Two types of construction
• Ribs are constructed in one unit and slipped over the spars
• During rib assembly, cap strips are inserted between the blocks
to hold them in proper position for attachment of the vertical
and diagonal members and the plywood gussets.
– Surface patches
– Splayed patches
– Plug patches
SURFACE PATCHES
• Applied to outer surface of a plywood skin
• Surface patches are not allowed in the range 10% of the cord
length from the leading edge
SPLAYED PATCH
• Is a patch fitted into a plywood to provide a flush surface.
• Two concentric circles are drawn around the damaged area with
the difference b/n the radii of the circles 5T.
• The inner circle is cut out and a patch is cut and tapered to fit
the hole
• Because the plug patch is only a skin repair, use it only for
damage that does not involve the supporting structure under the
skin. Doubler (reinforcement ) required
• The skin is cut out to round or oval hole and the patch is cut to
the exact size of a hole, and when installed, the edge of the patch
forms a butt joint with the edge of the hole.
– Clean properly
– Causes corrosion
IMPORTANT FACTOR IN PREVENTING
MOISTURE (CONTROL OF MOISTURE)
• Finish with an effective water resistance coating like spar
varnish
• Loosens fittings
– Care in landing
– Careful taxing
structure
THE END
THANK YOU