MASTER FLO VALVE INC.

Head Office
4611 - 74 Avenue
Edmonton, Alberta
Canada, T6B 2H5

CUSTOMER: TULLOW BANGLADESH LTD.

P.O. #: BD-13-P.2866-P
W.O. #: 2006552
PART #: 44J8S-4J8M1-001
VALVE SERIAL #: P4-5695

THE LEADER IN CHOKE TECHNOLOGY

Tel: 1 780 468-4433 Fax: 1 780 469-9853
Info@masterflo.com
www.masterflo.com
 MASTER FLO VALVE INC.
Head Office
4611 - 74 Avenue
Edmonton, Alberta
Canada, T6B 2H5

STATEMENT OF CONFORMANCE

THE LEADER IN CHOKE TECHNOLOGY

Tel: 1 780 468-4433 Fax: 1 780 469-9853
Info@masterflo.com
www.masterflo.com
 MASTER FLO VALVE INC.
Head Office
4611 - 74 Avenue
Edmonton, Alberta
Canada, T6B 2H5

MAINTENANCE MANUAL

THE LEADER IN CHOKE TECHNOLOGY

Tel: 1 780 468-4433 Fax: 1 780 469-9853
Info@masterflo.com
www.masterflo.com
 TM

MAINTENANCE INSTRUCTIONS

P4E, P4E-10K, P5E, P5E-10K, P6

AND

C4E CONTROL VALVE

SET UP FOR

M.F. PNEUMATIC PISTON ACTUATOR - SINGLE ACTING

M.F. PNEUMATIC PISTON ACTUATOR - DOUBLE ACTING

M.F. HYDRAULIC PISTON ACTUATOR - FAIL CLOSED

READ THIS MANUAL BEFORE INSTALLATION OR MAINTENANCE

OF THE EQUIPMENT OUTLINED IN THIS MANUAL

Rev Rev Document Title

THIS DOCUMENT, INCLUDING ALL INFORMATION
CONTAINED HEREIN (THE “DOCUMENT”) IS THE
SOLE PROPERTY OF MASTER FLO VALVE INC.
(“MFV”). THE RECIPIENT AGREES THAT THIS MAINTENANCE MANUAL
DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR
USED IN ANY CAPACITY OTHER THAN AS AGREED IN Design File EDF 08028
WRITING BY THE PARTIES. ACCEPTANCE OF THIS
DOCUMENT CONSTITUTES AGREEMENT TO THE
FOREGOING. DOCUMENT MUST BE RETURNED TO Created By AK Date 19-JUNE-2009
MFV UPON REQUEST.
Approved By AS Date 19-JUNE-2009

Document Number MB-CSU-46BBLMS1

TM Rev 0 Date 06/09 Page 1 of 22

 TABLE OF CONTENTS
SECTIONS: Page No.

1.0 Parts List…………………………………. Page 4

2.0 Assembly Drawing………………………. Page 5
3.0 Exploded Drawing…………………….…. Page 6
4.0 Installation Instructions……................... Page 7
5.0 Operating Instructions……..................... Page 7
6.0 Tools for Maintenance…………………… Page 8
7.0 Trim Replacement Procedure…………... Page 9
7.1 Trim Disassembly…………………Page 9
7.2 Trim Assembly……………………. Page 9
8.0 Choke Disassembly Procedure………….Page 10
9.0 Choke Inspection Procedure…………….Page 11
10.0 Choke Assembly Procedure……………..Page 13
11.0 Calibration Procedure…………………….Page 19
12.0 Maintenance Procedure………………….Page 19
13.0 Seal Kit Part Numbers……………………Page 19
14.0 Flange Ratings…………………………….Page 20

NEW (03/06): Updated service and safety information on page 3 and Section 9.5

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE “DOCUMENT”)

IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE RECIPIENT AGREES Document Number MB-CSU-46BBLMS1
THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE COPIED, DISCLOSED TO ANY
THIRD PARTY OR USED IN ANY CAPACITY OTHER THAN AS AGREED IN WRITING BY THE
TM
PARTIES. ACCEPTANCE OF THIS DOCUMENT CONSTITUTES AGREEMENT TO THE Rev 0 Date 06/09 Page 2 of 22
FOREGOING. DOCUMENT MUST BE RETURNED TO MFV UPON REQUEST.
 CAUTION!
THE VALVES LISTED IN THIS MANUAL ARE INTENDED FOR USE AT PRESSURE AND
TEMPERATURE INDICATED ON THE VALVE SERIAL PLAQUES.

ANY OPERATION ABOVE THE MAXIMUM PRESSURE AND / OR TEMPERATURE RATING MAY
RESULT IN SERIOUS PERSONAL INJURY, AND PROPERTY DAMAGE.

VIOLATION OF OPERATING PROCEDURES SHALL VOID THE WARRANTY

PLEASE REFER TO SECTION 14.0 OF THIS MANUAL FOR TABLES OF FLANGE RATINGS AND
MAXIMUM ALLOWABLE PRESSURES.

THE REGULAR MAINTENANCE SCHEDULE SHOULD BE DETERMINED BASED ON WELL

CONDITIONS. MAINTENANCE MUST INCLUDE VISUAL EXAMINATION OF THE FLOW COLLAR
BALANCING PORTS FOR SCALE OR BLOCKAGE. THE FLOW COLLAR BALANCING PORTS
NEED TO BE CLEAR OF SCALE, DEBRIS, OR ANYTHING THAT WOULD PREVENT THE FLOW
OF FLUID FROM ONE SIDE OF THE FLOW COLLAR TO THE OTHER. IF THESE PORTS ARE
BLOCKED, THERE IS POTENTIAL FOR EXCESSIVE FORCE TO BE IMPARTED ON THE CHOKE
STEM AND BONNET BOLTING WHICH MAY RESULT IN FAILURE OF THE CONTAINMENT
DEVICE AND POSSIBLE INJURY. REPLACE THE FLOW COLLAR IF THESE PORTS APPEAR TO
BE PERMANENTLY BLOCKED. SEE THE SECTION ON INSPECTION FOR TEST INFORMATION.
IF AT ANY TIME DURING OPERATION, THE PRESENCE OF SCALE OR DEBRIS IS SUSPECTED
IN THE CHOKE, INSPECT THE BALANCING PORTS OR CONTACT MASTER FLO FOR
ADDITIONAL IN-SERVICE TESTING INSTRUCTIONS AT INFO@MASTERFLO.COM.

EUSURE TO ADHERE TO ADDITIONAL “CAUTION” NOTES IN SUBSEQUENT SECTIONS OF

THIS MANUAL.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE “DOCUMENT”)

IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE RECIPIENT AGREES Document Number MB-CSU-46BBLMS1
THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE COPIED, DISCLOSED TO ANY
THIRD PARTY OR USED IN ANY CAPACITY OTHER THAN AS AGREED IN WRITING BY THE
TM
PARTIES. ACCEPTANCE OF THIS DOCUMENT CONSTITUTES AGREEMENT TO THE Rev 0 Date 06/09 Page 3 of 22
FOREGOING. DOCUMENT MUST BE RETURNED TO MFV UPON REQUEST.
1.0 PARTS LIST

ITEM DESCRIPTION
1 BODY ASSEMBLY
2 SEAL: SEAT-BODY
3 BACK UP RING: NOZZLE-SEAT
4 SEAL: NOZZLE-SEAT
5 SEAT
6 NOZZLE
7 RETAINING SLEEVE
8 FLOW COLLAR
9 SEAL: FLOW COLLAR-BALANCE SLEEVE
10 BACK UP RING: FLOW COLLAR-BALANCE SLV
11 BUSHING: FLOW COLLAR-BALANCE SLV
12 WASHER: STEM
13 BALANCE SLEEVE
14 STEM
15 RETAINING RING
16 SPACER
17 SEAL PACK: BONNET-STEM
18 KEY: STEM
19 CHECK VALVE
20 REDUCING BUSHING
21 CAPSCREW: BONNET
22 BONNET
23 SPRING PIN
24 SEAL: BONNET-BALANCE SLEEVE
25 GROOVE PIN
26 BACK UP RING: BODY-BALANCE SLEEVE
27 SEAL: BODY-BALANCE SLEEVE

NOTE: FOR REFERENCE ONLY. REFER TO DOCUMENTATION PACKAGE FOR

PARTS LIST.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE “DOCUMENT”)

IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE RECIPIENT AGREES Document Number MB-CSU-46BBLMS1
THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE COPIED, DISCLOSED TO ANY
THIRD PARTY OR USED IN ANY CAPACITY OTHER THAN AS AGREED IN WRITING BY THE
TM
PARTIES. ACCEPTANCE OF THIS DOCUMENT CONSTITUTES AGREEMENT TO THE Rev 0 Date 06/09 Page 4 of 22
FOREGOING. DOCUMENT MUST BE RETURNED TO MFV UPON REQUEST.
2.0 ASSEMBLY DRAWING

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE “DOCUMENT”) IS

THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE RECIPIENT AGREES THAT THIS Document Number MB-CSU-46BBLMS1
DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE COPIED, DISCLOSED TO ANY THIRD PARTY
OR USED IN ANY CAPACITY OTHER THAN AS AGREED IN WRITING BY THE PARTIES.
TM
ACCEPTANCE OF THIS DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. Rev 0 Date 06/09 Page 5 of 22
DOCUMENT MUST BE RETURNED TO MFV UPON REQUEST.
3.0 EXPLODED DRAWING

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE “DOCUMENT”) IS

THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE RECIPIENT AGREES THAT THIS Document Number MB-CSU-46BBLMS1
DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE COPIED, DISCLOSED TO ANY THIRD PARTY
OR USED IN ANY CAPACITY OTHER THAN AS AGREED IN WRITING BY THE PARTIES.
TM
ACCEPTANCE OF THIS DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. Rev 0 Date 06/09 Page 6 of 22
DOCUMENT MUST BE RETURNED TO MFV UPON REQUEST.
4.0 INSTALLATION

Mount choke or control valve into the piping line, taking care to ensure that the inlet of the
valve is connected to upstream piping, and the outlet of the valve is connected to downstream
piping.

CAUTION: The valve is designed for flow from the inlet to the outlet. Improper
connection orientation to the flow line can result in premature component
wear or failure.

The valve must be installed in the piping as per industry accepted mounting practices. It is the
responsibility of the end user to determine the bolting, gasketing and threading requirements
for mounting of the valve to the piping, and to have these requirements conform to the design
standards of the end connections and piping system.

The valve is only to be used for control of flow. The flow to be controlled must be within the
rated temperature and pressure ranges of the valve. These ratings can be found on the serial
plaque. The flow composition must also be acceptable for the material class of the valve. The
external environment must be controlled to within acceptable levels for the valve and actuator
materials, paint and coating.

Install the actuator supply and feedback lines. The supply and feedback must conform to the
actuator and/or positioner requirements. These requirements can be found in the actuator or
positioner instruction manual.

5.0 OPERATION

Once the valve is properly connected to the piping, flow may be introduced through the choke
or control valve. Flow must be introduced as per the piping system commissioning
procedures. For valves that have been disassembled as per either the trim disassembly or full
disassembly procedure of this manual, it is recommended that a controlled pressure test,
including inspection for leakage, be performed prior to full operation.

Apply the appropriate input signal to the positioner to open or close the valve for pneumatic
piston actuated valves. For hydraulically operated valves, refer to the actuator maintenance
manual for operation procedures and modes.

CAUTION: Caution must be used when contacting the valve, as the surface
temperature of the valve may be hot or cold depending on flow and
environmental conditions.

The valve position is indicated through the feedback signal from the positioner or transmitter.
Where applicable, the valve position may also be determined through the local indicator on the
actuator. Refer to the actuator maintenance manual for details.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 7 of 22
BE RETURNED TO MFV UPON REQUEST.
 To seat the valve, operate the valve to the full closed position.

CAUTION: The valve must not be used as a shut-in device for downstream
maintenance. If trim damage has occurred, or if debris is lodged in the
trim, the valve may not seat properly.

6.0 TOOLS AND SUPPLIES REQUIRED FOR MAINTENANCE

1. 12-PT Sockets or Combination Wrenches:

7/8" - P4
1" - P5
1 1/4" - P4-10K, P5-10K, P6
2. 5/32" Punch
3. Hammer
4. Small-Blade Screwdriver
5. Towel & Cleaner
6. Oil & Gas Resistant Grease (Jetlube AP-1 or equivalent)
7. Flow Collar Torque Tool, Master Flo P/N:
P4 - 80357
P5 - 80358
P6 - 80359

NOTE: If flow collar torque tool is not available, then the following tools are required:
P4E – P6E: 48” Pipe Wrench

8. Torque Wrench, capable of:

SIZE P4E P4E-10K P5E P5E-10K P6E

TORQUE (FT-LB) 300 675 400 840 780

9. Thread Lubricant (Nickel 771 anti-seize or equivalent)

10. Threadlocker (loctite 277 for P4E, P4E-10K, P5E, P5E-10K, P6E)

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 8 of 22
BE RETURNED TO MFV UPON REQUEST.
7.0 TRIM REPLACEMENT PROCEDURE

Refer to assembly and exploded drawings (sections 2.0 & 3.0) and proceed as follows:

7.1 Trim Disassembly

1. Bleed all pressure from piping system.

CAUTION: The valve must be partially open to ensure no pressure is trapped in

the valve body cavity. Follow applicable safety procedures when
venting any fluids. Venting is to be done through other devices.
The choke is not equipped with venting mechanisms.

2. Position valve to approximately 10% open.

3. Disconnect actuator supply line and electrical cable as required. Plug hydraulic ports and
lines (if applicable) to prevent contamination.

4. To remove the valve trim see section 8.0 (Choke Disassembly Procedure). Follow step 4
thru 12.

5. See Inspection Procedure (section 9.0) for part inspection where applicable.

7.2 Trim Assembly

As required during assembly, grease all seals, back-up rings. (Recommended lubricant-
Jetlube AP-1). Lubricate capscrews. (Recommended lubricant: Nickel 771 anti-seize).

CAUTION: Failure to properly assemble the valve can result in hazardous fluid release
or component ejection during operation.

1. To install choke trim see section 10.0 (Choke Assembly Procedure). Follow steps 3 thru
15.

2. Connect actuator supply lines and feedback cable.

3. Close valve completely to ensure seat (item 5) properly aligns with nozzle (item 6) and
flow collar (item 8).

4. Open valve partially and torque capscrews (item 21) to specified torque (see chart below)
in sequence shown in figure 10.5.

SIZE P4E P4E-10K P5E P5E-10K P6E

TORQUE (FT-LB) 277 675 395 840 780
TORQUE, TEFLON 190 455 270 570 500
BOLTING 9FT-LB)

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 9 of 22
BE RETURNED TO MFV UPON REQUEST.
8.0 CHOKE DISASSEMBLY PROCEDURE

Refer to assembly and exploded drawings (sections 2.0 & 3.0) and proceed as follows:

1. Bleed all pressure from piping system.

CAUTION: The valve must be partially open to ensure no pressure is trapped in

the valve body cavity. Follow applicable safety procedures when
venting any fluids. Venting is to be done through other devices. The
choke is not equipped with venting mechanisms.

2. Disconnect actuator supply line and electrical cable as required. Plug hydraulic ports and
lines (if applicable) to prevent contamination.

3. Remove actuator as per actuator maintenance manual disassembly procedure.

4. Remove bonnet capscrews (item 21) and pull valve internals from body (item 1).

5. Remove nozzle/seat assembly (items 6 & 5) and slide nozzle (item 6) from seat (item 5).

6. Remove seat-body seal (item 2) and seat-nozzle seal and back-up ring (items 3 & 4).

7. Punch groove pin (item 25) through retaining sleeve (item 7) and slide retaining sleeve
from balance sleeve (item 13). Remove groove pin from balance sleeve.

8. Pull flow collar/balance sleeve assembly (items 8 & 13) to disengage grooved pin (item
25) from hole in balance sleeve.

9. Unscrew flow collar/balance sleeve assembly (items 8 & 13) from stem (item 14) using
flow collar torque tool and remove washer (item 12). Mount tool on solid part of large
diameter (away from seat face) to avoid damaging flow collar. Bonnet (item 22) may be
held on non-sealing area with a bench vise or pipe wrench. Note that on some models a
stud is used to couple the flow collar to the stem.

10. Slide flow collar (item 8) from balance sleeve (item 13).

11. Remove balance sleeve-bonnet seal (item 24) and balance sleeve-body seals and back-
up rings (items 27 & 26 - both sets if applicable).

12. Remove balance sleeve-flow collar seal and back-up ring (items 9 & 10) and bearing
(item 11) or wiper.

13. Slide stem (item 14) from bonnet (item 22) and remove retaining ring (item 15), spacer
(item 16) and stem-bonnet seal pack (items 17). Remove check valve (item 19) and if
required bushing (item 20).

14. See Inspection Procedure (section 9.0) for component inspection.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 10 of 22
BE RETURNED TO MFV UPON REQUEST.
9.0 INSPECTION PROCEDURE

CAUTION: Failure to detect component damage during inspection can result in

hazardous fluid release or component ejection during operation.

1. Inspect all o-ring grooves for corrosion, pitting or scratches.

2. Inspect retaining sleeve (item 7) for damage or extensive corrosion.

3. Inspect nozzle (item 6) for damage around ports and inside diameter.

4. Inspect seat (item 5) to ensure seat face is free of pitting or scratches. (See figure 9.1).

SEAT FACE

Figure: 9.1 Seat

5. Inspect flow collar (item 8) for damage on seat face and inside diameter. (See figure 9.2).
Inspect sealing surface for pitting or scratches.

RECOMMENDED MAINTENANCE:

The regular maintenance schedule should be determined based on well conditions.

a) Maintenance must include visual examination of the flow collar balancing ports for
scale or blockage.

b) The flow collar balancing ports need to be clear of scale, debris, or anything that
would prevent the flow of fluid from one side of the flow collar to the other.

c) If these ports are blocked, there is potential for excessive force to be imparted on the
choke stem and bonnet bolting which may result in failure of the containment device
and possible injury.

d) Replace the flow collar if these ports appear to be permanently blocked.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE
“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 11 of 22
BE RETURNED TO MFV UPON REQUEST.
 e) Confirmation of blockage can be done using the simple test listed below.

f) At any time during operation, the presence of scale or debris is suspected in the
choke, inspect the balancing ports or contact Master Flo for additional in-service
testing instructions at info@masterflo.com.

g) The holes on the back disc on the flow collar are offset to the holes in the flow collar
carrier. Therefore, no direct flow path can be observed. To determine if there may
be an issue with blockage, a simple test can be performed. Place the flow collar
with the flow control surfaces facing upwards and pour water into the inner diameter.
The water should flow out of the bottom of the flow collar in a steady stream. If it
does not, the flow collar ports may have some degree of blockage.

SEALING SURFACE

SEAT FACE

Figure 9.2: Flow Collar

6. Inspect outlet bore on body (item 1) for damage and sealing surfaces in body cavity for
pitting or scratches. (See figure 9.3).

OUTLET SEALING
BORE SURFACES

Figure 9.3: Body

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE
“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 12 of 22
BE RETURNED TO MFV UPON REQUEST.
 7. Inspect stem (item 14) for corrosion, pitting or scratches.

8. Inspect all threads for damage.

9. Inspect all other components for damage.

10. Replace all parts provided in seal kit. (see parts list).

11. Replace all damaged parts. (See part list).

10.0 CHOKE ASSEMBLY PROCEDURE

Refer to assembly and exploded drawings (sections 2.0 & 3.0) and proceed as follows:

As required during assembly, grease all seals, back-up rings, wipers and guide bearings.
(Recommended lubricant-Jetlube AP-1). Lubricate key slot (Recommended lubricant: Jetlube
AP-5). Lubricate bonnet capscrews (Recommended lubricant: Nickel 771 anti-seize).

1. Install stem seal packing (item 17) and steel spacer (item 16) into the bonnet (item 22)
and install retaining ring (item 15) to secure the seal packing in place (see figure 10.1)

NOTE: Some older choke configurations will have a shorter stem seal pocket.
These chokes can be identified as those which the bonnet does NOT have an
“E” stamped next to the bonnet-to-body alignment pin hole. In this case, only
use 4 of 5 pieces of the stem seal pack as outlined in Figure 10.1.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 13 of 22
BE RETURNED TO MFV UPON REQUEST.
 Figure 10.1: Stem Seal Alignment (With Spacer)

2. Slide stem (item 14) into bonnet (item 22) ensuring the key (item 18) aligns with slot in
bonnet. Use caution to ensure that stem does not bottom out in bonnet bore.

3. Install balance sleeve-bonnet seal (item 24).

4. Install bearing (item 11) or wiper and flow collar-balance sleeve back-up ring and seal
(items 10 & 9-back-up ring first). (See figure 10.2).

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 14 of 22
BE RETURNED TO MFV UPON REQUEST.
Figure 10.2a: Balance Sleeve Seals - Bearing System

Figure 10.2b: Balance Sleeve Seals – Wiper System

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 15 of 22
BE RETURNED TO MFV UPON REQUEST.
5. Install balance sleeve-body back-up rings and seals (items 26 & 27 - both sets if
applicable). (See figure 10.2).

6. Slide flow collar (item 8) completely into balance sleeve (item 13).

7. If stud (not shown; specific chokes only) requires replacing, thread new stud fully into
flow collar (item 8). Utilize loctite 271 on threads 1” and smaller, and loctite 277 on
threads over 1”.

8. Place washer (item 12) over stem (item 14) and securely tighten flow collar/balance
sleeve assembly (items 8 & 13) to stem or stud. Utilize loctite threadlocker on threads
and torque to specified torque with torque tool. (See chart below). Mount tool on solid
part of large diameter (away from seat face) to avoid damaging flow collar. Bonnet
(item 22) may be held on non-sealing area with a bench vise or pipe wrench.

VALVE SIZE P4E P4E-10K P5E P5E-10K P6E

TORQUE (FT-LB) 300 300 300 300 300

TYPE OF LOCTITE 277 277 277 277 277

9. Slide flow collar/balance sleeve assembly (items 8 & 13) flush with bonnet (item 22)
ensuring the pin (item 25) engages into hole in balance sleeve.

10. Slide retaining sleeve (item 7) onto balance sleeve (item 13) and align groove pin holes.
Install groove pin (item 25) flush with retaining sleeve. (See figure 10.3).

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 16 of 22
BE RETURNED TO MFV UPON REQUEST.
 BONNET
G R O O V E P IN
R E T A IN IN G S L E E V E

SEAL
B A C K U P R IN G
BALANCE SLEEVE

Figure 10.3: Groove Pin Installation

11. Install seat-nozzle seal and back-up ring (items 4 & 3-seal first) and seat-body seal (item
2). (See figure 10.4).

SEAL

BU RING

SEAL

Figure 10.4: Seat Seal Alignment

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 17 of 22
BE RETURNED TO MFV UPON REQUEST.
12. Slide nozzle (item 6) into seat (item 5).

13. Slide nozzle/seat assembly (items 6 & 5) into flow collar (item 8). Orient large nozzle
holes inline with inlet port hole of retaining sleeve (item 7).

14. Slide internals carefully into body (item 1) ensuring spring pin (item 23) engages into
hole in bonnet (item 22).

15. Install bonnet capscrews (item 21).

Note: Do not tighten.

16. Install actuator as per instructions in actuator maintenance manual.

17. Close valve completely to ensure seat (item 5) properly aligns with nozzle (item 6) and
flow collar (item 8).

18. Open valve partially and torque bonnet capscrews (item 21) to specified torque (see chart
below) in sequence shown in figure 10.5.

VALVE SIZE P4E P4E-10K P5E P5E-10K P6E

TORQUE (FT-LB) 277 675 395 840 780

TEFLON BOLTING (FT-LB) 190 455 270 570 500

Figure 10.5: Bolting Sequence

19. See actuator maintenance manual for calibration procedure.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 18 of 22
BE RETURNED TO MFV UPON REQUEST.
11.0 CALIBRATION PROCEDURE

See Actuator Maintenance Manual for Calibration Procedure.

12.0 MAINTENANCE PROCEDURE

1. See Actuator Maintenance Manual for Actuator Maintenance Procedure. The valve does
not require routine maintenance for operation.

2. Trim maintenance and inspection requirements will vary depending on both the type of
trim and seals, and on the flow conditions through the valve.
It is the responsibility of the user to determine the necessary inspection intervals.
Inspection of the valve requires trim removal as per the procedures of this manual.
Maintenance must be performed when fluid leakage is noted, or when the Cv of the valve
changes without changing position.

13.0 SEAL KIT PART NUMERS

VALVE SIZE PART NUMBER

P4E, P4E-10K 23194
P5E, P5E-10K 28095
P6E 24117

Consult Master Flo for material options for seal kits.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 19 of 22
BE RETURNED TO MFV UPON REQUEST.
14.0 FLANGE RATINGS

Refer to the serial plaque on each valve for flange rating.

TABLE 1
MAXIMUM OPERATING PRESSURES
ANSI CONNECTIONS

RATED WORKING RATED WORKING

FLANGE RATING PRESSURE (PSI) PRESSURE (BAR)
@100°F @38°C
150 ANSI 275 19
300 ANSI 720 50
400 ANSI 965 67
600 ANSI 1440 99
900 ANSI 2160 149
1500 ANSI 3600 248
2500 ANSI 6000 414

When the product has different flange ratings on the inlet and outlet, the shell test pressure
shall be governed by the lesser of the two flange ratings.

TABLE 2:
MAXIMUM OPERATING PRESSURES
API CONNECTIONS

RATED WORKING RATED WORKING

FLANGE RATING PRESSURE (PSI) PRESSURE (BAR)
@100°F @38°C
1000 API 1000 69
2000 API 2000 138
3000 API 3000 207
5000 API 5000 345
10000 API 10000 689
15000 API 15000 1034

When the product has different flange ratings on the inlet and outlet, the shell test pressure
shall be governed by the lesser of the two flange ratings.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 20 of 22
BE RETURNED TO MFV UPON REQUEST.
 MASTER FLO VALVE INC.
4611-74th Avenue
Edmonton, Alberta
Canada, T6B 2H5
Tel: 1-780-468-4433
Fax: 1-780-469-9853
Email: info@masterflo.com
Website: www.masterflo.com

Calgary, Alberta Aberdeen, Scotland

Tel: (403) 237-5557 Phone: 44-1224-878999
Fax: (403)266-3307 Fax: 44-1224-878989

Houston, Texas Jakarta, Indonesia

Phone: (713) 690-2789 Phone: 62-21-7918-1234
Fax: (713) 690-3838 Fax: 62-21-7918-2575

Abu Dhabi, United Arab Emirates Rio de Janeiro,

Phone: 971-2-6329150 Brazil, 20031-201
Fax: 971-2-6321276 Phone: 55 (0)21-2532-5618
Fax: 55 (0)21-2220-7677

Pau, France Kuala Lumpur 50250 Malaysia

Phone: 33 (0)5 5992-8229 Phone: 60-3-2078-7688
Fax: 33 (0)5 5992-8261 Fax: 60-3-2078-7689

MASTER FLO RESERVES THE RIGHT TO CHANGE THIS DOCUMENT WITHOUT NOTICE.

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 21 of 22
BE RETURNED TO MFV UPON REQUEST.
TITLE: REVISION RECORD

REVISION DATE DESCRIPTION PREPARED APPROVED

0 06/09 INITIAL APPROVAL AK AS

THIS DOCUMENT, INCLUDING ALL INFORMATION CONTAINED HEREIN (THE

“DOCUMENT”) IS THE SOLE PROPERTY OF MASTER FLO VALVE INC. (“MFV”). THE Document Number MB-CSU-46BBLMS1
RECIPIENT AGREES THAT THIS DOCUMENT IS CONFIDENTIAL AND SHALL NOT BE
COPIED, DISCLOSED TO ANY THIRD PARTY OR USED IN ANY CAPACITY OTHER
THAN AS AGREED IN WRITING BY THE PARTIES. ACCEPTANCE OF THIS
TM DOCUMENT CONSTITUTES AGREEMENT TO THE FOREGOING. DOCUMENT MUST Rev 0 Date 06/09 Page 22 of 22
BE RETURNED TO MFV UPON REQUEST.
 TM

MAINTENANCE INSTRUCTIONS
MASTER FLO PISTON 50, 100, 200
DOUBLE ACTING
PNEUMATIC ACTUATOR

TABLE OF CONTENTS
SECTIONS:
1.0 Technical Information
1.1 Pressure Rating
1.2 Operating Principle
1.3 Installation Procedure

2.0 Tools and Supplies Required for Maintenance

3.0 Disassembly Procedure
4.0 Inspection Procedure
5.0 Assembly Procedure
6.0 Calibration Procedure
7.0 Maintenance Procedure
8.0 Parts List
8.1 Piston 100/200 – Cylinder Housing
8.2 Piston 100 – Cast Housing
8.3 Piston 50 – Cylinder Housing, P2E-P35E
8.4 Piston 50 – Cylinder Housing, P1E
8.5 Piston 50 – Cast Housing, P2E-P35E
8.6 Piston 50 – Cast Housing, P1E

9.0 Assembly Drawings

9.1 Piston 100/200 – Cylinder Housing
9.2 Piston 100 – Cast Housing
9.3 Piston 50 – Cylinder Housing P2E-P35E
9.4 Piston 50 – Cylinder Housing P2E-P35E
9.5 Piston 50 − Cast Housing P2E-P35E
9.6 Piston 50 − Cast Housing P1E

MB-ASU-PD Rev F 08/06

 WARNING!

THE VALVES LISTED IN THIS MANUAL ARE INTENDED FOR USE AT PRESSURES AND
TEMPERATURE INDICATED ON THE VALVES SERIAL PLAQUES.

OPERATION ABOVE THE MAXIMUM PRESSURE AND / OR TEMPERATURE RATING

MAY RESULT IN SERIOUS PERSONAL INJURY AND PROPERTY DAMAGE.

ANY OPERATION EXCEEDING THE MAXIMUM PRESSURE AND / OR TEMPERATURE

RATING OF THE VALVE WILL BE DONE SOLELY AT THE RISK OF THE END USER. IT
IS THE END USER’S RESPONSIBILITY TO PROVIDE A PRESSURE RELIEF SYSTEM.

IF APPLICABLE, INSTALLATION OF THE CHOKES SHOULD FOLLOW THE

REQUIREMENTS OF THE ATEX 94/9/EC DIRECTIVE, INCLUDING ANY APPLICABLE
GROUNDING OF THE SYSTEM.

VALVE SURFACE TEMPERATURE MAY REACH THE MAXIMUM RATED TEMPERATURE

OF THE VALVE. THIS SHOULD BE CONSIDERED WHEN INSTALLING INTO AN
EXPLOSIVE GAS ENVIRONMENT.

OUTSIDE IGNITION SOURCES ARE NOT A PART OF MASTER FLO’S SCOPE OF

DESIGN AND NEED TO BE EVALUATED BY THE APPROPRIATE GOVERNING
STANDARD.

WHEN WORKING IN EXPLOSIVE ENVIRONMENTS NON-SPARKING TOOLS MUST BE

USED.

MB-ASU-PD Rev F 08/06

1.0 TECHICAL INFORMATION

1.1 Pressure Rating

The actuators are sized for worst case valve loads and are rated for 100 psi supply
pressure. Clean, dry filtered air or bottled nitrogen is to be used as the actuator
operating media.

1.2 Operating Principle

The design utilizes an operating principle consisting of using air pressure on either
side of a piston to open or close the valve, with a spring assist in the close direction.
The piston is coupled directly to the valve stem. On the loss of supply air the actuator
is designed to fail close.

Note: If choke internal pressure is too large the spring assist may not provide
the necessary force to close the valve on the loss of air pressure.

To operate the valve, apply the required input signal to the positioner. This signal will
vary depending on the type of positioner present. Typical inputs are 3-15 psig air or 4-
20 mA, although other protocols are available. Consult the positioner instruction
manual for details. If the actuator is equipped with a manual override, consult the
manual override maintenance manual
(MB-OMO) to operate the valve through the override.

1.3 Installation Procedure

Installation is to conform to the requirements detailed in the valve maintenance

manual. Additionally, the installation shall conform to the actuator materials, paint and
coating. If the actuator contains a manual override, this is to be oriented in a safely
operable location.

If venting of actuator exhaust is a concern, the exhaust should be plumbed to a safe

location from the positioner.

MB-ASU-PD Rev F 08/06

2.0 TOOLS AND SUPPLIES REQUIRED FOR MAINTENANCE

1. Allen Wrenches: 5/32"

3/16"
1/4"
5/16"
3/8"

2. Open End / Box End Wrenches: 9/16"

5/8”
3/4"
1 1/2"
1 3/4"
2 1/4"

3. 5/32" Punch

4. Hammer (Steel & Rubber)

5. Pliers (Large Slip Joint or Small Channel Lock)

6. Snap Ring Pliers

7. Small Blade Screwdriver

8. Small Prybar

9. Towel & Cleaner

10. Dow Corning 55 O-Ring Lubricant (or Equivalent)

11. Thread Lubricant (Loctite Nickel 771 anti-seize or Equivalent)

12. Oil & Gas Resistant Grease (Jetlube AP-1 & AP-5 or Equivalents)

MB-ASU-PD Rev F 08/06

3.0 DISASSEMBLY PROCEDURE

Refer to Assembly Drawing (Sections 9.1, 9.2, 9.3 or 9.4 as applicable) and
proceed as follows:

1. Bleed all pressure from the piping system.

Caution: The valve must be partially open to ensure no pressure is trapped

in valve body cavity. Use caution when venting fluids, and vent as per
applicable safety procedures.

2. Bleed pressure from the actuator supply lines. Disconnect actuator supply
lines and remove piping. Use caution when venting lines, and follow
applicable safety procedures.

Note: If a manual override is mounted on the actuator, refer to the manual

override maintenance manual for override removal instructions.

3. Remove lifting hook (item 17) if necessary (Piston 100 & 200).

4. Remove check valve (item 15) and grease nipple (item 44), if necessary.

5. Remove capscrews (item 21) and detach positioner mount plate (item 20)
and positioner assembly from positioner yoke (item 13). For ease of
reassembly, mark the position of the positioner spindle relative to the
positioner drive shaft (item 39). As long as the valve position is not altered,
the positioner can be mounted in the same orientation during assembly.
The positioner then may only require minor adjustments for calibration.

6. Remove capscrews (item 19) and detach positioner (item 18) from
positioner mount plate (item 20), if necessary.

7. Remove capscrews (item 42) and washers (item 46) and remove side cover
(item 41) and gasket (item 40).

8. Remove capscrews (item 47) securing yoke cap (item 16) and remove yoke
cap, if necessary.

9. Remove capscrews (item 14) and lift positioner yoke (item 13) from actuator
housing (item 8 – Piston 50, Piston 100 cast housing) or top plate (item 54
– Piston 200, Piston 100 cylinder housing).

10. If necessary, remove retaining ring (item 32) from positioner drive shaft
(item 39). Loosen jam nut (item 37) and positioner drive gear (item 38).
Remove positioner drive shaft while unthreading jam nut and positioner
drive gear. Remove seal (item 48).

11. If necessary, remove retaining ring (item 32) from gear drive shaft (item 33).
Loosen jam nut (item 35) and slide drive shaft (item 33) from bore while

MB-ASU-PD Rev F 08/06

 removing jam nut (item 35) and drive gear (item 34). Remove seal (item
48).
12. Press bushings (item 31 & 36) from positioner yoke (item 13) if necessary.

13. For Piston 200 & Piston 100 cylinder housing only: If necessary remove
accessory bracket (item 53) by removing capscrews (item 52) from the top
plate (item 54).

14. Unthread adjusting screw (item 9) from actuator housing (item 8 –

Piston 50, Piston 100 cast housing) or top plate (item 54 – Piston 200,
Piston 100 cylinder housing).

Note: It is very important to release all of the spring preload compression

prior to housing removal in order to avoid serious personal injury or
component damage.

15. If equipped, remove mounting plate lock ring retainer (item 57) by removing
capscrew (item 58).

16. Remove lock ring (item 1) and carefully slide actuator housing (item 8 -
Piston 50, Piston 100 cast housing) or top plate (item 54 – Piston 200,
Piston 100 cylinder housing) and cylinder (item 60) away from mounting
plate (item 27) and internals. Once the lock ring has been removed, the
adjusting screw (item 9) may be threaded back into the housing to aid in
housing removal.

17. Remove major spring button (item 7). Remove springs (Piston 50-items 5
& 6, Piston 100 & Piston 200 -items 4, 5 & 6).

Note: On some actuators, not all springs will be present.

18. If necessary, remove extension nut (item 22) and slide stem extension (item
11) from piston nut (item 23).

19. Remove housing seals (item 2) from mounting plate (item 27) and piston
(item 24).

20. Remove piston nut (item 23) and slide piston (item 24) from stem. Remove
piston-stem seal (item 3).

21. If the actuator is a Piston 100 or Piston 200 installed on a P2 or P25

remove spacer (item 25) from stem.

22. Piston 200 or Piston 100 or Piston 50 on choke sizes P2 & up:
Remove capscrews (item 26) and slide mounting plate (item 27) from
bonnet. Remove gasket (item 30).

MB-ASU-PD Rev F 08/06

 Piston 50 mounted on a P1 choke:
Remove capscrews (item 51) and slide mounting plate (item 27) from valve.
Remove lock ring (item 49) and base plate (item 50).

23. Piston 200 or Piston 100 or Piston 50 on choke sizes P2 & up:
Remove stem - mounting plate seal (item 28) from mounting plate (item 27).
Remove stem bearing (item 29), if damaged.

Piston 50 mounted on a P1 choke:

Remove mounting plate-bonnet seal (item 28) from mounting plate (item
27).

24. Piston 200 or Piston 100 – Cylinder Housing:

Remove top plate lock ring retainer (item 55) by removing capscrew (item
56). Remove lock ring (item 59) from cylinder (item 60). Slide top plate
(item 54) from cylinder (item 60). Remove housing seal (item 02) from top
plate (item 54).

25. See Inspection Procedure (Section 4.0) for component inspection.

MB-ASU-PD Rev F 08/06

4.0 INSPECTION PROCEDURE

Note: Failure to detect component damage can result in hazardous

fluid release or component ejection.

1. Inspect all o-ring grooves for corrosion, pitting or scratches.

2. Inspect interior walls of cylinder (item 60) for corrosion, pitting or

scratches.

3. Inspect interior wall of housing (item 8) for corrosion, pitting, or

scratches.

4. Inspect stem for corrosion, pitting or scratches.

5. Inspect all threads for damage.

6. Inspect all other components for damage.

7. Replace all parts provided in seal kit.

8. Replace all damaged parts.

MB-ASU-PD Rev F 08/06

5.0 ASSEMBLY PROCEDURE

Refer to Assembly Drawing (Section 9.1, 9.2, 9.3 or 9.4 as applicable) and
proceed as follows:

As required during assembly, lubricate housing seals (recommended lubricant:

Dow Corning 55 O-ring lubricant). Lubricate all other seals and o-rings
(recommended lubricant: Jetlube AP-1). Lubricate all threads (recommended
lubricant: Loctite Nickel 771 anti-seize). Lubricate stem extensions, gears and
grease nipples (recommended lubricant: Jetlube AP-5).

Note: Failure to properly assemble the actuator can result in hazardous

fluid release or component ejection during operation.

1. Piston 200 or Piston 100 or Piston 50 mounted on sizes P2, C2 & up:
If removed, press new stem bearing (item 29) into mounting plate (item 27).
Use Loctite Nickel 771 anti-seize on sliding surfaces. Install stem-mounting
plate seal (item 28) into mounting plate.

Piston 50 mounted on P1 or C1:

Install mounting plate-bonnet seal (item 28) in mounting plate (item 27).

2. Piston 200 or Piston 100 or Piston 50 mounted on sizes P2, C2 & up:
Install gasket (item 30) and secure mounting plate (item 27) to bonnet with
capscrews (item 26). Torque to 39 ft-lb. The mounting plate is to be
aligned so that the fitting is at 1:30 o’clock when looking down at the
mounting plate, with the choke inlet at 6 o’clock.

Piston 50 mounted on P1 or C1:

Slide base plate (item 50) over bonnet and install lock ring (item 49). Slide
mount plate (item 27) over stem and secure mount plate to base plate with
capscrews (item 51). Torque to 4 ft-lb. The mounting plate is to be aligned
so that the fitting is at 1:30 o’clock when looking down at the mounting
plate, with the choke inlet at 6 o’clock.

3. Slide lock ring (item 1) over mounting plate (item 27) and install housing
seal (item 2) onto mounting plate (item 27).

4. Note: This step required for P2, P25, C2 and C25 valves c/w Piston 200 &
Piston 100 only. Install spacer (item 25) onto stem.

5. Install piston - stem seal (item 3). Slide piston (item 24) onto stem and
secure with piston nut (item 23). Torque to 200 ft-lb for a Piston 200 &
Piston 100, or 80 ft-lb for a Piston 50.

6. Install housing seal (item 2) onto piston (item 24).

7. If removed, slide stem extension (item 11) into piston nut (item 23) and
secure with extension nut (item 22).

MB-ASU-PD Rev F 08/06

 8. Position springs (Piston 50-items 5 & 6; Piston 200 & Piston 100-items 4, 5,
& 6) onto piston (item 24).

Note: On some actuators not all springs will be present.

9. Position spring button (item 7) onto springs

10. Piston 200 or Piston 100 – Cylinder Housing:

Install housing seal (item 02) onto top plate (item 54). Slide top plate (item
54) into cylinder (item 60). Install top plate lock ring (item 59) into cylinder
(item 60). Using capscrew (item 56) install top plate lock ring retainer (item
55).

11. Carefully slide actuator housing (item 8 – Piston 50, Piston 100 cast
housing) or cylinder top-plate assembly (item 60 & 54 – Piston 200, Piston
100 cylinder housing) over internals and secure with lock ring (item 1). The
pressure port on the housing (or top plate) shall be located at 7:30
o’clock when looking down at the choke, with the choke inlet at 6 o’clock. If
being installed on a control valve, the pressure port shall be located at
10:30 o’clock with the control valve inlet being at 6 o’clock.

12. Install stem-adjusting screw seal (item 10) in adjusting screw (item 9) and
housing-adjusting screw seal (item 12) around adjusting screw.

13. Slide adjusting screw (item 9) over stem extension (item 11). Thread
adjusting screw completely into top of actuator housing (item 8). Apply
molydisulfide grease (Jetlube AP-5 or equivalent) liberally to grooves on
stem extension (item 11).

14. Using a rubber hammer, tap both sets of bushings (item 31 & 36) into
corresponding holes in positioner yoke (item 13), if removed. Use Loctite
Nickel 771 anti-seize on all bushing sliding surfaces.

15. If removed, install seal (item 48) into gear drive shaft (item 33). Locate
drive gear bore closest to stem extension and slide gear drive shaft through
first bushing (item 31) but do not insert into second bushing (item 36) yet.
Slide drive gear assembly (item 34) onto gear drive shaft and secure with
nut (item 35). Insert the gear drive shaft (item 33) into second bushing
(item 36) ensuring drive gear assembly meshes with grooves in stem
extension (item 11). Secure with retaining ring (item 32).

16. If removed, install seal (item 48) into positioner drive shaft (item 39).
Locate positioner drive bore which is adjacent to the previous bore and
insert positioner drive shaft through first bushing (item 31). Thread
positioner drive gear (item 38) onto positioner drive shaft and secure with
nut (item 37). Insert the positioner drive shaft into second bushing (item 36)
ensuring that the positioner drive gear meshes with the drive gear (item 34)
and secure with retaining ring (item 32). Apply molydisulfide grease
(Jetlube AP-5 or equivalent) liberally to all gears.

MB-ASU-PD Rev F 08/06

 17. Slide positioner yoke (item 13) over stem extension (item 11) and secure to
actuator housing (item 8 – Piston 50, Piston 100 cast housing) or top plate
(item 54 Piston 200, Piston 100 cylinder housing) with capscrews (item 14).
Do not tighten. Adjust yoke so that the drive gear (item 34) aligns with the
stem extension, and the positioner shaft (item 39) is orientated in the same
orientation as marked when disassembled. The drive gear should have
minimal backlash and should not bind with the stem extension. Tighten
yoke capscrews (item 14).

Note: If the Master Flo double-acting piston actuator is equipped with a

manual override refer to manual override maintenance manual (MB-OMO)
from this point forward. If not equipped with manual override proceed with
step #18.

18. Install yoke cap (item 16) to positioner yoke (item 13) with capscrews (item
47), if removed.

19. Piston 200 & Piston100 only:

Install lifting hook (item 17) to yoke cap (item 16), if removed.

20. Install check valve (item 15) into positioner yoke (item 13) if removed.

21. Install grease nipple (item 44) into positioner yoke (item 13), if removed.

22. If removed, install positioner (item 18) onto positioner mounting plate (item
20) with capscrews (item 19), ensuring positioner is in the same orientation
as marked when disassembled.

23. Install positioner mount plate (item 20) onto positioner yoke (item 13) with
capscrews (item 21) ensuring positioner drive mechanism meshes with
positioner drive shaft (item 39). Ensure positioner is in the same orientation
as marked when disassembled and that positioner is centered within the
drive shaft. Adjust the cam in the positioner to the correct location (see
positioner maintenance manual) if necessary.

24. Install tubing from actuator housing to positioner. Install supply lines.

25. Operate actuator throughout a full stroke to check the gearing adjustment
throughout the stroke. If backlash is unacceptable, proceed to Section 6.

26. Install gasket (item 40) and side cover (item 41) to yoke (item 13) with
washers (item 46) and capscrews (item 42).

27. Pump molydisulfide grease 10 times into grease nipple to lubricate gearing.

MB-ASU-PD Rev F 08/06

6.0 CALIBRATION PROCEDURE

Note: See the positioner manufacturer’s manual for the positioner’s calibration
procedure.

This procedure is to be followed whenever the positioner is changed, whenever the

yoke is disassembled or moved or any time the actuator gear system appears to be
binding.

1. Remove capscrews (item 42) and washers (item 46) securing cover (item
41) and gasket (item 40) to yoke (item 13) and remove cover and gasket.

2. Mark the position of the positioner spindle relative to the positioner drive
shaft (item 39) to aid in calibration. Remove capscrews (item 21) and slide
positioner mount plate (item 20) from yoke (item 13).

3. Loosen but do not remove capscrews (item 14) retaining positioner yoke
(item 13).

4. Adjust yoke (item 13) so that the drive gear (item 34) aligns with the stem
extension (item 11). Drive gear should be set up to have minimal backlash
and should not bind up with the stem extension. Securely tighten
capscrews (item 14).
→
5. Install positioner mount plate (item 20) so that positioner drive shaft (item
39) is centered within the positioner (item 18) and that positioner is in the
orientation previously marked. Securely tighten capscrews (item 21). Note
that additional adjustment may be obtained (if necessary) by adjusting
positioner mounting capscrews (item 19).

6. Operate actuator throughout a full stroke with the cover (item 41) and
gasket (item 40) removed to check the gearing adjustment throughout the
stroke. Repeat steps 2 through 6 if necessary.

7. Secure cover (item 41) and gasket (item 40) with capscrews (item 42) and
washers (item 46).

7.0 MAINTENANCE PROCEDURE

1. Pump molydisulfide grease (Jetlube AP-5 or equivalent) 10 times into nipple

once per month.

Note: Excessive use or harsh operating conditions may warrant a more

frequent lubrication schedule.

2. Inspection of the actuator internals is required if leakage is noted through

the actuator, the actuator is visibly damaged, or actuator operation is not
consistent.

MB-ASU-PD Rev F 08/06

8.0 PARTS LIST

8.1 PISTON 100/200

Reference Drawing: A-232-003

QTY/
KEY DESCRIPTION
VL
1 BASE PLATE 1
2 CYLINDER 1
3 PISTON 1
4 SPRING: INNER (TERTIARY)** 1
5 SPRING: MIDDLE (SECONDARY)* 1
6 SPRING: OUTER (PRIMARY) 1
7 PISTON NUT 1
8 EXTENSION NUT 1
9 STEM EXTENSION 1
10 MAIN SPRING BUTTON 1
11 ADJUSTING SCREW 1
12 TOP PLATE 1
13 SAFETY RETAINER NUT 2
14 CAPSCREW: SAFETY RETAINER – CYLINDER 2
15 POSITIONER YOKE 1
16 CAPSCREW: YOKE – TOP PLATE & CAP 6
17 CAPSCREW: YOKE – TOP PLATE & CAP 2
18 YOKE CAP 1
19 EYEBOLT: YOKE CAP 1
20 CAPSCREW: POSITIONER – MOUNTING PLT 4
21 POSITIONER 1
22 CALIBRATION PLATE (FOR POSITIONER) 1
23 WASHER: CAPSCREW – SIDE COVER 6
24 CAPSCREW: SIDE COVER – YOKE 6
25 POSITIONER MOUNTING PLATE 1
26 CAPSCREW: MOUNTING PLATE – YOKE 4
27 LOCK RING: BASE & TOP PLATE – CYLINDER 2
28 SEAL: ADJUSTING SCREW – TOP PLATE 1
29 T-SEAL: EXTENSION – ADJUSTING SCREW 1
30 SEAL: VALVE STEM – PISTON 1
31 (WASHER) 0
32 SEAL: BASE PLT, TOP PLT & PISTON – CYL 3
33 CAPSCREW: BASE PLATE – VALVE BONNET 8
34 SEAL: VALVE STEM – BASE PLATE 1
35 BUSHING: VALVE STEM – BASE PLATE 1
36 GASKET: BASE PLATE – VALVE BONNET 1
37 SEAL: GEAR SHAFT – BUSHING 2
38 BUSHING: GEAR SHAFT – YOKE 2
39 RETAINING RING 2
40 INTERMEDIATE GEAR SHAFT 1
41 INTERMEDIATE GEAR 1
42 NUT: INTERMEDIATE GEAR – SHAFT 1
43 BUSHING: GEAR SHAFT – YOKE 2
44 SIDE COVER 1
45 GASKET: SIDE COVER – YOKE 1
46 OUTPUT GEAR SHAFT 1
47 OUTPUT GEAR 1
48 NUT: OUTPUT GEAR – SHAFT 1
49 ACCESSORY BRACKET 1
50 CAPSCREW: BRACKET – TOP PLATE 3
51 GREASE FITTING 1
52 REDUCING ADAPTER 1
53 CHECK VALVE 1
MB-ASU-PD Rev F 08/06
 8.2 PISTON 100 – CAST HOUSING

Reference Drawing: A-232

QTY/
KEY DESCRIPTION
VL
1 LOCK RING: BASE PLATE – CYLINDER 1
2 SEAL: BASE PLATE – CYLINDER 2
3 SEAL: VALVE STEM – PISTON 1
4 SPRING: INNER (TERTIARY)** 1
5 SPRING: MIDDLE (SECONDARY)* 1
6 SPRING: OUTER (PRIMARY) 1
7 MAIN SPRING BUTTON 1
8 PISTON CYLINDER 1
9 ADJUSTING SCREW 1
10 T-SEAL: EXTENSION – ADJUSTING SCREW 1
11 PISTON EXTENSION 1
12 SEAL: ADJUSTING SCREW – CYLINDER 1
13 POSITIONER YOKE 1
14 CAPSCREW: YOKE – CYLINDER & CAP 6
15 CHECK VALVE 1
16 YOKE CAP 1
17 EYEBOLT: YOKE CAP 1
18 POSITIONER 1
19 CAPSCREW: POSITIONER – MOUNTING PLT 4
20 MOUNTING PLATE 1
21 CAPSCREW: MOUNTING PLATE – YOKE 4
22 EXTENSION NUT 1
23 PISTON NUT 1
24 PISTON 1
25 (WASHER) 0
26 CAPSCREW: BASE PLATE – VALVE BONNET 8
27 BASE PLATE 1
28 SEAL: VALVE STEM – BASE PLATE 1
29 BUSHING: VALVE STEM – BASE PLATE 1
30 GASKET: BASE PLATE – VALVE BONNET 1
31 BUSHING: GEAR SHAFT – YOKE 2
32 RETAINING RING 2
33 INTERMEDIATE GEAR SHAFT 1
34 INTERMEDIATE GEAR SET 1
35 NUT: INTERMEDIATE GEAR – SHAFT 1
36 BUSHING: GEAR SHAFT – YOKE 2
37 NUT: OUTPUT GEAR – SHAFT 1
38 OUTPUT GEAR 1
39 OUTPUT GEAR SHAFT 1
40 GASKET: SIDE COVER – YOKE 1
41 SIDE COVER 1
42 CAPSCREW: SIDE COVER – YOKE 6
43 CALIBRATION PLATE (FOR POSITIONER) 1
44 GREASE FITTING 1
45 REDUCING ADAPTER 1
46 WASHER: CAPSCREW – SIDE COVER 6
47 CAPSCREW: YOKE – CYLINDER & CAP 2
48 SEAL: GEAR SHAFT – BUSHING 2
49 CAPSCREW: SAFETY RETAINER – CYLINDER 1
50 SAFETY RETAINER NUT 1

MB-ASU-PD Rev F 08/06

 8.3 PISTON 50 – CYLINDER HOUSING, P2E-P35E

Reference Drawing: A-224-001

QTY
KEY DESCRIPTION
/VL
1 LOCK RING 2
2 SEAL: CYLINDER - MOUNTING PLATE 2
3 SEAL: STEM - PISTON 1
4 SEAL: PISTON - HOUSING 1
5 SPRING: OUTER (PRIMARY) 1
6 SPRING: INNER (SECONDARY)* 1
7 PISTON CYLINDER 1
8 SPRING BUTTON 1
9 T-SEAL: ADJ. SCREW - STEM EXT. 1
10 ADJUSTING SCREW 1
11 STEM EXTENSION 1
12 SEAL: ADJ. SCREW - HOUSING 1
13 POSITIONER YOKE 1
14 CAPSCREW: YOKE - HOUSING 6
14A CAPSCREW: YOKE - HOUSING 2
15 CHECK VALVE 1
16 YOKE CAP 1
17 POSITIONER 1
18 CAPSCREW: POSITIONER 4
19 POSITIONER MOUNTING PLATE 1
20 CAPSCREW: POSITIONER MOUNT PLATE 4
21 EXTENSION NUT 1
22 PISTON NUT 1
23 PISTON 1
24 CAPSCREW: MOUNT PLATE - BONNET 8
25 MOUNTING PLATE 1
26 SEAL: STEM - MOUNTING PLATE 1
27 BUSHING: STEM - MOUNTING PLATE 1
28 GASKET: MOUNTING PLATE - BONNET 1
29 BUSHING: DRIVE SHAFT 2
30 RETAINING RING 2
31 GEAR DRIVE SHAFT 1
32 DRIVE GEAR ASS'Y 1
33 NUT: DRIVE GEAR ASSEMBLY 1
34 BUSHING: DRIVE SHAFT 2
35 NUT: DRIVE GEAR 1
36 DRIVE GEAR 1
37 INDICATOR DRIVE SHAFT 1
38 GASKET: YOKE SIDE COVER 1
39 SIDE COVER 1
40 CAPSCREW: YOKE SIDE COVER 6
41 CALIBRATION PLATE 1
42 WASHERS: YOKE SIDE COVER 6
43 GREASE FITTING 1
44 REDUCING BUSHING: CHECK VALVE 1
45 SEAL: DRIVE SHAFT 2
46 CAPSCREW: 1/4” – 20 X 7/8” 2
47 SAFETY RETAINER NUT 2
48 TOP PLATE 1
49 ACCESSORY MOUNTING BRACKET 1
50 CAPSCREW: ACCESSORY BRACKET 3

MB-ASU-PD Rev F 08/06

 8.4 PISTON 50 – CYLINDER HOUSING, P1E

Reference Drawing: A-225-001

QTY/
KEY DESCRIPTION
VL
1 LOCK RING 2
2 SEAL: CYLINDER – BASE PLATE 2
3 SEAL: STEM – PISTON 1
4 SEAL: PISTON – CYLINDER 1
5 SPRING: OUTER 1
6 SPRING: INNER* 1
7 PISTON CYLINDER 1
8 SPRING BUTTON 1
9 T-SEAL: ADJ. SCREW – STEM EXT. 1
10 ADJUSTING SCREW 1
11 STEM EXTENSION 1
12 SEAL: ADJ. SCREW – CYLINDER 1
13 POSITIONER YOKE 1
14 CAPSCREW: YOKE – CYLINDER & CAP 6
14A CAPSCREW: YOKE – CYLINDER & CAP 2
15 CHECK VALVE 1
16 YOKE CAP 1
17 POSITIONER 1
18 CAPSCREW: POSITIONER – MTG PLT 4
19 POSITIONER MOUNTING PLATE 1
20 CAPSCREW: MTG PLT – YOKE 4
21 EXTENSION NUT 1
22 PISTON NUT 1
23 PISTON 1
24 SEAL: BONNET – BASE PLATE 1
25 BASE PLATE 1
27 SPLIT RING 1
28 RETAINING PLATE 1
29 CAPSCREW: RETAINING PLT – BASE PLT 8
30 BUSHING: DRIVE SHAFT 2
31 RETAINING RING 2
32 GEAR DRIVE SHAFT 1
33 DRIVE GEAR ASS'Y 1
34 NUT: DRIVE GEAR ASSEMBLY 1
35 BUSHING: DRIVE SHAFT 2
36 DRIVE GEAR 1
37 POSITIONER DRIVE SHAFT 1
38 GASKET: SIDE COVER – YOKE 1
39 SIDE COVER 1
40 CAPSCREW: SIDE COVER – YOKE 6
41 CALIBRATION PLATE (FOR POSITIONER) 1
42 NUT: DRIVE GEAR 1
43 WASHERS: SIDE COVER 6
44 GREASE FITTING 1
45 REDUCING BUSHING: CHECK VALVE 1
46 SEAL: DRIVE SHAFT – YOKE 2
47 CAPSCREW: SAFETY RETAINER 2
48 SAFETY RETAINER NUT 2
49 TOP PLATE 1
50 ACCESSORY MOUNTING BRACKET 1
51 CAPSCREW: ACCESSORY BRACKET 3

MB-ASU-PD Rev F 08/06

 8.5 PISTON 50 – Cast Housing, P2E-P35E

Reference Drawing: A-224

QTY/
KEY DESCRIPTION
VL
1 LOCK RING 1
2 SEAL: CYLINDER - BASE PLATE 1
3 SEAL: STEM - PISTON 1
4 SEAL: PISTON - CYLINDER 1
5 SPRING: OUTER 1
6 SPRING: INNER* 1
7 CYLINDER 1
8 SPRING BUTTON 1
9 T-SEAL: ADJUSTING SCREW - STEM EXT. 1
10 ADJUSTING SCREW 1
11 STEM EXTENSION 1
12 SEAL: ADJUSTING SCREW - CYLINDER 1
13 POSITIONER YOKE 1
14 CAPSCREW: YOKE - CYLINDER / CAP 6
14A CAPSCREW: YOKE - CYLINDER / CAP 2
15 CHECK VALVE 1
16 YOKE CAP 1
17 POSITIONER 1
18 CAPSCREW: POSITIONER - MOUNTING PLT 4
19 POSITIONER MOUNTING PLATE 1
20 CAPSCREW: MOUNTING PLATE - YOKE 4
21 EXTENSION NUT 1
22 PISTON NUT 1
23 PISTON 1
24 CAPSCREW: BASE PLATE - BONNET 8
25 CYLINDER BASE PLATE 1
26 SEAL: STEM - BASE PLATE 1
27 BUSHING: STEM - BASE PLATE 1
28 GASKET: BASE PLATE - BONNET 1
29 BUSHING: DRIVE SHAFT 2
30 RETAINING RING 2
31 INTERMEDIATE GEAR SHAFT 1
32 INTERMEDIATE GEAR 1
33 NUT: INTERMEDIATE GEAR - SHAFT 1
34 BUSHING: GEAR SHAFT - YOKE 2
35 NUT: OUTPUT GEAR - SHAFT 1
36 OUTPUT GEAR 1
37 OUTPUT GEAR SHAFT 1
38 GASKET: SIDE COVER - YOKE 1
39 SIDE COVER 1
40 CAPSCREW: SIDE COVER - YOKE 6
41 INDICATOR SCALE (FOR POSITIONER) 1
42 WASHER: SIDE COVER - YOKE 6
43 GREASE FITTING 1
44 REDUCING BUSHING: CHECK VALVE 1
45 SEAL: GEAR SHAFT - BUSHING 2
46 CAPSCREW: 1/4” – 20 X 1” 1
47 SAFETY RETAINER NUT 1

MB-ASU-PD Rev F 08/06

 8.6 Piston 50 – Cast Housing, P1E

Reference Drawing: A-225

QTY/
KEY DESCRIPTION
VL
1 LOCK RING 1
2 SEAL: CYLINDER – BASE PLATE 1
3 SEAL: STEM – PISTON 1
4 SEAL: PISTON – CYLINDER 1
5 SPRING: OUTER 1
6 SPRING: INNER* 1
7 PISTON CYLINDER 1
8 SPRING BUTTON 1
9 T-SEAL: ADJ. SCREW – STEM EXT. 1
10 ADJUSTING SCREW 1
11 STEM EXTENSION 1
12 SEAL: ADJ. SCREW – CYLINDER 1
13 POSITIONER YOKE 1
14 CAPSCREW: YOKE – CYLINDER & CAP 6
14A CAPSCREW: YOKE – CYLINDER & CAP 2
15 CHECK VALVE 1
16 YOKE CAP 1
17 POSITIONER 1
18 CAPSCREW: POSITIONER – MTG PLT 4
19 POSITIONER MOUNTING PLATE 1
20 CAPSCREW: MTG PLT – YOKE 4
21 EXTENSION NUT 1
22 PISTON NUT 1
23 PISTON 1
24 SEAL: BONNET – BASE PLATE 1
25 BASE PLATE 1
27 SPLIT RING 1
28 RETAINING PLATE 1
29 CAPSCREW: RETAINING PLT – BASE PLT 8
30 BUSHING: DRIVE SHAFT 2
31 RETAINING RING 2
32 GEAR DRIVE SHAFT 1
33 DRIVE GEAR ASS'Y 1
34 NUT: DRIVE GEAR ASSEMBLY 1
35 BUSHING: DRIVE SHAFT 2
36 DRIVE GEAR 1
37 POSITIONER DRIVE SHAFT 1
38 GASKET: SIDE COVER – YOKE 1
39 SIDE COVER 1
40 CAPSCREW: SIDE COVER – YOKE 6
41 CALIBRATION PLATE (FOR POSITIONER) 1
42 NUT: DRIVE GEAR 1
43 WASHERS: SIDE COVER 6
44 GREASE FITTING 1
45 REDUCING BUSHING: CHECK VALVE 1
46 SEAL: DRIVE SHAFT – YOKE 2
47 CAPSCREW: SAFETY RETAINER 1
48 SAFETY RETAINER NUT 1

MB-ASU-PD Rev F 08/06

MB-ASU-PD Rev F 08/06
 9.0 ACTUATOR ASSEMBLY DRAWINGS

9.1 Piston 100/200 – Cylinder Housing

MB-ASU-PD Rev F 08/06

 9.2 Piston 100 – Cast Housing

MB-ASU-PD Rev F 08/06

 9.3 Piston 50 – Cylinder Housing, P2E-P35E

MB-ASU-PD Rev F 08/06

 9.4 Piston 50 – Cylinder Housing, P1E

MB-ASU-PD Rev F 08/06

 9.5 Piston 50 – Cast Housing, P2E-P35E

MB-ASU-PD Rev F 08/06

 9.6 Piston 50 – Cast Housing, P1E

MB-ASU-PD Rev F 08/06

 TM

MASTER FLO VALVE INC.

4611-74th Avenue
Edmonton, Alberta
Canada, T6B 2H5
Tel: 1-780-468-4433
Fax: 1-780-469-9853
Email: info@masterflo.com
Website: www.masterflo.com

Calgary, Alberta Aberdeen, Scotland

Tel: (403) 237-5557 Phone: 44-1224-878999
Fax: (403)266-3307 Fax: 44-1224-878989

Houston, Texas Jakarta, Indonesia

Phone: (713) 690-2789 Phone: 62-21-7918-1234
Fax: (713) 690-3838 Fax: 62-21-7918-2575

Abu Dhabi, United Arab Emirates Rio de Janeiro, Brazil, 20031-201

Phone: 971-2-6329150 Phone: 55 (0)21-2532-5618
Fax: 971-2-6321276 Fax: 55 (0)21-2220-7677

Pau, France Kuala Lumpur 50250 Malaysia

Phone: 33 (0)5 5992-8229 Phone: 60-3-2078-7688
Fax: 33 (0)5 5992-8261 Fax: 60-3-2078-7689

MASTER FLO RESERVES THE RIGHT TO CHANGE THIS DOCUMENT WITHOUT NOTICE.

MB-ASS-SL 06/06/14

MB-ASU-PD Rev F 08/06