SINGLE LINE DIAGRAM SCHEMATIC

ESCALATOR Hyundai : Motor Vertikal 5,5 KW / Brake 90 vdc / konvensional modification

Power 3 Phase 380 VAC / 50 Hz - Transformer output 110 Vac - tipe modification WBT1

ATRIUM SENEN FOOD MART

Design By WESHARDIN

Date 25 Agustus 2015

OLD PANEL EX HYUNDAI WBT1 PRODUKSI 1992

PANEL LAMA ,
SAFETY LINE BANYAK YANG RUSAK , DAN
TIDAK BEKERJA

TOMBOL PUSH BUTTON OFF BAWAH TIDAK

BEKERJA

EMERGENCY STOP PANEL TIDAK ADA

SAFETY LINE SULIT DICARI DAN DETEKSI

ATRIUM SENEN FOOD MART

NEW PANEL 2015

PANEL BARU :
SAFETY LINE ATAS DAN BAWAH BERFUNGSI

TOMBOL PUSH BUTTON OFF SEMUA BERFUNGSI

EMERGENCY STOP PANEL ADA & BERFUNGSI

SAFETY LINE MUDAH DI DETEKSI

PENAMBAHAN SAFETY RANTAI UTAMA

PENGECHEKAN TROUBLE SHOOTING MUDAH

PLN 380 VAC /50 Hz R S T N PE

14
Netral Ground (PE)
Q1 NFB 32 A

Line 220 Vac to : P/S (power supply)

220 VAC -- 24 VDC
MCB 2 phase

to : Transformer (T1)
500 VA
220 VAC - 110 VAC

1 3 5 1 3 5

KMU KMD to : MCB 110 VAC

2 4 6 2 4 6

over load
KR

v
w
DIAGRAM DAYA ESCALATOR
M1
Escalator FAMDANON AUTOMATION
Page :
5,5KW Design By Mr. Weshardin
1
Date 25-Aug-15
DIAGRAM KONTROL - STANDARD ESCALATOR -SAFETY LINE
(Line 2/S)

P 220 VAC 24 P24 VDC

MCB 2p
220 14
EM ( Relay)
13

23

Safety bawah
22

Safety atas
21

PS PPS S/W main rantai

0324 /S 20

E/M stop Panel

19

KR (Over load)
18

13
NETRAL 220
N24 VDC

DIAGRAM KONTROL SAFETY LINE

Page : FAMDANON AUTOMATION
Design By Mr. Weshardin
2 Date 25-Aug-15
DIAGRAM KONTROL - STANDARD ESCALATOR - TRANSFORMER
(Line 2/S)

P 220 VAC P 110 VAC

MCB 2p MCB 1 P
220 110

P P LED
PS / / Indicator
S S
P 24 VDC
P/S

N 24 VDC

TRAFO

N 110 VAC
NETRAL 220

DIAGRAM KONTROL POWER 220 - 110

Page : FAMDANON AUTOMATION
Design By Mr. Weshardin
3 Date 25-Aug-15
 DIAGRAM KONTROL - STANDARD ESCALATOR - START - STOP

P 110
10

MCB 1 21 21
P 110 KMD KMU
22 22
A1 A1
KMU KMD
A2 A2

3 4

KEY Toogle KEY Toogle

A UP B 5 AUTO A DN B 6 AUTO

13 13
KMU KMD
14 14

1 2

11
EM 7 PB off 1 8 PB off 2
7

9
N 110 N 110

DIAGRAM KONTROL 110 -START -STOP

Page : FAMDANON AUTOMATION
Design By Mr. Weshardin
4 Date 25-Aug-15
 DIAGRAM KONTROL - STANDARD ESCALATOR

P 110
10

MCB 1
P 110

53 53
KMU KMD

54 54

6
EM

10 BPS
16
14 (+)
kf BRAKE MOTOR
13 90VDC
(-) 15

9
N 110 N 110

DIAGRAM KONTROL BRAKE MOTOR

Page : FAMDANON AUTOMATION
Design By Mr. Weshardin
5 Date 25-Aug-15
DIAGRAM KONTROL - STANDARD ESCALATOR - BUZZER

P 110
10

MCB 1
P 110

63 63
KMU KMD

64 64

5
H3CR

11

Buzzer start Esc

12

H3CRA

Timer

9
N 110

DIAGRAM KONTROL BUZZER START

Page : FAMDANON AUTOMATION
Design By Mr. Weshardin
6 Date 25-Aug-15
 TERMINAL FUNCTION PANEL A

Terminal no 1 2 3 4 5 6 7 8 9 10 11 12

PB OFF PB OFF
Key Key Toogle Buzzer Buzzer
Com Key Com Key Toogle Up atas bawah N 110 P 110
UP DOWN down P110 N 110
7-8 8-9

Terminal no 13 14 15 (-) 16 (+) 17 18 19 20 21 22 23 24

Safety
OLR SK2 s/w Main safety atas
220 vac Brake motor N24 bawah 23- P24
19-18 20-19 rantai 22-21
22

TERMINAL FUNCTION PANEL UTAMA (A)

Design By : WESHARDIN
Page :
7 Date : 25-Aug-15
 TERMINAL FUNCTION PANEL B
SAFETY LINE ATAS

Terminal no 1 2 3 4 5 6 7 8 9 10 11 12

Rubber
Key Key Skirt S/w Skirt S/w Comb Broken
Com Key PB off atas PB off atas rubber handrail Kanan Handrail
UP DOWN kanan kiri Plate Chain
kiri

Terminal no 13 14 15 16 17 18 19 20 21 22 23 24

Broken
Broken
step
step kiri
kanan

TERMINAL FUNCTION PANEL B

Design By : WESHARDIN
Page :
8 Date : 25-Aug-15
 TERMINAL FUNCTION PANEL C
SAFETY LINE BAWAH

Terminal no 1 2 3 4 5 6 7 8 9 10 11 12

Key Key Comb

Com Key PB off atas PB off atas rubber handrail Kanan Skirt Panel Kanan Skirt Panel Kiri
UP DOWN Plate

Terminal no 13 14 15 16 17 18 19 20 21 22 23 24

rubber handrail Kiri Step Up Thrust Broken step Kiri Broken Step kanan

TERMINAL FUNCTION PANEL C

Design By : WESHARDIN
Page :
9 Date : 25-Aug-15
NOTES:

Q1 : NFB (No Fuse Breaker)

Mcb 1 : MCB 1 p - 110

Mcb 2 : MCB 2p - 220

T1 : Transformer

EM : RelaY Safety Line

KF : Relay Brake

KMU : Kontaktor Main Up (Esc Up)

KMD : Kontaktor Main Down (Esc Dn)

KR : Overload thermal Kontaktor

M1 : Motor Escalator 5,5 kw

BPS : Brake Power Supply

P/S : Power supply

Notes symbol
FAMDANON AUTOMATION
Page :
Design By Mr. Weshardin
Date 2-Apr-15 10
 MODIFIKASI PANEL ESCALATOR HYUNDAI ex WBT1 ke STANDARD

OPERATIONAL MANUAL

1 Pastikan Power Listrik 3 PHASE R-S-T terukur 380 VAC / 50 Hertz

2 Saat on kan NFB (Q1) maka lampu Led Power akan On
3 Pastikan Power MCB 220 VAC & 110 VAC on maka Relay EM ( SAFETY ) harus On tanda Safety line siap
4 Test brake pastikan signal LED relay KF menyala
5 On off kan dan test Auto on of toogle switch , akan On = Auto / off = Inspecton
6 Chek tombol KR( Overload Kontaktor) test apakah berfungsi meng On -offkan Relay safety EM , lakukan dan fungsikan
7 Test fungsi switch safety line apakah berfungsi meng on off kan relay Safety EM
8 Fungsikan Key up untuk escalator Up dan Key Down untuk Escalator down
# Untuk meng Off kan/ mematikan escalator dapat menekan tombol PB Off merah atas atau bawah dan Emergency stop panel

TROUBELE SHOOTING

1 Power listrik sudah stand by tapi Relay safety EM masih OFF

- Chek Emergency stop panel atas
- Chek overload kontaktor ( KR )tekan tombol reset
- Chek apakah jalur safey atas atau bawah ada yang terlepas / off , lakukan test dengan menjumper terminal 22-23 (safety bawah)
dan terminal 21-22 (safety atas) ; setelah tahu posisi switch safety yang Off segera lakukan perbaikan.
- Chek Kondisi Relay safety EM apakah rusak atau tidak
- Chek Switch Main chain/Rantai pada terminal A 20-21 harus NC dan switch berfungsi

2 Escalator Tidak mau Auto Run hanya berjalan inspection

- Chek toogle switch Auto on/off pastikan toogle switch posisi On
- Chek brake apakah saat Brake motor bekerja apakah Relay KF bekerja dan pada termnal A15-16 keluar tegangan 90 VDC

3 Kondisi kelainan part

Lakukan penggantian pada part yang dianggap rusak
Page :
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