10931867-MAN Automated Grease Unit

AGU
Automated Grease Unit AGU w/RST

USER’S MANUAL
ORIGINAL INSTRUCTIONS
Keep for future use
REFERENCE REFERENCE DESCRIPTION
RST Automated Grease Unit
This document contains proprietary and confidential VarcoBJ BV
information which is the property of National Oilwell Nijverheidsweg 45
Varco, L.p, its affiliates or subsidiaries (all collectively referred
to hereinafter as "NOV"). It is loaned for limited purposes
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only and remains the property of NOV. Reproduction, in P.O. Box 17
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DOCUMENT NUMBER REV
10931867-MAN 04
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User’s Manual
Automated Grease Unit AGU w/
RST

RST Automated Grease Unit
This document contains proprietary and confidential information which is NOVBJ BV
the property of National Oilwell NOV, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited Nijverheidsweg 45
purposes only and remains the property of NOV. Reproduction, in whole 4879AP Etten-Leur
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
Tel: +31-76-5083000
document is to be returned to NOV upon request or upon completion of Fax: +31-76-5046000
the use for which it was loaned. This document and the information
contained and represented herein is the copyrighted property of NOV.
DOCUMENT NUMBER REV
10931867-MAN 04
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Document number 10931867-MAN
Revision 04
Page 2 of 36
Revision History
04 Nov 2020 Update

03 March 2017 Update
02 Apr 2016 Update
01 Jan 2015 Issued for Implementation
Rev Date Reason for issue
Change Description
Revision Change Description

01 First Issue
02 Chapter Spare Parts Editorial
03 Order of chapters 4-3 swapped into 3-4
04 Drops data added
© Copyright 2020 NOV, NOV LP. All rights reserved. Patent Pending.
NOV®, Varco® is a registered trademark of NOV, Varco I/P reg. U.S. Patent & Trademark Office. This
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photocopying, recording or otherwise, without the prior written permission of NOV, Varco IP®.
All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their
respective owners. Information in this manual is subject to change without notice.
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Revision 04
Page 3 of 36
Table of Contents
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Special information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lifting points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dropped Object Prevention (DROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Applicable patent number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General specifications and requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Expected Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Six monthly maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Year maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Year maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Automated greasing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation of the Automated Grease Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Functions as per hydraulic schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Automated Grease Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lifting the AGU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hydraulic connection to the PS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Grease connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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Revision 04
Page 4 of 36
Table of Contents
Operations controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Connecting of the hydraulic hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Before (dis)assembly of the AGU make sure . . . . . . . . . . . . . . . . . . . . . . . . . 23
Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Disassembly of the AGU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Prior to trouble shooting a problematic AGU . . . . . . . . . . . . . . . . . . . . . . . . . 25
Trouble shooting Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1. The AGU functions incorrectly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2. Faulty signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Risk assessment acc. to EN-ISO 12100:2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Conclusion Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Receipt, storage, transport & decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Immediatelly after receipt* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Inspection and test during storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Storage general recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Storage after use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Torque values (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Torque values (metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
MSDS-sheets, Test procedures, Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Material Safety Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Assembly drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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1: General Information
Revision 04
Page 5 of 36
General information
Instructions
Original Instructions are published in English; in the event the end-user may wish to obtain a
translation of these in the official language of the country in which the machinery is to be
used please contact your local NOV representative. Please note that this service may not be
free of charge. Original Instruction can be downloaded from www.NOV.com/drilling
Ɉɪɢɝɢɧɚɥɧɢɬɟ ɢɧɫɬɪɭɤɰɢɢ ɫɚ ɩɭɛɥɢɤɭɜɚɧɢ ɧɚ ɚɧɝɥɢɣɫɤɢ ɟɡɢɤ; ɜ ɫɥɭɱɚɣ, ɱɟ ɤɪɚɣɧɢɹɬ

ɩɨɬɪɟɛɢɬɟɥ ɠɟɥɚɟ ɞɚ ɩɨɥɭɱɢ ɩɪɟɜɨɞ ɧɚ ɬɟɡɢ ɢɧɫɬɪɭɤɰɢɢ ɧɚ ɨɮɢɰɢɚɥɧɢɹ ɟɡɢɤ ɧɚ
ɞɴɪɠɚɜɚɬɚ, ɜ ɤɨɹɬɨ ɫɟ ɢɡɩɨɥɡɜɚ ɨɛɨɪɭɞɜɚɧɟɬɨ, ɦɨɥɹ, ɫɜɴɪɠɟɬɟ ɫɟ ɫ ɜɚɲɢɹ ɦɟɫɬɟɧ
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PĤvodní návod je k dispozici ke staení na adrese www.NOV.com/drilling
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As Instruções Originais são publicadas em inglês; se o utilizador final pretender obter uma
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Revision 04 1: General Information
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InstrucĠiunile originale sunt publicate în limba engleză; în eventualitatea în care utilizatorul

final doreúte să obĠină o traducere a acestora în limba oficială a Ġării în care se vor folosi
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Originalna navodila so objavljena v angleþini; þe konþni uporabnik eli prevod teh navodil v
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De originale anvisninger er udgivet på engelsk. Måtte slutbrugeren ønske at få en oversættelse

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originale anvisninger kan downloades fra www.NOV.com/drilling
Die Originalanleitung erscheint in englischer Sprache. Wünscht der Endverbraucher eine

Übersetzung dieser Anleitung in der offiziellen Sprache des Landes, in dem die Maschine
benutzt werden soll, dann wenden Sie sich bitte an Ihren örtlichen NOV-Vertreter. Bitte
beachten Sie, dass diese Dienstleistung möglicherweise nicht kostenlos ist. Die
Originalanleitung können Sie unter folgendem Link herunterladen: www.NOV.com/drilling.
Las instrucciones originales son publicadas en inglés. En el caso de que el usuario final quiera
obtener una traducción en el idioma oficial del país donde la maquinaria será utilizada, debe
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puede conllevar gastos. Es posible descargar las instrucciones originales desde
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Alkuperäiset ohjeet on julkaistu englannin kielellä; mikäli loppukäyttäjä haluaa saada niiden
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Les consignes originales sont publiées en anglais; dans le cas où lutilisateur final demande
une traduction de ces consignes vers la langue officielle du pays dans lequel la machine doit
être utilisée, veuillez contacter le représentant NOV sur place. Le service de traduction peut
être payant. Les consignes originales peuvent être téléchargées du site
www.NOV.com/drilling.
Foilsítear Treoracha bunúsacha sa Bhéarla; i gcás ar mian leis an úsáideoir aistriúchán a fháil i
dteanga oifigiúil na tíre ina bhfuil an t-innealra le húsáid déan teagmháil le d'ionadaí áitiúil
NOV le do thoil. Bíodh a fhios agat gur féidir nach bhfuil an tseirbhís sin saor in aisce. Is
féidir Treoir Bhunúsach a íoslódáil ag www.NOV.com/drilling
www.nov.com
Revision 04
Page 7 of 36
ȅȚ ĮȡȤȚțȑȢ ȠįȘȖȓİȢ įȘȝȠıȚİȪșȘțĮȞ ıĲȘȞ ǹȖȖȜȚțȒ ȖȜȫııĮ. ǹȞ Ƞ ĲİȜȚțȩȢ ȤȡȒıĲȘȢ șȑȜİȚ ȞĮ

ȜȐȕİȚ ȝȚĮ ȝİĲȐĳȡĮıȘ ĲȦȞ ȠįȘȖȚȫȞ ıĲȘȞ İʌȓıȘȝȘ ȖȜȫııĮ ĲȘȢ ȤȫȡĮȢ ʌȠȣ șĮ ȤȡȘıȚȝȠʌȠȚȘșİȓ
ĲȠ ȝȘȤȐȞȘȝĮ, ȝʌȠȡİȓĲİ ȞĮ İʌȚțȠȚȞȦȞȒıİĲİ ȝİ ĲȠȞ ĲȠʌȚțȩ ıĮȢ ĮȞĲȚʌȡȩıȦʌȠ ĲȘȢ NOV.
ȆȡȠıȑȟĲİ ȖȚĮĲȓ ĮȣĲȒ Ș ȣʌȘȡİıȓĮ ȝʌȠȡİȓ ȞĮ ȝȘȞ İȓȞĮȚ įȦȡİȐȞ. ȉȚȢ ĮȡȤȚțȑȢ ȠįȘȖȓİȢ ȝʌȠȡİȓĲİ
ȞĮ ĲȚȢ țĮĲİȕȐıİĲİ Įʌȩ ĲȠ www.NOV.com/drilling.
Le Istruzioni originali sono pubblicati in lingua inglese, nel caso in cui l'utente finale intenda
ottenere una traduzione di queste istruzioni nella lingua ufficiale del paese in cui la macchina
deve essere usata si prega di contattare il rappresentante locale della NOV. Facciamo inoltre
rilevare che questo servizio può non essere a titolo gratuito. Le Istruzioni originali possono
essere scaricate dal sito: www.NOV.com/drilling
Istruzzjonijiet oriƥinali bl-IngliĪ; jekk l-uttent aƫƫari jixtieq jakwista traduzzjoni ta dawn fil-
lingwa uffiƛjali tal-pajjiĪ fejn il-makkinarju gƫandu jintuĪa kkuntattja r-rappreĪentant lokali
tan-NOV. Innota li dan is-servizz huwa bxejn. L-istruzzjoni oriƥinali jista jitniĪĪel minn
De oorspronkelijke instructies zijn in het Engels gepubliceerd. Als de eindgebruiker een

vertaling van de instructies wil ontvangen in de officiële taal van het land waar de machine
zal worden gebruikt, neem dan contact op met uw plaatselijke NOV vertegenwoordiger. Let
op dat er kosten aan deze service verbonden kunnen zijn. De oorspronkelijke instructies
kunnen worden gedownload op www.NOV.com/drilling.
Originalinstruktionerna publiceras på engelska. Om slutanvändaren önskar en översättning av

dessa till det officiella språket i det land där utrustningen ska användas, kontakta den lokala
NOV-representanten. Observera att denna tjänst eventuellt inte är kostnadsfri.
Originalinstruktionerna kan laddas ned från www.NOV.com/drilling
Special information
Detailed descriptions of standard workshop procedures, safety principles and service operations
are not included. Please note that this manual may contain warnings about procedures which
could damage equipment, make it unsafe, or cause PERSONAL INJURY. Please understand
that these warnings cannot cover all conceivable ways in which service (whether or not
recommended by NOV) might be done, or the possible hazardous consequences of each
conceivable ways. Anyone using service procedures or tools, whether or not recommended by
NOV, must be thoroughly satisfied that neither personal safety nor equipment safety will be
jeopardized.
All information contained in this manual is based upon the latest product information available at
any time of printing. We reserve the right to make changes at any time without notice.
Illustrations
Illustrations (figures) represent a graphical representation of equipment components for use in
identifying parts or establishing nomenclature. These figures may or may not be drawn to scale.
For more specific component information pertinent to your rig configuration, see the technical
drawings that accompany your NOV documentation.
Intended Audience
This manual contains installation, operation, maintenance and parts information. Information in
this manual should enable qualified personnel to install, operate and troubleshoot this system.
Every effort has been made to ensure the accuracy of the information contained herein. NOV®
2020, it’s affiliates or subsidiaries (hereafter NOV) will not be held liable for errors in this
material, or for consequences arising from misuse of this material.
www.nov.com
Page 8 of 36
Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings are used throughout this manual to provide readers with
additional information, and to advise the reader to take specific action to protect personnel from
potential injury or lethal conditions. They may also inform the reader of actions necessary to
prevent equipment damage. Please pay close attention to these advisories.
NOTE: The note symbol indicates that additional information is provided

about the current topics.
CAUTION: The caution symbol indicates that potential damage to equipment or

injury to personnel exists. Follow instructions explicitly. Extreme care
should be taken when performing operations or procedures preceded
by this caution symbol.
WARNING: The warning symbol indicates a definite risk of equipment
damage or danger to personnel. Failure to observe and follow
proper procedures could result in serious or fatal injury to
personnel, significant property loss, or significant equipment
damage.
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous operations and situations. Proper service and repair is important for safe and reliable
operation. Operation and service procedures provided by NOV manuals are the recommended
methods of performing those operations.
CAUTION: To avoid injury to personnel or equipment damage, carefully observe the

following safety requirements.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.
CAUTION: During installation, maintenance, or repair of equipment, personnel

should wear protective gear. Protective gear must be worn during certain operation.
Contact the NOV training department for more information about equipment operation and
maintenance training.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose being
described. NOV recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when using service procedures or tools not
specifically recommended by NOV.
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Revision 04
Page 9 of 36
General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.
CAUTION: Before installing or performing maintenance or repairs on equipment,

read the following instructions to avoid endangering exposed persons or damaging
equipment.
 Isolate all energy sources before beginning work.
 Avoid performing maintenance or repairs while the equipment is in operation.
 Wear proper protective equipment during equipment installation, maintenance, or repair.
Replacing Components
 Verify that all components (such as cables, hoses, etc.) are tagged and labelled during
disassembly and reassembly of equipment to ensure correct installation.
 Replace failed or damaged components with NOV certified parts. Failure to do so could
result in equipment damage, or personal injury.
Routine Maintenance
Equipment must be maintained on a regular and routine basis. See this manual for maintenance
recommendations.
CAUTION: Failure to conduct routine maintenance could result in equipment

damage or injury to personnel.
Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for
their intended purpose.
Lifting points
The lifting procedures should carefully be observed and carried out according to the manual.
Dropped Object Prevention (DROPS)

Dropped objects pose the number one risk of serious injuries, fatalities and equipment damage
in the oil and gas industry. NOV is committed to the mitigation of dropped objects through
equipment design. For the equipment owner or operator, mitigation is carried out by use of the
recommended maintenance guidelines. Reference document D441000342-SPC-001.
NOV equipment is designed to incorporate reasonable primary and secondary retention with the
intention of providing enhanced safety. However, these methods alone cannot prevent dropped
objects without the awareness of rig personnel. Equipment should be inspected on a regular
basis as recommended per NOV Instruction Manuals. This includes (but is not limited to)
replacement of worn, damaged or missing components with NOV-approved parts.
Critical or mandatory inspections of equipment following unplanned events, such as rough
drilling or jarring, is critical to the prevention of dropped objects, and should be performed as
recommended in NOV Instruction Manuals.
Additional information on DROPs is available at the following websites:
 Internal NOV DROPS site with many documents intended for internal NOV use and some
intended for external use, Inside.NOV Global DROPS
www.nov.com
Page 10 of 36
 The industry DROPS sites:

 http://www.dropsonline.org
 http://www.samarbeidforsikkerhet.no
 Alternatively contact one of the DROPS Team-members listed on the NOV DROPS site at:
DROPSteam@nov.com
Customers should also be aware of the latest product bulletins, safety alerts, other documents
relating to the safety and performance of their equipment including “Guide line for secondary
retention and dropped object prevention”, document D441000342-SPC-001, documents can all
be accessed by signing in to your MYNOV account at MyNOV Portal and then searching with the
Product Bulletin Search available below the heading ‘Application Groups’.
For information on registering, please visit Registration for MyNOV portal.
Type plate
WARNING: The type plate must be present on the Automated Grease Unit. Do
not remove it.
Automated Grease Unit

SIZE N/A
N/A
50005095
pn 10714264-001 Rev E
N/A
II 2G EExde IIC T4 IP66 Tamb 55º C
N/A
Universal type plate p/n 50001003/10714264-001
CE marking
The marking is as follows:
II 2G EExde IIC IP66 T4 Tamb 55° C
WARNING: Care should be taken to avoid creating possible ignition sources,

like sparks, due to improper use of the tool in combination with other
equipment.
Applicable patent number

"Patents Pending U.S. & Worldwide"
“(D) Varco I/P, Inc., US6,845,814 B2”
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2: Specifications
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Page 11 of 36
Specifications
General specifications and requirements
Subject Description
Weight Hydraulic interface panel 149.2 lbs / 67.7 kg
Grease pump w/o fittings 18 lbs/ 8 kg
Grease bucket 5 gal.(filled) 40 lbs / 18 kg
Dimensions LxBxH Hydraulic interface panel 25 x 25 x 8.07 inch (640 x 640 x 205 mm)
Grease pump w/o fittings Dia 2.76 x 43.19 inch (70 x 1100 mm)
Grease bucket Dia 10.8 x 14.4 inch (354 x 366 mm)
All tubing and hoses connecting the AGU with
Hydraulic system Tubing and hoses the PS must have a min. inside diameter of
3/8”
The tank line must be connected directly into
Tank line
tank, to prevent back pressure
Minimum working pressure 1,000 psi (6,895 kPa)
Maximum appl. system working
3,000 psi (20,680 kPa)
pressure
Maximum working pressure
1,000 psi (6,895 kPa)
grease pump
A closed center hydraulic power unit or closed
center ring line with 2,500 psi (17,336 kPa)
Power unit
working pressure and a minimum flow of 5 gpm
(19 l/min) is needed.
Maximum allowable back (tank)
290 psi (2,000 kPa)
pressure
SAE AS 4059 class 9
Fluid contamination class ISO 4406: 1999 Class 19/17/14
NAS 1638 class 8
Filter to be applied before AGU @50 μm
All hoses connecting the AGU with the PS must
Grease system Hoses
have a inside diameter of 1/4”
Maximum working pressure in
5,800 psi (39,989 kPa)
grease lines
Design temperatures* Ambient temperature range -4°F (-20°C) up to 131°F (+55°C)
Recommended 104°-122°F / 40°- 50°C
Working / operational / oil temp
Maximum 140°F / 60°C
Surface temperature AGU (ATEX
Maximum 275°F / 135°C
T4)
*It is up to the user to ensure the temperatures as indicated will not be exceeded
Environment Maximum Humidity: 100% RH
IP Rating: IP66
ATEX Category: Category 2 G
Explosion safety
ATEX Gas Group: IIB
ATEX T Class: T4
ATEX EPL: Gb
Electrical Electrical Supply Voltage: 24 VDC
Electrical Earthing Type: IT
Limits Use Limits: Trained persons only (Users responsibility)
External limits defined by AGU
Space Limits:
Defined in the Users Instructions
Time Limits: Design life = 20 years
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Revision 04 2: Specifications
Page 12 of 36
NOTE: Optimum pressure is 1,000 psi (6,895 kPa). The pressure must not be lower
than 1,000 psi (6,895 kPa) for the AGU.
NOTE: A pressure of min. 1,000 psi (6,895 kPa) and a back (tank) pressure of
maximum 290 psi (2,000 kPa) is required.
General description
 The Automated Grease Unit (AGU) is an integrated product. The separate panel is used in
combination with the RST. The AGU adds additional functionality to the PS21/30 of which
the controls are included into the RST control station. With the AGU a grease pump
including grease bin, mating bin cover, connecting hoses and 2 size wipers are supplied.
Major components
Pressure switch
J-Box ass’y
Greasing
Mounting plate
manifold
Grease pump
Grease outlet
Grease bin cover
Grease bin
Grease bucket
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3: Lubrication and maintenance
Revision 04
Page 13 of 36
Lubrication and maintenance

Recommended inspections
NOTE: The owner and user together with the manufacturer should jointly develop
and update inspection, maintenance, repair and remanufacture procedures
consistent with equipment application, loading, work environment, usage and
operational conditions.
These factors may change as a result of new technology, product improvements or
fundamental changes in service conditions.
Alternatively, NOV recommends using the Periodic inspection and maintenance
Categories and Frequencies as mentioned in API RP8B Table 1. Long-term planning
shall be adjusted in order not to interfere unnecessarily with the running operations.
Safety
WARNING: It is not allowed to weld to AGU’s. Please contact an authorized
NOV repair facility.
WARNING: Ensure that all hydraulic lines to the AGU are disconnected before
ANY work is performed on the AGU. It’s not always sufficient to isolate the
hydraulic lines by using a ball valve, as the hoses might function as an
accumulator, which could generate movement of the AGU.
WARNING: Only original NOV OEM parts must be used.
Recommended hydraulic fluid

The requirements for the hydraulic oil are based upon the best
performance of the actuators at specific temperatures / viscosity.
Recommended oil type Mineral oil type HVLP (DIN 51502), HV (ISO 6743-4) or equivalent
Determination of the required viscosity class regarding the working

temperature
Viscosity class Working temperature (acc. ISO 3448) ° C
32 30 up to 50 ° C (86° F up to 122° F)
46(recommended) 40 up to 60 ° C (104° F up to 140° F)
68 50 up to 70 ° C (122° F up to 158° F)
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Revision 04 3: Lubrication and maintenance
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Recommended grease
Grease type
ISO-L-XCCHB2
Applica- Temperature range Brand Type Part Remarks
tion Number
This type is
For warmer and colder area’s conform
Back of slips
Minimum temperature -30°C Autol TOP 2000 59000194 Norwegian
/ bowl
Maximum temperature + 120°C Environmental
OLF Standard
Expected Use
Expected use of grease when using an automated greasing system: Every grease cycle will
apply about 350 Cubic Centimeter (21 Cubic Inches) to the slips. Theoretically one can run the
PS for 50 hours continuously (20 up/down cycles) before renewing the bucket.
Maintenance
Six monthly maintenance
Procedure
1. Check all grease restrictors are open
2. Check condition of inline filters in hook-up manifold
3. Check the condition of the main hydraulic filter according to the procedure
4. Carry out a hydraulic function test according to TSEL-0223.
5. Verify grease bin empty indication according to TSEL-0223.
Annual Maintenance
Procedure
If in any doubt, contact an authorized NOV repair facility.

1. Clean the AGU and grease pump thoroughly
2. Carry out functional testing according to TSEL-0223
3. Check hydraulic setting of the AGU according to chapter Specifications.
2 Year maintenance
Procedure
1. Clean the AGU and the grease pump thoroughly
2. Carry out functional testing according TSEL-0223
3. Check hydraulic setting of the AGU according to chapter Specifications.
5 Year maintenance
Procedure
1. The AGU must be checked completely. It is advised to have this carried out in a NOV
authorized repair shop. Please contact NOV for guidance.
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3: Lubrication and maintenance
Revision 04
Page 15 of 36
Automated greasing system

CAUTION: The automatic greasing system will NOT supply grease to the bowl and
slip in the RST configuration
CAUTION: The AGU only applies grease to the Slips/Cone, NOT to other
mechanical parts of PS-21/30
The performance of the PS power slip is directly related to the greasing of the backside of the
slips. This is carried out by applying grease to the grease nipples on the manifold block 2 plc.
Grease will automatically come out the bores as follows:
 First to the center slip “port A” and then to the left - and right - hand slips “port B+C”.
 The restrictors in the body take care about equal distribution
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4: Installation and commissioning
Revision 04
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Installation and commissioning

WARNING: The control panel may differ from rig to rig, but the AGU MUST be
processed through a PLC or another control unit to prevent undesired
simultaneous commands from e.g. PS.
Installation of the Automated Grease Unit
Please refer to the general arrangement drawings and the hydraulic and electric schematics for
additional information. The AGU must be installed within 590” (15 m) of the well center, the
grease bucket must be installed within 80” (2 m) of the AGU.
Functions as per hydraulic schematic

PS 4 Pressure switch grease bucket empty
DV 4: Directional control valve, operating the grease pump
DV 5: Directional control valve, operating the control valve DV6.
DV 6: Directional control valve, distributing grease to the center or LH/RH slips
PC 2 Pilot operated pressure reducing valve
PR 1 Pilot operated pressure relieve valve
PG 1 Pressure nipple to check system pressure
General function
PC 2 (pilot operated pressure reducing valve): The control manifold can be connected to a
closed center power supply with working pressure between 2,500 - 3,000 psi (17,236 - 20,684
kPa). PC2 reduces the pressure to 1,000 psi (6,895 KPa) for reducing the flushing and grease
procedure.
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Revision 04 4: Installation and commissioning
Page 18 of 36
Connections
NOTE: The valves are pre-set and ONLY to be adjusted by NOV personnel.

For Manifold AGU connection (for stand alone application) see drawing 50005095-3 (hydraulic),
50005095-2 (electric) and 50005095-5 (schematic) or RST manual.
Pressure switch
J-box assembly
Grease manifold
assembly Mounting plate
Ground strip
The manifold is recommended to be mounted within 590” (15 m) of the center of the well
preferably on the drillers console.
Lifting the AGU

Lifting the AGU can best be done by using the two top holes of the mounting plate.
possible lifting points
mounting
plate
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4: Installation and commissioning
Revision 04
Page 19 of 36
Hydraulic connection to the PS

NOTE: Clean the hydraulic couplings thoroughly prior to connecting
Connect the hydraulic manifold according to drawings 50005095-30(hydraulic), 50005095-2

(electric) and 50005095-5 (block diagrm); the hoses to the AGU are 216” (5.5m) long, the hoses
from the AGU to the grease pump are 80” (2m) long.
Automated
Grease Unit
Hydraulic lines
Grease lines to
Power Slip
Grease line to AGU
Grease bucket
Grease connection
The grease hose from the AGU to the PS are 590” (15 m) long and the grease hose from the
grease pump to the AGU is 80” (2m) long.
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Revision 04 4: Installation and commissioning
Page 20 of 36
Operations controls
The operation of the automated grease unit must be done via software using Slips UP input:
Typical control panel (software ) controls.
Control panel Function
 The grease pump to be triggered to start a cycle after 25

times “Slips Up” indication
 1 pump stroke is solenoid “Pump Down” for 0.5 - 1 sec
followed by “Pump Up” for 0.5 - 1 sec
 Grease cycle PS-21/30:
 Switch grease directional valve to “Slips-Center”.
PS-21/30
 Apply 30 pump strokes.
Automated greasing
 Switch grease directional valve to “Slips-Left/Right”.
 Apply 50 pump strokes.
 Grease cycle to be paused when cycle is is not finished
and Slips are operated to to “Set”. Resuming cycle after
Slips “Up” is selected.
 Manual switch to start cycle.
PS-21/30
Indication that grease reservoir is empty, sensed via presure switch.
Grease Reservoir Empty
Switch position: open is “Empty”, close is “Not Empty”.
(optional) indication
Commissioning
Connect hydraulic hoses to grease pump 2 pcs length 80” (2 mtr) and 2 pcs length 216” (5.5 mtr)
for pressure/return.
Connect 2 grease hoses length 590” (15 mtr) with QD’s to PS and 1 grease hose length 80” (2
mtr) to interface panel and grease pump.
Field commissioning acc. to TSEL-0223.
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5: Operation
Revision 04
Page 21 of 36
Operation
Operational safety
Procedure
 Make sure that ALL hydraulic lines are isolated before any work is carried out in the AGU.
 It is recommended to have the AGU operated by the driller.

Connecting of the hydraulic hoses

WARNING: Be careful when disconnecting hydraulic hoses. Make sure
pressure is of the hoses and the weight of the string cannot generate pressure
WARNING: Always disconnect hydraulic lines when rotating the PS
Procedure
See chapter Installation and Commissioning
Override
Procedure
On the drillers console, a button is provided releasing all pressure from the system.
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Page 22 of 36
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6: Assembly
Revision 04
Page 23 of 36
Assembly
Safety
WARNING: Make sure that all hydraulic lines are isolated before any work is
performed on the AGU.
NOTE: All images in this chapter are for info only. Please use the official drawings for
reference.
Procedure
Prior to working on the AGU or any of it’s parts:

if the AGU is connected to a power unit, bleed the system prior to repair.
To bleed the AGU:
1. Shut the valve in the Pressure line.
2. Shut off the power unit.
WARNING: When working on the AGU, lock and tag the controls in order to
prevent unexpected movement of the AGU.
WARNING: Do not weld on AGU or individual parts
Before (dis)assembly of the AGU make sure

Procedure
1. All tools are at hand.
2. Hoisting equipment is available.
3. Lifting equipment is suitable for handling heavy parts (crane, lifting bands, chains, eyes
etc).
Torques
Use the proper torque for assembly parts unless specified differently on drawing. Applying too
much torque easily could damage cartridges. See the torque lists in this manual.
Required tools
For normal maintenance and repair, standard tools will be sufficient for all work. However, bigger
size spanners may be required for hydraulic tubes.
Special tools
The removal of cartridges from the AGU manifold block may require an extended socket be
modified. If required, the outside diameter of a 7/8” socket should be reduced (turned down) to
29 mm, 1.1/4”.
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Page 24 of 36
Disassembly of the AGU

Procedure
1. Disconnect the hydraulic hoses of the manifold and the grease pump.
2. Disconnect the grease hoses of the manifold and the grease pump.
3. Disconnect the electric connections.
4. The AGU can be removed.
5. The grease bucket can be removed.
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7: Trouble shooting
Revision 04
Page 25 of 36
Trouble shooting
Prior to trouble shooting, carry out the following checks. When problems cannot be solved,
please contact an authorized NOV repair facility.
WARNING: Make sure that all hydraulic lines are isolated and the ball valve
is closed before any work is carried out on the AGU.
NOTE: When a solution is not available in the following flowcharts, please contact an
authorised NOV repair facility for further information.
Prior to trouble shooting a problematic AGU

NOTE: When problems occur, carry out the following checks. Solve discovered
problems first, than go to the trouble shooting flow charts.
Symbol Check
P Check available Pressure to AGU is 1,000 psi (6,895 kPa) minimum.

Check that all hoses and quick disconnects are properly Connected and
C
the ball valve is open.
L Check Lubrication status of tool.

E Check whether Electrical power is available at the control panel.
O Check whether Oil leakage is visible at AGU, Quick disconnects or
hoses.
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Revision 04 7: Trouble shooting
Page 26 of 36
Trouble shooting Flowcharts

When no solutions available in the flow-chart, please contact an authorised NOV repair facility
for further information.
1. The AGU functions incorrectly.

Problem Possible solution
No grease is pumped to RST/PS Check if grease hoses are connected
2. Faulty signal
Problem Possible solution

Incorrect (double, faulty, absent, continuous
etc) slips down / slips up signal is observed
Check RST manual
while slips are travelling up and down
correctly
Dirt inside pressure switch may cause
malfunctioning of switch.
Are pressure switches on AGU giving incorrect Setting of pressure switche(s) may be higher
signal? than actual system pressure.
Check if pressure switches are correctly wired to
control panel.
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8: Appendixes
Revision 04
Page 27 of 36
Appendixes
Risk assessment acc. to EN-ISO 12100:2010
Conclusion Risk Assessment
In general, crew must:
 Wear personal safety protection like safety glasses, hard hat etc
 Follow instructions as stated in the manual
 Have knowledge of rig procedures
 Have been instructed for safe use of the AGU
 Always use secondary retention as established and implemented by NOV.
Applicable standards
EN-ISO 4413:2010: Hydraulic fluid power - General rules and safety requirements for systems
and their components
EN-1127-1:2011 Explosion prevention and protection
EN -ISO 12100:2010: Safety of machinery - General principles for design - Risk assessment and
risk reduction
EN 13463-1: 2009 Non-electrical equipment for use in potentially explosive atmospheres -
Part 1: Basic method and requirements)
EN 13463-5: 2011 Non-electrical equipment intended for use in potentially explosive
atmospheres - Part 5: Protection by constructional safety 'c
ATEX-directive 94/9/EC
Machinery Directive: 2006/42/EC
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Revision 04 8: Appendixes
Page 28 of 36
Receipt, storage, transport &

decommissioning
NOTE: All exposed, not painted metal surfaces, are coated with a rust preventative
at the factory prior to shipment for transport only.
Immediatelly after receipt*

Check the tool immediately after receipt and re-preserve the tool as required (at the latest within
1 month) as per table below:.
Description Recommended preservation

All unpainted static steel surface and flanges Rustilo DWX 32
All unpainted dynamic steel surfaces Rustilo DWX 32
Extended cylinder rods (retract if possible) Rustilo DWX 32 + Premtape*
Exposed bolts and nuts Rustilo DWX 32
Hydraulic/pneumaticfittings. Plugs or caps + Premtape*
Grease fittings supplied with cap. Cap + Premtape*
All grease points Lubricate
* In case long time preservation is ordered: follow procedure TSEL-0194.
Inspection and test during storage

 All accessible exposed surfaces should be checked and if needed re-preserved
periodically (once per 3 months is recommended) to be sure that no corrosion is taking
place.
 Test the tool annually as a minimum as per User’s Manual.
Storage general recommendations
 Main unit should be palletized for indoor storage. A cargo container would be appropriate
for indoor/ outdoor storage.
 Every attempt should be made to avoid wide variations in temperature and high humidity.
The preferred environment would be clean and dry at 60°F (16° C) ambient. If high
humidity is unavoidable, 70° F (21° C) is recommended.
 All openings should be covered to prevent water or dust from entering.
Storage after use
When the tool is not being used for a longer period then 3 days the following steps should be
carried out:
 Remove the insert carrier assembly.
 Clean tool slip assembly and the insert carrier asembly.
 Grease tool, insert carrier assembly and slip assembly as described in checklist
lubrication.
 Place tool in closed position.
 Grease all blank parts.
 Use an extreme pressure, multi-purpose, lithium based grease of No. 1 or No. 2
consistency and multi grade motor oil.
 Grease trigger finger-shafts .
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8: Appendixes
Revision 04
Page 29 of 36
 Clean and cap hydraulic Quick Disconnect Couplings.

 Preserve the tool as per table on the previous page.
Transport
WARNING: Only lift the tool at it’s dedicated lifting points or ears (see chapter
Installation and Commisioning).
The best way of transporting the tool is in its original crate. Use oiled paper and seal the box with
plastic to prevent leaking when stored outside. Secure the top safely.
Decommissioning
The tool may contain grease, steel, rubbers, plastic, stainless steel, mild steel and several
assembled components with undefined consistency or mixtures. The tool can be contaminated
with drilling fluids, hydraulic fluids and preservatives. After the tool is decommissioned, it is
recommended to disassemble the tool in a place where waste fluids can be contained and
properly disposed of.
WARNING: Any fluids, mud and grease are potentially unsafe when in contact
with the skin. Always wear gloves and safety goggles when disassembling the
tool.
1. Clean the tool with a steam cleaner.

2. It is recommended to disassemble the tool in a place where drainage for waste fluids is
possible.
3. Remove all quick-disconnects, hoses, cylinders and manifold block and bleed off hydraulic
oil.
WARNING: Accumulators (if applicable) may contain high pressure gasses or

liquids. Refer to the OEM-documentation for safe removal and disposal.
4. Accumulator (if applicable): let all the pressure out and remove the valve. Decontaminate if
necessary.
5. Remove the parts.
6. Carry off to proper place for final storage or destruction.
www.nov.com
Page 30 of 36
Torque values (US)

Bolts Lubricated with Light Bolts lubricated with Anti-
Machine Oil seize compound
Grade 8 Grade 8
Dia. Threads Min. Max. Clamp Min. Max. Clamp
per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Coarse Thread Series, UNC
1/4” 20 11.4 12.6 2860 8.6 9.5 2860
5/16” 18 24 26 3720 17.8 19.7 3720
3/8” 16 43 47 7000 32 35 7000
7/16” 14 67 74 9550 50 55 9550
1/2” 13 105 116 12750 78 87 12750
9/16” 12 143 158 16100 107 118 16100
5/8” 11 209 231 20350 157 173 20350
3/4” 10 361 399 30100 271 299 30100
7/8” 9 570 630 41600 428 473 41600
1” 8 855 945 54500 641 709 54400
1 1/8” 7 1216 1344 68700 912 1008 68700
1 1/4” 7 1729 1911 87200 1297 1433 87200
1 3/8” 6 2261 2499 104000 1696 1874 104000
1 1/2” 6 3002 3318 126500 2252 2489 126500
Tensile strength=150,000 psi. Proof strength=120,000 psi.
Bolts Lubricated with Light Bolts lubricated with Anti-

Machine Oil seize compound
Grade 8 Grade 8
Dia. Threads Min. Max. Clamp Min. Max. Clamp
per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Fine Thread Series, UNF
1/4” 28 13.3189 14.7 3280 10 11 3280
5/16” 24 24 26 5220 17.8 19.7 5220
3/8” 24 48 53 7900 36 39 7900
7/16” 20 76 84 10700 57 63 10700
1/2” 20 114 126 14400 86 95 14400
9/16” 18 162 179 18250 121 134 18250
5/8” 18 228 252 23000 171 189 23000
3/4” 16 399 441 33600 299 331 33600
7/8” 14 627 693 45800 470 520 45800
1” 14 950 1050 59700 713 788 59700
1 1/8” 12 1368 1512 77000 1026 1134 77000
1 1/4” 12 1900 2100 96600 1425 1565 96600
1 3/8” 12 2584 2856 118400 1938 2142 118400
1 1/2” 12 3382 3738 142200 2537 2804 142200
Tensile strength=150,000 psi to 1” dia. Proof strength=120,000 psi.
www.nov.com
8: Appendixes
Revision 04
Page 31 of 36
Torque values (metric)

Bolts Lubricated with Bolts lubricated with Anti-
Light Machine Oil seize compound
Grade 8 Grade 8
Diamete Threads Min. Max. Clamp Min. Max. Clamp
r per inch Torque Torque force Torque Torque force
(Nm) (Nm) (N) (Nm) (Nm) (N)
Coarse Thread Series, UNC
1/4” 20 15.5 17.14 12870 11.7 12.9 12870
5/16” 18 32.6 35.4 16740 24.2 26.8 16740
3/8” 16 58.5 64 32500 43.5 47.6 31500
7/16” 14 91.1 100.6 42980 68 92.5 42980
1/2” 13 143 158 57380 106 118 57380
9/16” 12 195 215 72450 145.5 160 72450
5/8” 11 284 314 91580 213.5 235 91580
3/4” 10 491 542 135450 368 407 135450
7/8” 9 775 857 187200 582 643 187200
1” 8 1163 1285 245250 872 965 245250
1 1/8” 7 1654 1828 309150 1240 1370 309150
1 1/4” 7 2351 2598 382400 1764 1949 392400
1 3/8” 6 3075 3398 468000 2306 2549 468000
1 1/2” 6 4082 4512 569250 3062 3385 569250
Bolts Lubricated with Bolts lubricated with Anti-

Light Machine Oil seize compound
Grade 8 Grade 8
Diamete Threads Min. Max. Clamp Min. Max. Clamp
r per inch Torque Torque force Torque Torque force
(Nm) (Nm) (N) (Nm) (Nm) (N)
Fine Thread Series, UNF
1/4” 28 18.1 20 14760 13.6 15 14760
5/16” 24 32.6 35 23490 24.2 26.8 23490
3/8” 24 65.3 72 35550 49 53 35550
7/16” 20 103 114 48150 77.5 86 48150
1/2” 20 155 171 64800 117 129 64800
9/16” 18 220 239 82130 165 182 82130
5/8” 18 310 343 103500 232 257 103500
3/4” 16 542 600 151200 406 450 151200
7/8” 14 853 943 206100 639 707 206100
1” 14 1292 1428 268650 970 1071 268650
1 1/8” 12 1860 2056 346500 1396 1542 346500
1 1/4” 12 2584 2856 434700 1938 2128 434700
1 3/8” 12 3514 3884 532800 2635 2913 532800
1 1/2” 12 4599 5083 639900 3450 3813 639900
Tensile Strength = 1,034,214KPa to 1” dia. Proof Strength = 827,370 kPa
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Page 32 of 36
www.nov.com
9: Spare parts
Revision 04
Page 33 of 36
Spare parts
For (spare) parts, see included assembly drawing(s).
For the availability of parts and ordering, please contact NOV.
www.nov.com
Revision 04 9: Spare parts
Page 34 of 36
www.nov.com
10: Drawings
Revision 04
Page 35 of 36
Drawings
MSDS-sheets, Test procedures, Drawings
Material Safety Data Sheets
Factory applied grease and hydraulic fluid
MSDS grease Autol TOP 2000
MSDS hydraulic fluid Castrol Hyspin AWH-M 32
MSDS preservation Castrol Rustilo DWX 32
MSDS premtape Premtape
Test procedures
Drawing number Rev Name
TSEL-0222 B Test specification for automated gease unit PS-21/30 w/RST
TSEL-0223 - Field commissioning automated grease unit PS-21/30
TSEL-0194 E Preservation procedure
Dimensional drawings
DD-50005095 G GA, auto grease kit sub ass’y PS-21/30 w/RST
DD-59000227-1 B Grease pump assembly
Assembly drawings
50005095 F Installation ass’y Auto Grease Unit PS-30 w/RST
50005095-1 H Auto Grease kit sub ass’y, PS-21/30 w/RST
50005095-2 F Wiring diagram, PS auto grease unit used w/RST
50005095-3 F Installation diagram, auto grease unit PS-21/30 w/RST
50005095-5 B Block diagram auto grease unit PS-21/30 w/RST
50004511-1 F Greasing manifold assembly
www.nov.com
Revision 04 10: Drawings
Page 36 of 36
www.nov.com
AUTOL TOP 2000 Page 1 of 4
SAFETY DATA SHEET

AUTOL TOP 2000
1. Identification of the substance/preparation and of the company/undertaking
Date issued 21.07.2010
Product name AUTOL TOP 2000
Use of the substance/preparation Lubricating grease
Importer
Company name Vedlikehold Industri Produkt AS
Postal address Postboks 2003
Postcode N-4392
Place name SANDNES
Country Norway
Tel +47 51686030
Fax +47 51686031
E-mail mail@v-i-p.no
Website www.autol.no
Prepared by Developed/ revised by ApplySørco AS, Koppholen 6,
Postbox 8040, N-4068 Stavanger, Norway.
Emergency telephone Poisen informationcentral:+47 22 59 13 00
2. Hazards identification
Classification CLP EUH 210
Description of hazard The product has not been classified according to the legislation in force.
msds for available for professionel users.
3. Composition/information on ingredients
Component name Identification Classification Contents
Zincdialkyldithiophosfate CAS no.: 68649-42-3 Xi, N; R38, R41, R51/53 < 2,5 %
Mineral oil 10 - 30 %
Column headings CAS no. = Chemical Abstracts Service; EU (Einecs or Elincs number) =
European inventory of Existing Commercial Chemical Substances; Ingredient
name = Name as specified in the substance list (substances that are not
included in the substance list must be translated, if possible). Contents given
in; %, %wt/wt, %vol/wt, %vol/vol, mg/m3, ppb, ppm, weight%, vol%
HH/HF/HE T+ = Very toxic, T = Toxic, C = Corrosive, Xn = Harmful, Xi = Irritating, E
= Explosive, O = Oxidizing, F+ = Extremly flammable, F = Very flammable,
N = Environmental hazard
Component comments Contains in addition component which are not classified. Mineral oil contains
DMSO<3% and therefor not classified as cancer.
4. First-aid measures
General Remove affected person from source of contamination. Provide rest, warmth
and fresh air.
Inhalation Fresh air and rest. Get medical attention if any discomfort continues.
Skin contact Wash skin with soap and water. Remove contaminated clothes and rinse skin
thoroughly with water. Get medical attention if any discomfort continues.
Clothes must be washed before re-use.
Eye contact Immediately flush with plenty of water for up to 15 minutes. Remove any
contact lenses and open eyes wide apart. Contact physician if irritation
persists.
Ingestion Immediately give a couple of glasses of water or milk, provided the victim is
fully conscious. DO NOT INDUCE VOMITING! Get medical attention.
5. Fire-fighting measures
Suitable extinguishing media Water spray, carbon dioxide, dry powder or polar resistant foam. If possible,
remove containers exposed to heat or cool with water.
Improper extinguishing media Water-jet.
Fire and explosion hazards Not flammable Fire causes formation of toxic gases. Irritating
gases/vapours/fumes of: Carbon dioxide (CO2). Carbon monoxide (CO).
Personal protective equipment Fire brigade must use fresh-air helmet.
6. Accidental release measures

Personal precautions Wear protective clothing as described in Section 8 of this safety data sheet.
Avoid contact with skin and eyes. In case of spills, beware of slippery floors
and surfaces.
Environmental precautions Do not allow to enter drains, sewers or watercourses.
Methods for cleaning Absorb with inert, damp, non-combustible material, then flush area with
water. Dangerous waste. Collect spillage in containers, seal securely and
deliver for disposal according to local regulations.
7. Handling and storage

Handling Wear protective clothing as described in Section 8. Avoid contact with skin
and eyes. Be aware of slippy floors. Contaminated rags and cloths must be
put in fireproof containers for disposal.
Storage Closed container. Original container. Avoid sunlight. Keep out of reach of
children.
8. Exposure controls/personal protection

Exposure limit values
Component name Identification Value Year
Zincdialkyldithiophosfate CAS no.: 68649-42-3
Mineral oil
Exposure controls
Threshold limit values adm.norm.=TLV
Other Information about threshold Adm. norm: Oil mist: 1 mg/m3, Oil vapour: 50mg/m3
limit values
Occupational exposure controls An eye wash bottle must be available at the work site.
Respiratory protection Respiratory protection not required.
Hand protection For prolonged or repeated skin contact use suitable protective gloves. Nitril.
Break-throughtime> 8 hours.
Eye protection Wear approved chemical safety goggles where eye exposure is reasonably
probable.
Skin protection (other than of the Wear appropriate clothing to prevent repeated or prolonged skin contact.
hands)
Other Information When using do not eat, drink or smoke. Promptly remove any clothing that
becomes wet or contaminated. Wash hands after handling. Wash
contaminated clothing before reuse.
9. Physical and chemical properties

Physical state Paste
Odour Characteristic
Colour Misc. colours
Solubility in water Not soluble.
Specific gravity Value: 0,91-0,95 g/cm3
Comments: 20 C
Melting point/melting range Value: > 145 °C
Flash point Value: > 200 °C
10. Stability and reactivity

Conditions to avoid Avoid heat.
Materials to avoid Strong oxidising substances.
Hazardous decomposition products Fire creates: Carbon monoxide (CO). Carbon dioxide (CO2). Sulphurous gases
(SOx).
Stability Stable under the prescribed storage conditions.
11. Toxicological information

Components' toxicological data
Other information regarding health hazards
Inhalation Vapours irritate the respiratory system, and may cause coughing and
difficulties in breathing.
Skin contact Prolonged contact may cause dryness of the skin.
Eye contact May cause temporary eye irritation.
Ingestion May irritate and cause stomach pain, vomiting and diarrhoea.
12. Ecological information

Components' toxicological data
Other ecological information
Ecotoxicity ,may give unwanted long-time effects i water
Mobility The product has poor water-solubility.
Persistence and degradability The product is not readily biodegradable.
Bioaccumulative potential Will not bio-accumulate.
13. Disposal considerations

EWC waste code EWC: 130205 mineral-based non-chlorinated engine, gear and lubricating oils
Product classified as hazardous Yes
waste
Packaging classified as hazardous No
waste
Specify the appropriate methods of Absorb in vermiculite or dry sand, dispose in licensed special waste.
disposal
14. Transport information

Dangerous goods ADR Status: No
Dangerous goods RID Status: No
Dangerous goods IMDG Status: No
Dangerous goods ICAO/IATA Status: No
15. Regulatory information

Composition on the label Zincdialkyldithiophosfate: < 2,5 %, Mineral oil: 10 - 30 %
EC lable No
R phrases None
S phrases S2 Keep out of the reach of children. S24 Avoid contact with skin. Safety
data sheet available for professional user on request.
Hazard statements EUH 210 Safety data sheet available on request.
Precautionary statements P102 Keep out of reach of children. P262 Do not get in eyes, on skin, or
on clothing.
References (laws/regulations) MSDS is developed/ revised after 1 ATP to CLP. Chemicals (Hazard
Information & Packaging) Regulations. Commission Decision 2000/532/EC as
amended by Decision 2001/118/EC establishing a list of wastes and
hazardous waste pursuant to Council Directive 75/442/EEC on waste and
Directive 91/689/EEC on hazardous waste with amendments. Control of
Pollution (Special Waste Regulations) Act 1980.
16. Other information

List of relevant R phrases (under R38 Irritating to skin.
headings 2 and 3). R41 Risk of serious damage to eyes.
R51/53 Toxic to aquatic organisms, may cause long-term adverseeffects in
the aquatic environment.
Supplier's notes Developed/ revised by ApplySørco AS.
Koppholen 6. Postboks 8040, 4068 Stavanger.
tlf. +47 51639000 webside: www.ApplySorco.no Quality assured by SØRCO
AS etter 1 ATP til CLP.
Responsible for safety data sheet Sørco AS
Product Data Castrol Hyspin AWH-M
High viscosity index anti-wear hydraulic oils
Description
The Castrol HyspinTM AWH-M hydraulic oil range of shear stable high viscosity index lubricants are based on the latest
stabilised zinc additive technology.
Application
Hyspin AWH-M contains a shear stable additive system which helps maintain the viscosity characteristics of
the product over a wide temperature range even during prolonged use and imparts a very low pour point which enables
the product to be used in very cold environments. It exhibits excellent corrosion and wear protection as well as
outstanding thermal and oxidative stability. In addition, Hyspin AWH-M has excellent hydrolytic stability and separates
rapidly from water contamination upon standing.
Applications include:
• Outdoor equipment which are likely to operate in wide temperature ranges, such as machinery subjected to cold start
up conditions and high temperature continuous running. Examples include off-highway and marine applications.
• Indoor manufacturing equipment that incorporates control systems requiring minimal viscosity change with
temperature. Examples include precision machine tools.
• The Hyspin AWH-M range is fully compatible with elastomer materials commonly used for static and dynamic seals,
such as nitrile, silicone and fluorinated (e.g. Viton) polymers.
Hyspin AWH-M is classified as follows:

DIN 51502 classification – HVLP
ISO 6743/4 - Hydraulic Oils Type HV
Hyspin AWH-M grades meet the requirements (for appropriate viscosity grade) of:
DIN 51524 Part 3
Cincinnati Lamb (Milacron) P 68-69-70
Denison (Parker Hannafin) HF-0
US Steel 126 & 127
Eaton (formerly Vickers) I-286-S & M-2950-S
Bosch Rexroth RE07075/RE90220
Advantages
• High viscosity index and low pour point enables the product to be used over a wide temperature range, with good
shear stability which means no excessive loss in viscosity due to mechanical shearing.
• Excellent anti-wear performance provides extended wear protection for hydraulic pumps. Reduced down time due to
unscheduled maintenance and savings from replacement part costs.
• Excellent water separation and hydrolytic stability means reduced down time through prolonged lubricant life and
increased equipment reliability.
• Good filterability gives a cleaner system with less frequent filter changes.
Typical characteristics
Test Method Units AWH-M 15 AWH-M 32 AWH-M 46 AWH-M 68 AWH-M 100 AWH-M 150
ISO Viscosity Grade - - 15 32 46 68 100 150
ISO 12185/
Density @ 15°C g/ml 0.88 0.88 0.88 0.88 0.89 0.89
ASTM D4052
ISO 3104/
K.V. @ 40°C mm2/s 15 32 46 68 100 150
ASTM D445
ISO 3104/ 2
K.V. @ 100°C mm /s 3.83 6.41 8.32 11.09 13.45 18.01
ASTM D445
ISO 2909/
Viscosity Index - >150 >150 >150 >140 >130 >130
ASTM 2270
ISO 3016/
Pour Point °C/°F <-51/<60 -45/-49 -42 /-44 -36/-33 -30/-22 -30/-22
ASTM D97
ISO 2592/
Flash Point, COC °C/°F 205/401 210/411 215/419 226/440 226/440 232/450
ASTM D92
ISO 2719/
Flash Point, PMCC °C 160 200 220 220 220 220
ASTM D93
ISO 6247/
Foam Seq I mls 20/0 20/0 20/0 20/0 20/0 20/0
ASTM D892
Water Separability ISO 6614/
Mins 5 10 15 15 - -
@ 54°C ASTM D1401
Water Separability ISO 6614/
Mins - - - - 20 20
@ 82°C ASTM D1401
ISO 9120/
Air Release Value Mins 4 4 8 8 12 24
ASTM D3427
FZG fail stage ISO 14635-1/
- - 11 12 12 12 12
(A8.3/90) DIN 51354
Rust Test (24 hrs ISO 7210/
- Pass Pass Pass Pass Pass Pass
Distilled water) ASTM D665A
Rust Test (24 hrs ISO 7210/
- Pass Pass Pass Pass Pass Pass
Synthetic sea water) ASTM D665B
K.V. @ 100°C after DIN 51350 T6 %
- - 9.5 - - -
4 hours KRL loss
Subject to usual manufacturing tolerances.
Castrol Hyspin AWH-M

02.10.2006, version 1.0
Castrol Hyspin AWH-M and the Castrol logo are trademarks of Castrol Limited.
All reasonable care has been taken to ensure that the information contained in this publication is accurate as of the date of printing. However, such
information may, nevertheless, be affected by changes in the blend formulation occurring subsequent to the date of printing. Material Safety Data Sheets
are available for all Castrol Ltd products. The MSDS must be consulted for appropriate information regarding storage, safe handling and disposal of
a product.
Castrol Industrial North America Inc. 150 West Warrenville Road, 605 3E Naperville, IL 60563
Tel: (877) 641 1600 Fax: (877) 648 9801
www.castrol.com/industrial
SAFETY DATA SHEET
1. Identification of the substance/preparation and of the company/undertaking

Product name Rustilo DWX 32
SDS # UK-8332, NL-08332, BE-08332
Product Use Rust preventive.
Supplier Castrol (U.K.) Limited

Wakefield House
Pipers Way
Swindon
Wiltshire, SN3 1RE
United Kingdom
Tel.: +44 (0)1793 512712

Fax.: +44 (0)1793 486083
EMERGENCY TELEPHONE +44 (0)1793 512712
NUMBER
2. Composition/information on ingredients
Hydrocarbon solvent, film forming corrosion preventives and additives.
Chemical name CAS no. % EINECS / ELINCS. Classification
Low boiling point hydrogen treated naphtha (white spirit) 64742-82-1 50 - 100 265-185-4 R10
Xn; R65
R66, 67
N; R51/53
Barium long chain alkaryl sulphonate 93028-28-5 1-5 296-719-4 Xn; R20/22
2-(2-Butoxythoxy) ethanol; diethylene glycol-monobutyl ether 112-34-5 1-5 203-961-6 Xi; R36
See Section 16 for the full text of the R Phrases declared above
* Occupational Exposure Limit(s), if available, are listed in Section 8
3. Hazards identification
This preparation is classified as dangerous according to Directive 1999/45/EC as amended and adapted.
Physical/chemical Hazards Flammable.
Human health hazards Harmful: may cause lung damage if swallowed.
Repeated exposure may cause skin dryness or cracking.
Vapours may cause drowsiness and dizziness.
Residual film: Harmful by inhalation and if swallowed.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
Effects and symptoms
Eyes May cause eye irritation.
Skin Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis.
Inhalation Vapors and aerosol can produce mucous membrane, nose and throat irritation.
Vapours may cause drowsiness and dizziness.
Ingestion Ingestion may cause gastrointestinal irritation and diarrhoea.
Aspiration hazard if swallowed -- harmful or fatal if liquid is aspirated into lungs.
4. First-aid measures
Eye Contact In case of contact, immediately flush eyes with a copious amount of water for at least 15 minutes. Get
medical attention if irritation occurs.
Skin contact Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes. Wash
clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention if irritation develops.
Inhalation If inhaled, remove to fresh air. Get medical attention if symptoms appear.
Ingestion If swallowed, do NOT induce vomiting. Never give anything by mouth to an unconscious person.
Aspiration hazard if swallowed- can enter lungs and cause damage. Obtain medical attention.
Product Name Rustilo DWX 32 Product Code UK-8332 Page: 1/5
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
( BUILD 5.0 ) ( ENGLISH )

5. Fire-fighting measures
Extinguishing Media
Suitable In case of fire, use water fog, foam, dry chemical or CO2 extinguisher or spray. This material is toxic to
aquatic organisms. Fire water contaminated with this material must be contained and prevented from
being discharged to any waterway, sewer or drain.
Not Suitable Do not use water jet.
Hazardous decomposition These products are carbon oxides (CO, CO2), sulphur oxides (SO2, SO3, etc.). Some metallic oxides.
products
Unusual fire/explosion Hazards This material is combustible/flammable and is sensitive to fire, heat, and static discharge.
Special fire-fighting procedures None identified.
Protection of fire-fighters Fire fighters should wear self-contained positive pressure breathing apparatus (SCBA) and full turnout
gear. Firefighters' protective clothing will provide limited protection. DO NOT FIGHT FIRE WHEN IT
REACHES MATERIAL. Withdraw from fire and let it burn. Promptly isolate the scene by removing all
persons from the vicinity of the incident if there is a fire. First move people out of line-of-sight of the scene
and away from windows.
Fire Hazards in Presence of Flammable liquid and vapour. Vapour may cause flash fire. Vapours may accumulate in low or confined
Various Substances areas, travel a considerable distance to a source of ignition and flash back. Runoff to sewer may create
fire or explosion hazard.
6. Accidental release measures

Personal Precautions Immediately contact emergency personnel. Eliminate all ignition sources. Keep unnecessary personnel
away. Use suitable protective equipment (Section 8). Follow all fire fighting procedures (Section 5). Do
not touch or walk through spilled material.
Environmental precautions and If emergency personnel are unavailable, contain spilled material. For small spills add absorbent (soil may
cleanup methods be used in the absence of other suitable materials) and use a non-sparking or explosion proof means to
transfer material to a sealed, appropriate container for disposal. For large spills dike spilled material or
otherwise contain material to ensure runoff does not reach a waterway. Place spilled material in an
appropriate container for disposal. Minimize contact of spilled material with soils to prevent runoff to
surface waterways. See Section 13 for Waste Disposal Information.
Personal Protection in Case of a Splash goggles. Full suit. Vapour respirator. Boots. Gloves. A self-contained breathing apparatus
Large Spill should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.
7. Handling and storage

Handling Aspiration hazard if swallowed- can enter lungs and cause damage. Do not ingest. If ingested do not
induce vomiting. Avoid prolonged or repeated contact with skin. Keep container closed. Use only with
adequate ventilation. Keep away from heat, sparks and flame. To avoid fire or explosion, dissipate static
electricity during transfer by earthing and bonding containers and equipment before transferring material.
Use explosion-proof electrical (ventilating, lighting and material handling) equipment. Avoid contact of
spilled material and runoff with soil and surface waterways. Wash thoroughly after handling.
Storage Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container
tightly closed and sealed until ready for use. Avoid all possible sources of ignition (spark or flame).
8. Exposure controls/personal protection

Ingredient Name Occupational Exposure Limits
Low boiling point hydrogen treated naphtha (white EH40-OES (United Kingdom (UK)).
spirit) TWA: 600 mg/m3
Highly refined mineral oil EH40-OES (United Kingdom (UK)).
TWA: 5 mg/m3 Form: Oil mist, mineral
STEL: 10 mg/m3 Form: Oil mist, mineral
Control Measures Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits. Local exhaust ventilation is preferred because it
prevents contaminant dispersion into the work area by controlling it at its source.
Hygiene measures Wash hands after handling compounds and before eating, smoking, using lavatory, and at the end of day.
Personal protective equipment
Respiratory system Use with adequate ventilation. In case of insufficient ventilation, wear suitable respiratory equipment.
Skin and body Avoid contact with skin. Wear clothing and footwear that cannot be penetrated by chemicals or oil.
Hands Wear gloves that cannot be penetrated by chemicals or oil.
Eyes Safety glasses with side shields.

9. Physical and chemical properties
Autoignition temperature >200 °C
Flash point 40 °C (CLOSED CUP)
Explosion Limits LOWER: 0.6 %
UPPER: 8 %
Colour Brown.
Odour Solvent.
Odour threshold Not available.
Physical state Liquid.
Boiling point / range 150 °C
Density <1 g/cm3
Vapour pressure 2.625 mmHg
Solubility Insoluble in cold water, hot water.
Viscosity kinematic at 40°C: <7 cSt
10. Stability and reactivity

Conditions to Avoid Keep away from sources of ignition.
Incompatibility with Various Reactive with oxidizing agents.
Substances
Hazardous Polymerization Will not occur.
11. Toxicological information
Chronic toxicity
Carcinogenic effects No component of this product at levels greater than 0.1% is identified as a carcinogen by ACGIH, the
International Agency for Research on Cancer (IARC) or the European Commission (EC).
12. Ecological information

Persistence/degradability Inherently biodegradable
Mobility Volatile. Liquid. Insoluble in water.
Bioaccumulative potential This product may bioaccumulate through food chains in the environment.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
13. Disposal considerations

Disposal Consideration / Waste Avoid contact of spilled material and runoff with soil and surface waterways. Consult an environmental
information professional to determine if local, regional or national regulations would classify spilled or contaminated
materials as hazardous waste. Use only approved transporters, recyclers, treatment, storage or disposal
facilities.
Hazardous Waste This product is listed as Hazardous by the EU Directive on hazardous waste. Dispose of according to all
national and local applicable regulations.
14. Transport information

International transport regulations
Regulatory UN number Proper shipping name Class Packing group Label Additional Information
Information
ADR/RID UN1300 Turpentine substitute 3 III Hazard identification

Classification mixture number
30
3
CEFIC Tremcard Number:
30G35
Hazchem Code
3Y

ADNR UN1300 Turpentine substitute 3 III -
Classification mixture
3
IMDG UN1300 Turpentine substitute 3 III Emergency Schedules

Classification mixture (EmS)
3-07
3
Marine pollutant
IMDG Class: Marine
Pollutant. (Pollutant.)
IATA UN1300 Turpentine substitute 3 III -

Classification mixture
3
15. Regulatory information

Label Requirements
Hazard symbol(s)
Indication of Danger Harmful Dangerous for

the environment.
Risk Phrases R10- Flammable.
R65- Harmful: may cause lung damage if swallowed.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
Safety Phrases S23- Do not breathe vapour or spray.
S24/25- Avoid contact with skin and eyes.
S43- In case of fire, use CO2/dry powder/foam - Never use water..
S51- Use only in well-ventilated areas.
S61- Avoid release to the environment. Refer to special instructions/Safety data sheets.
S62- If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
Contains Low boiling point hydrogen treated naphtha (white spirit)
EU Regulations Classification and labelling have been performed according to EU directives 1999/45/EC and 67/548/EEC
as amended and adapted.
Other Regulations
Inventories AUSTRALIAN INVENTORY (AICS): Not determined.
CANADA INVENTORY (DSL): Not determined.
CHINA INVENTORY (IECS): Not determined.
EC INVENTORY (EINECS): In compliance.
JAPAN INVENTORY (ENCS): Not determined.
KOREA INVENTORY (ECL): Not determined.
PHILIPPINE INVENTORY (PICCS): Not determined.
US INVENTORY (TSCA): Not determined.

16. Other information
Full text of R-phrases appearing R10- Flammable.
in section 2 R20/22- Harmful by inhalation and if swallowed.
R65- Harmful: may cause lung damage if swallowed.
R36- Irritating to eyes.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
HISTORY
Date of issue 21/02/2003.
Date of previous issue 30/07/2002.
Prepared by Product Stewardship
Notice to Reader
The data and advice given apply when the product is sold for the stated application or applications. The product is not sold as suitable for any
other application. Use of the product for applications other than as stated in this sheet may give rise to risks not mentioned in this sheet. You
should not use the product other than for the stated application or applications without seeking advice from us.
If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person
handling or using the product is provided with the information in this sheet.
If you are an employer, it is your duty to tell your employees and others who may be affected of any hazards described in this sheet and of any
precautions which should be taken.
Further copies of this Safety Data Sheet may be obtained from Castrol.

SAFETY DATA SHEET
according to 1907/2006/EC, Article 31
Page 1/5
Premtape
Revision 1
Revision date 2013-10-14
SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier
Product name Premtape
1.2. Relevant identified uses of the substance or mixture and uses advised against
Product Use [SU3] Industrial uses: Uses of substances as such or in preparations at industrial sites; [SU19]
Building and construction work; [PC1] Adhesives, sealants;
-----
[SU21] Consumer uses: Private households (= general public = consumers); [PC1] Adhesives,
sealants;
-----
[SU22] Professional uses: Public domain (administration, education, entertainment, services,
craftsmen); [SU19] Building and construction work; [PC1] Adhesives, sealants;
1.3. Details of the supplier of the safety data sheet
Company Premier Coatings Ltd
Address Headcorn Road,
Smarden,
Ashford,
Kent TN27 8PJ
Web www.premiercoatings.com
Telephone + 44 (0) 1233 770 663
Fax +44 (0) 1233 770 633
Email enquires@premiercoatings.com
Email address of the help@premiercoatings.com
competent person
1.4. Emergency telephone number
Emergency telephone number + 44 (0) 1233 770 663
9.00 am - 5.00 pm Mon - Fri
SECTION 2: Hazards identification

2.1. Classification of the substance or mixture
Main hazards No Significant Hazard
2.2. Label elements
Not required.
2.3. Other hazards
Other hazards Not determined.
SECTION 3: Composition/information on ingredients

3.2. Mixtures
This product does not contain any substances classified as hazardous to health.
SECTION 4: First aid measures
Copyright © 2013 ChemSoft Limited. All rights reserved. Print date 2013-10-14
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4.1. Description of first aid measures
Inhalation If you feel unwell, seek medical advice (show the label where possible).
Eye contact Avoid contact with eyes.
Skin contact Avoid contact with skin. Wash with soap and water.
Ingestion If you feel unwell, seek medical advice (show the label where possible).
4.2. Most important symptoms and effects, both acute and delayed
Inhalation Solid. Potential Suffocation.
Eye contact May cause irritation to eyes.
Skin contact May cause irritation to skin.
Ingestion If you feel unwell, seek medical advice (show the label where possible).
4.3. Indication of any immediate medical attention and special treatment needed
Inhalation Seek medical attention.
Eye contact Rinse immediately with plenty of water.
Skin contact Wash off immediately with plenty of soap and water.
Ingestion If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
SECTION 5: Firefighting measures

5.1. Extinguishing media
Carbon dioxide (CO2). Dry chemical. Foam.
Do NOT use water jet.

5.2. Special hazards arising from the substance or mixture
Burning produces obnoxious and irritating fumes.
5.3. Advice for firefighters
Wear suitable respiratory equipment when necessary.
SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures
Wear suitable gloves.
6.2. Environmental precautions
Not normally required.
6.3. Methods and material for containment and cleaning up
Collect spillage.
6.4. Reference to other sections
See section 8, 13 for further information.
SECTION 7: Handling and storage

7.1. Precautions for safe handling
Wear suitable gloves.
Adopt best Manual Handling considerations when handling, carrying and dispensing.
7.2. Conditions for safe storage, including any incompatibilities
Avoid sparks, flames, heat and sources of ignition.
7.3. Specific end use(s)
See section 1.2 for further information.
SECTION 8: Exposure controls/personal protection

8.1. Control parameters
Not normally required.
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Revision 1
8.2. Exposure controls
Eye / face protection Not normally required.

Skin protection - Wear suitable gloves.
Handprotection
Respiratory protection Not normally required.
SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties
State Solid
Colour Brown
Odour Characteristic
pH Not determined
Melting point Not determined
Freezing Point Not determined
Boiling point Not determined
Flash point Not relevant
Evaporation rate Not relevant
Flammability limits No data available
Vapour Flammability No data available
Vapour pressure Not relevant
Vapour density Not relevant
Relative density Not relevant
Fat Solubility Not determined
Partition coefficient Not determined
Autoignition temperature Not determined
Viscosity Not relevant
Explosive Not relevant
Oxidising Not relevant
Solubility Insoluble in water
9.2. Other information
Conductivity Not determined

Surface tension Not relevant
Gas group Not relevant
Benzene Content Not determined
Lead content Not determined
VOC (Volatile organic Not determined
compounds)
SECTION 10: Stability and reactivity

10.1. Reactivity
Stable under normal conditions.
10.2. Chemical stability
Stable under normal conditions.
10.3. Possibility of hazardous reactions
No Significant Hazard.
10.4. Conditions to avoid
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10.4. Conditions to avoid
Heat, sparks and open flames.
10.5. Incompatible materials
Keep away from food, drink and animal feedingstuffs.
10.6. Hazardous decomposition products
Will not decompose if stored and used as recommended.
SECTION 11: Toxicological information

11.1. Information on toxicological effects
No data is available on this product.
11.1.4. Toxicological Information
No data available
SECTION 12: Ecological information

12.1. Toxicity
No data available
12.2. Persistence and degradability
12.3. Bioaccumulative potential
12.4. Mobility in soil
12.5. Results of PBT and vPvB assessment
12.6. Other adverse effects
SECTION 13: Disposal considerations

13.1. Waste treatment methods
Do not empty into drains; dispose of this material and its container in a safe way.
General information
EWC.
08 WASTES FROM THE MANUFACTURE, FORMULATION, SUPPLY AND USE (MFSU) OF
COATINGS (PAINTS, VARNISHES AND VITREOUS ENAMELS), ADHESIVES, SEALANTS AND
PRINTING INKS.
08 04 10 waste adhesives and sealants other than those mentioned in 08 04 09.
Disposal methods
Contact a licensed waste disposal company.
Disposal of packaging
Contact a licensed waste disposal company.
SECTION 14: Transport information

ADR/RID
The product is not classified as dangerous for carriage.
IMDG
IATA
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SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
COMMISSION REGULATION (EU) No 453/2010 of 20 May 2010 amending Regulation (EC) No
1907/2006 of the European Parliament and of the Council on the Registration, Evaluation,
Authorisation and Restriction of Chemicals (REACH), establishing a European Chemicals Agency,
amending Directive 1999/45/EC and repealing Council Regulation (EEC) No 793/93 and
Commission Regulation (EC) No 1488/94 as well as Council Directive 76/769/EEC and
Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC.
REGULATION (EC) No 1907/2006 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL

of 18 December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of
Chemicals (REACH), establishing a European Chemicals Agency, amending Directive 1999/45/EC
and repealing Council Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94
as well as Council Directive 76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC,
93/105/EC and 2000/21/EC.
15.2. Chemical safety assessment
Not relevant.
Labelling
Risk phrases No Significant Hazard.
SECTION 16: Other information

Other information
The information supplied in this Safety Data Sheet is designed only as guidance for the safe use,
storage and handling of the product. This information is correct to the best of our knowledge and
belief at the date of publication however no guarantee is made to its accuracy. This information
relates only to the specific material designated and may not be valid for such material used in
combination with any other materials or in any other process.
Revision This document differs from the previous version in the following areas:.
11 - 11.1. Information on toxicological effects.
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TEST SPECIFICATION
Automated Grease Unit PS-21/30 w/RST
Part Number: ______________________________
Part Description: ______________________________
Shop Order: ______________________________
Serial Number: ______________________________
Final inspection “Operator”: ___________Name, ___________Signature
Final inspection “Quality Inspector”: ___________Name, ___________Signature
Final inspection Picker”: ___________Name, ___________Signature
ORIGINAL DOCUMENT LATEST REVISION

Name: R. Mulder Name: L.S.
Date: 19-Jul-2011 Date: 29 Feb 2012
Drawing type: Word document. ECN: 701189
Varco BJ B.V. Revision: Document No.: Description: Sheet:
Nijverheidsweg 45
Inspection criteria for
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
B TSEL-0222 Automated grease unit 1 of 6
Fax: +31-76-5046000 PS-21/30 w/RST
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS AFFILIATES OR
SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV.
REPRODUCTION, IN WHOLE OR IN PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS
WRITTEN CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.
1. Revision history
B 29-Feb-2012 Change pressure settings for grease pump

A 19-Oct-2011 References & Serial number added
- 19-Jul-2011 Release
Revision Date Reason for issue
Revision Change description

- First issue
A References & Serial number added (e.g. sketch & codes)
B Change pressure settings for grease pump
2. Contents
1 - Revision history
2 - Contents
3 - Visual Examination
4 - Hydraulic testing
5 - Functional Testing
6 - Miscellaneous Testing
7 - Punch list

Name: R. Mulder Name: L.S.
Date: 19-Jul-2011 Date: 29 Feb 2012
Nijverheidsweg 45
Inspection criteria for
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
B TSEL-0222 Automated grease unit 2 of 6
Fax: +31-76-5046000 PS-21/30 w/RST
Initials
3. VISUAL EXAMINATION: Required
Opera- Quality
tor Inspec-
tor
3.1. Mechanical check

Verify if unit is assembled according drawing.
Applicable drawings:
- 50005095-1 Assembly, or project specific ________________

- 50005095-2 Electrical diagram, or project specific ________________
- 50005095-3 Hydraulic diagram, or project specific ________________
3.2. Pre-Test set-up check
Verify if grease unit, grease pump, hoses, grease bucket and

control/switchboard panel is connected accordingly.
Applicable drawing:
- 50005095 installation, or project specific ________________
Set up values:
Hydraulic pressure 1500 psi [103 bar]

Hydraulic flow 5 – 10 GPM [20 – 40 L/min]
Electrical 24 V/DC
THIS DOCUMENT CONTAINS PROPRIETARY Document No.: Title: Sheet:

INFORMATION AND SUCH INFORMATION Inspection criteria for
MAY NOT BE DISCLOSED TO OTHERS FOR 3 of 6
ANY PURPOSE NOR USED FOR TSEL 0222 Automated grease unit Rev. B
MANUFACTURING PURPOSES WITHOUT PS-21/30 w/RST
THE WRITTEN PERMISSION OF THE
OWNER.
4. Hydraulic Testing
Hydraulic checks should be performed using calibrated Pressure and

Flow measuring devices.
4.1. Pressure test

Pressure test Automated Grease Unit on 1.5 times working pressure.
Re-adjust pressure relief valve (PR1) and pressure reducing valve (PC2)
fully open .
Increase pressure up to 1500 psi [103 bar] and check for visual leakage.
- Operate Grease Pump up (E18):

- Operate Grease Pump down (E19):
- Operate Grease to center slip (E15):
- Operate Grease to L/R slip (E16):
4.2. Pressure settings re-adjust & check

Verify following adjustable pressure setting for various items:
Settings may deviate for +/-5% or maximal 50 psi [3.5 Bar] for low
settings, except for maximum settings.
PR1 - System pressure relief valve: 1500 psi [103 Bar]
PC2 - System pressure reducing valve: 1000 psi [69 Bar]
PS4 - Pressure switch (NO) for grease bin empty

indication: 1000 -1200 psi [69 - 83 Bar]

OWNER.
5. FUNCTIONAL TESTING:
5.1. Function test
- Set Grease direction to “Center” (E15) and operate grease pump

by switching valve DV4 between E18/E19.
Verify if grease is exiting though port “C-G” (G):
- Set Grease direction to “L/R” (E16) and operate grease pump

by switching valve DV4 between E18/E19.
Verify if grease is exiting though port “C-L/R” (F):
- Remove pump out of grease bin while pumping.

Verify grease pin empty (PS4) indication:
6. MISCELLANEOUS TESTING
6.1. Hydraulic oil

Sample the hydraulic oil at tank line, sample should be NAS 8 or below.
NAS class: ________ ISO class:________
6.2. Preservation (for info only)

TSEL-0194 will be completed after FAT prior to shipment. Info.

OWNER.
7. Punch List:
Description Cleared By Date Signature
THIS DOCUMENT CONTAINS PROPRIETARY Document No.: Title: Sheet: 6 of 6

MAY NOT BE DISCLOSED TO OTHERS FOR APPENDIX: A1
ANY PURPOSE NOR USED FOR TSEL 0222 Automated grease unit PS-21/30 w/RST
MANUFACTURING PURPOSES WITHOUT Rev. B
OWNER.
TEST SPECIFICATION
Automated Grease Unit PS-21/30 w/RST
Field Commissioning
Part Number: ______________________________

Rig Name: ______________________________
Sales Order: ______________________________
Customer Ref. Number: ______________________________
Commissioning Date: ______________________________
Final inspector “NOV”: ___________Name, ___________Signature

Job Title: ____________________________________
Final inspector “Customer”: ___________Name, ___________Signature

Company name and job title: ____________________________________
Final inspector “Other”: ___________Name, ___________Signature

Company name and job title: ____________________________________

Name: R. Mulder Name: R.Mulder
Date: 19-Jul-2011 Date: 19-Jul-2011
Nijverheidsweg 45
Field Commissioning
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
- TSEL-0223 Automated grease unit 1 of 7
Fax: +31-76-5046000 PS-21/30 w/RST
1. Revision history
- 19-Jul-2011 Release
Revision Date Reason for issue

- First issue
2. Contents
1 - Revision history
2 - Contents
3 – General Warnings / Info
4 - Procedure
5 - Punch list

Nijverheidsweg 45
Field Commissioning
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
Fax: +31-76-5046000 PS-21/30 w/RST
3. General Warnings / Info:
 MAKE SURE A SAFE WORKING ENVIRONMENT IS PROVIDED WHEN FIELD

COMMISSIONING THE AUTOMATED GREASE UNIT PS-21/30 W/RST.
 CLEANING REQUIREMENT OF THE SYSTEM BEFORE CONNECTING

SYSTEM 21 PRODUCTS.
Clean, purge and pickle all hydraulic piping during and after installation and prior to
hooking up Varco System 21 equipment. The installation’s hydraulic pressure line from the
hydraulic power unit is to be looped to the installation’s hydraulic return line back to the
hydraulic power unit and hydraulic fluid is to be run through this loop for a period of 1 hour
minimum, before hooking up pressure and return lines to system 21 equipment.
 CHECK REQUIRED SOFTWARE TO OPERATE AUTOMATED GREASE UNIT.

To operate automated grease unit, additional switches, indicators and software are required,
see FDS-0017 for additional requirements.
Control panel Function

PS-21/30 The grease pump to be triggered to start a cycle after 25 times
Automated greasing “Slips Up” indication.
1 pump stroke is solenoid “Pump Down” for 0.5 - 1 sec

followed by “Pump Up” for 0.5 – 1 sec.
Grease cycle PS-21/30:

+ Switch grease directional valve to “Slips-Center”
+ Apply 30 pump strokes
+ Switch grease directional valve to “Slips-Left/Right”
+ Apply 50 pump strokes
Grease cycle to be paused when cycle is not finished and Slips

are operated to “Set”. Resuming cycle after Slips “Up” is
selected.
Manual switch to start cycle

Nijverheidsweg 45
Field Commissioning
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
Fax: +31-76-5046000 PS-21/30 w/RST
PS-21/30 Indication that grease reservoir is empty, sensed via pressure
Grease Reservoir Empty switch.
(optional) indication

Nijverheidsweg 45
Field Commissioning
4879 AP Etten-Leur
The Netherlands
Tel: +31-76-5083000
Fax: +31-76-5046000 PS-21/30 w/RST
Initials Required
4. Procedure:
NOV Customer
Rep. Rep.
4.1. Manual
Verify availability of manual.
4.2. Hydraulic connections check

Verify hydraulic connections are connected accordingly;
- Pressure
- Return
- Grease Pump up/down (2 lines)
4.3. Grease connections check

Verify grease connections are accordingly;
- Grease line Pump to Manifold

- Grease lines to PS-21/30 (2 lines, G-C & G-L/R)
4.4. Electrical wiring check

Verify that electrical wiring is connected according NOV (VBJ)
drawing.
Single line schematic drawing used: _____________-2, Rev. ___
4.5. Functional testing

Verify all functions. To perform tests PS-21/30 need to be installed.
4.5.1. Manually start grease cycle

Start cycle by screen/switch operation.
Grease cycle;
- 30 pump strokes to “Slips-Center”
- 50 pump strokes to “Slips-left/right”
4.5.2. Automatically start grease cycle

Start cycle by operating PS-21/30 for 25 times.
Grease cycle;
- 30 pump strokes to “Slips-Center”
- 50 pump strokes to “Slips-left/right”

INFORMATION AND SUCH INFORMATION Field commissioning
ANY PURPOSE NOR USED FOR TSEL 0223 Automated grease unit Rev. -
OWNER.
4.5.3. Grease bin empty indication
Verify grease bin empty indication by removing pump
out of bin while pumping.

ANY PURPOSE NOR USED FOR TSEL 0223 Automated grease unit Rev. -
OWNER.
5. Punch List:
Description Cleared By Date Signature
THIS DOCUMENT CONTAINS PROPRIETARY Document No.: Title: Sheet: 7 of 7

MAY NOT BE DISCLOSED TO OTHERS FOR
Automated grease unit PS-21/30 w/RST
APPENDIX: A1
ANY PURPOSE NOR USED FOR TSEL 0223 Rev. -
MANUFACTURING PURPOSES WITHOUT
OWNER.
This document can be
used for any VarcoBJ B.V.
tool except the RST rotary
support tables. Refer to
TSEL-0191 for the RST
preservation procedure.
Long Term Preservation Procedure.
TOOL DESCRIPTION:____________________________
SERIAL NUMBER:_______________________________
SHOP ORDER:__________________________________
WITNESS by: ___________________________________
_______________________________________________
WITNESS DATE + SIGNATURE: ____________________
_______________________________________________
REMARKS: _____________________________________
_______________________________________________
_______________________________________________
This document contains proprietary and confidential Varco BJ BV

information which belongs to National Oilwell Varco; it is Nijverheidsweg 45
loaned for limited purposes only and remains the property
of National Oilwell Varco. Reproduction, in whole or in 4870 AA Etten-Leur
part; or use of this design or distribution of this information The Netherlands
to others is not permitted without the express written 4879 AP Etten-Leur
consent of National Oilwell Varco. This document is to be
returned to National Oilwell Varco upon request and in Phone +31 76 508 3000
any event upon completion of the use for which it was Fax +31 76 5046000
loaned. www.nov.com
© Copyright National Oilwell Varco - 2008
DOCUMENT NUMBER REV
TSEL-0194 E
www.nov.com
Document number TSEL-0194
Revision E
Page 2 of 10
REVISION HISTORY
E 29-01-2014 See change description

D 25.06.2013 Update
C 21.01.2010 Update
B 14.04.2009 Update
A 13.01.2009 Update
- 15.11.2008 First issue
Rev Date (dd.mm.yyyy) Reason for issue
CHANGE DESCRIPTION

- n/a
A Name/Title changed
B Presevation changed, Tool data Info block added
C For what tools applicable added
D Revision numbers corrected
E P-002 (paint spec) removed from document.
E Short term preservation removed
www.nov.com
Revision E
Page 3 of 10
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................... 4
1.1 Purpose................................................................................................................... 4
1.2 Definition ................................................................................................................. 4
1.3 Procedure ............................................................................................................... 4
1.4 Safety ...................................................................................................................... 4
2 SHOP-PRESERVATION & RE-PRESERVATION ............................................................ 5
2.1 Shop-Preservation during manufacturing. ............................................................... 5
2.2 Long term storage procedure .................................................................................. 5
2.3 Re-Preservation procedure ..................................................................................... 5
3 INSTALLATION ................................................................................................................ 6
3.1 Welding ................................................................................................................... 6
3.2 Installation period .................................................................................................... 6
4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT): ............................................. 6
5 PRESERVATION SPECIFICATION RECORDS ............................................................... 7
6 PRESERVATION CHECKS RECORDS .......................................................................... 8
7 DE-PRESERVATION ........................................................................................................ 9
8 PRESERVATION LABEL ............................................................................................... 10
www.nov.com
Revision E
Page 4 of 10
1 INTRODUCTION
1.1 Purpose
The purpose of this procedure is to provide information involving long term
preservation of the product .
All the outlined procedures in this document shall be governing for the entire period
from manufacturing until installation.
1.2 Definition
 Shop-Preservation: Preservation in the manufacturer’s plant during final
assembly and before transport.
 Re-preservation: Any preservation carried out AFTER Shop-Preservation.
 De-preservation: Removal of any preservative materials.
 Preservation record: The Preservation log + the log of any Re-preservation
carried out.
 Preservation label: The label attached to the PRODUCT to be filled in when
preservation activities are carried out.
 Preservation period: The period AFTER shipping the PRODUCT from
manufacturer’s plant.
 Long term storage: Long term storage preservation, only when ordered from
NOV, will guarantee the correct preservation for a period of 12 months.
1.3 Procedure
 This document must be kept with the PRODUCT at final assembly.
 The Preservation record shall be filled in by assembly-crew.
 Prior to shipment from manufacturer’s plant, a copy of this document must be
attached to the PRODUCT, ensuring availability at receipt of the PRODUCT.
 The original document shall be filed in the DATA book at manufacturers
Document Control Dept.
 Prior to shipment from manufacturer’s plant, a Preservation label shall be
attached to the PRODUCT. The label reflects the most recent preservation work
carried out.
PURCHASERS RESPONSIBILITY:
 After shipment, any preservation action must be logged in the preservation-log.
1.4 Safety
 Handling of the PRODUCT involves lifting operations. Only certified lifting gear
shall be used. To avoid any injury of personnel and damage to the PRODUCT,
the lifting procedure must be followed.
 Forklift handling may be used when the PRODUCT is in it’s wooden crate.
 Personnel familiar with PRODUCT-handling procedures are the only personnel
that shall be allowed to enter the lifting operation area.
www.nov.com
Revision E
Page 5 of 10
 Shop-Preservation, re-preservation and de-preservation may involve usage of

solvents that may be harmful. Personnel performing this type of work should be
wearing personnel protection equipment.
2 SHOP-PRESERVATION & RE-PRESERVATION
2.1 Shop-Preservation during manufacturing.

 The preservation-records will be signed off by the assembly crew, indicating that
the checks are carried out. The PRODUCT leaves the factory in undamaged and
new condition.
 It is recommended the consignee organisation checks the PRODUCT after
reception.
2.2 Long term storage procedure

o Check PRODUCT immediately after receipt.
o Carry out interval checks according to preservation.
o If found required, re-preservation shall be carried out. Use the check
records in this document.
2.3 Re-Preservation procedure

Carry out according to the preservation-records. Any anomaly shall be rectified.
 The hydraulic piping system on the PRODUCT is sealed off by the manufacturer.
All fittings shall remain plugged or capped to avoid ingress of material that may
contaminate the piping and the fluid in the system.
 Non metallic plugs shall not be used. All hydraulic components are flushed with
clean hydraulic oil prior to storage and transport.
 All non-terminated cable ends shall be fitted with shrinking shroud.
 IN CASE DENSO-TAPE PROTECTION ORDERED BY CUSTOMER: All fittings,
as well as any extended rod ends are covered with Denso tape to avoid
corrosion. They shall be checked for damage of the Denso tape. The Denso tape
must not be allowed to dry. If the Denso tape oil/grease vaporizes the result is
corrosion underneath the tape. Replace the Denso tape or add oil/grease to the
tape.
www.nov.com
Revision E
Page 6 of 10
3 INSTALLATION
3.1 Welding
 The PRODUCT must be protected from spatter of welding and grinding with
suitable protective sheets.
 Any black steel spatter on stainless steel material shall be removed with suitable
method to avoid pitting corrosion and to re-establish Pre surface quality.
3.2 Installation period

 The procedures as outlined in this document shall continue during installation
and after installation onboard until taken into operation.
4 RECOMMENDED PRESERVATIVES (OR EQUIVALENT):
1. Castrol Rustilo DWX 32: For medium to long term protective for use in severe
conditions where a high degree of protection is required: Leaves a soft greasy
protective film (to be used on dynamic surfaces e.g. cylinder rods & static
surfaces e.g. blank steel surfaces)
2. Dow Corning Molykote® 1000 Paste: Anti-seize compound for application on
bolts and nuts (to be used when bolts/nuts have to be released on a regular
basis, e.g. hatches).
3. Denso Ltd, Densotape: Flexible anti corrosion tape (to be used for application on
hydraulic fittings, e.g. sockets)
4. Autol Top 2000 grease: Lubricant for general purpose, OLF-complient (to be
used mandatory for all bowls and slips lubrication applications).
5. Paint repairs according to P-001.
6. Castrol Hyspin AWH-M 32: Hydraulic fluid (to be used for the hydraulic system,
see also user's manual for details).
7. Plugs / caps: Plastic/steel plugs/caps (to be used for plugging/capping open
fittings/QD's)
8. Castrol Spheerol EP2: General multi purpose grease
9. Eoniromonpastax: Anti-galvanic corrosion paste (to be used on stainless steel
threads).
www.nov.com
Revision E
Page 7 of 10
5 PRESERVATION SPECIFICATION RECORDS

Record page 1 of 2 Long term shop-preservation Customer's responsibility
Date/Sign Date/Sign Date/Sign

Activity Intervals Re- Re- Re-
No.: (Months) Description Method Signed by shop engineer
Preserved Preserved Preserved
(1) (2) (3)
All unpainted static steel surface and
1 4 Rustilo DWX 32
flanges.
2 4 All unpainted dynamic steel surfaces. Rustilo DWX 32
3 4 Extended cylinder rods Rustilo DWX 32 + Denso Tape
4 4 Bolts and nuts (head ) Rustilo DWX 32

Bolts and nuts (threads; removable):
5 4 Molykote® 1000
e.g. Hatches, retainers, adjustment rods etc
Hydraulic/pneumatic/grease fittings
6 4 Plugs / caps + Denso tape
(open-end).
Hydraulic/pneumatic/grease fittings
7 4 Denso tape
(non open-end).
8 4 Stainless steel threads e.g fittings Eoniromon-pastax
n/a* n/a* n/a*
9 n/a* Bolts and nuts (threads; non removable) Castrol Spheerol EP2
n/a* n/a* n/a*
10 n/a* Bearings Castrol Spheerol EP2
n/a* n/a* n/a*
11 n/a* Hydraulic system; pre-filled and drained Hyspin AWH-M 32
* No further inspection required

Comments:
Shop-Preservation Performed by:

Date/Sign:
________________________________
www.nov.com
Revision E
Page 8 of 10
6 PRESERVATION CHECKS RECORDS

Record page 2 of 2 Long term shop-preservation Customer's responsibility
Activity Intervals Date/Sign Date/Sign Date/Sign

No.: (Months) Description Method Signed by shop engineer
check (1) check (2) check (3)
12 4 Inspect internals for moisture (must be dry) Visual
13 n/a* J-boxes seals present and correctly fitted Visual n/a* n/a* n/a*
14 n/a* J-boxes checked for proper closing Visual n/a* n/a* n/a*
All non-terminated cable ends fitted with
15 n/a* Visual n/a* n/a* n/a*
shrinking shroud.
16 n/a* All spare cable entrances plugged Visual n/a* n/a* n/a*
* No further inspection required

Comments:
Shop-Preservation Performed by:

Date/Sign:
________________________________
www.nov.com
Revision E
Page 9 of 10
7 DE-PRESERVATION
De-preservation must be done after installation and prior to commissioning. The
commissioning activities comprise checking, functional activities and operational
activities.
The following activities shall be performed to achieve de-preservation:

 Remove all protection structure and protective cloths.
 Extended cylinder rods to be washed with dissolving agent to remove
preservation.
 Remove preservative from all unpainted steel surfaces and flanges.
 Remove (if applicable) Denso-tape of all parts necessary.
 Remove plugs or caps for all open-end fittings, which shall be available during
operation.
www.nov.com
Revision E
Page 10 of 10
8 PRESERVATION LABEL
REAR OF LABEL FRONT OF LABEL
www.nov.com
1 2 3 4 5 6 7 8
6.82 25.00
[173.3] [635.0]
0.4 1.00 23.00 3.08
[10] [25.4] [584.2] [78.3]
A A
0.
[1 69
7.
5] 6P
LC
[63.5]
2.50
[292.1]
[400.8]
11.50
15.78
[424.7]
16.72
[467.6]
18.41
B B
[557.1]
[635.0]
21.93
25.00
2.06
[594.8]
[52.3]
23.42
1.73
[43.9]
COG COG
[472.5]
18.60
A
B [292.1] SCALE 1:4

11.50
[291.2]
11.46
1.13 D C
[28.7]
2.63
[66.8]
C E C
G F
[25.4]
1.13 10.62 2.05

1.00
[28.7] [269.7] [52.1]

1.88
[47.8]
2.63 EARTH-STRIP G
Rev "G" = ADDED NOTE FOR EARTH-STRIP.
[66.8]
8.01
[203.6]
NOTES:
#) APPLICABLE FOR ATEX

& IECEx
D 1) HYDRAULICS: D
- MAX. SUPPLY PRESSURE: 3000 PSI [207 BAR]

- MIN. WORKING PRESSURE: 1500 PSI [104 BAR]
- MIN. FLOW: 5 GPM [19 L/MIN]
2) FOR ELECTRICAL WIRING DIAGRAM

SEE DWG. 50005095-2
3) FOR INSTALLATION SCHEMATIC

SEE DWG. 50005095-3
CODE FUNCTION CONNECTION
4) FOR BLOCK DIAGRAM SEE DRAWING 50005095-5
T TANK JIC -6, 9/16"-18 UNF, MALE
ORACLE UNLESS OTHERWISE SPECIFIED
PARTNUMBER N/A
P PRESSURE JIC -6, 9/16"-18 UNF, MALE TOLERANCES (PER ANSI Y 14.5)
3 PLACE DECIMAL .XXX # .010
LEGACY REFERENCE
PARTNUMBER 50005095-1 ONLY
2 PLACE DECIMAL
1 PLACE DECIMAL
.XX
.X
# .03
# .1 NATIONAL OILWELL VARCO
P-DOWN PUMP DOWN JIC -4, 7/16"-20 UNF, MALE ANGLES # .5 DEGREE
THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
MATERIAL - BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
.010 # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
P-UP PUMP UP JIC -4, 7/16"-20 UNF, MALE SURF. FINISH
250 HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
E / PAINTSPEC.
- COLOR - MACHINED SURFACES
1000
AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E
TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
G-IN GREASE IN JIC -6, 9/16"-18 UNF, MALE WEIGHT 149.7 Lbs 67.9 kg ALL WELD SYMBOLS ACC. TO ISO
OF NOV. THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR
UPON COMPLETION OF THE USE FOR WHICH IT WAS LOANED. THIS
DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED HEREIN
ALL WELD DIMENSIONS ARE Z DIM'S
CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV.
G-L/R GREASE OUT-R/L JIC -4, 7/16"-20 UNF, MALE CREATED ON 18-Sep-14 02:31:18 AM PROJ.
DO NOT SCALE DOCUMENT SCALE 2:5
REVISED BY Frederique Verhulst
G-C GREASE OUT-C JIC -4, 7/16"-20 UNF, MALE REVISED ON
TC - ECR
18-Sep-14 02:45:57 AM
00022968 GAD
G THIS DOCUMENT IS NOV
TEAMCENTER CONTROLLED
UNITS INCH (mm)
TITLE SIZE DRAWING NO. SHEET
D DD-50005095
1
GAD, AUTO GREASE KIT ASSY, PS-21/30 w/RST OF
1
1 2 3 4 5 6 7 8
1 2 3 4 5
ITEM QTY PART NUMBER DESCRIPTION
1 2 56529-04-04-S CONNECTOR SAE O-RING-4 TO 37 JIC -4
2 1 56529-04-06-S CONNECTOR SAE O-RING -4 TO 37 JIC -6
3 2 979958-4 CAP NUT JIC 7/16-20 UNF
4 1 979958-6 CAP NUT JIC 9/16-18 UNF
2.76 5 1 59000020 Cover for Grease Bin
[70]
A 6 1 59000020-285 Membrane for grease Bin Dia. 285mm. A
7 1 59000020-330 Membrane for grease Bin Dia. 330mm.
WEIGHT OF GREASE PUMP
59000227: 18 LBS [8 Kg] 8 1 59000194 Autol.top2000 grease environ. frien
9 1 59000227 Grease Pump
Grease outlet
B B
TOTAL LENGT GREASE PUMP 59000227
[1097]
[995]
39
43
[880]
35
[753]
SCALE 1:5
30
C C
[366]
14.4
Dimensions between Brackets: FOR REFERENCE ONLY.
For Metric Dimensions:

Dual - 2 Places Decimal X.XX +/- 0.25mm.
Dimensioning: - 1 Places Decimal X.X +/- 0.7 mm.
- 0 Place Decimal X +/- 2.5 mm.
UNLESS OTHERWISE SPECIFIED
PARTNUMBER 59000227-1
TOLERANCES (PER ANSI Y 14.5)
MATERIAL 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
.X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
10.8 SURF. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH IS
/ PAINTSPEC.
- BREAK SHARP CORNERS
THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS AFFILIATES OR SUBSIDIARIES
[274] .010 # .005
(ALL COLLECTIVELY REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR
LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN
D 13.9 COLOR - MACHINED SURFACES
D
WHOLE OR IN PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION
TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT OF NOV.
[354] THIS DOCUMENT IS TO BE RETURNED TO NOV UPON REQUEST OR UPON COMPLETION
TORCHCUT SURFACES OF THE USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND THE INFORMATION
WEIGHT Lbs kg
ALL WELD SYMBOLS ACC. TO ISO
CONTAINED AND REPRESENTED HEREIN IS THE COPYRIGHTED PROPERTY OF NOV.
ORIGINAL DOCUMENT LATEST REVISION PROJ.

NAME T.Schuller NAME T.Schuller REV.
RevB: - Changed Connector sizes. DATE 18-Mar-'11 DATE 16-Nov-'11 THIS DOCUMENT IS PDMlink
E.C.N. 701198 B CONTROLLED
UNITS INCH (mm)
TITLE Dimensional Drawing SIZE DRAWING NO. SHEET

1
Grease Pump Assembly C DD-59000227-1 OF
1
1 2 3 4 5
1 2 3 4 5 6 7 8
ITEM QTY PART NUMBER DESCRIPTION
1 2 50004-10-C8D SCREW,CAP-HEX HD (UNC 1/4")
4 4 50104-6-C SCREW,CAP-SOCKET HEAD (UNC 1/4"x0.75")
11
2 5 12 50167-050-P-04 SCREW, SOCKET HEAD, M5x50
A 30 29 6 2 50806-N-C WASHER, FLAT A

1 1 7 2 50904-C WASHER, LOCK-REGULAR 0.250
8 4 51004-C WASHER, LOCK-STEEL
9 7 51006-C WASHER, LOCK-STEEL
10 4 53301-10-8 SCREW, DRIVE 0.179 DIA X 1/2
2 9 6 11 10 53301-4-5 SCREW, DRIVE 0.114 DIA X 5/16

4 4 2 12 1 56506-4-4-S ELBOW 90 degr EXT1/4-18NPT TO EXT7/16-20UNF
13 1 56518-4-4-S ELBOW 90degr 7/16"-20JIC SWIVEL - 7/16-20JIC MALE
8 4 E17
4 4 14 2 56529-06-06-S CONNECTOR SAE O-RING -6 TO 37 JIC -6
15 1 56548-06-06-S ELBOW 45°, SWIVEL INT 37°/37°, 9/16-18JIC
25 16 2 56548-4-4-S ELBOW 45°, SWIVEL INT 37°/37°

1 17 1 83095-DSC PRESSURE SWITCH 3000 PSI, EEXD
18 5 83444-01 GLAND, Eexd/Eexe, M20
23 22 18 17
1 1 5 1 24 * 19 2 112554-J2 24 V/DC EEXD 4/3 CETOP 03 VALVE
1 20 1 979801-A6-2 HYDR. PILOT 4/3 CETOP 03 VALVE, W/O DETEND
B B
21 2 979935-2-4 ELBOW 90° O_RING EXT.1/8BSP TO EXT.7/16UNF
22 1 979971-34-20 Reducer, Eexd, 3/4 NPT - M20
12
1 23 5 979978-M20-BR ADAPTER, 90' ELBOW Eexd/Eexe, M20
* 24 1 10690454-001 J-BOX ASSY, EExe NexT 30/30/16 w/6xM20/1xM25 ENTRY

25 1 10701316-001 MOUNTING PLATE GREASE KIT PS w/RST
38
1 26 1 10714253-001 GROUND STRIP
27 2 10714255-001 DISTANCE BUSHING, GROUND STRIP
28 1 10714264-001 Nameplate NOV
14 29 1 10714314-004 JB-04
1 30 1 10717406-053 Tag No. : E17
REPLACE EXISTING FITTING 11 33
FROM ASSY 10721688-001. 2 1 31 1 10717406-062 E20
19 5
14 34 11
1 4 32 1 10717406-063 E21
1 1 2
33 1 10717406-064 E18
23 E18 E19 34 1 10717406-065 E19

C 28 10 C
4 35 1 10721688-001 GREASING MANIFOLD ASSY ALUMINUM+STEEL CONNECTORS
1 4
35 36 1 10727354-001 TUBE GREASING MANIFOLD TO PILOT BTM
1
E21 E20 37 1 10727458-001 TUBE GREASING MANIFOLD TO PILOT TOP
19 5 38 1 10952472-001 TUBE 50004511-1 TO PRESSURE SWITCH

15 11 32
1 1 4
2 1
NOTE:
TABLE ABOVE SHOWS ATEX CONFIGURATION.

16 16 3 9 IF IECEx SEE TABLE BELOW.
1 1 3 3
36 21 20 21 31 26
1 1 1 1 1 1 PART No. 10034376-001 10034376-002
5 11 7 1 27 ITEM QTY. ATEX IECEx

4 2 2 2 2 19 2 112554-J2 10863056-501
D D
24 1 10690454-001 10690454-002
37
ATEX: IECEx: 1
MARK NAMEPLATE WITH: H MARK NAMEPLATE WITH: H
Rev "H" : Change nameplate API description to N/A

AUTOMATIC GREASE UNIT AUTOMATIC GREASE UNIT
N/A N/A
NOTES:
N/A N/A
1) THIS SUB-ASSY IS PART OF OVERALL ASSY AUTOMATIC GREASE UNIT.
10034376-001 10034376-002 2) FOR ELECTRICAL SCHEMATIC SEE DWG.50005095-2.
NL ......... / NL.......... NL ......... / NL..........
68 Kg / 149 Lbs 68 Kg / 149 Lbs ORACLE
10034376-001
PARTNUMBER
DD / MM / JJJJ DD / MM / JJJJ TOLERANCES (PER
3 PLACE DECIMAL
ANSI Y 14.5)
.XXX # .010
LEGACY REFERENCE
N/A N/A PARTNUMBER 50005095 ONLY
2 PLACE DECIMAL
1 PLACE DECIMAL
.XX
.X
# .03
# .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
II2G Eex de IIC T4 Tamb+55°C Ex d / Ex e IIC T4 Gb Tamb+55°C E18 E21 E17 E19 E20 THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
MATERIAL - BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
N/A N/A .010 # .005
250
AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
SURF. FINISH
E / PAINTSPEC.
- COLOR - MACHINED SURFACES
1000
AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION E
TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT
WEIGHT 150.1 Lbs 68.1 kg ALL WELD SYMBOLS ACC. TO ISO
CREATED BY Frederique Verhulst REVISION IS THE COPYRIGHTED PROPERTY OF NOV.
CREATED ON 24-Apr-14 12:00:44 AM PROJ.

REVISED BY Dennis Endepoel
13
REVISED ON
TC - ECR
26-Nov-14 02:46:33 AM
00028190
H THIS DOCUMENT IS NOV
UNITS INCH (mm)
1 TITLE SIZE DRAWING NO. SHEET
D 50005095-1
1
AUTO. GREASE KIT SUB ASSY, PS-21/30 w/RST OF
1
1 2 3 4 5 6 7 8
1 2 3 4 5
ASSY PARTNR. 50004511-1 10721688-002 10721688-003 10721688-004
ITEM QTY PART NUMBER PART NUMBER PART NUMBER PART NUMBER DESCRIPTION
1 1 50004511 10721288-001 50004511 10721288-001 GREASING MANIFOLD MACHINING
PARTNUMBER DESCRIPTION WEIGHT
2 1 50004514 50004514 50004514 50004514 CARTRIDGE PROTECTION PLATE
50004511-1 GREASING MANIFOLD ASSY ALUMINUM+STEEL CONNECTORS
19.3 Lbs / 8.7 kg
3 2 50006-07-C8D 50006-07-C8D 50006-07-C8D 50006-07-C8D SCREW,CAP-HEX HD (UNC 3/8")
10721688-002GREASING MANIFOLD ASSY STEEL+STEEL CONNECTORS
49.7 Lbs / 22.6 kg
4 2 51006-C 51006-C 51006-C 51006-C WASHER, LOCK-STEEL
10721688-003GREASING MANIFOLD ASSY ALUMINUM+SS CONNECTORS
19.3 Lbs / 8.7 kg
A 5 1 94520-1CN 94520-1CN 94520-1CN 94520-1CN CARTRIDGE RELIEF VALVE, RPEC-LCN A
10721688-004GREASING MANIFOLD ASSY STEEL+STEEL CONNECTORS
49.8 Lbs / 22.6 kg
6 1 94817-1BN 94817-1BN 94817-1BN 94817-1BN CARTRIDGE PRESSURE REDUCING VALVE, PBDB-LBN
7 1 979798-1 979798-1 979798-1-C 979798-1-C PRESSURE GAUGE CONNECTOR MEV20 - 7/16 UNF-4
8 7 56529-4-4-S 56529-4-4-S 56529-04-04-C 56529-04-04-C CONNECTOR SAE O-RING -4 TO 37 JIC -4
11 1 56519-6-8-S 56519-6-8-S 56519-6-8-C 56519-6-8-C ELBOW 90 deg O_RING EXT.9/16UNF TO EXT.3/4 JIC
12 4 979512-3 979512-3 979512-3-C 979512-3-C PLUG 7/16" - UNF + 'O' RING
B B
C C
CHANGES REVISION F:
-PICTORIAL UPDATE, LETTERING
A PBDB-LBN WAS PBDB-LAN.
SECTION A-A
PARTNUMBER SEE TABLE
TOLERANCES (PER ANSI Y 14.5)
MATERIAL SEE TABLE 2 PLACE DECIMAL
1 PLACE DECIMAL
.XX # .03
.X # .1 NATIONAL OILWELL VARCO
ANGLES # .5 DEGREE
SURF. FINISH THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION
/ PAINTSPEC.
- BREAK SHARP CORNERS WHICH IS THE PROPERTY OF NATIONAL OILWELL VARCO, L.P., ITS
.010 # .005 AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY REFERRED TO
HEREINAFTER AS "NOV"). IT IS LOANED FOR LIMITED PURPOSES ONLY
COLOR - MACHINED SURFACES AND REMAINS THE PROPERTY OF NOV. REPRODUCTION, IN WHOLE OR IN
PART, OR USE OF THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION
D TORCHCUT SURFACES TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN CONSENT D
WEIGHT SEE TABLE ALL WELD SYMBOLS ACC. TO ISO
CREATED BY Rene Mulder REVISION IS THE COPYRIGHTED PROPERTY OF NOV.
CREATED ON 16-Feb-11 10:04:25 AM PROJ.

REVISED BY Bjorn Buijnsters
REVISED ON
TC - ECR
11-Apr-13 05:07:13 PM
00012652 DAD
F THIS DOCUMENT IS NOV
UNITS INCH (mm)
TITLE SIZE DRAWING NO. SHEET
C 50004511-1
1
Greasing manifold assembly OF
1
1 2 3 4 5

10931867-MAN Automated Grease Unit

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Automated Grease Unit AGU w/RST

REFERENCE REFERENCE DESCRIPTION

04 Nov 2020 Update

Revision Change Description

Ɉɪɢɝɢɧɚɥɧɢɬɟ ɢɧɫɬɪɭɤɰɢɢ ɫɚ ɩɭɛɥɢɤɭɜɚɧɢ ɧɚ ɚɧɝɥɢɣɫɤɢ ɟɡɢɤ; ɜ ɫɥɭɱɚɣ, ɱɟ ɤɪɚɣɧɢɹɬ

o norƗdƯjumu oriƧinƗlvaloda ir angƺu valoda; gadƯjumƗ, ja jǌs kƗ gala lietotƗjs vƝlaties

A használati utasítások eredetileg angol nyelven kerülnek kiadásra. Amennyiben a

InstrucĠiunile originale sunt publicate în limba engleză; în eventualitatea în care utilizatorul

De originale anvisninger er udgivet på engelsk. Måtte slutbrugeren ønske at få en oversættelse

Die Originalanleitung erscheint in englischer Sprache. Wünscht der Endverbraucher eine

ȅȚ ĮȡȤȚțȑȢ ȠįȘȖȓİȢ įȘȝȠıȚİȪșȘțĮȞ ıĲȘȞ ǹȖȖȜȚțȒ ȖȜȫııĮ. ǹȞ Ƞ ĲİȜȚțȩȢ ȤȡȒıĲȘȢ șȑȜİȚ ȞĮ

De oorspronkelijke instructies zijn in het Engels gepubliceerd. Als de eindgebruiker een

Originalinstruktionerna publiceras på engelska. Om slutanvändaren önskar en översättning av

NOTE: The note symbol indicates that additional information is provided

CAUTION: The caution symbol indicates that potential damage to equipment or

CAUTION: To avoid injury to personnel or equipment damage, carefully observe the

CAUTION: During installation, maintenance, or repair of equipment, personnel

General System Safety Practices

CAUTION: Before installing or performing maintenance or repairs on equipment,

CAUTION: Failure to conduct routine maintenance could result in equipment

Proper Use of Equipment

Dropped Object Prevention (DROPS)

 The industry DROPS sites:

Automated Grease Unit

Universal type plate p/n 50001003/10714264-001

II 2G EExde IIC IP66 T4 Tamb 55° C

WARNING: Care should be taken to avoid creating possible ignition sources,

Applicable patent number

Automated Grease Unit

Grease bin cover

Lubrication and maintenance

WARNING: Only original NOV OEM parts must be used.

Recommended hydraulic fluid

Determination of the required viscosity class regarding the working

If in any doubt, contact an authorized NOV repair facility.

Automated greasing system

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Installation and commissioning

Functions as per hydraulic schematic

Automated Grease Unit

Lifting the AGU

possible lifting points

Hydraulic connection to the PS

Connect the hydraulic manifold according to drawings 50005095-30(hydraulic), 50005095-2

Grease line to AGU

Control panel Function

 The grease pump to be triggered to start a cycle after 25

Connecting of the hydraulic hoses

WARNING: Always disconnect hydraulic lines when rotating the PS

See chapter Installation and Commissioning

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Prior to working on the AGU or any of it’s parts:

WARNING: Do not weld on AGU or individual parts

Before (dis)assembly of the AGU make sure

Disassembly of the AGU

Prior to trouble shooting a problematic AGU

P Check available Pressure to AGU is 1,000 psi (6,895 kPa) minimum.

L Check Lubrication status of tool.

Trouble shooting Flowcharts

1. The AGU functions incorrectly.

Problem Possible solution

Receipt, storage, transport &

Immediatelly after receipt*

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