amet See Test Report PPR 904 Qualification of indoor Termination EPKT 17C/1XI 95 - 240 mm2 EPKT 17C/1X! 300 - 400 mm? to Electricity Council ‘Spec. C89 Pages: 14 Date: January 1990 Prepared by: Wolfgang Haverkamp Released by: Andy Roake Signatur: Q le x ‘Signature: Raychem ‘© Raychom Reports may only be usedin their orignal fom ‘Raychom GmbH Electrical Products Division Haidgrabon 6 85521 Ottebrunn Munich, Germany Tel. (088) 6069-0 Fax (099) 6005945,OBJECTIVES Indoor terminations type EPKT were to be qualified to C89 (Electricity Council Specification). ‘Cable cross section 150 sq.mn and 300 sq.mn were selected as representative of the usage range of this termination design. PROODUCT DESCRIPTION The termination consists of heat-shrinkable non-tracking high voltage (HV) tubing, which protects the cable core and seals against’ the environment by using a mastic interface. The electrical stress is controlied by 2 separate heat-shrinkable stress control tubing (SCTH). SAMPLE PREPARATION Two loops were prepared with one termination on each end of cable. TEST PROCEDURE The test procedure subsequently was carried out in accordance to specification C89. CONCLUSION All test specimens passed the required data.TEST _DATA/RESULTS ‘Specimen Cover Sheets TERMINATIONS FOR 12 kV AND 36 kV POLYMERIC CABLES TYPE TEST REPORT SUMMARY 10. Manufacturer's Name and Address: Raychem GmbH Haidgraben 6, 8012 Ottobrunn Manufacturer's Reference: EPKT 17D/1X1 Description of Cable(s): XLPE insulated Al-conductor in accordance with IEC 502, Brief Description of Terminations: Non-tracking heat-shrink HV-insulation with stress control tubing. Rated Voltage Class No. Cores Drawings 8/12 k¥ 1 1 EPP 0275 (Information to include dimensions of terminations and cable boxes, where applicable; also, description of product: whether shrink-fit (hot or cold), push-fit, or elastic, and method ‘of sealing on to terminal (if not shown on drawings)). Range of cable sizes or insulation diameters which the push-fit, shrink-fit, or elastic termination to be tested will cover (if applicable, including pole box components). Largest cables size: 400 mm? diameter 43,8 mm ‘Smallest cable size: 300 mm? diameter 37.0 mm Measurements of Cables to be Tested. Cable sizes 300 mm? iameter over insulation 29 mm Diameter over insulation screen 31.5 mm Diameter over sheath 37 mm Tests Conducted: Johann Kaind! Reference to Previous Reports: Date of Completion of Tests: August 1989 Witnesses: Certified by: Wolfgang Haverkamp, Raychem GmbHLow Temperature Test Temperature ‘c Number of hours under test h Immersion Test Head of water mm Cable sheath temperature mm! cable: “c Conductor temperature (reference to Appendix A) * Not applicable to °¢ indoor terminations! Number of cycles completed cycles ‘Comments: One Minute a.c. Voltage Dry Withstand Test Test voltage applied 28 ov Duration * Not applicable to indoor 60 os Comments: terminations. One Minute a.c. Voltage Wet Withstand Test Rate of precipitation measured mm/min. Test voltage applied KV Duration s ‘Comments: Measurement of Partial Discharge Background noise level £05 pc Test voltage 10.4 kV Partial discharge éHeat Shock Test @ Current Loading ‘Conductor temperature as determined via Appendix A Sheath temperature as determined via Appendix A Length of time for which conductor temperature was at 130°C Partial Discharge Measurement Background noise level Test voltage Partial discharge ‘Comments: Electrical Heat Cycling Test @) Current Loading Conductor temperature as determined via Appendi ‘Sheath temperature as determined via Appendix A Measured value of sheath temperature Heat Cycling/Partial Discharge Measurement Temperature controlled by one Thermocouple at centre of cable sample.Background Test Partist Nolse Level Voltage Discharge ec wv pc 10th Cycle 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 20th Cycle 30th Cycle 40th Cycle 50th Cycle 10.4 1 60th Cycle 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 70th Cycle 80th Cycle 90th Cycle 100th Cycle 10.4 10.4 0, 0, 9, 0, 0. 0, 9, 0. 0, 01 0. 0. 0, 0. 9, 0. 9, 0. 9, 0, bh bo bb bb Be DO Impulse Voltage Test (2) Current loading * ‘Steady state sheath temperature Derived conductor temperature Impulse voliage test * In order to carry out impulse testing continously it was essential to preheat all cables together. Each specimen was removed from the heating source and installed into the impulse test set where the current was adjusted to the already hot cable heap to obtain 95°C conductor temperature.Impulse voltage 181 Positive Front Time 18 Positive Tail Time Number of positive impulses st Negative Front Time Ist Negative Tail Time Number of negative impulses ‘Comments: The impulse generator is connected to charge capacitor which forms the impulse wave from the specimen independantly. 100 Hour Vokage Test ‘Test voltage applied Duration Comments: Stort-cieceit Test (@) Description of cable, iactuding conductor sire and material. (b) Partial discharge (before application of short-circuit) Background moise level Test vonage Partial discharge Currents Peak value of first major current loop RMS value of current Duration Partial discharge (after short-circuit) Background noise level Test vohage Partial discharge Comments:Humidity Test Date of commencement of test Date of completion August 1989 Number of hours under test 00 Applied voltage F Conductivity of water 100 ‘Temperature of water 3 Rate of spraying ‘ed Volume of test chamber so Comments: No evidence of tracking and erosion was detected, Note: AS size colour photographs must be included in Report Condition of terminations to be Tecorded every 200 h. Report to give detailed description after 1000 h Salt Fog Test Date of commencement Date of completion Nomber of hours under test Applied voltage Conductivity of water Temperature of water Rate of spraying Hitges/h Volume of test chamber Comments: Note: AS size colour photographs must be <:2e2 in Report Condition of terminations to be recorded every 200 h.TEST DATA/RESULTS Specimen Cover Sheets TERMINATIONS FOR 12 kV AND 36 kV POLYMERIC CABLES TYPE TEST REPORT SUMMARY Manufacturer's Name and Address: Raychem GmbH Haidgraben 6, 8012 Ottobrunn Manufacturer's Reference: EPKT 170/1XI Description of Cable(s): XLPE insulation, Al-conductor in accordance with IEC 502 Brief Description of Terminations: Non-tracking heat-shrink HV insulation with stress control tubing. Rated Voltage Class No. Cores Drawings 8/12 1 1 EPP 0275 (Information to include dimensions of terminations and cable boxes, where applicable; also, description of product: whether shrink-fit (hot or cold), push-fit, or elastic, and method of sealing on to terminal (if not shown on drawings)). Range of cable sizes or insulation diameters which the push-fit, shrink-fit, or elastic termination to be tested will cover (if applicable, including pole box components). Largest cables size: 240 mm? diameter 40.4 mm Smallest cable size: 95 mm? diameter 25.5 mm Measurements of Cables to be Tested, Cable sizes 150 mm? Diameter over insulation 24.3 mm Diameter over insulation screen 25 mm Diameter over sheath 29° mm Tests Conducted: Johann Kaindi Reference to Previous Reports: Date of Completion of Tests: August 1989 Witnesses: Certified by: Wolfgang Haverkamp, Raychem GmbHLow Temperature Test Temperature Number of hours under test Immersion Test Head of water: Cable sheath temperature mm? cable: Conductor temperature (reference to Appendix A) * Not applicable to indoor terminations! Number of cycles completed ‘Comments: One Minute a.c. Voltage Dry Withstand Test Test voltage applied Duration Comments: passed One Minute a.c. Voltage Wet Withstand Test Rate of precipitation measured Test voltage applied Duration * Not applicable ‘to indoor terminations! Comments: Measurement of Partial Discharge Background noise level Test voltage Partial dischargeHeat Shock Test (@) Current Loading Conductor temperature as determined via Appendix A Sheath temperature as determined via Appendix A. Length of time for which conductor temperature was at 130° Partial Discharge Measurement Background noise level Test voltage Partial discharge Comments: passed Electrical Heat Cycling Test (@) Current Loading Conductor temperature as determined via Appendix A Sheath temperature as determined via Appendix A Measured value of sheath temperature Heat Cycling/Partial Discharge Measurement Temperature controlled by Thermocouple at centre of cable sample.fackground = Test Partia! Noise Level Voltage Discharge ec Pc 10th Cycle 20th Cycle 30th Cycle 40th Cycle 50th Cycle 60th Cycle 70th Cycle 80th Cycle 90th Cycle 100th Cycle Impulse Voltage Test (2) Current loading + Steady state sheath temperature Derived conductor temperature Impulse voltage test In order to carry out impulse testing continously it was essential to preheat all cables together. Each specimen was removed from the heating source and installed into the impulse test set where the current was adjusted to the already hot cable heap to obtain 95°C conductor temperature.Impulse voltage 1m Positive Front Tit Ist Positive Tail Time Number of positive impulses Ist Negative Front Time It Negative Tail Time Number of negative impulses The impulse generator is connected to charge capacitor which forms the impulse wave from the specimen independantly. 100 Hor Vokage Test Test voltage applied Duration Comments: Short-cieceit Test (4) Description of cable, iactuding conductor size and material. () Partial discharge (before application of short-circuit) Background noise level Test vohage Partial discharge Currents Peak value of first major current loop RMS value of current Duration Partial discharge (after short-circuin) Background poise level Test vohage Partial discharge Comments:Humidity Test Date of commencement of test Date of completion Number of hours under test Applied voltage Conductivity of water ‘Temperature of water Rate of spraying ‘Volume of test chamber Comments: No evidence of tracking and erosion was deteced. Note: AS size colour photographs must be included in Report Condition of terminations to be recorded every 200 h. Report 10 give detailed description after 1000 h. Salt Fog Test Date of commencement Date of completion Number of hours under test Applied voltage Conductivity of water ‘Temperature of water Rate of spraying litres/h Volume of test chamber ‘Comments: Note: AS size colour photographs must be in Report Condition of terminations to be recorded every 200 h. PsRAYCHEM GMBH - ENERGY DIVIS KITSELEC - Kit Details of EPKT-17C/1xI Kit Description : EPRT-17C/1xr Application Termination Location Indoor For Cabletype Plasticcables Voltage 12 & 17,5 kv Cores 1 Cross Section 95 mm? to 240 mm? Install. Instruction : EPP 0275 Qty Module Components of a Module HVOT 50/16-370-01/89 SCTM 38/16-160/U $1189-1-100 $1085-1-600 KITSELEC - Kit Details of EPRT-17D/1XI Kit Description EPRT-17D/1XI Application Termination Location Indoor For Cabletype ~ Plasticcables Voltage 12 & 17,5 kV Cores 1 Cross Section 300 mm? to 400 mm? Install. Instruction : EPP 0275 Rit Content Qty Module Components of a Module HVOT 59/21-370-01/89 SCTM 46/19-160/U $1189-1-150 $1085-1-600