QMS : ISO/IEC17020:2012

VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00

REVISION: 00

Client Abou zaabal for fertilizer and chemical Report No. SA-20421982/23

Owner Abou zaabal for fertilizer and chemical Date of Test 26/12/2023

Location Abou zaabal Issue date 21/12/2023

Project converter Surface Temperature Ambient

Drawing No/Rev. N/A Machined N/A

Part Name (Area A) from the bottom Grinded 10-TK-01

Surface
ITP Document No N/A Condition Casted N/A
Painted/
Inspection Tools VT tools -
Coated
Light Source
Natural Thickness AS FOUND
Intensity
Procedure No. 13-05-P-VT Technique VT
Test According to ASME V Precleaning Method N/A
Acceptance
API 650 Weld Type BUTT/Fillet
Standard
* All NDT carried out according to the quality control plan.

1-Manhole, Clean outdoor & Nozzles:

1- Condition of Material is good and welds not Good
Condition
2- general rusting was observed on the flange body
Photos:

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 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

2-converter Shell out side (Accessible areas ):

1-Condition of Material is Good
Condition 2-Condition of Welds is Good
3-Localized rusting corrosion was observed at several locations on the Shell plates.
4-The sheets above isolation have many cuts and there is area without sheets
Photos:

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 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

3-converter Shell in side (Accessible areas ):

1-Condition of Material is Good
2-Condition of Welds is Good
Condition
3 -Localized rusting corrosion was observed at several locations on the Shell plates.
Photos:

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 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

4-welds of the bottom area

1-Condition of Material is Good
Condition 2-Condition of Welds is Good
Photos:

W11
W12
W10

W13
W9

W14
W8
W15

W7 W16

W17
W6

W5
W18
W4
w
W19
W3
W2 W20
W1
W22 W21

Man hole

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 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

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 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

5-man hole inside the area lead to super heater

1- Condition of Material is good
Condition 2- Condition of welds are good from the top and lower part there is no welds
3 -Localized rusting corrosion was observed at several locations
Photos:

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 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

6- the shell of man hall from outside (that lead to super heater)
1-Condition of Material is Good
2-Condition of Welds is Good
Condition
3-Localized rusting corrosion was observed at several locations on the Shell plates.
4-The sheets above isolation have many cuts and damaged and there is area without sheets
Photos:

7-welds under area:

1- Condition of Material is Good
Condition 2- Condition of Welds is bad
3- Localized rusting corrosion was observed at several locations
Photos:

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 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

8- the dimensions of the converter area a

Condition 1-Good Condition
Photos:

Ǿ = mm

Main hall
The diameter
of area a

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 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

NDE Examiner Approval by

Name Sameh Refaat Hamdy Moawad
Title NDT LEVEL II Technical Manager

Signature
Date 21/12/2023 21/12/2023

8- the dimensions of the converter area a

Condition 1-Good Condition
Photos:

Page 9 of 10
 QMS : ISO/IEC17020:2012
VISUAL EXAMINATION REPORT FORM NO.:F- TPI -VT-01-00
REVISION: 00

Ǿ = mm

Main hall
The diameter
of area a

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