ITD CEMENTATION INDIA LIMITED

INTEGRATED MANAGEMENT SYSTEM PROCEDURES

RECORD R-1/22 :RISK ASSESSMENT FORM

Site: NMRCL, Nagpur, REACH-04 Viaduct

Activity:- Pier & Pier Cap Assessment Date:- 22.09.2017

Group Assessor:

1. Mr. Manojeet Mukharjee

1. Mr. Amit Ninawe
1. Mr. Ganesh Ingle
2. Mr. Abhinandu Dowari
3. Mr. Alagouda
4. Mr. TS Damor 1. Bar bending / cutting
machines shall be proper
Risk Rating Score tested and calibrated before Residual RRS Additional
SR R/ Risk
Task Hazard Hazard Effect put it inControl
used atMeasures
site. Control
No NR Level Risk Level
N S L RRS N S L RRS Measures
H/M/L/A H/M/L/A

2. All electrical connections

shall be provided in machines
and shall be ensured by the
P&M & Safety Departments
before starts

3. Only
trained manpower shall be
engaged for bar bending /
cuttting works
4. Bar
Manual
cutting / bending capacity shall
Cutting & Bending of handling ,hitting by
1 R Injury to persons 1 5 5 25 M be marked on the machines to 1 2 1 2 A
Reinforcement flying object. Injury
safe works
to persons.
5.
Only required reinforcement to
be stacked properly around the
machine to avoid sliping,
tripping and falling hazards.

6. Safe work operation

methodology of cutting /
bending machines to be
displayed.
7. Strict supervision to be
provided
8. Reinforcement
handlng shall be done in proper
supervision.
6. PPE,s shall be
provided as per the job
requirment.

Reinforcement
Transportation of
2 R falling / Hit to public
Reinforcement
or road vehicles
Placing / fixing Hit to person /
3 R
ofreinforcement
1. Long reinforcement shall be
transported by only trailer as
per the length of reinforcement.
2.
All reinforcement shall be tied
properly before sending the site
and it will be ensured by the
store department.
Injury to persons
3. Red flag / reflective
Damage to 3 5 5 75 H 3 2 2 12 L
flag / blinkers shall be provided
property
on the side of trailer for
indication.
4.
Manpower along with material
transportation shall be
restricted.
1. Trained manpowers shall be 5.
Trailer
engaged driver
and shall be inducted
training shall be
and trained.
given to them about siquence
of work methodology.
2. Drawing shall
be followed.
3. Area shall be proper
barrcaded from all sides to
prevent falling materials on live
road.
4. Proper
Injury to person &
2 5 5 50 H staging / access and egress 2 2 2 6 A
Falling Property damage
shall be made for safe placing /
fixing reinforcement in pier and
pier cap. 5.
Staging / vertical steel / cage
shall be bracing or tied with
slings to prevent falling during
high wind effect.
6. Proper
supervision shall be provided
engaged 7. PPE,s shall be
provided

Marking of Pier Faliing from the

Injury to person &
4 R Height / Hit by 3 5 5 75 H 2. 3 2 2 12 L
Coordinates vehicles
Property damage
Working area shall be proper
barricaded / fenced from the all
sides while working on live
road or on the top of pier cap.
 1. Starter formwork shall be
fixed with supporting
arrangement as per drawing.
2. Every corner of shutter shall
be tightened and made leak
proof with the help of rubber
gaskets /foam.
3. The starter shutter shall be
removed after the concrete has
gained sufficient initial strength,
say about 12hours.
4. Construction joint
Faliing from the
Injury to person & shall be prepared by cleaning
5 Starter Concrete R Height / Hit by
Property damage
3 5 5 75 H
with an air-water jet and by
3 2 2 12 L
vehicles
wire brooming on the concrete
which is still soft enough that
laitance can be removed, but
hard enough to prevent
aggregate from loosening. If
the concrete for some reason is
set before the construction joint
preparation, then in such
situation the joint shall be
prepared using a wet sand
blast or ultra-high pressure
water jet.
 1. Pier form shall be identified
with numbering
2.
Lifting plan shall be made as
per the foamwork erection for
pier and pier cap. 3.
According to plan only certified
and tested crane shall be
engaged for foam work
erction / lifting /shifting purpose

4. Proper
compacted ground shall be
ensured before erection of
foamwork.

Faliing from the

Pier Form Work / De Height / Hit by Injury to person &
6 R 3 5 5 75 H 5. All 1 2 2 4 A
shuttering vehicles / Property damage
lifting tools of crane shall be
Mechanical failure
tested by competent person.
6.
working area shall be defined
and protected from the
barricading.
7. Road shall be closed if
required when hanging load
going beyond the limit of
barricading area.
8. Form
work shall be proper nut-bolting
parallel to erection to make
proper stability in proper
supervision.
Swing 9. Proper training shall be
Proper
giving tosupports
concernedofmanpower.
sleepers
Concreating movements of Injury to
7 R 1 5 5 25 L to be given in jacks of 10. 1 5 1 5 A
concrete pump personals PPE's shall be provided
pumps & boom.
boom.
*Injury to Provision of banks man /
Reversing of persons helper and installation of
1 5 10 50 H 1 5 1 5 A
transit mixer *Damage to reverse horn while reversing
properties Transit mixer.
Operator should always
Irritation to
Concrete pouring wear goggles and hand
eyes, 1 5 5 25 L 1 5 1 5 A
in concrete pump. gloves during concrete
Damage to skin
operation.
 Ensure ball catcher is fixed
Cleaning of on the top of pipe before
concrete pipe line passing ball through pipe
Injury to
by rubber ball 1 5 10 50 H line by compressed air. 1 5 1 5 A
persons.
through
compressed air. No one to remainin front of
the pipe.
Vehicle hit to the Injury to the 1 10 5 50 1 Use of proper safety
person, person PPE's like helmet, retro
reflective jackets etc.

Working on ,
8 Besides and near R H 2. Only defined 1 5 5 25 L
live traffic road median opening follow

3. Look at all sides

before cross the road
Vehicle falling in Damage 1 5 5 25 1. Workind area to be
the excavated Property properly barricaded from the
area L all sides in order and visible. 1 5 2 10 L

vehicle Toppling Damage 2 5 5 50 1. Traffic diversion to be

at diversion point Property made proper as IRC.
H 1 5 2 10 L
2.
Use and fixing of proper
signage before 500m from
Injury to the Fixing of proper signages
Over speeding by person or and use of rumble speed
2 5 5 50 H 1 5 2 10 L
vehicle damage to breakes where public rush
property is high.
Injury to the 1 Use of proper safety
person PPE's like helmet, retro
reflective jackets etc.
Hit by vehicle
during road 1 5 5 25 L 2. Only defined 1 2 2 4 A
crossing by median opening follow
workmen

3. Look at all sides

before cross the road
 1. Only defined and
Injury to the authorised median opening
person or to be followed.
damage to
property 2. Use side
Hit by vehicle
indicators before crossing to
during road 2 5 5 50 H 1 5 2 10 L
median opening.
crossing by
vehicle
3.
fixing blinkers at all defined
median opening where
vehicles are crossing the
road.
a) Person to sit on the
windward side.
b) Use of welding
*Injury
filter screens.
9 Welding / Cutting Fumes, spark / *Eye Strain, L A
R 1 5 5 25 c) Welder to 1 2 1 2
work flash Irritation
relax eye muscles and use
eye lotion if required.
d) Proper
earthing.
b) Lift
upto individual capacity.

* Low Back
ache, Neck,
10 Awkward lifting, L A
Manual Lifting R shoulder and 1 5 5 25 1 5 1 5
Excessive load
body pain, early
fatigue
c)
Minimise material handling.

1 5 5 25
11 Use of grinding *Rotating grinding s L *Proper guarding to be
1 5 1 5 A
machine *Injury provided.
*Injury to eye 1 5 5 25 *Use of proper PPE's.
*flying particles. from flying L 1 5 1 5 A
particles.
*Unauthorized *Effecting the 1 5 5 25 *Only authorized person
operation of performanance should operate the
of the work L machine. 1 5 1 5 A
machine by
person.
*Electrical connecti *Electric shock 1 10 5 50 H *Properly Earthed. 1 10 1 10 L
1 5 5 25 *Uses of ears Muffs/pluges.
*Noise. L *Periodica measurement of 1 2 5 10 L
*Hearing loss Noise.
 *Safe access of Crane &
Vehicles.
* Temporary
barrication.
* Movement of * obstruction of
12 *Injury to L A
Crane & Heavy equipments with 1 5 5 25 1 5 1 5
workers *Area should be free from
Equipments personnel
any water logging.

* Keep away during

reversing of vehicles.
*ensure proper
* Provision training to/
of banksman
Concreting by * Reversing of Injury to helper and installation of
13 R 1 5 10 50 H reverse horn while reversing 1 5 1 5 A
Transit Mixer Transit Mixer. persons.
Transit Mixer.
a) Earmark scrap areas
Accumulation of
flammable waste,
oily rages, cut
*Chances of fire
14 pieces of rebar, H L
Housekeeping *Injury to 1 10 10 100 1 10 1 10
improper stacking
persons
of materials like
tremmie pipes,
hand tools etc.
b) Stacking of
material
Provide adequate
illumination in and around
the job site, office areas etc.
Inadequate Always be careful to keep
illumination all the passage ways,
*Trip & Fall. 2 5 5 50 H 2 5 1 10 L
obstruction near gangways,walkways, fire
working area. points etc free from any
obstruction.

a) 3 core double
insulated cables

b) industrial plugs
Electric cables, and sockets
15 Temperory Site *Shock H L
R switches, plugs, 1 10 5 50 c) Earthing 1 10 1 10
Electrification *Burn injury
distribution box and ELCBs. Earthing from
net work of earthing stations

d) MCB for distribution

panel
e) Use rubber
 a)Always provide two
earthing pits as per
standard and requirement.
Injury to b)Always
Generator room persons 1 10 5 L use ELCB / MCB for all 1 10 1 10 L
Shock hazards electrical circuits
c)
Provide guards for moving
parts
*Hearing loss b) Use ear muffs
*Other affect
Noise in Generator like irritation, H A
1 5 20 100 1 1 1 1
room nausea.
*effect on
performance
Erection & R a) Slipping of wire *Changes for a) Use tested quality wire
Operations of fatality rope
crane / hydra b) Snapping *Delay to the b) Use
of wire activity 2 5 5 50 H correct No. of dog clamps. 1 5 1 10 L

c) Wire to be inspected
once a week
Failure of boom *Injury a) Inspect boom once a
*Delay to week for damages if any
the activities b) Lift
only SWL
2 2 5 20 L c) Ensure that the 1 2 1 2 A
area is barricaded and
personnel kept away
d)Limit
switches to be in place
Malfunctioning of *Injury to Ensure that brakes, limit
crane / hydra workers * switch, boom alarm, swing
(overloading and Property horn and overhoist and safe
or working beyond Damage * load indicators are working
limits) Delay to the properly.
3 2 10 60 H 3 2 1 6 A
activity a) Trained
operator
b) Isolation of area
c)
Preventive maintainence
 Misunderstanding *injury Operation should be carried
between operator *delay to out with authorised
and signal man the activities signalmen only.
(Lack of 1 5 5 25 L a) Training of 1 2 1 2 A
communication) signalman
b) Isolation of area

Inclement *Injury Ensure cabin glass is not

weather, rain, sun, *Delay to broken and rain water is not
storm etc the activities coming inside the cabin.
Also ensure before starting
cabins windows are clean.
1 5 5 25 L 1 2 1 2 A
a) Preventive maintence
b)
Check equipment
immediately after rain
Poor visibility and *Injury a) Ensure cleaning of glass
incorrect lifting *Delay to and windows
procedure. the activities b) Proper lifting
1 5 5 25 L procedures 1 2 1 2 A
c) Training of operators in
lifting procedures

Oil spillage due to *Injury Periodic and preventive

leakage continuing *Fire maintainence
from brake oil & 2 5 5 50 H 1 5 1 5 A
engine portion.

Swing area of *Injury Area of swing should be

crane when crane *Damage to 2 1 5 10 A barricaded 2 1 1 2 A
is in use property
Fall of suspended *Property All lifting tools / applinaces
load while crane is Damage *Delay shall be used as per the
in operation. to the activity 1 10 5 50 H standard and tested 1 5 1 5 A
capacity only.

Risk Evaluation Score sheet

Number of persons N Severity/Effect S Likelyhood L RRS
affected on Health

1-5 Person 1 Negligible 1 Improbable 0.5 Acceptable A < 10

6-50 Persons 2 Minor 2 Remote 1 Low L 10 - 19
 50+ Persons 3 Major 5 Possible 5 Medium M 20 - 49
Public / Vulnerable 3 Fatal (Death) 10 Likely 10 High H 50 - 99
people Certain 20 Very High VH 100+

Prepared By :- TS Damor Checked By : Mr. Amit Ninawe

Sr. SHE Manager Chief SHE Manager Approved By :-

Project Manager :
 ITD CEMENTATION INDIA LIMITED
INTEGRATED MANAGEMENT SYSTEM PROCEDURES
RECORD R-1/22 :RISK ASSESSMENT FORM

Site: NMRCL, Nagpur, REACH-04 Stations

Activity:- PIER ARM FOR PLATFORM LEVEL Assessment Date:- 06.04.2019. Re.Assessment: 19.11.2019
Group Assessor:
1. Mr. Suman Basu
2. Mr. Amit Ninawe
3. Mr. RC Sharma
4. Mr. A.K Chauchan 5. Mr. Abdul Barik ( Foreman-
M/s Lal Banu Khatoon.

Material, Plant, Hazard Risk Rating Score Residual RRS

Interested Existing Control Measures
SR R/ Equipment, (Phy / Ele / Mec / Legal & Other NL / Acceptable /
Sub-Activity Party Business Concern (Elimination / Substitution / Engg. Control / Opportunity Remarks
No NR Vehicle, Machines / Che / Bio / Erg / Requirement
Concern A/E N S L RRS Unacceptable N S L RRS Risk Level
Admin Control / PPE)
Chemicals, Psy / Rad)
H/M/L/A
1. Working platform to be made for every 2.1m
with double railings,toeguard and scaffolding
staging ladder as access whose rungs are not
spaced greater than 500mm 2. Use
of Double rope full body safety harness and one
point must be achored at all times while
ascending or descending.
Get Injury/
1 Shuttering R Fall of Man/Materials NA NA NA NL 2 10 5 75 Unacceptable 3.Deployment only experienced workmen 2 2 2 6 A NIL SHOP-02 &03
Perporty Damage 4. Lifting of planks are to be
done by rope/binding wire.
5.All the planks are to be tied up with coir
rope & tools must be tied up

1. Deployment only experienced workmen.

2.Use of Double rope safety
harness and it must be fixed above the head
Get Injury/ height.
Deshuttering work Fall of man/Materials NIL
Perporty Damage 3.Use of safety shoes,Helmet with chin strip and
hand gloves.

1. All the materials shall be lowered down by

rope.
2 Lowering of R Get NA NA NA NL 2 10 5 75 Unacceptable 2 2 2 6 A SHOP-02 &03
2.All the loose materials shall be collected in a
shuttering boards & Fall of materials/man Injury/Fatality/ gunny bag . 3.Use of Double rope safety
planks Property Damage harness and it must be fixed above the head
height

Shifting of the
Slip of man/Fall of Movement of path is to be free from any
dismantled materials Get Injury/Fatality
materials obstruction
to a designated place
 1. Bar bending / cutting machines shall be
proper tested and calibrated before put it in used
at site.

2. All electrical connections

shall be provided in machines and shall be
ensured by the P&M & Safety Departments
before starts
3. Only
trained manpower shall be engaged for bar
bending / cuttting works
Manual 4. Bar cutting /
Cutting & Bending of handling ,hitting by bending capacity shall be marked on the
3 R Injury to persons NA NA NA NL 1 5 5 25 Unacceptable 1 2 1 2 A NIL SHOP-12
Reinforcement flying object. Injury machines to safe works
to persons. 5. Only required
reinforcement to be stacked properly around the
machine to avoid sliping, tripping and falling
hazards. 6.
Safe work operation methodology of cutting /
bending machines to be displayed.
7. Strict supervision to
be provided 8.
Reinforcement handlng shall be done in proper
supervision.
1. Long reinforcement shall be transported by
9. PPE,s shall be provided as
only trailer as per the length of reinforcement.
per the job requirment.
2. All
reinforcement shall be tied properly before
sending the site and it will be ensured by the
Reinforcement Injury to persons store department. 3. Red
Transportation of
4 R falling / Hit to public Damage to 3 5 5 75 Unacceptable flag / reflective flag / blinkers shall be provided 3 2 2 12 L NIL SHOP-20
Reinforcement
or road vehicles property on the side of trailer for indication.
4. Manpower
along with material transportation shall be
restricted.
5. Trailer driver shall be
inducted and trained.
1. Trained manpowers shall be engaged and
training shall be given to them about siquence of
work methodology. 2.
Drawing shall be followed.
3. Area shall be proper barrcaded from all sides
to prevent falling materials on live road.
4. Proper
Placing / fixing of Hit to person / Injury to person &
3 R NA NA NA NL 2 5 5 50 Unacceptable staging / access and egress shall be made for 2 2 2 6 A NIL SHOP-08
reinforcement Falling Property damage
safe placing / fixing reinforcement in pier and
pier cap. 5. Staging /
vertical steel / cage shall be bracing or tied with
slings to prevent falling during high wind effect.
6. Proper supervision
shall be provided 7. PPE,s
shall be provided
 1. Starter formwork shall be fixed with supporting
arrangement as per drawing.
2. Every corner of shutter shall be tightened and
made leak proof with the help of rubber
gaskets /foam.
3. The starter shutter shall be removed after the
concrete has gained sufficient initial strength,
Faliing from the say about 12hours. 4.
Injury to person &
4 Starter Concrete R Height / Hit by NA NA NA NL 3 5 5 75 Unacceptable Construction joint shall be prepared by cleaning 3 2 2 12 L NIL SHOP-02
Property damage
vehicles with an air-water jet and by wire brooming on the
concrete which is still soft enough that laitance
can be removed, but hard enough to prevent
aggregate from loosening. If the concrete for
some reason is set before the construction joint
preparation, then in such situation the joint shall
be prepared using a wet sand blast or ultra-high
pressure water jet.

Swing movements
Injury to Proper supports of sleepers to be given in jacks
of concrete pump 1 5 5 25 1 5 1 5 A
personals of pumps & boom.
boom.

*Injury to persons
Reversing of transit Provision of banks man / helper and installation
*Damage to 1 5 10 50 1 5 1 5 A
mixer of reverse horn while reversing Transit mixer.
properties

5 Concreating R NA NA NA NL Unacceptable NIL

Concrete pouring in Irritation to eyes, Operator should always wear goggles and hand
1 5 5 25 1 5 1 5 A
concrete pump. Damage to skin gloves during concrete operation.

Cleaning of concrete Ensure ball catcher is fixed on the top of pipe

pipe line by rubber before passing ball through pipe line by
Injury to persons. 1 5 10 50 1 5 1 5 A
ball through compressed air.
compressed air. No one to remainin front of the pipe.
 a) Earmark scrap areas

Accumulation of
flammable waste,
b) Stacking of
oily rages, cut pieces
*Chances of fire material
of rebar, improper 1 10 10 100 1 10 1 10 L
*Injury to persons
stacking of materials
like tremmie pipes,
hand tools etc.
6 Housekeeping R NA NA NA NL Unacceptable NIL SHOP-17
c) Clear walkways
d) Earmark No Smoking/
Smoking Area
Inadequate Provide adequate illumination in and around the
illumination job site, office areas etc. Always be careful to
*Trip & Fall. 2 5 5 50 2 5 1 10 L
obstruction near keep all the passage ways, gangways,walkways,
working area. fire points etc free from any obstruction.

Risk Evaluation Score sheet

Number of persons N Severity/Effect S Likelyhood L RRS
affected on Health

1-5 Person 1 Negligible 1 Improbable 0.5 Acceptable A < 10

6-50 Persons 2 Minor 2 Remote 1 Low L 10 - 19
50+ Persons 3 Major 5 Possible 5 Medium M 20 - 49
Public / Vulnerable 3 Fatal (Death) 10 Likely 10 High H 50 - 99
people Certain 20 Very High VH 100+

Prepared By :- Amit Nianwe Approved By:- Bindeshwar Prashad

Chief SHE Manager Project Manager :