QUALITY CONTROL REPORT QCR FORM NUMBER DATE APPROVED QR NUMBER

Post-Welding Visual Inspection QCR-W-2007 WELD-

PROJECT TITLE PACKAGE NUMBER CONTRACTOR / SUBCONTRACTOR
JER PACKAGE # 3, Aromatics Unit 3 SAMSUNG
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

COMPANY USE ONLY

JERITP NUMBER COMPANY ACTIVITY NUMBER WORK PERMIT REQUIRED?

COMPANY INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General JERES-W-011
All slag, flux and spatter is removed from the completed weld and
A1
surrounding area.
Para.
12.4.2
All arc strikes, gouges and other surface imperfections are removed by JERES-W-011
A2
grinding. Para. 12.6

Temporary attachments have been cut off no closer then 3mm to the JERES-W-011
A3
base metal, then ground flush. para.12.7

Grinding does not reduce the base metal thickness to less than the JERES-W-011
A4
design thickness. para.12.8

Where temporary welds were removed, base metal repairs made, or arc
JERES-W-011
A5 strikes repaired by grinding, examination by MT or PT has been carried
para.12.9
out.

All weld joints are marked for identification by a weld number and a
JERES-W-011
A6 welder symbol. These identifications are made with a suitable weather
para.17.1
proof marking material.

Weld numbering & welder symbols are placed in a location such that
JERES-W-011
A7 they will remain visible for a time suitable to the authorized Company
para.17.1
inspector

Surface irregularities, including weld reinforcement, which inhibiting

JERES-W-011
A8 accurate interpretation of the specified method of NDT (including VT) are
para.18.1.7
ground smooth

Inspection of all welds includes a band of base metal at least 25mm wide JERES-W-011
A9
on each side of the weld para.18.1.8

Visual defects found in the completed weld and at least 25mm wide on JERES-W-011
A10 each side of the weld are within the allowable weld imperfections listed in para.18.1.7 &
ASME B31.3, Table 341.3.2. Refer to Attachment 1 of this checklist. 18.1.8

Visually inspect finished weld to confirm that height and width of

A11 reinforcement, and technique of cap (multi-pass or weave), comply with Approved WPS
WPS. (ASME B31.3, Para.314.4.1(a)(1))

JERES-W-011
Fillet weld size conforms to the details shown in Attachment 2.
A12 para.18.1.8
(ASMEB31.1, Para.328.5.2)
(Bestpractice)
JERES-W-011
A13 Weld joint was requested for the application NDE.
para.18.5
B Aluminum Structures:

Page 1 of 4
QUALITY CONTROL REPORT QCR FORM NUMBER DATE APPROVED QR NUMBER

Post-Welding Visual Inspection QCR-W-2007 WELD-

PROJECT TITLE PACKAGE NUMBER CONTRACTOR / SUBCONTRACTOR
JER PACKAGE # 3, Aromatics Unit 3 SAMSUNG

The faces of fillet welds shall be slightly convex, flat or slightly concave
as shown in Attachment 3, Figures (A) Desirable Fillet Weld Profiles and
B1 (B) Acceptable Fillet Weld Profiles, with none of the un acceptable
profiles shown in ( C ) Un acceptable Fillet weld profiles, (AWS
D1.2,Para.4.19.1)

REMARKS:

ATTACHMENTS:
Attachment 1- Process Piping Acceptance criteria (per ASME B31.3,Table.341.3.2)
Attachment 2-Fillet weld size (ASME B31.3, para 328.5.2)
Attachment 3-Fillet weld profile for Aluminum structures (AWS D1.2/D1.2M)

REFERENCE DOCUMENTS:
1. JERES-W-011, Welding Requirements for on-plot-piping ,10 Febrauary 2009
2. ASME B31.3, Process Piping,
3. ASN1/AWS D1.2, Structural welding code- Aluminum,

Contractor / Third-Party SATORP

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector CQT Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 2 of 4
QUALITY CONTROL REPORT QCR FORM NUMBER DATE APPROVED QR NUMBER

Post-Welding Visual Inspection QCR-W-2007 WELD-

PROJECT TITLE PACKAGE NUMBER CONTRACTOR / SUBCONTRACTOR
JER PACKAGE # 3, Aromatics Unit 3 SAMSUNG

Page 3 of 4
QUALITY CONTROL REPORT QCR FORM NUMBER DATE APPROVED QR NUMBER

Post-Welding Visual Inspection QCR-W-2007 WELD-

PROJECT TITLE PACKAGE NUMBER CONTRACTOR / SUBCONTRACTOR
JER PACKAGE # 3, Aromatics Unit 3 SAMSUNG

Page 4 of 4