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LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SATORP USE ONLY
SATORP TIP NUMBER SATORP ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements
JERMS-M-2007
A3 Bolt holes shall be 1/16" (1 mm) larger than the nominal bolt diameter.
Para. 6.2.5.11
For slotted bolt holes, the long direction is perpedicular to the load JERMS-M-2007
A4
direction. Para. 6.2.5.14
Hardened washers were installed between bolt heads/nuts and the JERMS-M-2007
A6
oversized or slotted bolt holes. Para. 6.2.5.15
JERMS-M-2007
A7 Galvanized washers and nuts are furnished on galvanized bolts.
Para. 6.2.5.4
All bolts, nuts, and washers are properly identified and marked with the JERMS-M-2007
A8
material grade and manufacturer's logo. Para. 6.2.5.5
All structural strength welding are continuous with a minimum fillet weld JERMS-M-2007
A11
size of 3/16 inch (5 mm). Para. 6.2.6.5
All damaged hot-dip galvanized coating are repaired or touched-up using JERMS-M-2007
A13
an organic zinc-rich coating or with JERES-H-101, APCS-26. Para. 5.1.6.4
Page 1 of 7
JERES-B-054
B1 Handrails provided on walkways and platforms over 1meter high.
Sec. 7 (6.20)
Page 2 of 7
SATORP INSPECTION CHECKLIST JER4IC NUMBER DATE APPROVED QR NUMBER
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Pipe Railing for Walkway and Working Surfaces are 2.4m on center
JERMS-M-2007
B2 maximum spacing and a maximum of 450mm from corners.
Para. 5.4
(PIP STF05520, Detail Drawing Page 5 of 11)
Railings are round structural tubing, cabon steel, Gr B, Std, & 1.9 OD JERMS-M-2007
B3
(1.5" NPS). (PIP STF05520, Para. 4.3) Para. 5.4
JERMS-M-2007
B4 Bolts are 5/8" -ASTM A307. (PIP STF05520, Para. 4.5)
Para. 5.4
JERMS-M-2007
B5 All weld joints in top rail are smooth finish. (PIP STF05520, Para. 4.6)
Para. 5.4
Mid-rail installed at 475mm below the top surface of the handrail. JERMS-M-2007
B7
(PIP STF05520, Detail Drawing Page 5 of 11) Para. 5.4
Rails do not overhang the posts which could pose a projection hazard. JERES-B-054
B9
Ends of rails are terminated at terminal posts. (ANSI A1264.1, Par. 5.4) Sec. 7
JERMS-M-2007
B10 Handrails are not connected to fireproofed columns.
Para. 6.2.1.3
All open ends of steel pipes or tubing are sealed to prevent internal
JERMS-M-2007
B11 corrosion. (Note: Vent holes are normally provided for railings that were
Para. 6.1.4
galvanized and located at the bottom)
JERES-B-054
B13 All edges of the walkway are installed so there is no trip hazard.
Para. 4.6.3
JERES-B-054
B14 Dead ends in elevated work areas shall not be over 7.6 m long.
Para. 4.6.4
Toe boards are installed on walkways & platforms that are two (2) meter JERES-B-054
B16
high and over. Sec. 7 (6.21)
JERES-B-054
B17 Toe boards are extended across the first riser at bottom of the stair.
Sec. 7 (6.22)
Toe boards and mid-rails are seal welded to handrail posts. JERES-B-054
B18
(ANSI A1264.1, Para. 5.6.1) Sec. 7
Page 3 of 7
SATORP INSPECTION CHECKLIST JER4IC NUMBER DATE APPROVED QR NUMBER
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
The minimum clear width of aisles shall be 1020 mm. (An aisle is JERES-B-054
B21
personnel walking space around the equipment at grade level.) Para. 4.7.1(c)
Deck plates and grating around equipment such as pumps, drivers, and JERES-B-054
B24
compressors shall be removable to allow easy access for maintenance. Para. 4.9.4
All removable deck plates and grating shall be held in place with bolts JERES-B-054
B25
and/or clips Para. 4.9.4
Checkered plate flooring with joints perpendicular to the span of the plate JERMS-M-2007
B26
flooring shall occur only at supports. Para. 6.1.18
The method for fastening grating shall be as specified on the design JERMS-M-2007
B27
drawings. Para. 6.1.16
Grating fasteners (Grating clips/hold down bolts) are tight and provide
JERMS-M-2007
B29 firm anchorage of grating.
Para. 4.14
(NAAMM MBG 531-00, Page 14)
Checkered plate have ½ inch (12 mm) diameter drain holes (when
JERMS-M-2007
B30 specified on contract drawings) provided for each 20 ft² (2m²) of area,
Para. 6.1.19
with a minimum of one hole per panel.
JERES-B-054
B34 Gratings cut from a standard length are provided with end banding.
Sec. 7, (6.23)
Grating joints perpendicular to the span of the grating are made only at JERMS-M-2007
B36
supports. Para. 6.1.18
Page 4 of 7
SATORP INSPECTION CHECKLIST JER4IC NUMBER DATE APPROVED QR NUMBER
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Bearing of grating or grating panels on supports shall be 2" (50mm) for JERMS-M-2007
B38
bearing bar depths of 2-1/2" and over. (NAAMM MBG 531-00, Page 15) Para. 4.14
C STAIRS
Treads of fixed stairs are installed with a rise of 190 mm and a tread run
JERES-B-054
C2 of 254 mm (Minimum). (Tolerance for Riser: +/-3mm and +/-13mm for
Sec. 7 (6.4)
bottom step. Refer to Dwg AB-36106 & AC-36198)
JERES-B-054
C3 Height of stair rail is 2'-10" (850 mm) per PIP-STF05520.
Sec. 7 (5.5)
JERES-B-054
C4 Clear width for all stairs except stairs on tanks is 760mm minimum.
Sec. 7 (6.3)
JERES-B-054
C5 Clear width of stairs on tanks is 710mm minimum.
Sec. 7 (6.3)
JERES-B-054
C6 Stairway landing provided every 5m of vertical rise.
Sec. 7 (6.9)
Vertical clearance above any stair tread to an overhead obstruction shall JERES-B-054
C7
be at least 2030mm. Sec. 7 (6.12)
JERES-B-054
C8 Bending radius of the top handrail shall be 190mm.
Sec. 7 (6.18)
Concrete plinth at the bottom of the stair shall have 7-1/2" rise and a
C11 leading edge of 12" from the anchor bolt per Detail 2 of Std. Dwg. AC- AC-36106
36106.
A cage, well, or ladder safety system shall be required where the length
of climb is more than 6 m or above or below ground level, or above or JERES-B-054
D1
below a floor or roof with access/egress from ground level, floor, or roof Sec. 8 (4.1.1)
(see Figure 2, ANSI A14.3)."
Page 5 of 7
SATORP INSPECTION CHECKLIST JER4IC NUMBER DATE APPROVED QR NUMBER
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Cage or well is installed on ladder where the length of climb is less than 6
JERES-B-054
D2 meters but the top of the ladder is greater than 6 m above ground level,
Sec. 8 (4.1.2)
floor or roof. (ie: ladder is located on elevated platform.)
Cage well installed on ladders where the single length of climb is greater JERES-B-054
D3
than 6 meters but not exceed 15.2m. Sec. 8 (4.1.3)
Safety guard (drop bar) provided on all fixed ladders serving elevations
JERES-B-054
D4 1.2 meters or more above ground or above existing platform, except on
Sec. 8 (4.1.7)
building roof or a loading dock.
Detail of Safety guard (Drop Bar) shall ensure that the bar is self- JERES-B-054
D5
dropping. Sec. 8 (4.1.7)
Ladders shall be of the side-step design, except for ladders on tanks JERES-B-054
D6
under 3 meter high. Sec. 8 (4.1.9)
JERES-B-054
D7 Grab bars on ladders are not allowed.
Sec. 8 (4.1.11)
JERES-B-054
D8 Side rails and rungs of ladders shall not be used for hangers or supports.
Sec. 8 (5.4.3.4)
Vertical spacing of steps and rungs shall not exceed 12" on centers and JERES-B-054
D9
shall be uniform in the same length of climb. (ANSI A14.3, Para. 5.1.1) Sec. 8
The minimum inside clear width of step surfaces for steps and rungs JERES-B-054
D10
shall be 16". (ANSI A14.3, Para. 5.1.2) Sec. 8
Ladders are welded construction and welds are continuous, smooth and JERES-B-054
D11
sealed. (PIP STF05501, Para. 3.3) Sec. 8
JERES-B-054
D12 Ladder rungs are 20mm diameter. (ANSI A14.3, Para. 5.1.3.1(3))
Sec. 8
Top of rung adjacent to the floor line of the upper platform shall be level JERES-B-054
D14
with the floor line. (PIP STF05501, Detail Dwg. Page 4 of 9) Sec. 8
Side step ladder is extended by at least 4 feet above the upper platform JERES-B-054
D15
floor line . (PIP STF05501, Detail Dwg. Page 4 of 9) Sec. 8
First bottom rung shall be 1ft above the walking surface. JERES-B-054
D19
(PIP STF05501, Detail Dwg. Page 4 of 9) Sec. 8
Minimum clear space at the back side of ladders is 7" measured from the
centerline of rung, or 1-1/2" min. measured from the edge of the side rail JERES-B-054
D20
for unavoidable obstructions, ie; columns or insulated structures. (PIP Sec. 8
STF05501, Detail Dwg. Page 7 and ANSI A14.3, Para. 5.4.2.1)
Page 6 of 7
SATORP INSPECTION CHECKLIST JER4IC NUMBER DATE APPROVED QR NUMBER
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Minimum clear space on the sides of ladders is 1'-3" from center line of
ladder to each sides. (PIP STF05501, Detail Dwg. Page 7) JERES-B-054
D21
c) Front : 2'-6" , or 2'-3" if ladder is facing a smooth wall. Sec. 8
(PIP STF05501, Detail Dwg. Page 7 and ANSI A14.3, Para. 5.4.3.1)
Ladder rungs shall be drilled through the side rail (stringer), plug welded
JERMS-M-2007
D23 on the outer side of bar rails, or seal welded on the outer side of channel
Par. 5.3
rails. (PIP STF05501, Detail Dwg. Page 7)
Ladder rungs of ladders in high humidity and offshore areas are seal
JERMS-M-2007
D24 welded on the inner side of the side rails (either bar or channel rails).
Par. 5.3
(Refer to seal welding requirements of SAES-M-001, Para. 7.1.9.3)
All structural material for ladders shall be ASTM A36 Steel. (PIP JERES-B-054
D25
STF05501, Para. 3.2) Sec. 8
Vertical bars of the bottom section of ladder cage are extended and
JERES-B-054
D26 bolted to the top of handrails for ladders installed on top of platforms.
Sec. 8
(PIP STF05501, Detail Drawing Page 6)
Centerline of side-step ladder shall be within 1'-3" to 1'-9" from the edge
JERES-B-054
D27 of the platform. This is the step-across distance of the ladder. (PIP
Sec. 8
STF05501, Detail Drawing Page 7 and ANSI A14.3, Para. 5.4.3.2)
JERES-B-054
D28 Bottom of ladder stringers are anchored. (PIP STF05501, Page 8 of 9)
Sec. 8
REMARKS:
REFERENCE DOCUMENTS:
1- JERES-M-001 - Structural Design Criteria for Non-Building Structures, 31 July 2008
2- JERES-B-054 - Access, Egress, and Materials Handling for Plant Facilities, 14 April 2009
3- JERMS-M-2007 - Fabrication of Structural and Miscellaneous Steel, 12 May, 2009
4- JERMS-M-2008 - Erection of Structural and Miscellaneous Steel, 29 April 2008
5- JERES-H-001 - Selection Requirements for Industrial Coatings, 21 July 2008
6- JERES-H-101 - Approved Protective Coating Systems, 31 August 2003
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