Contoh Projek Cad 1

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Contoh Projek CAD-1
Mechanical Engineering (Universiti Tun Hussein Onn Malaysia)
Studocu is not sponsored or endorsed by any college or university

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UNIVERSITI TUN HUSSEIN ONN MALAYSIA

BEG BERKUNCI 101, 86400 PARIT RAJA,
BATU PAHAT, JOHOR DARUL TAKZIM.
BDA 2052
CAD and MODELING
Problem based learning project:
R E P O R T
“ELECTRICAL CENTRIFUGAL WATER PUMP TECHNICAL

DRAWING”
GROUP MEMBERS : THAM YI EEI

(CD 070140)
SIA CHAI FUAT @ MOHD. FUAD
(CD 070153)
MOHD YURZIE NAZIERUL BIN YAHAYA
(CD 070215)
SOFFUAN BIN MOHAMED
(CD 070219)
ABD HAKIM BIN ABD RAHIM
(CD 070144)
SECTION : 4
COURSE : 2 BDP
LECTURER : MR. AZWIR BIN AZLAN

DR. ING HARYANTI SAMEKTO

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BDA 2052: C A D A ND M O DELING

FA C ULTY O F M EC HA NIC A L ENG INEERING A ND M A NUFA C TURING
TA BLE O F C O NTENTS
1.0 INTRODUCTION Page 1
1.1 Group Introduction Page 1

1.2 Objective Page 2
1.3 Product Information Page 2
1.4 Product Tree Diagram Page 4
1.5 Task Distribution Page 6
1.6 Gantt Chart Page 7
2.0 MEASURENENT METHOD Page 7
2.1 Measurement method Page 7

2.2 Initial Sketching Page 9
3.0 PROJECT DRAWING Page 12
3.1 Full Assembly Drawing Page 12

3.2 Explode Drawing with B.O.M (Bill of Material) Page 12
3.3 Single Components Drawing Page 12
4.0 DISCUSSION AND RECOMMENDATION Page 13
4.1 Measurement Problems and Recommendations Page 13

4.2 Drawing Problems and Recommendations Page 16
5.0 CONCLUSION Page 17
6.0 REFERENCE Page 18
7.0 APPENDIX Page 19

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1.0 INTRODUCTION
1.1 Group Introduction
The group conducting Project Outcome Problem Based Learning consists of 5

students in subject BDA 2052: Cad and Modeling. In the project, each group is needed to get
a minimum 15 components product, dismantle them and draw each and every part in the
product. In our case, this group chose an old Electric Centrifugal Water Pump obtain from
Pejabat Pembangunan Harta Bina (PPH) UTHM.
This group is named as group 6 (as the 6th group in the grouping order). The group
members are as shown in the figure below:
Figure 1: Group organization chart

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1.2 Objective
The project is conducted based on several objectives. These objectives determine so

the project does not vary from it and the goal of POPBL achievement. The project objectives
are as stated below:
o To draw components of Centrifugal Water Pump in AutoCAD® 2002.

All drawings must be drawn in AutoCAD, and in this case version 2002 since its
universality and ease. Other softwares such as SolidWorks® may not be used.
o To understand the functions and properties of a Centrifugal Water Pump.

The goal is to find how a Centrifugal Water Pump functions, no analysis need to
be made such as FEM (CAE). Only information on the pump is needed.
o To measure and evaluate a student’s skills in using AutoCAD®.

All students learnt how to use AutoCAD®. Thus, the project may evaluate how
far the students could use AutoCAD as one of evaluation requirements for the
subject.
o To deliver the report of this study to everyone in the section in terms of

presentation.
The report must then be presented in class to all classmates and lecturer. The
presentation trains the students for confidence and other communication skills.
1.3 Product Information
The Centrifugal Water Pump is a mechanical component that mainly designed to

transfer fluid from one place to another (through pressure change). A centrifugal pump is a
rotor dynamic pump that uses a rotating impeller to increase the pressure of a fluid.
The fluid enters the pump impeller along or near to the rotating axis and is accelerated
by the impeller, flowing radially outward into a diffuser or volute chamber, from where it
exits into the downstream piping system.

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The pump uses the principle of conversion of the

kinetic energy of a flowing fluid (velocity pressure) into
static pressure. Rotation of the pump impeller
accelerates the fluid as it passes from the impeller eye
(centre) and outward through the impeller vanes to the
periphery. As the fluid exits the impeller, a proportion
of the fluid momentum is then converted to (static)
pressure. Energy conversion results in an increased
Figure 2: Liquid flow path
pressure on the downstream side of the pump, causing in a centrifugal water pump
flow.
Table 1: Centrifugal water pump operating specifications

TYPE VALUE
Power range (kW) 1.5 kW-9.3 kW
Speed 1440 rpm
Flow rate 60 lps/216.0 m3/hr
Head range up to 32 m/105 ft
Suction Lift up to 7m
Figure 3: The chosen centrifugal water pump

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1.4 Product Tree Diagram
The centrifugal water pump consists of 15 components divided into 4 main sub-
assemblies, namely housing, motor, power transfer and circuit. These subassemblies are
sorted according to the parts usage and positions. The product tree diagram is as shown
below:
Figure 4: Product tree diagram
There are 15 related parts in the centrifugal water pump. The parts are as shown
below:
Screws
Front cover 1 Front cover 2

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Rear cover 2
Rear cover 1
Motor casing
Shaft
Washer
Bearing
Impeller magnet
Magnet
Impeller
Circuit housing
Nut
Circuit block
Figure 5: Centrifugal parts components

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1.5 Task Distribution
Task distribution among members is distributed evenly. Each group members get at
least 3 components to draw (except those that get the critical parts, minimum 2 parts are
considerable). The task distribution is as stated in the table below:
NAME ASSIGNED PART PART NO.
C.f. Sia@ Mohd Fuad Front cover 1 CP 01.01.01
Front cover 2 CP 01.01.02
Bearing CP 01.03.01
Y.E. Tham Rear cover 1 CP 01.01.03
Rear cover 2 CP 01.01.04
Circuit housing CP 01.04.01
Abd Hakim Impeller CP 01.03.03
Magnet CP 01.02.01
Washer CP 01.03.04
Mohd Yurzie Screw CP 01.01.06
Impeller magnet CP 01.02.02
Shaft CP 01.03.02
Circuit block CP 01.04.01
Soffuan Nut CP 01.01.07
Motor housing CP 01.01.05
Table 2: Task distribution among members

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1.6 Gantt Chart
The Gantt chart shows the timeline of the group’s work pace. However, some of the
tasks has to be postponed and lags in the timeline due to some unavoidable circumstances
(i.e. holidays and late laboratory reservation). The project Gantt chart is as shown below:
Table 3: The Gantt chart
2.0 MEASUREMENT METHOD
2.1 Measurement method
There are 3 main measurement methods as been suggested to get the geometric
parameters of the components. The measurement method is ranked into is corresponding
accuracy, started with Coordinate Measuring Machine (CMM), Vernier caliper and ruler.

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Coordinate Measuring Machine (CMM)
A coordinate measuring machine (CMM)

works 3 axes form the machine's coordinate system.
The CMM uses a probe to measure points on a work
piece. Each point on the work piece is unique to the
machine's coordinate system. The CMM combines the
measured points to form a feature that can now be
related to all other. The advantages of a CMM are as
stated below:
o Precision and accuracy
o Simple operation
Figure 6: Coordinate Measuring
o General Quality Control Machine
o Process monitoring and control
o Tooling qualification
o Dimensional accuracy
However, there are limits to how a CMM could measure a part. The limitations would
be expensive, limited, time consuming, can only measure a single axis within a single
dimension; outside/inside diameter, height, depth, etc.
Vernier caliper
Vernier calipers are made to measure small

differences in length. It is a useful tool for measuring
parameters such as outer or inner diameters, length and
thickness. Vernier caliper could measure up to ±0.01
mm small. However, it is limited to only ±300 mm
long parts. Manual vernier calipers produce errors in
Figure 7: Digital vernier caliper
reading. Thus, we use digital vernier caliper that can be
borrowed from Metrology Laboratory, FKMP.

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Ruler
Meter ruler could help measuring segments that

either CMM or vernier caliper could hardly measure.
However, since it produces much more errors than
vernier caliper most of its measurement is based on
Figure 8: Meter ruler
approximations only.
2.2 Initial Sketching
Initial sketching is made to make a rough view on how to draw the components in
AutoCAD. Thus, it has dimensions that can be taken with measuring equipments and shape
that is similar to the product. The initial sketches that have been made by the group members
are as shown below:
Rear cover 1
Circuit housing
Front cover 1
Rear cover 2

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Front cover 2
Magnet
Screws Screws and nut
Impeller
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Shaft and bearing

Impeller magnet and circuit block
Motor casing
Figure 9: Initial sketches
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3.0 PROJECT DRAWING
The drawings are compiled after this page. It has been sorted into sequence from full
assembly drawing up till the last single component drawing.
3.1 Full Assembly Drawing
The full assembly drawing is numbered as CP 01.00.00 (A), where it is in the first
level and (A) means assembly. There are 3 views in the full assembly drawing that is
isometric view, side view and sliced isometric view.
3.2 Explode Drawing with B.O.M (Bill of Material)
Explode drawing of each subassemblies shows the bill of material of each

subassembly. The drawing is made in isometric view.
3.3 Single Components Drawing
Single components drawing does not include standard parts, such as bearing, screws
and nut. These parts have their own specifications (dimensions) in industries. Thus there are
11 other components that have their own drawing. The drawings are made in orthographic
(3rd angle view) since there are isometric view in the drawing as well as side, front and upper
view.
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BDA 2052: C AD AND MO DELING

FAC ULTY O F MEC HANIC AL ENG INEERING AND MANUFAC TURING
4.0 DISCUSSION AND RECOMMENDATION
4.1 Discussion
The modeling approach used in drawing the parts is 2D and 3D modeling. 2D

modeling is used when doing shapes or surfaces. Commands in AutoCAD for 2D modeling
includes line, arc, polygon edit, dimensioning, array, move, copy, trim, region and mirror.
There are more commands not included but it is useful for making the surface of a solid
before extruded into a primitive solid.
3D modeling is used when drawing or editing solids, usually in isometric view. UCS
command is often used to change the axis directions (x, y and z) to ease solid editing or solid
drawing. Commands used in 3D modeling includes solid editing, align, slice, extrude, union,
substract, revolve, solid profile and move. In 3D modeling, a primitive solid is edited (either
union or substracted) into desired shape according to the part geometry. All parts are drawn
in 3D (solid), thus solid modeling is important in this project.
4.2 Measurement Problems and Recommendations
Measurement problems occur when getting the part dimensions. Some parts are
dimensionally hard to measure, especially those that has tapers, filleted of angled shapes. The
problems occurred while measurement phase are as stated below:
o Standard parts are having complicated or too small geometries such as pic in
screws.
Recommendation: The shape for these components is referred to other similar
parts in books and catalog such as shaft.
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o Some of the subassemblies can not be totally decomposed (Motor and motor
housing). Thus, measurement for connected parts is hard to obtain.
Recommendation: Take dimension according to other components that are
assembled to circuit housing such as motor housing. Alignment for critical
parts is made according to motor housing. Dimension for non-critical parts are
estimated.
o Deformed shapes (plastic made parts) made it harder to measure and draw.
Recommendation: Draw as flat surface.
o Wedges and tapered parts are hard to be measured by caliper.

Recommendation: Measure using ruler
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o Holes for venting purpose are categorized as non-critical parts. Measuring the
coordinate and size for each hole is time consuming.
Recommendation: Shape alike the holes are drawn and command array is
applied when drawing.
o Angled and circular solid measurement is time consuming and is hardly conducted
either using CMM or vernier caliper.
Recommendation: Take the shape as a cone and substract according to angle.
o Magnet circuit winding only estimated and not measured properly due to its non-
uniform shape.
Recommendation: Estimate the shape to be torus
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4.3 Drawing Problems and Recommendations
There are some parts related to difficulties in drawing. These parts are considered into
critical parts that need extra time in drawing and alignment. The outcome shapes are not
exactly the same as the real part, but estimated to be quite similar in acceptable tolerance.
o Spiral shaped chamber done by filleting is limited to only cylindrical shape only.
Recommendation: Draw separately spiral and discharge nozzle. Union after both
parts finished.
o Magnet internal shape cannot be measured and drawn.

Recommendation: Estimation to the closest shape done.
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5.0 CONCLUSION
The conclusion is the main objective for the project has been achieved, that is to draw
centrifugal pump by using AutoCAD by means of reverse engineering. The students
dismantle a mechanical part and get their dimensions. After that, students draw the parts in
AutoCAD. Thus, since all the drawings have been finished, the project goal has been
achieved.
The pump is used to transfer fluid from one place to another. This is the main usage of
the pump and it uses rotational motion to increase pressure in the pump and transfer the fluid
through the discharge nozzle into a piping system.
The pump consists of 15 components that are divided into 4 sub assemblies. The parts
are measured by using digital vernier caliper, CMM and ruler. The parts are not totally
dismantled, thus measurement is hard to be accomplished. Several problems occur in the
project (either measuring or drawing) and students overcame most of it. Thus, the project in
the same way trains the students to overcome obstacles and solve them professionally.
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6.0 REFERENCE
Jamaluddin Mohd Taib et, al (2006). “Rekabentuk Berbantu Komputer: Asas Permodelan”.
Penerbit UTM, Skudai.
http://www.bearings-china.com/
Azwir bin Azlan. Nota DDA 3063: Rekabentuk Kejuruteraan: “Rekabentuk Skru, Pengikat
dan Sambungan”. FKMP, UTHM.
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7.0 APPENDIX
Log book
Date Activity Actions

6th week - Assignment given
- Group selection - All group members
- Selecting project title - All group members
- Selecting products with potentials
- Gaining data from internet and library
- Discussion with PPH about required
product (worn out mechanical part)
15 September 2007 - First meeting

9th week - Discussion to determine product from a - All group members
list of products
- Centrifugal pump chosen
- Task distribution
- Finding information about centrifugal - Abd Hakim & Soffuan
pump (internet & library)
- Retrieve the pump from PPH - C.F Sia @ Mohd Fuad
- Reserve laboratory (automotive lab) - Yurzie & Y.E Tham
17 September 2007 - Getting water pump from PPH - C.F Sia @ Mohd Fuad
10th week - A worn out centrifugal water pump
taken for research
- Dismantle the pump

- In automotive laboratory - All group members
- Not all parts can be dismantled
- Pictures of each dismantled parts taken - Yurzie & Y.E Tham
for proposal preparation
- Part distribution - All group members

- Each part divided for each group
member to draw
- Each group member get at least 3
component (except those with greater
geometric complexity).
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19 September 2007 - Proposal presentation - All group members

10th week
22 September 2007 - Second meeting - All group members
10th week - Instruction on drawing development
- Metrology laboratory reservation for
CMM usage
- Initial sketches without dimensions
26 September 2007 - Components measuring - All group members

11th week - CMM in metrology laboratory
- Vernier caliper borrowed from
metrology laboratory to make self
measurements a home
- Inserting dimensions into the initial
sketches
12th and 13th week - Components drawing - All group members

- Self drawing at home
25 October 2007 - Third meeting - All group members

13th week - Task distribution on making assembly,
subassemblies and B.O.M drawing
- Preparation for final presentation slides
- Documentation of full report
29 October 2007 - Preparing slides and report - C.F Sia @ Mohd Fuad
14th week - Y.E Tham
31 October 2007 - Final report presentation - All group members
14th week
2 November 2007 - Final report repair - Y.E Tham
14th week
5 November 2007 - Final report submission -
15th week
* The log book may differ from Gantt chart since some things happen out of the plan.
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MINUTE O F MEETING 1
DATE : 15 SEPTEMBER 2007

TIME : 9.00 – 10.00 PM
VENUE : KO LEJ KEDIAMAN TUN DR. ISMAIL C AFE
ATENDANC E :
1) SIA C HAI FUAT@ MO HD FUAD
2) THAM YI EEI
3) MO HD YURZIE NAZIERUL BIN YAHAYA
4) ABD HAKIM BIN AB RAHIM
5) SO FFUAN BIN MO HAMED
AG ENDA :
TIME PARTIC ULARS AC TIO N

9.00 – 9.05 G ro up m e m b e rs a rriva l
9.05 – 9.15 a . Se le c ting g ro up le a d e r - C .F Sia @ Mo hd Fua d
b . Se le c ting g ro up se c re ta ry - Y.E Tha m
c . Se le c ting p ro d uc t - All g ro up m e m b e rs
- C e ntrifug a l p um p
d . Se le c ting p ro d uc t so urc e
- PPH
e . Se le c ting info rm a tio n so urc e
- Lib ra ry
- Inte rne t
9.15 – 9.45 Ta sk d istrib utio n

a . Pro d uc t re trie va l - C .F Sia @ Mo hd Fua d
b . La b o ra to ry re se rva tio n - Ab d Ha kim & So ffua n
c . Sta nd a rd p a rts c a ta lo g ue s - Y.E Tha m & Yurzie
9.45 – 9.50 Me e ting c o nc lusio n - C .F Sia @ Mo hd Fua d

9.50 – 10.00 Me e ting d ism issa l
*All c o nte nts d isc usse d in the m e e ting is w ritte n in the re p o rt. All c a lc ula tio ns re sult is
sha re d a m o ng the g ro up m e m b e rs, no p a rtic ula r a nsw e rs fo r a ny p a rtic ula r g ro up
m e m b e rs.
Pre pa re d b y: C he c ke d b y :
(Tha m Yi Ee i) (Sia C ha i Fua t@ Mo hd Fua d )

Se c re ta ry De sig n Ma na g e r
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DATE : 22 SEPTEMBER 2007

TIME : 9.00 – 10.00 PM
ATENDANC E :
2) THAM YI EEI
AG ENDA :

9.00 – 9.05 G ro up m e m b e rs a rriva l -
9.05 – 9.15 a . Pa rts d istrib utio n Sia C ha i Fua t@ Mo hd
b . La b o ra to ry re se rva tio n Fua d
- Me tro lo g y la b o ra to ry Ab d Ha kim & So ffua n
c . Instruc tio n to g ro up m e m b e rs
- Initia l ske tc hing Sia C ha i Fua t@ Mo hd
- C o m p o ne nt d ra w ing Fua d
- O rtho g ra p hic d ra w ing
9.15 – 9.45 Disc ussio n o n d ra w ing d e ve lo p m e nt All g ro up m e m b e rs

a . Ho w to m a ke o rtho g ra p hic
d ra w ing ?
b . Ho w to d ra w initia l ske tc hing ?
9.45 – 9.50 Ne xt m e e ting d e te rm ina tio n

9.50 – 10.00 Me e ting d ism issa l -
m e m b e rs.
Pre pa re d b y: C he c ke d b y:

G ro up se c re ta ry G ro up le a d e r
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DATE : 25 O C TO BER 2007

TIME : 9.00 – 10.00 PM
ATENDANC E :
2) THAM YI EEI
AG ENDA :

9.00 – 9.05 G ro up m e m b e rs a rriva l -
9.05 – 9.15 Ta sk d istrib utio n
a . Full a sse m b ly d ra w ing Sia C ha i Fua t@ Mo hd
b . Full B.O .M d ra w ing (if ne c e ssa ry) Fua d
c . Sub a sse m b ly 1 (a sse m b ly & B.O .M) So ffua n
d . Sub a sse m b ly 2(a sse m b ly & B.O .M) Sia C ha i Fua t@ Mo hd
e . Sub a sse m b ly 3 (a sse m b ly & B.O .M) Fua d
f. Sub a sse m b ly 4 (a sse m b ly & B.O .M) Mo hd Yurzie Na zie rul
g . Sing le c o m p o ne nts o rtho g ra p hic Ab d Ha kim
Tha m Yi Ee i
All g ro up m e m b e rs
9.15 – 9.45 Pre se nta tio n slid e s p re p a ra tio n Tha m Yi Ee i

Mo hd Yurzie Na zie rul
Ab d Ha kim
9.45 – 9.50 Re p o rt d o c um e nta tio n Tha m Yi Ee i

Sia C ha i Fua t@ Mo hd
Me e ting c o nc lusio n Fua d
9.50 – 10.00 Me e ting d ism issa l -
m e m b e rs.
Pre pa re d b y: C he c ke d b y :

G ro up se c re ta ry G ro up le a d e r
23

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Contoh Projek CAD-1

Mechanical Engineering (Universiti Tun Hussein Onn Malaysia)

Studocu is not sponsored or endorsed by any college or university

UNIVERSITI TUN HUSSEIN ONN MALAYSIA

Problem based learning project:

“ELECTRICAL CENTRIFUGAL WATER PUMP TECHNICAL

GROUP MEMBERS : THAM YI EEI

LECTURER : MR. AZWIR BIN AZLAN

Downloaded by mirul .syafiqq (ginamen30@gmail.com)

BDA 2052: C A D A ND M O DELING

1.0 INTRODUCTION Page 1

1.1 Group Introduction Page 1

2.0 MEASURENENT METHOD Page 7

2.1 Measurement method Page 7

3.0 PROJECT DRAWING Page 12

3.1 Full Assembly Drawing Page 12

4.0 DISCUSSION AND RECOMMENDATION Page 13

4.1 Measurement Problems and Recommendations Page 13

5.0 CONCLUSION Page 17

6.0 REFERENCE Page 18

7.0 APPENDIX Page 19

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BDA 2052: C A D A ND M O DELING

1.1 Group Introduction

The group conducting Project Outcome Problem Based Learning consists of 5

Figure 1: Group organization chart

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BDA 2052: C A D A ND M O DELING

The project is conducted based on several objectives. These objectives determine so

o To draw components of Centrifugal Water Pump in AutoCAD® 2002.

o To understand the functions and properties of a Centrifugal Water Pump.

o To measure and evaluate a student’s skills in using AutoCAD®.

o To deliver the report of this study to everyone in the section in terms of

1.3 Product Information

The Centrifugal Water Pump is a mechanical component that mainly designed to

Downloaded by mirul .syafiqq (ginamen30@gmail.com)

BDA 2052: C A D A ND M O DELING

The pump uses the principle of conversion of the

Table 1: Centrifugal water pump operating specifications

Power range (kW) 1.5 kW-9.3 kW

Speed 1440 rpm

Flow rate 60 lps/216.0 m3/hr

Head range up to 32 m/105 ft

Figure 3: The chosen centrifugal water pump

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BDA 2052: C A D A ND M O DELING

1.4 Product Tree Diagram

Figure 4: Product tree diagram

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BDA 2052: C A D A ND M O DELING

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BDA 2052: C A D A ND M O DELING

1.5 Task Distribution

NAME ASSIGNED PART PART NO.

C.f. Sia@ Mohd Fuad Front cover 1 CP 01.01.01

Front cover 2 CP 01.01.02

Y.E. Tham Rear cover 1 CP 01.01.03

Rear cover 2 CP 01.01.04

Circuit housing CP 01.04.01

Abd Hakim Impeller CP 01.03.03

Mohd Yurzie Screw CP 01.01.06

Impeller magnet CP 01.02.02