Shutdown Work (350TPD kiln)

SL Work Description
1 All shell air fan maintenance work
2 Shell air fan cable dressing work and asbestos tape wrapping as per requirement
3 Near slipring glass tape wrapping on power & instrument HR cable
4 All VFD maintenance & cleaning work
5 PCC panel Busbar tightness checking & cleaning work
6 DRP MCC panel Busbar tightness checking & cleaning work
7 Emeragancy MCC panel Busbar tightness checking & cleaning work
8 ESP MCC panel Busbar tightness checking & cleaning work
9 RMHS MCC panel Busbar tightness checking & cleaning work
10 PSB MCC panel Busbar tightness checking & cleaning work
11 PSB & CD bagfilter all motor, GOC & sequence timer maintenance and cleaning work
12 PSB all motor maintenance & cleaning work
13 RMHS all motor maintenance & cleaning work
14 All NCF motor maintenance & cleaning work
15 Sealing air fan motor maintenance & cleaning work
16 KMD slave & master motor maintenance & cleaning work
17 BOTH Kiln aux motor maintenance & cleaning work
18 All oil pump motor of KMD maintenance & cleaning work
19 Both KMD Break maintenance & cleaning work
20 Both Coal injector motor maintenance & cleaning work
21 Both CB fan motor maintenance & cleaning work
22 Both Lobe motor maintenance & cleaning work
23 Both Air Compressure maintenance & cleaning work
24 CMD & Cooler Aux Drive motor maintenance & cleaning work
25 CD DP valve maintenance & cleaning work
26 Both CD belt(BC18, BC18A) maintenance & cleaning work
27 Both CWP, Both HWP & Both Utility Pump maintenance & cleaning work
28 ID fan motor maintenance & cleaning work
29 ABC fan1, 2 &3 motor maintenance & cleaning work
30 GCT pump 1 & 2 motor maintenance & cleaning work
31 wet scrapper motor maintenance & cleaning work
32 Feeding & Injection circuit all motor maintenance & cleaning work
33 Off line cicuit all motor maintenance & cleaning work
34 all weigh feeder motor maintenance & cleaning work
35 All Power pack Hydraulic system maintenance & cleaning work
36 Both DG Maintenance & cleaning work
37 All ACB Maintenance and cleaning work
38 HT Breaker maintenance & cleaning work
39 1600 KVA Transformer maintenance & cleaning work
40 Both MLDB maintenance & cleaning work
41 Capacitor bank maintanance work
42 UPS maintanace and cleaning work
43 AC maintance and cleaning work
44 AC pump motor maintance and cleaning work
45 All MCC panel Hole sealing work
46 shell air fan1 cable laying to be done
47 change over switch instalation for sealing air fan
48 3200amp breaker to be replace
49 800amp breaker instalation
50 energy meter intallation all trcc panal
51 CVT instalation for Sox Nox
down Work (350TPD kiln)
Date 15-05-2022
Rensoonsible Required Material
Electrical Old cloth, bearing(6310 c3 - 14nos, 6309 c3 - 10)
Electrical
Electrical
Electrical Vaccume cleaner & Old cloth
Electrical Old cloth
Electrical Old cloth & CTC
Electrical Old cloth & CTC
Electrical Old cloth & CTC
Electrical Old cloth & CTC
Electrical Old cloth & CTC
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical old cloth, CTC & CRC
Electrical old cloth, Emary paer, CTC & CRC
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical Old cloth
Electrical
Electrical
Electrical
Electrical Contractor team require
Electrical Contractor team require
Electrical Energy meter
Electrical+Service engineer Service engineer
 Shutdown Work for ESP (350TPD kiln)

SL Work Description
1 ESP FIELD 1, 2, 3 & 4 SUPPORT INSULATOR TO BE CHECK and broken insulator to be change
2 ESP LEAKAGE TO BE CHECK & ARREST
3 INSULATOR HEATER TO BE CHECK
4 PURGE AIR FAN motor to be change
5 ESP ALL FIELD CLEANING WORK
6 AIR LOAD TEST OF TR1,2,3 &4
7 OPEN CIRCUIT TEST OF TR1,2,3 &4
8 OPEN CIRCUIT OF TR1,2,3 &4
9 FRP Insulator to be change
10 Rapper panel checking, cleaning & terminal tightness work

Note : helper required 3nos for ESP work & 2nos for field m
k for ESP (350TPD kiln)
Date 15-05-2022
Rensoonsible Required Material
ELECTRICAL+MECHANICAL
ELECTRICAL+MECHANICAL
ELECTRICAL
ELECTRICAL+MECHANICAL
ELECTRICAL Support insulator, FRP insulator and contractor support
ELECTRICAL required
ELECTRICAL
ELECTRICAL
ELECTRICAL+MECHANICAL
ELECTRICAL

SP work & 2nos for field maintenabnce work

 Shutdown Work for PLC (350TPD kiln)

SL Work Description
1 injection line and kiln feeding line circuit interlock checking
2 PSB interlock checking to be done
3 ID fan interlocking checking to be done
4 Stack Cap interlock checking work
5 All Temp transmitter cleaning & calibration work
6 All Pressure transmitter cleaning & calibration work
7 Grease Gun checking and maintenance work
8 PLC redundancy problem to solve
9 All Zone temperature cable to check and Spare cable laying work
10 PLC panel maintenance & cleaning work
11 Intrument panel maintenance & cleaning work
12 Weigh feeder Clibration work
12 Weigh feeder Instrument panel, PLC panel hole sealing work
k for PLC (350TPD kiln)
Date 15-05-2022
Rensoonsible Required Material
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
ELECTRICAL
 Shutdown work Report

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Shutdown work Report

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6

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Shutdown work Report

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 Shutdown work Report
Date 10.02.2022
Our Electrical Staff WORK
Injection Circuit All conveyor motor maintenace work completed
Feed Circuit All conveyor motor maintenace work completed
Sealing air fan, ABC fan 1&2 motor maintenance work done
ESP paint house cleaning work done
Insulator cleaning work done

Electro Infra Manpower

Manpower - 03
9 meter 9nos HR cable Loop cutting work done
2nos MCB channel mounting work done for shell air fan3&6 near slipring

Suresh ESP Cntaractor

Manpower - 13
4rth Field 1nos Rapper base plate repairing work done
1st & 2nd field cleaning work done
6nos support insulator unloading work done at ESP Ground area and one support insulator shifted at
paint house
ESP field 1&2 HT frame locking work done for support insulator change
ESP field 1, 2, 3 & 4 checked at 200mA it's KV are 8.6KV, 42.2KV, 43.9KV and 38.9KV

Shutdown work Report

Date 12.02.2022
Our Electrical Staff WORK
Kiln area all motor maintenace work completed
CB fan1 new lug work done
Shell air fan cable dressing work done
Slipring to JB box cable laying for shell air fan3 under progress.
2nos 22kw motor handover to mechanical for shell air fan
UPS maintenance work done by service engineer

Electro Infra Manpower

Manpower - 03
Two nos 100amp changeover switch mounting and cable termination done.
Instrument panel Prs. And temp indicator mounting work done.

Suresh ESP Cntaractor

Manpower - 13
ESP air load test taken found all field ok
4rth field cleaning and Collecting electrodes allignment work done
1st, 2nd & 3 Field all electrodes allignent done
ESP all door closed

Shutdown work Report

Date 14.02.2022
Our Electrical Staff WORK
KMD master & slave break motor trial work done
PSB all motor maintenance done
All weigh feeder maintenance work done
Sonic horn maintenance work done & trial done found ok
Kiln inlet and outlet NCF motor maintenance work done
All VFD cleaning work done

Electro Infra Manpower

Manpower - 03
DG1 & DG2 selection changeover switch termination work done output and input side
DG & CSEB power selection changeover switch termination both end
Aux kiln drive to changeover switch termination done
near slipring 63amp 5nos MCB mounting and termination done