Professional Documents
Culture Documents
A Project
Presented to
In Partial Fulfillment
by
Carl Gaydon
June 1950
UMI Number: EP46322
In the unlikely event that the author did not send a complete manuscript
and there are missing pages, these will be noted. Also, if material had to be removed,
a note will indicate the deletion.
Dissertation Publishing
UMI EP46322
Published by ProQuest LLC (2014). Copyright in the Dissertation held by the Author.
Microform Edition © ProQuest LLC.
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unauthorized copying under Title 17, United States Code
ProQuest LLC.
789 East Eisenhower Parkway
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0 £ ’ -3 / CjfW a1' & S f r ^ „
d ..
..
A d v is e r
Dean
ii
TABLE OP CONTENTS
PART I ORGANIZATION
PART II PROJECTS
15* Combination B o x 58 6l
PREFACE TO TEACHERS
and ideas.
are finished, that are useful when taken home, that have a
lected, and adapted with the beginning student and his teach'
school woodshop for several years and have met with excell
woodwork.
V
tor when making out his yearly budget. There are helpful
Harry L. Smith, Larry Taylor and Louis Renner for the work
ing drawings used in the book; Miss June Robinson for proof
CHAPTER 1
in the seventh grade. All the projects may be made with the
.
1|> Marking gauge
5. T — Bevel
7. Scratch awl
Saws:
3. Backsaw
k. Coping saw
5. Hack saw
3
C. Planes:
1. Jack plane
2. Junior jack plane (for smaller boys)
3. Smooth plane
1* Brace 10 in.
2. Hand drill
5. Expansive bit
6. Countersink
8. Bit gauge
E. Files:
1. Wood rasp
3* Flat cabinet
7. File card
It
P. Wood Clamps:
G. Others:
2. Screw drivers
3. Claw hammer
k. Mallet
5. Kail set
6. Pliers
7* Oilstone
8. Grinder
Machine Tools:
1. Jig saw
2. Drill press
CHAPTER 2
A* Abrasives
Flintpaper #0
#00
#000
#0000
Garne t #00
#000
Steelwool #000
B. Brads 1/2" #20
5/8" #18
3A” #18
1" #18
C* Brushes - Paint 1/2"
1"
1" Varnish
D. Cuphooks 3/V' Brass
7
Alcohol - Denatured
Shellac - white
Turpentine
G. Glue
LePages - Animal
Archers - Liquid
Basswood
l / V f thick
l/Vf ** Plywood
I. Nails 3 d Finish
i). d «
6 d "
J. Rags
K* Woods crews
CHAPTER 3
able addition to that picnic basket and are handy for those
A. Bill of Material
Ruler 2 ff Brace
C• Procedure
1* Get out rough stock, cut two pieces 3 ” long, better use
Drill the 3/V* most of the way with an auger bit, finish
with forstner bit, this will give you nice smooth flat
bottom hole.
D. Evaluation of Project
I >J v. I - \ 'e
\S
0 f -
s'
o o
0 0 0
° o °
K£?P
3
8
Plate 1
\) AT
j/ iir shaker \*>
F u l l Sca/e
34
CHAPTER If.
A* Bill of Material
1 1/8" x 1/2" X 3
1 Paper pad 1/2" x 3" x 5"
Z >,J 5
,__B> Tools
v H t L i— — — ——
C. Procedure
dimension.^ „
2. Lay out lines for chamfer and anchor hole on the base
*
piece.
twist drill.
1|.. Lay out lines for bevel and cleat and cutter. Cut bevels
6 . Lay out holes for pilot holes through cutter and pad.
Drill holes, use 11/ 6)4.” twist drill.
10. Fasten pad and base with two 1 ” #8 RHB wood screws.
D. Evaluation of Project
dimensions?
degree of accuracy?
pilot holes?
finish?
~7--
f? . / / . IV o o c f 'S crew y
U s e £4 Tw/sf /Dr///
for F / / o / f/o/e /f r o a
Oa/fer one/ F a c/
_z
/s
1
t
Plate 2
S C R A T C H R X D S L O C K
Fa/f Dca/e
18
CHAPTER $
CUTTING BOARD
A. Bill of Material
B. Tools
C. Procedure
• i
be made smaller*
l\.+ Saw out the design on the jig saw, keep on the waste
for shaping.
Use a wood file and shape to design; make sure all saw
sanding.
board shines.
20
D. Evaluation of Project
!(.. Has the wax been applied properly to give the project
a gleaming finish?
21
Plate 18
CUTTING BOARD
Tull Scalc
%
22
CHAPTER 6
KEY RACK
porch and presto - there are your keys when you want them.
A* Bill of Material
B. Tools
Jig saw
23
C* Procedure
ing.
l/lj.” deep.
Ij.. Lay out pattern, this may be done either with a template
5. Saw out design on the jig saw and shape with the wood
file.
D. Evaluation of Project
done accurately?
a good job?
Are the euphooks installed properly?
finished?
/
Plate I}.
KEY RACK
fu /f Sca/e
26
CHAPTER 7
SPICE SHELF
The item is ideal for those people who favor the spicy
flavor.
A. Bill of Material
B. Tools
Ruler 2* Dividers
C. Procedure
1* Get stock for sides, bottom shelf, riser and top shelf*
x 1211•
finish sanding*
D. Evaluation of Project
1. Was the design followed for the two ends and do they
match?
use?
piling or runs?
12
Plate 5
5 PICE SHELF
Scale i ’/
30
CHAPTER 8
CRIBBAGE BOARD
j
A. Bill of Material
B. Tools
C. Procedure
I|.. Lay out pattern for the four rows of holes. Care should
6 . Mark and drill the hole for storing pegs. Here two l/lf”
D. Evaluation of Project
© © © © © — © © © © © — © © © © © — © © © © © — © © © © © — © © © © © — ©
c\j
7i Rad On Corners
^S/of
Cover For Peg hole
Plate
CRIBBAGE BOARD
Full 5cale
CHAPTER 9
for it will hold lots of napkins and add gay color to your
table•
A. Bill of Material
B. Tools
Ruler 2 * Screwdriver
Dividers Countersink
35
G. Procedure
6 " x 6” .
2. Nail two pieces together with l/2M brads, trace apple
#000 sandpaper,
ij-. Square stock for base. Locate center point, scribe
twist drill.
D. Evaluation of Project
1. Has the design for the two sides been transferred to the
stock correctly?
CHAPTER 10
A. Bill of Material
1 Pine l/2M x 2 ” x 5 ”
2 Plywood l/I|.ft x 3 11 x 5 3 / V f
B. Tools
Dividers Countersink
39
C. Procedure
both pieces.
3. Cut out designs, file and sand smooth while designs are
ij.* Square stock for base. Locate center point and scribe
with file.
twist drill.
D* Evaluation of Project
model?
2 Screws‘“4 * ^ E H . B.
Plate 8______
NAPKIN HOLDER
F u l l Scale
*4-2
CHAPTER 11
TOY WAGON
A* Bill of Material
B. Tools
C. Procedure
pilot holes for axles. Mark and cut off front corners.
D. Evaluation of Project
D. Evaluation of Project
of construction?
i|# Will the wagon attract the user; is the color gay and
bright?
1
$ 17///// U//n, H v c fe
Plate 9
70/ W A G O N
Sca/e ^ * /
CHAPTER 12
KITCHEN SHELF
place when they are needed, but out of the way when they
A. Bill of Material
B. Tools
Ruler 2* Brace
C. Procedure
is interlapped.
Locate and drill the holes for the dowel in each end.
sandpaper.
place and last nail in the shelf, using If. d finish nails.
Set all nails, fill with wood filler, allow to dry and
sand smooth.
D. Evaluation of Project
shaping?
tions?
drawing?
/<o
/5
s_
!(=
iot»
r -~i
L_ _j
V ___ _ r
o
^ Brass Cuphooks
4"
— i-r
Plate 10
K IT C H E N S H E L F
Scale T */
50
CHAPTER 13
BOOK ENDS
A* Bill of Material
B. Tools
Evaluation of Project
ness?
CHAPTER ll).
PIPE RACK
ing those pipes within easy reach. This will make a nice
A. Bill of Material
1 3/ 8” x lj.” x 6 1/ 2 ”
1 3/ 8” x 1 1/ 2 ” x 6 ”
B. Tools
Awl Chisel
C. Procedure
3* Cut out on the jig saw, file to shape and sand edges
ij.. Lay out and cut dado, use mitre saw to make this cut,
holder.
6# Lay out the three holes and drill with the forstner
8. Lay out the holes 1 I/I4.” fx*om back side of holder, drill
holes and cut off l/l}." from the front side of the holder,
finishing nails.
D, Evaluation of Project
1. Does the layout of design for the two sides follow the
drawing?
measured?
holders?
- hn F O R S T N E R B / T j, f D E E P
l
— — — __J l— — _ — —1 *“ --------
i
i
i 1 1
Z !
^ a
P IPE PACK
Scale 4~ * /
58
CHAPTER 15
COMBINATION BOX
A. Bill of Material
2 1/8" x 7 3A"
CA
2 X
8 lA " x 1 3A"
2 Aluminum l/l 6 " x 1 1 A ” x 1 1/2"
B. Tools
Ruler 2* W o o d chisel
C. Procedure
2. Cut rabbet joint, use mitre box to make cut across the
D* Evaluation of Project
on drawing?
A/ofe :
T (A) Sewing Box
T
eo|cO @ Tack/e Sox
(5) Alternate Use
L J
©
/
Posts i * /f
5 Pecfct.
LJ
o o
LJ
o o
L-J
o o
i
ml® j.
T Drill - 3 Holes
7 T « co
©— ©—
/x
/\
A
I\ *» ftl r
CM N
1—
JL_ Sc/ssor H o ld e r
Plate 13
J «o|<D
T Hinges Z REOD, BOX-COMBINAT/ON
5c a/e -$■*/
62
CHAPTER 16
BOOK BOX
want to own.
A. Bill of Material
B. Tools
Hammer Awl
C. Procedure
1* Square the two pieces for the top and bottom to size,
2. Square piece for back side to size, round off the top
3. Square and cut to length the pieces for the side and
two ends.
1|-* Lay out and cut the veined design on the top, cuts should
the bottom.
hinges.
D. Evaluation of Project
0 o
4i
o o
JO 0/
■W"
Plate ll}.
B O O K BOX
full Scar/e
66
CHAPTER 17
MEMO PAD
A. Bill of Material
B. Tools
C* Procedure
1. Square stock for the base, lay out design and cut out
on jig saw,
2. Lay out and cut stop rabbet joint that will hold the
sides.
3* Gouge out the groove for the pencil and round both ends
of the base.
Ij.. Square two pieces for the sides, tack together and lay
out design*
5. Cut out design and shape with file, sand smooth with
#000 sandpaper.
6 . Locate and drill pilot hole and hole for the dowel.
7* Make two guides from 2l± Ga. brass or copper.
8 . Sand all pieces and assemble project. One side will have
place.
mahogany is suggested.
68
10. The brass cutter and guides are put on after the finish
is applied.
D. Evaluation of Project
cOI®
oo
CO
* 20*7 Brass
fscrfcheort Pint
4 REOD.
f0© b cf
20 * 8 B r a s s
Escutcheon Pins
a x/<> 0/3- D o w e l Hole
4 REQ'O .
/ PH-BP
CVJ Wood Screw
Plate
MEMO PAD vQ
5cak i • /
70
CHAPTER 18
PHOTO ALBUM
make album. The book will hold lots of pages and is made
of long-lasting plywood.
A, Bill of Material
B. Tools
C. Procedure
splintering.
l^.. On the top piece measure one inch from the end and
5. Use the back saw or mitre saw to cut this inch piece
6 . Sand all pieces, put your design on the front, you can
use crayon or poster paint, copper or veneer or you
D. Evaluation of Project
1. Are the two pieces for the top and bottom accurately
squared?
design?
cvj
cO
Plate l6_____
PHOTO A L B U M
Scale f •/
7k
CHAPTER 19
GROCERY LIST
A. Bill of Material
B. Tools
C. Procedure
3/8,f x 5 l A " x 7 3A ”•
2. Lay out a l/8lf chamfer, cut with jack plane.
Ij-. Glue the list in place,' line up the top and left side
5. After the glue has dried, file or trim the right side
6. Lay out the position of the holes, mark with an awl and
8. Make eight pegs from 3/ 16” maple dowel, round off one
Evaluation of Project
followed exactly?
If. Has the shellac been applied so that the lettering has
not spread?
5m Are all the pegs the same size and brightly colored?
77
oo
©I
©
©
© © © © © © © © - ©
©
©
I
■kvj
©
1 ©
© — © © © © © © © © ©
Note dpeys ~k*4~ REQb
•'
«o
brillallholes A* A
Chamfer jcf
7I
r\
i i i i i i i i i it ii i
i— i i____ 1 1 i
~ r
Plate 17
GROCERY LIST
Full Scale
78
CHAPTER 20
KNIFE HOLDER
drawer.
A. Bill of Material
B. Tools
C. Procedure
1. Square stock to size Tor the holder. Lay out and cut
3 / 16” chamfer.
2. Lay out knife slots on both ends of the holder.
ij.* Square stock for the back. Lay out 3 rl radius for round
D* Evaluation of Project
on the drawing?
eO OO
Did.
1.
Plate 16
K N IF E HOLDER
Scale f*s/
82
CHAPTER 21
LEAVE A NOTE
away.
A. Bill of Material
B. Tools
C. Procedure
1. Cut two pieces for the side posts. Lay out the rabbet
joint and cut on the mitre box, clean out with the
c h i se l .
be a l / V 1 slope.
V Square piece for the top and bevel back edge l/ 8 ,f.
The back will be l/V* shorter than the front, both pieces
all pieces.
spaced.
enamels.
8lf.
D. Evaluation of Project
holes filled?
Leather
Plate 19
LEAVE A NOTE
Full Scale
86
CHAPTER 22
CORNER SHELF
A. Bill of Material
B. Tools
Ruler 2» Dividers
Jig saw
87
C. Procedure
You can get both sides from the one piece by turning
sanding?
drawing?
5>. Does the stain cover the project thoroughly and evenly?
and usefulness?
89
Plate 20
CORNER SHELF No !
90
CHAPTER 23
WALL SHELF - #1
A. Bill of Material
B. Tools
Ruler 2* W o o d file
Square one piece of stock for the back. Lay out the
Cut back on the jig saw, shape with wood file and
sand smooth*
Select stock for shelf and square one edge. With the
divider lay out the design for the shelf. Cut out on
the jig saw, shape with wood file and sand smooth.
Select stock for the brace and square two sides, lay
out design for brace and cut out on the jig saw, shape
ble the wall shelf, use 3/V* #19 brads and glue.
D. Evaluation of Project
Hi-
Plate 21
W ALL S H E L F No I
Sca/e i ' /
9k
CHAPTER 2k
WALE SHELF
has a lot of style. You can make this wall shelf fit any
A. Bill of Material
1 iA" X k iA" X
1 iA" X 3 iA" X
B. Tools
Jack plane
95
C. Procedure
2. Lay out design on squared stock and cut out on the jig
saw.
if. Square two pieces for the top and bottom shelf.
D. Evaluation of Project
shaping?
ordinary use?
spots?
97
Plate 22
WALL SHELF
Scale ~s * /
98
CHAPTER 25
WALL SHELF - #2
A. Bill of Material
1 lA" x
1 1/V X
1 iA" x
B. Tools
C. Procedure
on the wood.
3. Tack two sides together, shape with wood file and sand
edges smooth.
I}.. Square two pieces to size for the top and bottom shelf.
natural finish.
100
Evaluation of P r o ject
shaping?
all pieces?
entire project*
Plate 23
-JE- 44
WALL SHELF No. I
102
CHAPTER 26
CORNER SHELF
corner shelf is just the ticket; it even has one shelf for
A. Bill of Material
1 i A ,f x 5" X 5"
B. Tools
Dividers
103
C. Procedure
for shelf#
5# Cut on jig saw and file to shape, sand smooth with #000
sandpaper.
7# Set brads and fill holes with wood dough, sand smooth
D. Evaluation of Project
If.* Has varnish been applied without runs, piling and with
full coverage?
A11 P a r ts To
3e i P /n e
O ne /n c h S q u a re s
She If
Sx 5
Plate
CORKER JH E LF
S c a le - £ - /
io6
CHAPTER 27
MODERN LAMP
A. Bill of Material
B. Tools
C. Procedure
If. Locate and drill 7/l6tf hole for the brass threaded
nipple.
threaded nipple.
D. Evaluation of Project
Washer
toI XJ-
0O
'-Im
>
Sech/on A A S i'Ock
Plate
M O DERN LAMP
Sca/e L •/
110
CHAPTER 28
PLANT BOX
book case.
A- Bill of Material
B. Tools
C. Procedure
3* Gut out on jig saw and shape with the wood file.
Ij.. Square one piece for the front of the box. Locate and
draw scallops.
5* Cut scallops and shape with the wood file. Sand smooth.
10. Give both pieces plenty of time to dry and nail box to
back.
D* Evaluation of Project
1. Were the scallops on both the back and the front of the
Plate 26
P L A N T BOX
Sea/e -j- - /
ii4
CHAPTER 29
A. Bill of Material
B. Tools
C* Procedure
3. Mark angle cut on bottom piece only and cut off in the
I|-. Nail the pieces that have been cut off to the bottom
D. Evaluation of Project
drawimg,?
Are all measurements accurate, hole located in the
CHAPTER 30
given grade and that the method should be valid and reliable.
ments .
factor points*
to ability
and written 12 8
If. Honesty, does own work 15 15
5. Initiative, does own thinking 10 10
6. Accuracy in measurements 10 3
7. Quality of finished project 15 10
8. Amount of stock used for project 5 5
9* Honest construction, good joints 10 10
manship 5 _5
100 8l
122
CHAPTER 31
e n t ’s ability.
available.
equipment*
BIBLIOGRAPHY
A. GENERAL
B. PERIODICALS